Tuft Feeding And Setting Patents (Class 300/4)
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Publication number: 20150128368Abstract: An industrial brush comprises a brush body having a cup-shaped containing portion with a bottom wall and at least one side wall, which together define a receiving cavity, a bundle of filament or cable lengths partly housed in the cavity and externally protruding therefrom, means for retaining the bundle inside the cavity, where at least one side wall of the containing portion has a neck of a predetermined length, corresponding to at least ? of the length of the side wall and extending towards an access opening of the cavity to at least partly define the retaining means. The side wall of the containing portion also comprises a plurality of longitudinal ribs, which are substantially parallel to the central axis and angularly spaced from each other so as to define a corresponding plurality of longitudinal channels.Type: ApplicationFiled: May 20, 2013Publication date: May 14, 2015Inventor: Davide Zagni
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Publication number: 20130241267Abstract: In an apparatus (1a) for the production of brushes or bristled-wares (9) having bristle bundles (3) melted at a fastening-side end, a reception sleeve (2) made from silica glass, crystal glass, glass ceramic and/or an alloy thereof for the positive, at least regional reception of a bristle bundle (3), on the one hand, and of a functional part (4) arranged, in the bristle longitudinal direction, behind its fastening-side end, on the other hand, are provided.Type: ApplicationFiled: March 15, 2013Publication date: September 19, 2013Applicant: ZAHORANSKY AGInventor: Ingo Kumpf
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Patent number: 8376471Abstract: Angled fiber pile brushes are anchored to a backing at a predetermined angle to the perpendicular are made by winding yarn around a flat band The pile is anchored to a backing which is disposed at the desired angle to the band The band wrapped with the pile and the backing move together along an assembly path Ultrasonic horns each have a split end, which moves perpendicular to the backing Mechanisms guide the backings and the band each include a slotted plate o?ented at the requisite angle The edge of the pile wrapped band extends through the slot in the guide into contact with the backing The band and the horn move in the same, horizontal plane, thereby simplifying the construction of the assembly apparatus The wrapped yam may be slit longitudinally by a slitter in the direction o the travel to provide a pair of angled brushes.Type: GrantFiled: January 23, 2008Date of Patent: February 19, 2013Assignee: Ultrafab, Inc.Inventors: Thongdy Chanthabane, Yogesh Vitthal Borkar
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Patent number: 8308246Abstract: A method of producing a bundle of bristles is provided and includes collecting a plurality of bristles substantially close together and fusing and subsequently hardening ends of the collected bristles to each other by cutting to thereby fuse the ends of the collected bristles using a heated cutter to thus produce a bundle of bristles.Type: GrantFiled: March 19, 2010Date of Patent: November 13, 2012Inventor: Tae Sang Chung
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Patent number: 8256848Abstract: The method for making an interdental brush inserts a bristle stem into a through hole of a handle in a combining step, whereby exposing the stem to each fixing slot on the handle. Thence the stem is further punched by a punching device, allowing a correspondent formation of expanding portions. Hereby, the expanding portions have an outermost diameter larger than an opening of the through hole for the stem to be firmly lodged in the fixing slots in a fixing step. A filler for wrapping the entire handle and the stem offers a solid engagement between the expanding portions and the fixing slots, so that the stem does not depart from the handle while using.Type: GrantFiled: January 13, 2010Date of Patent: September 4, 2012Assignee: Lee Chia Brush Co., Ltd.Inventor: Chia-Fu Lee
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Publication number: 20120013169Abstract: In a method for producing bristle areas for brushes, in particular toothbrushes, bundles of bristles (5) are divided off from a bristle supply (101), transported by a gas or air stream (Pf 1) and introduced into perforations (22) in a central plate (21). The bundles of bristles (5) are removed from the central plate (21) and transferred to a compactor plate (106) and, in the process, the density of the bundle of bristles (5) is increased.Type: ApplicationFiled: March 5, 2010Publication date: January 19, 2012Applicant: ZAHORANSKY AGInventor: Bernhard Rees
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Publication number: 20110232016Abstract: A brush includes a brush head which comprises a brush support, and a plurality of brushing members integrally provided on the brush support, wherein the brushing members and the brush support are integrally formed together by heat treatment.Type: ApplicationFiled: April 17, 2009Publication date: September 29, 2011Inventors: Hoipo Yu, Jianxin Zhou
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Patent number: 7832810Abstract: A bristle magazine for a broom or brush stuffing machine includes a receiving space for a multitude of bristles, a bending edge and a bracket opposite the bending edge for maintaining the bristles in a curved condition.Type: GrantFiled: December 26, 2006Date of Patent: November 16, 2010Assignee: Firma G.B. Boucherie N.V.Inventor: Bart Gerard Boucherie
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Publication number: 20090322144Abstract: Angled fiber pile brushes are anchored to a backing at a predetermined angle to the perpendicular are made by winding yarn around a flat band The pile is anchored to a backing which is disposed at the desired angle to the band The band wrapped with the pile and the backing move together along an assembly path Ultrasonic horns each have a split end, which moves perpendicular to the backing Mechanisms guide the backings and the band each include a slotted plate oTrented at the requisite angle The edge of the pile wrapped band extends through the slot in the guide into contact with the backing The band and the horn move in the same, horizontal plane, thereby simplifying the construction of the assembly apparatus The wrapped yam may be slit longitudinally by a slitter in the direction o the travel to provide a pair of angled brushesType: ApplicationFiled: January 23, 2008Publication date: December 31, 2009Inventors: Thongdy Chanthabane, Yogesh Vitthal Borkar
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Patent number: 7631943Abstract: Bristles are fed to a brush-making machine by an apparatus having a drum centered on and extending along a drum axis and formed with a plurality of angularly spaced and axially extending passages each of a circularly segmental cross section with a vertex directed radially inward toward the axis and each having a downstream end and an opposite upstream end. A respective group of elongated flexible bristles is supplied through the upstream ends into each of the passages and expelled from the downstream ends. A nozzle immediately downstream of the downstream ends has an outlet aperture of a predetermined inside diameter and a frustoconical inner surface tapering downstream away from the downstream ends and axially aligned with the downstream passage ends such that at least some of the bristles exiting the downstream end of each passage engage and are deflected by the inner surface.Type: GrantFiled: April 14, 2005Date of Patent: December 15, 2009Assignee: Unimac S.R.LInventors: Marino Romagnoli, Raffaele Nadalini
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Publication number: 20080012420Abstract: Method for manufacturing brushes includes providing fiber bundles (4) in a support (2); moving the fiber bundles (4) according to a desired profile until they protrude through openings (21) in a holder (10) with one far end; and anchoring the fiber bundles (4) in the holder (10), wherein moving the fiber bundles (4) in the support (2) is carried out according to an intermediary profile; the fiber bundles are shortened to a desired length; and the fiber bundles (4) are moved further until they extend through the openings (21) in the holder (10) according to the desired profile.Type: ApplicationFiled: July 11, 2007Publication date: January 17, 2008Inventor: Bart Gerard Boucherie
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Patent number: 7281768Abstract: A method of manufacturing a brush includes inserting bristles into bristles insertion holes, and implanting the bristles in a resin material. The inserting further includes preparing sleeves corresponding to cross sectional shapes and cross sectional areas of the bristles insertion holes; introducing the bristles into the sleeves; and independently inserting the bristles within each of the sleeves to the corresponding bristles insertion holes.Type: GrantFiled: February 24, 2003Date of Patent: October 16, 2007Assignee: Kao CorporationInventors: Hisao Sato, Kenichi Okabe, Shunji Kimura
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Publication number: 20070152496Abstract: A bristle magazine for a broom or brush stuffing machine includes a receiving space for a multitude of bristles, a bending edge and a bracket opposite the bending edge for maintaining the bristles in a curved condition.Type: ApplicationFiled: December 26, 2006Publication date: July 5, 2007Applicant: Firma G.B. Boucherie N.V.Inventor: Bart Gerard Boucherie
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Patent number: 6726789Abstract: In a method for the production of brushes consisting of a bristle support and bristles mounted thereon and combined to at least one group having a defined cross-section with at least two different types of bristles, the bristles of a bristle type are combined into a partial group and the partial groups forming a bristle group are combined into said bristle group and subsequently, the bristle group is mounted to the bristle support. The bristles of each partial group are formed in a surrounding guide of a shaping device into a cross-section corresponding to their partial cross-sections in the bristle group, and the partial groups are then combined while maintaining their partial cross-section in the guides to form the cross-section of the bristle group. A device for carrying out this method and brushes produced in this fashion are also described.Type: GrantFiled: August 28, 2001Date of Patent: April 27, 2004Assignee: Coronet-Werke GmbHInventor: Georg Weihrauch
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Publication number: 20030132661Abstract: A manufacturing method of a brush 6 including of inserting bristles 2 into a bristles insertion hole 55, and thereafter implanting the bristles in a resin base plate. Further, each individual sleeve 60 is prepared in correspondence to cross sectional shapes and cross sectional areas in the bristles insertion hole 55, the bristles 2 are introduced to the sleeves 60, and each of the bristle 2 in the sleeves 60 is inserted to the corresponding bristles insertion holes 55 by an extrusion pin 71.Type: ApplicationFiled: February 24, 2003Publication date: July 17, 2003Applicant: KAO CORPORATIONInventors: Hisao Sato, Kenichi Okabe, Shunji Kimura
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Patent number: 6582027Abstract: Provided is a production process of a brush, comprising a consecutive combination of: (a) a step of bundling a prescribed number of fibers to form a long-size fiber bundle in which the whole is temporarily bound, (b) a step of cutting the long-size fiber bundle to a prescribed size, (c) a step of completely binding the tail end part of the cut fiber bundle by a thermally fusing means, (d) a step of dipping the fiber bundle in which the tail end part is completely bound in a solvent to remove the resin adhered to unbind the fibers other than those in the tail end part of the fiber bundle.Type: GrantFiled: July 28, 2000Date of Patent: June 24, 2003Assignee: Mitsubishi Pencil Kabushiki KaishaInventor: Takashi Umeno
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Publication number: 20020180253Abstract: The present invention relates to a method and an apparatus for producing a brush. In accordance with said method, a strand of a single filament or of a bundle of filaments is unwound from a spool and moved past a cutting means in which a predetermined length piece of the strand is cut off. Subsequently, said length piece is connected to a bristle carrier. In order to increase the productivity, the present invention suggests that, when the strand or rather the length piece has been cut to length, it should be transported by means of an airflow. The risk that a filament kinks during transport of the strand can be excluded in this way. The apparatus according to the present invention comprises, in a manner known per se, at least one spool keeping a strand of a single filament or of a filament bundle ready for use.Type: ApplicationFiled: May 29, 2002Publication date: December 5, 2002Inventors: Erwin Buchholz, Andreas Lanvers, Richard Ramakers, Thomas Wolters
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Publication number: 20020175556Abstract: Methods and devices are provided for tufting oral brushes. The methods include inserting free ends of continuous strands of filaments into blind openings in a moldbar, at least some of the blind openings having different depths and/or extending at different angles.Type: ApplicationFiled: May 23, 2001Publication date: November 28, 2002Inventors: William Motherway, Joseph Depuydt
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Patent number: 6485105Abstract: A method and apparatus for feeding bristle bundle material into a magazine. The magazine is used in the production of brushes in which not all the bristle bundles extend in the same direction from the face of the brush. The feed apparatus for guiding the bristle bundle material from a supply to the magazine includes a number of transition plates having channels machined at an oblique angle to the surface of the plate. The plates each guide the bristle bundle material through a small angle; the assembled plates can guide the material through a large total angle so that the angle at which the bristle bundles enter the magazine is the same as the angle the bristles will have with respect to the brush.Type: GrantFiled: February 1, 2000Date of Patent: November 26, 2002Assignee: Moll Industries, Inc.Inventors: David E. Harris, Kenan Bible, James Collins, Lloyd Etter, Ed Wilson, Toby Henderson, Dave Gierczak
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Patent number: 6352313Abstract: The composite brush mold includes a) a first component that includes a pattern of holes extending from a first surface of the first component to a second surface of the first component, the holes being configured to receive tufts that include at least one bristle, and b) a second component that includes a pattern of fingers that correspond to the pattern of holes, the fingers extending into the holes to form end walls.Type: GrantFiled: August 25, 1999Date of Patent: March 5, 2002Assignee: Gillette Canada Company'Inventors: Kenneth Bradley Wilson, Gerald S. Szczech
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Publication number: 20010026093Abstract: Method for manufacturing brushes, whereby, on one hand, fibers (3) are supplied to at least one filling tool (4) by means of at least one auxiliary device (15) comprising at least two fiber loading chambers (16-20) and, on the other hand, said fiber loading chambers (16-20) are replenished by taking up fibers (3) from at least two respective fiber supply channels (8-12), whereby, by means of the filling tool (4), the fibers (3) are inserted into brush bodies (6), characterized in that, on one hand, the supply of the fibers (3) from the fiber loading chambers (16-20) to the filling tool (4) and, on the other hand, the replenishing of the fiber loading chambers (16-20) with fibers (3) from the fiber supply channels (8-12) is realized by means of working cycles which as such are independent.Type: ApplicationFiled: April 4, 2001Publication date: October 4, 2001Inventor: Bart Gerard Boucherie
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Patent number: 5542749Abstract: A method and apparatus for gathering a plurality of brush bristles into a bundle and forming the bristle bundle into a tuft. The apparatus comprises a housing and a centerpiece. The housing comprises a first end, a second end, a longitudinal axis extending from the first end to the second end, a bore formed in the interior of the housing and extending generally along the housing longitudinal axis, and a slot formed in the exterior of the housing. The housing slot communicates with the housing exterior and extends generally diagonally toward the housing second end from the housing exterior to the housing interior such that the housing slot communicates with the housing bore. The centerpiece is adapted to be slidably received within the housing bore and comprises a first end, a second end, a longitudinal axis extending from the first end to the second end, and a slot formed in the exterior of the centerpiece.Type: GrantFiled: January 11, 1995Date of Patent: August 6, 1996Assignee: Carlson Tool & Machine Co.Inventor: Mike Toth
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Patent number: 5533791Abstract: A brush making machine with a mold for injection molding of brush bodies is disclosed. The mold comprises a stationary mold part, a movable mold part and a pair of insert parts fitting into a recess of the movable mold part. The insert parts have tuft insertion holes therein. While one of the complementary mold parts fills the recess of the movable mold part and brush bodies are injection molded with tufts of bristles embedded in the molding material, the other insert part is in a tuft loading station for introducing tufts of bristles into the tuft insertion holes. The tuft feeder comprises movable tuft carriers which carry sets of tufts from the bristle containers to the mold. A robot is provided for moving the carriers between the mold and the bristle containers.Type: GrantFiled: April 28, 1995Date of Patent: July 9, 1996Assignee: G.B. Boucherie N.V.Inventor: Bart G. Boucherie
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Patent number: 5518300Abstract: A method of manufacturing a tooth brush having a bristle area formed of several folded bristle bundles of plastic bristles, the method including separating, with an anchor, the bristle bundles from a bristle package, folding the bristle bundles and pressing them into dead end holes, which are formed in the bristle area of the toothbrush, with the anchor, with effecting rounding off of the ends of the bristles of the bristle bundles prior to the bristle bundles being folded and anchored in the dead end holes of the tooth brush bristle area.Type: GrantFiled: November 14, 1994Date of Patent: May 21, 1996Assignee: M+ Schiffer GmbHInventor: Berthold Meyer
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Patent number: 5221123Abstract: Disclosed are new brush constructions having at least one receptable formed into a brush piece. The receptacles receive integrally formed bristle clusters which each have a plurality of bristles or tines. The receptacles include a central cavity preferably surrounded by deflection flutes. The flutes receive the tines and force them together and into upstanding orientations. The central cavity extends below the flutes to provide a stabilizer receptacle which receives a stabilizer portion of the bristle cluster core. The bristle clusters are comprised of a plurality of tines which are connected at a central juncture and extend outwardly when the bristle cluster is in the relaxed uninstalled condition. The invention further discloses an apparatus and method for making the brushes by simultaneously ejecting the bristle clusters from a mold and into the receptacles in the brush piece.Type: GrantFiled: April 24, 1991Date of Patent: June 22, 1993Inventor: Ronald W. Klinkhammer
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Patent number: 5148568Abstract: An end brush for use in a dental unit or the like includes a base formed of solified fiber material. The base includes an outwardly projecting portion, which is adapted to be received within a mounting structure provided on the dental unit. An apparatus and method for forming the end brush are disclosed.Type: GrantFiled: July 12, 1991Date of Patent: September 22, 1992Assignee: Professional Dental Technologies, Corp.Inventors: James A. Bojar, Richard J. Shaw
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Patent number: 4979782Abstract: Process and apparatus for the production of bristle products from plastic. The products comprise a bristle carrier and bristles whose utilization-side ends are substantially unformly rounded and located in a contour differing from that of the bristle side surface of the bristle carrier. The opposite ends of the bristles are fastened to the bristle side surface of the bristle carrier. In a particularly preferred embodiment, the process comprises the steps of: clamping the bristles while their utilization-side ends are in a flat plane; substantially uniformly rounding the utilization-side ends of the bristles while they are clamped in the flat plane; loosening the clamp restraining the bristles and thereafter axially displacing the utilization-side ends of the bristles relative to one another to produce the desired contour; and fastening the opposite ends of the bristles to the bristle carrier.Type: GrantFiled: June 13, 1989Date of Patent: December 25, 1990Assignee: Coronet-Werke Heinrich Schlerf GmbHInventor: Georg Weihrauch
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Patent number: 4884849Abstract: This invention relates to a new and useful apparatus and method of manufacture of an end brush, comprised of thermoplastic bristles. The apparatus comprises a fiber feed guide eye for fiber skein, a fiber bundle adjustable aperture plate, electric induction heater coil surrounding a tapered splined male pin and a source of cold air blast, and the tapered splined male pin activated by a compression spring to force the heated tapered splined pin into the fiber bundle held in the adjustable aperture plate. The movement of the tapered splined male pin is limited by stops. The subsequent cooling of the tapered splined pin withdraws the fused end brush from the open adjustable aperture plate and the bristles of the end brush are severed from the skein of fibers, and the end brush attached to the tapered splined pin is subsequently knocked off of the pin by means of a hammer.Type: GrantFiled: December 12, 1988Date of Patent: December 5, 1989Assignee: Better Health Concepts Co Inc.Inventor: Richard J. Shaw
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Patent number: 4768837Abstract: An apparatus for positioning or holding a brush body for insertion of bundles of bristles is provided. The apparatus comprises a carrier movable relative to a fixed guide and having a pivotable brush body holding mounted to it. A follower slidably mounted on the carrier is biased to follow the fixed guide as the carrier moves. A pivotal connection between the follower and the holder causes the holder to pivot as the follower follows the fixed guide. Use of a specifically contoured fixed guide permits corresponding pivoting of the holder so that the brush body can be variably aligned to accommodate a range of bristle inserters.Type: GrantFiled: February 26, 1986Date of Patent: September 6, 1988Assignee: Firma G.B. Boucherie, naamloze vennootschapInventor: Leonel Boucherie
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Patent number: 4730387Abstract: An apparatus making it possible to fit retaining pins on a mandrel. The retaining pin arrives in the form of a continuous wire which is cut to the desired length by a wheel before being fitted in the mandrel. The end of the uncut retaining pin adjacent to the wheel is maintained in a gripper formed by two jaws. Simultaneously with the fitting of the cut retaining pin, a hole is made in the mandrel to permit the subsequent fitting of a retaining pin.Type: GrantFiled: July 14, 1987Date of Patent: March 15, 1988Assignees: Commissariat a l'Energie Atomique, Etablissement Brochier S.A.Inventors: Nicolas Pradel, Alain Bruyere
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Patent number: 4720759Abstract: This invention relates to a compact protector which is used to prevent the over-heat of a compact motor used in heat generating appliances such as a hair dryer or electric washing machine. The protector incorporates therein an excess current prevention portion utilizing a bimetal and an excessive temperature rise prevention portion utilizing a temperature fuse. The protector opens an electric path by the double safety devices.Type: GrantFiled: June 23, 1986Date of Patent: January 19, 1988Assignee: Tobu Electric Co., Ltd.Inventor: Shigeru Tabei
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Patent number: 4609228Abstract: A method and machine for manufacturing brushes, in which bristle bunches are manufactured before being transported to a brush member, the individual bristles being connected to one another. Bristle bunches which are prepared in this manner are distributed by a distributor block to plural tubular conduits leading to a bristle bunch holder which holds the bristle bunches in a desired orientation relative to the brush member. The bristle bunches and the brush member are welded together by pressing them against one another, both the bristle bunches and the brush member having previously been softened at the welding regions. The tubular conduits can be of any desired length and can be routed in any desired direction to the brush member, which permits the manufacture of all brush shapes.Type: GrantFiled: January 9, 1985Date of Patent: September 2, 1986Assignee: Schlesinger GmbH & Co. Maschinenbau KGInventor: Wolfgang Bickel
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Patent number: 4132449Abstract: A method and an apparatus for joining plastic brush bristles with plastic brush backs provides for heating the tips of brush bristle strands until they are soft and heating zones of the plastic brush backs to which the bristles will be mounted until they are soft. Thereafter, the soft tips of the bristles are brought into contact with the soft zones of the brush backs to fuse the bristles to the brush backs. In the particular structure and method of the machine of this invention, two relatively movable plates alternately clamp to and unclamp from indeterminant-length bristle strands to jog the strand ends into contact with the brush backs. One of the plates carries a cutting blade which cuts the strands into bristle lengths once their tips are fastened to the brush backs.Type: GrantFiled: August 26, 1977Date of Patent: January 2, 1979Assignee: Blair Tool & Machine CorporationInventor: John E. Bergman