Coil And Core Patents (Class 336/221)
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Patent number: 8854166Abstract: An input device includes a first yoke; a substrate disposed on the first yoke; a coil disposed on the substrate; and a second yoke disposed above the coil and configured to be displaced downward by a force applied and thereby to change inductance of the coil. The input device is configured to output a signal corresponding to the amount of displacement of the second yoke. The substrate has an opening that communicates with a hollow of the coil, and the first yoke includes a step that is inserted into the opening of the substrate.Type: GrantFiled: April 10, 2012Date of Patent: October 7, 2014Assignee: Mitsumi Electric Co., Ltd.Inventors: Kenichi Furukawa, Takayuki Numakunai, Kensuke Yamada
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Publication number: 20140292461Abstract: A coupled inductor comprises an annular core 1 and coils 2a, 2b wound around the core. The annular core 1 includes a sendust core having a maximum differential permeability that is equal to or greater than 30.Type: ApplicationFiled: March 14, 2014Publication date: October 2, 2014Applicant: Tamura CorporationInventors: Naoki Inoue, Toshikazu Ninomiya
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Patent number: 8847723Abstract: The invention provides a system for monitoring an operational parameter of a gas turbine, including a magnetic coupling between a signal source and a data output terminal. The magnetic coupling comprises a primary coil electrically connected to the signal source and wound around a first magnetic core section, and a secondary coil electrically connected to the output terminal but electrically isolated from the primary coil and wound around a second magnetic core section, wherein the first and second magnetic core sections are physically separated from one another.Type: GrantFiled: July 15, 2009Date of Patent: September 30, 2014Assignee: Weston Aerospace LimitedInventor: Robert Michael George Bodin
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Publication number: 20140266557Abstract: A device and method of use for a phase shifting autotransformer is disclosed which has inherently balanced impedance characteristics. This is achieved by having the coil windings structured such that the following two requirements are met. Equivalent winding sections must have essentially equal lengths, occupy equal radial volumes and therefore exhibit equal resistances. Secondly, semi-bifilar or full-bifilar construction ensures that the inductances generated in each section essentially cancel each other out, minimizing the reactive component of the impedance such that it can be dominated by the resistive component in operation. As a result of these two design elements, the 5th and 7th harmonics that dominate 6-pulse systems can be attenuated much more effectively than was previously possible, improving both the overall performance of the phase shifting autotransformer itself, as well as its associate system.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Inventor: Jacob Justice
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Publication number: 20140266539Abstract: Magnetic component assemblies for circuit boards include single, shaped magnetic core pieces formed with a physical gap and conductive windings assembled to the cores via the gaps. The physical gaps in the cores are filled with a magnetic material to enhance the magnetic performance. The magnetic component assemblies may define power inductors.Type: ApplicationFiled: January 3, 2014Publication date: September 18, 2014Inventors: Ahila Krishnamoorthy, Robert James Bogert, Yipeng Yan
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Publication number: 20140266558Abstract: A magnetic core is provided. The magnetic core includes a magnetic base and a magnetic plate. The magnetic base includes a first U-core, a second U-core, and a spacing member. The first U-core has a relatively high magnetic permeability, and includes a first surface having a first winding channel defined therein. The second U-core has a relatively high magnetic permeability, and includes a second surface having a second winding channel defined therein. The first and second surfaces are substantially coplanar with one another. The spacing member is connected to the first and second U-cores such that a gap having a relatively low magnetic permeability is formed between the first and second U-cores. The magnetic plate is coupled to the magnetic base such that the magnetic plate substantially covers the first and second surfaces.Type: ApplicationFiled: March 15, 2013Publication date: September 18, 2014Applicant: GENERAL ELECTRIC COMPANYInventor: Robert James Catalano
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Patent number: 8836462Abstract: An AC transformer having a cylindrical core configurable for single or polyphase power input and/or output transformer applications. The transformer core structure is capable of being configured to provide for single or polyphase inputs or outputs by varying the transformer primary and secondary winding configurations. A polyphase input configuration can be utilized in polyphase output transformers, such as for variable frequency drive (VFD) applications. Additional methods for winding transformer cores minimize the quantity of core winding wire necessary for transformer manufacture.Type: GrantFiled: March 22, 2011Date of Patent: September 16, 2014Assignee: Siemens Industry, Inc.Inventor: Radu Stefan Curiac
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Patent number: 8836460Abstract: A semiconductor inductor structure may include a first spiral structure, located on a first metal layer, having a first outer-spiral electrically conductive track and a first inner-spiral electrically conductive track separated from the first outer-spiral electrically conductive track by a first dielectric material. A second spiral structure, located on a second metal layer, having a second outer-spiral electrically conductive track and a second inner-spiral electrically conductive track separated from the second outer-spiral electrically conductive track by a second dielectric material may also be provided. The first outer-spiral electrically conductive track may be electrically coupled to the second outer-spiral electrically conductive track and the first inner-spiral electrically conductive track may be electrically coupled to the second inner-spiral electrically conductive track.Type: GrantFiled: October 18, 2012Date of Patent: September 16, 2014Assignee: International Business Machines CorporationInventors: Robert L. Barry, Robert A. Groves, Venkata N. R. Vanukuru
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Publication number: 20140253278Abstract: A secondary transformer unit for mounting on a vehicle having an electric drive includes at least one secondary core, and at least one secondary coil that is arranged on the secondary core. At least one outer skin is provided to envelope the secondary core and contains reinforcing fibers. The outer skin is configured to retain inside the at least one outer skin fragments produced when the at least one secondary core breaks.Type: ApplicationFiled: October 5, 2012Publication date: September 11, 2014Inventors: Björn Elias, Christian Ohlen, Anca Ebner
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Publication number: 20140252867Abstract: In one embodiment, a coil includes a magnetic core and a winding. The magnetic core includes at least one block provided with a groove or an opening. Each block is arranged so as to make the groove or the opening extend along a direction of magnetic flux. The coil is used as a power transmitting coil or a power receiving coil.Type: ApplicationFiled: February 6, 2014Publication date: September 11, 2014Applicant: KABUSHIKI KAISHA TOSHIBAInventors: Kenichirou OGAWA, Tetsu Shijo, Akiko Yamada, Shuichi Obayashi, Hiroki Shoki
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Patent number: 8826514Abstract: Microfabricated inductors with through-wafer vias and including a first wafer and a second wafer, each wafer having a plurality of metal fillings therein, and a plurality of metal conductors connecting the plurality of metal fillings together to form a spiral. A method for producing an inductor including steps of forming a first plurality of vias in a first substrate, filling the first plurality of vias in the first substrate with a first plurality of metal fillings, forming a first plurality of metal conductors, connecting pairs of the first plurality of metal fillings together using the first plurality of metal conductors to form a spiral, performing the foregoing steps similarly on a second substrate formed with a second plurality of vias filled with a second plurality of metal fillings, and bonding the first substrate with the second substrate.Type: GrantFiled: February 14, 2011Date of Patent: September 9, 2014Assignee: Teledyne Scientific & Imaging, LLCInventors: Alexandros Papavasiliou, Jeffrey F. DeNatale, Philip A. Stupar, Robert L. Borwick, III
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Publication number: 20140247105Abstract: An electronic component having a core including a winding base extending in an axial direction. A first flange is located at an end in the axial direction and having at least one first protruded side surface, which is protruded from the winding base, at least at an end in a first direction, which is one of perpendicular directions that are perpendicular to the axial direction. A wire is wound around the winding base. A first external electrode is connected to the wire and is provided on a side surface of the first flange located at an end in one of the perpendicular directions. A first outer edge of the first flange crosses the wire when viewed from the first direction has a vector having a component in the axial direction.Type: ApplicationFiled: January 9, 2014Publication date: September 4, 2014Applicant: MURATA MANUFACTURING CO., LTD.Inventors: Ryota HASHIMOTO, Kazunobu SHIMOE
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Patent number: 8823369Abstract: A non-destructive inspection system that has particular application for inspecting a bore in a valve for defects. The system includes an inspection yoke having a ferromagnetic core, where a first coil is wound around the core in one direction and a second coil is wound around the core in an orthogonal direction so that orthogonal electromagnetic fields can be generated within the bore. A controller provides a current flow through the coils to generate the electromagnetic fields to detect defects in the bore.Type: GrantFiled: May 17, 2011Date of Patent: September 2, 2014Assignee: Siemens Energy, Inc.Inventors: David S. Segletes, Erik A. Lombardo
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Publication number: 20140240075Abstract: Disclosed herein is a common mode filter, including: a magnetic substrate; and a body part formed on the magnetic substrate, wherein the body part is configured of an insulating layer surrounding a coil electrode, an outer electrode terminal connected with an end of the coil electrode, and a magnetic resin composite, the insulating layer is formed on the magnetic substrate, having a margin part M disposed at an edge of the magnetic substrate, and the magnetic resin composite is filled in an empty space of the body part including the margin part M, thereby promoting a consecutive flow of magnetic flux that is generated from the coil electrode.Type: ApplicationFiled: February 27, 2014Publication date: August 28, 2014Applicant: Samsung Electro-Mechanics Co., Ltd.Inventors: Jin Hyuck YANG, Young Seuck YOO, Sung Kwon WI, Hye Won BANG, Geon Se CHANG, Young Do KWEON, Ju Hwan YANG
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Publication number: 20140240076Abstract: A secondary transformer unit for placement on a vehicle with an electric drive includes at least one secondary core having a top side and a bottom side which define the secondary core in the z-direction; at least one secondary coil arranged on the secondary core, wherein the secondary core has at least one target deformation means which extends essentially in the z direction between the top side and the bottom side.Type: ApplicationFiled: October 11, 2012Publication date: August 28, 2014Inventors: Björn Elias, Anca Ebner, Christian Ohlen
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Patent number: 8816809Abstract: A reactor is disclosed. The reactor is comprised of a housing, a solenoid coil, a center columnar member, and a core. The center columnar member provides first surfaces contacting with sandwich portions of the housing, and the core is comprised of resin including magnetic powder. The coil and the center columnar member are fixed in the core. A surface roughness (Rz2) of a second surface which contacts to the core is larger than a surface roughness (Rz1) of the first surfaces. The center columnar member further provides a basis surface of which roughness (Rz3) is smaller than the Rz2 and larger than the Rz1.Type: GrantFiled: July 27, 2012Date of Patent: August 26, 2014Assignees: Denso Corporation, Nec Tokin CorporationInventors: Kazuhiro Kosaka, Ryota Tanabe, Souichi Yoshinaga, Masahiko Yamashita, Seigo Satou, Mitsutoshi Kameda, Tsugio Takeda
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Patent number: 8810353Abstract: In a first mixing process, soft magnetic powders and inorganic insulative powders of 0.4-1.5 wt % relative to the soft magnetic powders are mixed. In the heating process, a mixture through the first mixing process is heated at a temperature of 1000° C. or more and below the sintering temperature of the soft magnetic powders under a non-oxidizing atmosphere. In the granulating process, a silane coupling agent of 0.1-0.5 wt % is added to form an adhesiveness enhancing layer. A silicon resin of 0.5-2.0 wt % is added to the soft magnetic alloy powders having the adhesiveness enhancing layer formed by the silane coupling agent to form a binding layer. A lubricating resin is mixed, and a mixture is pressed and molded to form a mold. In an annealing process, the mold is annealed under a non-oxidizing atmosphere to form a dust core which is used to form a reactor.Type: GrantFiled: December 20, 2010Date of Patent: August 19, 2014Assignee: Tamura CorporationInventors: Yasuo Oshima, Susumu Handa, Kota Akaiwa, Taichi Tamura
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Publication number: 20140225449Abstract: Described herein are configurations for an integrated resonator-shield structure for wireless power transfer. In embodiments a conductor shield is used to shield the resonator from perturbing objects. In embodiments the conductor shield is used for a current return path for the conductors of the resonator. The resonator shield can be divided into separate conductor segments to tailor the current distributions in the conductor shield.Type: ApplicationFiled: April 14, 2014Publication date: August 14, 2014Inventor: Andre B. Kurs
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Publication number: 20140225704Abstract: The present invention provides a multilayer insulated electric wire to achieve a good balance between heat resistance and voltage resistance characteristics, then satisfy IEC standards Pub. 61558 which require strict voltage regulation, and electric or electronic equipment such as transformer formed by winding the insulated electric wire. The present invention is a multilayer insulated electric wire including two or more insulating layers, wherein at least one layer of the insulating layers other than the outermost layer is an insulating layer containing a resin having a melting point of 200° C. or higher and a tensile modulus of elasticity at 25° C. of 1000 MPa or less, and the multilayer insulated electric wire is coated with a resin material (also simply called a resin) having a tensile modulus of elasticity at 25° C. of 1000 MPa or more as the outermost layer, and electric or electronic equipment such as transformer formed by winding the insulated electric wire.Type: ApplicationFiled: April 17, 2014Publication date: August 14, 2014Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.Inventors: Keisuke IKEDA, Makoto OYA, Daisuke MUTO, Keiichi TOMIZAWA
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Publication number: 20140225703Abstract: A magnetic material includes a grain compact in which metal grains having oxide films are compacted, wherein the metal grains are constituted by Fe—Si-M soft magnetic alloy (where M represents a metal element that oxidizes more easily than iron), the metal grains in the grain compact are mutually bonded with adjacent metal grains by inter-bonding of their oxide films, and at least some of this bonding of oxide films takes the form of bonding of crystalline oxides, or preferably at least some of the bonding of oxides is based on continuous lattice bond. A coil component has a coil on an interior or surface of an element body wherein the element body uses the magnetic material.Type: ApplicationFiled: January 5, 2012Publication date: August 14, 2014Applicant: TAIYO YUDEN CO., LTD.Inventors: Kenji Otake, Hitoshi Matsuura
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Publication number: 20140217830Abstract: An embodiment of the present invention relates to a feed apparatus, a current collector, and a power transfer apparatus of the magnetic induction type, considering lateral deviation.Type: ApplicationFiled: April 25, 2012Publication date: August 7, 2014Inventors: Seong Jeub Jeon, Bo Yune Song, Jae Gue Shin, Sung Jun Son
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Publication number: 20140203902Abstract: A powered card and/or a communication device (e.g., mobile phone) may include one or more electromagnetic field generators. An electromagnetic field generator may include bonding pads, bonding wires and/or connection pads, connected as an eccentric coil. The electromagnetic field generator may include a core material and/or a substrate material.Type: ApplicationFiled: February 19, 2013Publication date: July 24, 2014Inventors: Geoffrey D. Shippee, James H. Workley, Norman E. O'Shea, Jeffrey D. Mullen, Andrew Veter
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Publication number: 20140203903Abstract: A method of forming a power module located on a conductive substrate by providing power conversion circuitry. The method of providing the power conversion circuitry includes forming a magnetic device by placing a magnetic core proximate a conductive substrate with a surface thereof facing a conductive substrate, and placing a conductive clip proximate a surface of the magnetic core. The method of forming the magnetic device also includes electrically coupling ends of the conductive clip to the conductive substrate to cooperatively form a winding therewith about the magnetic core. The method of providing the power conversion circuitry also includes providing at least one switch on the conductive substrate. The method of forming the power module also includes depositing an encapsulant about the power conversion circuitry.Type: ApplicationFiled: March 20, 2014Publication date: July 24, 2014Applicant: ENPIRION, INC.Inventors: Ashraf W. Lotfi, Mathew A. Wilkowski, Trifon M. Liakopoulos, John D. Weld
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Patent number: 8779882Abstract: A cost effective solution for construction of high frequency, double ended, isolated, push pull, center tapped power transformers operating in continuous/discontinuous mode with minimized winding proximity losses comprises at least two identical sets of windings with identical coupling coefficients. Each set of windings consists of at least one primary winding and at least one secondary winding tightly coupled to each other. Both the sets of windings are loosely coupled to each other with a magnetic field isolating separator.Type: GrantFiled: September 30, 2009Date of Patent: July 15, 2014Assignee: Astec International LimitedInventor: Vijay G. Phadke
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Publication number: 20140191839Abstract: A compact 10 is obtained by compression-molding coated soft magnetic particles covered with insulating coatings, and is a modified frustum body having, as a main body, a frustum portion 113 sandwiched between plate-shaped portions 111 and 112 arranged in opposing relation. A vertical cross-section of the compact 10 is made up of a trapezoidal surface 113s, a long-side rectangular surface 111s joining to a long side of the trapezoidal surface 113s, and a short-side rectangular surface 112s joining to a short side of the trapezoidal surface 113s.Type: ApplicationFiled: November 28, 2011Publication date: July 10, 2014Applicants: SUMITOMO ELECTRIC SINTERED ALLOY, LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Atsushi Sato, Masato Uozumi, Koji Yamaguchi, Kazushi Kusawake
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Publication number: 20140176290Abstract: There is provided a method for manufacturing a magnetic sheet, including: preparing an insulation layer; preparing a laminate by forming a metal layer on the insulation layer; and laminating and compressing at least two laminates.Type: ApplicationFiled: December 20, 2013Publication date: June 26, 2014Applicant: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventors: Jae Hyuk JANG, Yong Il KWON, Seung Min KIM, Kang Ryong CHOI
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Publication number: 20140167904Abstract: Method and device for adapting a series constant power system to operate constant voltage lighting.Type: ApplicationFiled: March 14, 2013Publication date: June 19, 2014Inventors: Phil MacBean, James Terry, James Sweet
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Patent number: 8754739Abstract: A reactor having a good heat dissipation effect is provided. The reactor includes one coil formed by winding a wire, a magnetic core arranged inside and outside the coil and forming a closed magnetic circuit, and a case for housing an assembly of the coil and the magnetic core. An end surface of the coil has a race track shape, and the coil is housed in the case such that the axial direction of the coil is parallel to an outer bottom surface of the case. A part of an outer peripheral surface of the coil is covered with the magnetic core (outer core portion), and a remaining part thereof not covered with the magnetic core is contacted with an inner bottom surface of the case. Since a part (mainly a linear portion) of the outer peripheral surface of the coil is directly contacted with the inner bottom surface of the case, heat of the coil can be directly dissipated such that the heat is released through the case to an installation target, e.g., a water cooling base, on which the case is installed.Type: GrantFiled: July 5, 2011Date of Patent: June 17, 2014Assignee: Sumitomo Electric Industries, Ltd.Inventor: Kazuhiro Inaba
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Publication number: 20140159853Abstract: A magnetic passive component and a method for manufacturing the same are provided. The magnetic passive component comprises a magnetic core, a metal-wire-layer winding around the surface of the magnetic core, and an insulating layer provided between the magnetic core and the metal-wire-layer. The material of the insulating layer is a kind of insulating material containing additive of metal ions. To form the metal-wire layer, a trace of metal-wire layer should be made first in the surface of the insulating layer by laser activation and then adopt electroplating process to form the metal-wire layer so as to finally form a metal winding wire on a surface of the magnetic core. The magnetic passive component and the method for manufacturing the same disclose here can realize a simple process, a low manufacturing cost, an automatic manufacturing and a stable and reliable quality.Type: ApplicationFiled: December 6, 2013Publication date: June 12, 2014Applicant: Delta Electronics (Chen Zhou) Co., LtdInventors: Chao Wei YANG, Wangjun HE, Xuefeng CHEN, Chang HSU, Chin Chang PAN, Ming En HSIEH
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Publication number: 20140160644Abstract: There are provided a coil component capable of easily mounting in a narrow mounting space, and a display device including the same. The coil component including: a bobbin including a cylindrical body part having a plurality of coils wound on an outer peripheral surface thereof, flange parts formed at both ends of the body part, and at least one or more core support parts protruded from outer surfaces of the flange parts; and a core coupled to the bobbin and seated on and fixed to the core support part.Type: ApplicationFiled: February 19, 2013Publication date: June 12, 2014Applicant: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventors: Ki Hung NAM, Duck Jin AN, Soon Young KWON
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Patent number: 8736414Abstract: A magnetic power converter has a core that has at least a first leg and a second leg. In addition, the magnetic power converter has an output coil positioned around the second leg and a toroid integrated into the first leg, the toroid comprising a permanent magnet and an first input coil, the input coil positioned relative to the permanent magnet, such that when an alternating current (A/C) is applied to the first input coil, permanent magnet magnetic flux produced by the permanent magnet is displaced and travels through the second leg.Type: GrantFiled: March 6, 2013Date of Patent: May 27, 2014Assignee: OnyxIP, Inc.Inventors: Harvey S. Henning, III, David L. Priputen
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Patent number: 8736412Abstract: A magnetic element may include a first core member, a second core member facing the first core member along an entire outer periphery thereof, a coil, and a base shaped body on which the first core member and the second core member are placed. The base shaped body is provided with a base member and a terminal member, and the terminal member is provided with a binding terminal part, which projects outward in a first corner part of the base member and projects from the base member on a side lower than a portion of a winding frame part side of one flange part. The second core member is provided with a cutout part at a portion corresponding to the first corner part of the base member for allowing insertion of an end drawn out from the winding frame part in a state of not contacting the second core member.Type: GrantFiled: November 9, 2011Date of Patent: May 27, 2014Assignee: Sumida CorporationInventors: Tatsumi Nishino, Masahiko Ono
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Publication number: 20140139311Abstract: A magnetic material contains multiple metal grains constituted by soft magnetic alloy and oxide film formed on a surface of the metal grains, which soft magnetic alloy includes Fe and a metal element that oxidizes more easily than Fe, wherein the magnetic material forms a grain compact having first bonding parts where adjacent metal grains are contacted and directly bonded together, second bonding parts where adjacent metal grains are bonded together via the oxide film formed around the entire surface of said adjacent metal grains other than the first bonding parts, and voids formed in an area other than the first and second bonding parts and surrounded by the oxide film.Type: ApplicationFiled: January 23, 2014Publication date: May 22, 2014Applicant: TAIYO YUDEN CO., LTD.Inventors: Hitoshi MATSUURA, Kenji OTAKE
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Patent number: 8730000Abstract: Divided cores 11, 12 includes left and right leg portions and a yoke portion and formed by molding a yoke portion side core material within resin. The leg portions of the divided core are formed by tubular core mounting portions 41, 42. I-shaped leg portion side core materials 51-53 and spacers 6 are mounted in the tubular core mounting portions. A ring-shaped molded core 1 is formed by abutting and integrating the respective leg portions of two divided cores, and a coil 100 is wound around the molded core.Type: GrantFiled: October 25, 2012Date of Patent: May 20, 2014Assignee: Tamura CorporationInventors: Kotaro Suzuki, Kensuke Maeno, Ryo Nakatsu
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Patent number: 8730001Abstract: Provided is a reactor and a reactor component that can prevent cracking of a resin portion that is interposed between a coil and an internal core portion. The reactor includes a coil 10 and a core that includes an internal core portion 22 and a couple core portion 24. The coil 10 is formed by helically winding a wire. The internal core portion 22 is disposed inside the coil and forms a part of a closed magnetic path. The couple core portion 24 is joined to the internal core portion 22 and forms the remaining part of the closed magnetic path. The reactor includes a resin portion (internal resin portion 30) including a region that is interposed between the coil 10 and the internal core portion 22, and a cushioning member 70 that is interposed between the resin portion and the internal core portion 22 and that does not cover the couple core portion 24. It is preferable that the material of the cushioning member 70 has a Young's modulus that is smaller than a resin material of the resin portion.Type: GrantFiled: July 26, 2010Date of Patent: May 20, 2014Assignee: Sumitomo Electric Industries, Ltd.Inventors: Kouhei Yoshikawa, Masayuki Katou
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Publication number: 20140132382Abstract: A vehicle is provided with a transmission having a chamber with fluid therein. The vehicle includes a core and a conductor that are mounted within the chamber. The core includes a pair of elements that are oriented toward each other along a longitudinal axis. Each element includes a base with a post and at least two projections extending longitudinally from the base. The conductor is disposed over the posts and is configured to receive the fluid through an opening formed between adjacent projections.Type: ApplicationFiled: November 9, 2012Publication date: May 15, 2014Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Shahram Zarei, Behzad Vafakhah, Jeremy Richard Ikerd, Vincent Skalski
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Publication number: 20140132383Abstract: An object is to provide a magnetic material and coil component offering improved magnetic permeability and insulation resistance, while also offering improved high-temperature load, moisture resistance, water absorbency, and other reliability characteristics at the same time. A magnetic material that has multiple metal grains constituted by Fe—Si-M soft magnetic alloy (where M is a metal element that oxidizes more easily than Fe), as well as oxide film constituted by an oxide of the soft magnetic alloy and formed on the surface of the metal grains, wherein the magnetic material has bonding parts where adjacent metal grains are bonded together via the oxide film formed on their surface, as well as bonding parts where metal grains are directly bonded together in areas having no oxide film, and resin material is filled in at least some of the voids generating as a result of accumulation of the metal grains.Type: ApplicationFiled: April 18, 2012Publication date: May 15, 2014Applicant: TAIYO YUDEN CO., LTD.Inventors: Hitoshi Matsuura, Masahiro Hachiya, Kenji Otake
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Patent number: 8723634Abstract: A coil-type electronic component has a coil inside or on an outer surface of its base material and is characterized in that: the base material is constituted by a group of grains of a soft magnetic alloy containing iron, silicon and other element that oxidizes more easily than iron; the surface of each soft magnetic alloy grain has an oxide layer formed on its surface as a result of oxidization of the grain; the oxide layer contains the other element that oxidizes more easily than iron by a quantity larger than that in the soft magnetic alloy grain; and grains are bonded with one another via the oxide layer.Type: GrantFiled: October 19, 2011Date of Patent: May 13, 2014Assignee: Taiyo Yuden Co., Ltd.Inventors: Hideki Ogawa, Atsushi Tanada, Hitoshi Matsuura, Kiyoshi Tanaka, Hiroshi Kishi, Kenji Kawano
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Patent number: 8723629Abstract: A magnetic device includes a T-shaped magnetic core, a wire coil and a magnetic body. The T-shaped magnetic core includes a base and a pillar, and is made of an annealed soft magnetic metal material, a core loss PCL (mW/cm3) of the T-shaped magnetic core satisfying: 0.64×f0.95×Bm2.20?PCL?7.26×f1.41×Bm1.08, where f (kHz) represents a frequency of a magnetic field applied to the T-shaped magnetic core, and Bm (kGauss) represents the operating magnetic flux density of the magnetic field at the frequency. The magnetic body fully covers the pillar, any part of the base that is located above the bottom surface of the base, and any part of the wire coil that is located directly above the top surface of the base.Type: GrantFiled: January 10, 2013Date of Patent: May 13, 2014Assignee: Cyntec Co., Ltd.Inventors: Chun-Tiao Liu, Lan-Chin Hsieh, Tsung-Chan Wu, Chi-Hsun Lee, Chih-Siang Chuang
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Publication number: 20140125446Abstract: An improved low cost and highly consistent inductive apparatus. In one embodiment, the low cost and highly consistent inductive apparatus addresses concerns with so called conductive anodic filament (CAF) that occurs within these laminate structures. These conditions include high humidity, high bias voltage (i.e. a large voltage differential), high-moisture content, surface and resin ionic impurities, glass to resin bond weakness and exposure to high assembly temperatures that can occur, for example, during lead free solder bonding application. Methods of manufacturing and using the aforementioned substrate inductive devices are also disclosed.Type: ApplicationFiled: March 12, 2013Publication date: May 8, 2014Inventors: Mohammad Saboori, Mark Greene, Vinay Gundotra, Hamlet Abedmamoore
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Patent number: 8716950Abstract: Data may be encoded onto a direct current power line by modulating the current on that direct current power line. One method of modulating the current is by placing an inductor on the power line and then using a controlled transistor that turns on and turns off. The inductor will ensure that current keeps flowing but the transistor will induce changes in the current pattern. The excess current from when transistor is turned off must be diverted. Furthermore, to create symmetrical current changes, the inductor should be reverse biased. Thus, a circuit is created that sinks the excess current from when the transistor is turned off and used to reverse bias the inductor.Type: GrantFiled: May 8, 2012Date of Patent: May 6, 2014Assignee: Neofocal Systems, Inc.Inventors: Mark Peting, Dale Beyer, Tsutomu Shimomura
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Patent number: 8710947Abstract: This disclosure provides an inductance element including a core, a conductive wire, and a pair of terminal electrodes. The core includes an upper flange portion and a lower flange portion formed on both ends of a winding-core portion, and the conductive wire is wound around the winding-core portion. End portions of the wire connect to a pair of terminal electrodes formed on a bottom surface of the lower flange portion. Each terminal electrode includes a principal electrode region and a pair of extension electrode regions extending from the principal electrode region toward respective side surfaces of the lower flange portion. Each extension electrode region of each terminal electrode is not formed on a region of the bottom surface of the lower flange portion through which one of the end portions of the conductive wires pass.Type: GrantFiled: July 16, 2012Date of Patent: April 29, 2014Assignee: Murata Manufacturing Co., Ltd.Inventors: Tomoyuki Wada, Masahiro Bando
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Publication number: 20140111273Abstract: Among other things, an inductor comprising a conductive trace and a method for forming the inductor are provided. The inductor comprises a magnetic structure, such as a ferrite core. A molding material, such as a dielectric, is formed around the magnetic structure. A conductive trace, comprising one or more conductive pillars interconnected by one or more upper interconnects and one or more lower interconnects, is formed around the magnetic structure to form the inductor. The conductive trace allows physical limitations associated with winding a wire to be avoided, and thus allows the inductor to be smaller than wire wound inductors. In one example, the inductor is formed within an integrated circuit package comprising an active device, such as an integrated circuit. In this way, the inductor can be connected to the integrated circuit within the integrated circuit package.Type: ApplicationFiled: October 19, 2012Publication date: April 24, 2014Applicant: Taiwan Semiconductor Manufacturing Company LimitedInventors: Chewn-Pu Jou, Chuei-Tang Wang, Fu-Lung Hsueh
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Patent number: 8704628Abstract: Provided are a wireless power communication system, including: a primary core where a primary coil, to which a current is applied, is wound; and a secondary core having a width wider than a width of the primary core, and receiving a secondary coil which outputs a current generated by a magnetic field, wherein the magnetic field is induced by the primary coil to the secondary coil, a wireless power transmission apparatus and a wireless power receiving apparatus therefor.Type: GrantFiled: July 25, 2011Date of Patent: April 22, 2014Assignee: Hanrim Postech Co., Ltd.Inventor: Yoon-Sang Kook
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Patent number: 8704629Abstract: A coil-type electronic component has a coil inside or on the surface of its base material and is characterized in that: the base material is constituted by a group of grains of a soft magnetic alloy containing iron, silicon and other element that oxidizes more easily than iron; the surface of each soft magnetic alloy grain has an oxide layer formed on its surface as a result of oxidization of the grain; this oxide layer contains the other element that oxidizes more easily than iron by a quantity larger than that in the soft magnetic alloy grain; and grains are bonded with one another via this oxide layer.Type: GrantFiled: January 12, 2012Date of Patent: April 22, 2014Assignee: Taiyo Yuden Co., Ltd.Inventors: Hideki Ogawa, Atsushi Tanada, Hitoshi Matsuura, Kiyoshi Tanaka, Hiroshi Kishi, Kenji Kawano
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Publication number: 20140104031Abstract: A coil component having a magnetic material and a coil formed on a surface of or inside the magnetic material. The magnetic material is constituted by a grain compact formed by compacting multiple metal grains that in turn are constituted by an Fe—Si—M soft magnetic alloy (where M is a metal element that oxidizes more easily than Fe), wherein individual metal grains have oxide film formed at least partially around them; the grain compact is formed primarily via bonding between oxide films formed around adjacent metal grains; and the apparent density of the grain compact 1 is 5.2 g/cm3 or more, or preferably 5.2 to 7.0 g/cm3.Type: ApplicationFiled: December 26, 2013Publication date: April 17, 2014Applicant: TAIYO YUDEN CO., LTD.Inventors: Hideki OGAWA, Atsushi TANADA
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Publication number: 20140097929Abstract: A small wire-wound inductor has a drum-shaped core member constituted by an assembly of soft magnetic alloy grains, a coil conductive wire wound around the core member, a pair of terminal electrodes connected to the terminals of the coil conductive wire, and an outer sheath member covering the wound coil conductive wire and constituted by a magnetic powder-containing resin having a specified magnetic permeation ratio, wherein the soft magnetic alloy grains are fixedly bonded together via oxidized layers, and the core member contains 2 to 15 percent by weight of chromium (Cr).Type: ApplicationFiled: December 6, 2013Publication date: April 10, 2014Applicant: TAIYO YUDEN CO., LTD.Inventors: Yoshinari NAKADA, Koichiro WADA, Yuichi KASUYA, Masanori TAKAHASHI, Masashi KUWAHARA, Tetsuo KUMAHORA
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Patent number: 8686824Abstract: A magnetic core for an electromagnetic device is formed from alternating interleaved steel laminations. The core comprises a plurality of core elements comprising legs and yokes oriented substantially quadrature to the legs, such that abutting core elements are in substantially quadrature relation. A plurality of flux deflection zones are defined in regions where flux flows from one core element to an abutting core element. At least one of the layers has at least one core element composed of grain-oriented steel, and the remaining core elements are composed of non-grain-oriented steel, such that at least some flux deflection zones are composed of a substantial amount or substantially entirely of non-grain-oriented steel. Flux flowing in the direction of the grain orientation in the core element(s) composed of grain-oriented steel changes direction to flow through the abutting core element in the flux deflection zone composed of non-grain-oriented steel.Type: GrantFiled: September 16, 2010Date of Patent: April 1, 2014Assignee: Mirus International Inc.Inventors: Michael Levin, Andrii Valentyn Lavreniuk
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Patent number: 8686820Abstract: Provided is a reactor having a small size with consideration of loss reduction. A reactor 1A includes a coil 10 and a magnetic core 20. The coil 10 is formed by winding a wire. The magnetic core 20 includes an internal core portion 21 that is inserted through the coil 10 and a couple core portion 23 that is coupled to an end of the internal core portion 21 and that covers an outer periphery of the coil 10. The core portions 21 and 23 form a closed magnetic path. An interposed core portion 25 is disposed between the coil 10 and the internal core portion 21. The reactor 1A satisfies 0<S2/S1<0.15, where S1 is an inner cross-sectional area of the coil 10 and S2 is a cross-sectional area of the interposed core portion 25; and satisfies B1>B2 and B1>B3, where B1 is a saturation magnetic flux density of the internal core portion 21, B2 is a saturation magnetic flux density of the couple core portion 23, and B3 is a saturation magnetic flux density of the interposed core portion 25.Type: GrantFiled: May 27, 2011Date of Patent: April 1, 2014Assignee: Sumitomo Electric Industries, Ltd.Inventors: Kazuhiro Inaba, Shinichiro Yamamoto, Haruhisa Toyoda
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Patent number: 8686822Abstract: A surface mounted pulse transformer (100) comprising a drum core (1) and a number of coils (3). The drum core includes a core (11), a first flange (12a) and a second flange (12b) disposed on both ends of the core. The number of coils wind around the core to form a primary coil and a secondary coil. A number of electrodes (40) are formed on surfaces of the first and second flanges and to be connected to an external substrate. The ends of the coils are physically and electrically connected to the electrodes. One of the electrodes has an electrode groove (401) for receiving and positioning one end of the coils.Type: GrantFiled: August 22, 2012Date of Patent: April 1, 2014Assignee: Hon Hai Precision Industry Co., Ltd.Inventors: Lun-Tsu Huang, Cai-Gang Xu, Zhi Lu