Core (e.g., Compressed Powder) Patents (Class 336/233)
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Publication number: 20110279216Abstract: A Mn—Zn—Co ferrite core includes a basic component, sub-components, and unavoidable impurities. As the sub-components, silicon oxide (in terms of SiO2): 50-400 mass ppm and calcium oxide (in terms of CaO): 1000-4000 mass ppm are added to the basic component consisting of iron oxide (in terms of Fe2O3): 51.0-53.0 mol %, zinc oxide (in terms of ZnO): more than 12.0 mol % and 18.0 mol % or less, cobalt oxide (in terms of CoO): 0.04-0.60 mol %, and manganese oxide (in terms of MnO): balance; Phosphorus, boron, sulfur, and chlorine in the unavoidable impurities are reduced as follows, phosphorus: less than 3 mass ppm, boron: less than 3 mass ppm, sulfur: less than 5 mass ppm, and chlorine: less than 10 mass ppm; and a ratio of a measured specific surface of the Mn—Zn—Co ferrite core to an ideal specific surface of the Mn—Zn—Co ferrite core satisfies: Measured specific surface/ideal specific surface <1500.Type: ApplicationFiled: January 29, 2010Publication date: November 17, 2011Applicant: JFE CHEMICAL CORPORATIONInventors: Hirofumi Yoshida, Yukiko Nakamura, Satoshi Goto
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Patent number: 8058963Abstract: The coil component includes a magnetic core 130 and conductors 210 and 220. The magnetic core 130 includes through-holes that are made by grooves 111 and 112. The conductors 210 and 220 are provided in the grooves 111 and 112, respectively. The magnetic core 130 includes a nonmagnetic portion in which the grooves 111 and 112 are communicated, and a distance between the conductors 210 and 220 through the nonmagnetic portion is shorter than a distance between the conductors 210 and 220 in surfaces 110c and 110d in which the conductors 210 and 220 are exposed. Therefore, necessity to provide a large cavity in the magnetic core is eliminated, and a risk of the short circuit between terminal electrodes exposed in the surfaces 110c and 110d is also eliminated.Type: GrantFiled: January 15, 2010Date of Patent: November 15, 2011Assignee: TDK CorporationInventors: Katsuharu Yasuda, Kiyofumi Fujiwara, Masatoshi Shindo
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Publication number: 20110227670Abstract: The invention comprises an inductor configured for filtering medium and/or high voltage power. The inductor includes an inductor core formed of a plurality of coated magnetic particles, each of a majority of the coated magnetic particles including: a magnetic particle core and a non-magnetic coating about a corresponding magnetic particle core. The inductor optionally includes: (1) a main inductor spacer separating a first turn of a winding from a terminal turn of the winding and (2) a segmenting spacer separating two consecutive turns of the winding about said core. The inductor is configured to convert power into an output current, such as power of at least one thousand five hundred volts with an input current of at least fifty amperes.Type: ApplicationFiled: June 1, 2011Publication date: September 22, 2011Applicant: CTM Magnetics, Inc.Inventor: Grant A. MacLennan
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Patent number: 8018315Abstract: A power converter including a power train, a controller and a driver. The power train includes a switch that conducts for a duty cycle and provides a regulated output characteristic for the power converter, and a micromagnetic device interposed between the switch and the output of the power converter. The micromagnetic device includes a substrate, and a magnetic core layer formed over the substrate from a magnetic alloy including iron, cobalt and phosphorous. A content of the cobalt is in a range of 1.8 to 4.5 atomic percent. A content of the phosphorus is in a range of 20.1 to 30 atomic percent. A content of the iron is substantially a remaining proportion of the magnetic alloy. The controller provides a signal to control the duty cycle of the switch. The driver provides a drive signal to the switch as a function of the signal from the controller.Type: GrantFiled: September 10, 2007Date of Patent: September 13, 2011Assignee: Enpirion, Inc.Inventors: Ashraf W. Lotfi, Trifon M. Liakopoulos, Robert W. Filas
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Publication number: 20110205765Abstract: An inductance element (1) includes a doughnut-shaped magnetic core (2) and a bottomed container (3) for housing the doughnut-shaped magnetic core (2). The bottomed container (3) has a cylindrical outer wall portion, a cylindrical inner wall portion, a bottom portion, an open section and a hollow portion. The open section of the bottomed container (3) is covered with an adhesive portion (4) for integrally fixing the doughnut-shaped magnetic core (2) and the bottomed container (3). The adhesive portion (4) has an extended portion (4a) extended in the cylindrical inner wall portion. The ratio (B/A) of a length (B) of the extended portion (4a) to a height (A) of the cylindrical inner wall portion is in a range of 0.1 to 0.5.Type: ApplicationFiled: May 20, 2008Publication date: August 25, 2011Applicants: Kabushiki Kaisha Toshiba, Toshiba Materials Co., Ltd.Inventors: Tadao Saito, Kazumi Sakai, Katsuhiko Yamada
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Patent number: 8004381Abstract: A laminated device comprising pluralities of magnetic ferrite layers, conductor patterns each formed on each magnetic ferrite layer and connected in a lamination direction to form a coil, and a non-magnetic ceramic layer formed on at least one magnetic ferrite layer such that it overlaps the conductor patterns in a lamination direction, the non-magnetic ceramic layer comprising as main components non-magnetic ceramics having higher sintering temperatures than that of the magnetic ferrite, and further one or more of Cu, Zn and Bi in the form of an oxide.Type: GrantFiled: July 5, 2007Date of Patent: August 23, 2011Assignee: Hitachi Metals, Ltd.Inventors: Yasuhisa Katayama, Tohru Umeno, Takeshi Tachibana
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Patent number: 7999647Abstract: An apparatus, system, and method are disclosed for combining multiple windings on a magnetic core. An integrated winding structure has a winding base and multiple winding extensions. The multiple winding extensions and the winding base are formed from a single sheet of electrically conductive material. Each of the multiple winding extensions has a base portion that extends from the winding base, a wrapping portion that extends from the base portion, and a connection portion that extends from the wrapping portion. The connection portions and the winding base each have electrical connection surfaces. Each of the multiple winding extensions forms one or more windings on the magnetic core.Type: GrantFiled: July 11, 2008Date of Patent: August 16, 2011Assignee: International Business Machines CorporationInventors: Chu T. Chung, Chien H. Lin, Randhir S. Malik, Robert Wei
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Publication number: 20110193672Abstract: A magnetic element and a method for manufacturing the same are provided. The magnetic element may be applied to various electronic devices requiring magnetic elements, for example, communication circuits and transformer circuits. The magnetic element mainly includes a substrate and an iron core. The substrate has an accommodation slot formed thereon, and the iron core is assembled in the accommodation slot. Furthermore, the substrate and the iron core are respectively disposed with a vertical circuit, and the substrate further has a horizontal circuit disposed on an upper surface and a lower surface respectively. After the above components are assembled, each vertical circuit and each horizontal circuit are electrically connected, so as to form the magnetic element having an coil architecture.Type: ApplicationFiled: February 11, 2010Publication date: August 11, 2011Inventor: Tzung-Hua YANG
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Patent number: 7978044Abstract: A transformer includes a frame type iron core having plate-shaped magnetic members. At least one of the plate-shaped magnetic members has a large width and forms a magnetic circuit in which a magnetic flux is concentrated. Each of the plate-shaped magnetic members includes magnetic member pieces. Each adjacent pair of end surfaces of the magnetic member pieces are joined together to form a joint portion. Three or more joint portions, each of which is formed, by joining together adjacent end surfaces of an adjacent pair of the magnetic member pieces included in the plate-shaped magnetic member having the large width, are shifted from each other in the direction of a magnetic path of the magnetic circuit to increase an effective cross sectional area of the magnetic path. The magnetic member pieces included in the plate-shaped magnetic member having the large width have a high magnetic permeability to reduce a magnetic resistance of the magnetic circuit.Type: GrantFiled: December 30, 2009Date of Patent: July 12, 2011Assignee: Hitachi Industrial Equipment Systems Co., Ltd.Inventors: Masaki Takeuchi, Atsushi Suzuki
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Publication number: 20110163834Abstract: This document discusses, among other things, an inductive component that can include a core having two portions: (1) a first portion composed of a first material having a first magnetic saturation level; and (2) a second portion composed of a second material selected to provide inductance for the inductive component when an external magnetic field is greater than the first magnetic saturation level. In an example, the first portion can be composed of a material having a relatively low magnetic saturation level (e.g., a ferrite), and the second portion can be composed of a material having a relatively high magnetic saturation level (e.g., a high permeability iron alloy).Type: ApplicationFiled: December 23, 2010Publication date: July 7, 2011Inventors: Jeffrey E. Stahmann, Scott R. Stubbs, Arthur Foster
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Patent number: 7965163Abstract: Provided is an annular reactor core formed of a U-shaped core and core legs. Core joints including end portions and two protrusions form the U-shaped core. Between the protrusions of these core joints, a plurality of (two) core legs 6 formed of core blocks are arranged so as to have gaps and the protrusions. The ratio A/B, which is a ratio of the length A of the protrusions of the core joint to the average length B of the core blocks constituting the core legs in a magnetic path direction, is optimized so as to be not less than 0.3 but not more than 8.0, whereby an increase in copper loss due to leak magnetic fluxes of the gap portions is suppressed.Type: GrantFiled: January 10, 2008Date of Patent: June 21, 2011Assignee: Hitachi Metals, Ltd.Inventors: Toru Abe, Hiroki Hamakake, Keiko Kikuchi
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Publication number: 20110121935Abstract: A composite magnetic core assembly includes an inner magnetic core and an outer magnetic core. The inner magnetic core is made of a high saturation flux density and low permeability material. The outer magnetic core is made of a low saturation flux density and high permeability material. The outer magnetic core includes a ring-shaped wall and a receptacle. The inner magnetic core is accommodated within the receptacle.Type: ApplicationFiled: November 22, 2010Publication date: May 26, 2011Applicant: DELTA ELECTRONICS, INC.Inventors: Jiang Chu, Wei Chen, I-Chi Cheng, Yi-Fan Wu, Zhi Huang
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Publication number: 20110115600Abstract: A magnetic core is disclosed. The magnetic core comprises a first side post with a first inner wall, a second side post opposite to the first side post with a second inner wall, an annular space enclosed by the first inner wall and the second inner wall, a central post with a second axis, and a core base connected with the first post, the second post, and the central post. The annular space comprises a first axis, a first opening, and a second opening. The first opening and the second opening are oppositely and respectively formed between the first side post and the second side post. The second axis of the central post in the annular space is disposed between the first axis and one of the first opening and the second opening.Type: ApplicationFiled: November 15, 2010Publication date: May 19, 2011Applicant: DELTA ELECTRONICS, INC.Inventors: Tang-Bin Shen, Jun-Feng Guan, Yun-Feng Wang
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Publication number: 20110084792Abstract: A SIP (Symmetrical-in-Parallel) induction coil is made of winding two conductive wires symmetrically around a magnetic core and connecting them in parallel (refer to four figures in four pages). Such SIP induction coils can be applied to construct electromagnetic devices which have unique outstanding features of reduced magnetization current, reduced cupper loss, higher power efficiency, lower temperature-rise and reduced size (volume) of the electromagnetic devices.Type: ApplicationFiled: October 12, 2010Publication date: April 14, 2011Inventor: Michael A. Beversluis
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Patent number: 7920043Abstract: A planar magnetic device 1 includes a first magnetic layer 3 and a second magnetic layer 5 that are made of a mixture of a magnetic powder 7 and a resin, and a planar coil 4 disposed between the magnetic layers. When the planar coil 4 has an adjacent winding interval W between the potions 4c of the coil and the magnetic powder 7 has a maximum particle size L, planar magnetic device 1 satisfies the relationship W>L. In the planar magnetic device 1 having the above structure, fine magnetic powder that can produce a high inductance fills the spaces between the adjacent windings. Thus, the invention can achieve a high-performance planar magnetic device, such as a thin inductor.Type: GrantFiled: October 26, 2006Date of Patent: April 5, 2011Assignees: Kabushiki Kaisha Toshiba, Toshiba Materials Co., Ltd.Inventors: Katsutoshi Nakagawa, Tetsuo Inoue, Akira Sato
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Publication number: 20110050191Abstract: An inductor includes a coil electrode section in which a first spiral electrode and a second spiral electrode are wound in substantially the same direction, lie in substantially the same plane, and are connected to each other by a connection electrode. The coil electrode section is sandwiched by the first magnetic layer and the second magnetic layer from both directions substantially perpendicular to the plane. A first protrusion electrode and a second protrusion electrode at ends of the first spiral electrode and the second spiral electrode that are opposite to the connection electrode extend in a direction substantially perpendicular to the plane, have a length at which each of the protrusion electrodes protrudes from the first magnetic layer, and define opposite end electrodes of the inductor. Arranging this low-profile inductor on a mounting circuit board achieves a low-profile DC-DC converter including a two-layer structure.Type: ApplicationFiled: August 30, 2010Publication date: March 3, 2011Applicant: MURATA MANUFACTURING CO., LTD.Inventors: Hitoshi TSUJI, Sadao YAMASHITA, Takao KAKINOKI
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Patent number: 7880576Abstract: An electromagnetic noise absorber to be attached around an electric cable to attenuate noise transmitted through the electric cable. The electromagnetic noise absorber comprises a strip-like base material and a plurality of ferrite pieces fixed to the strip-like base material. The plurality of ferrite pieces are formed by fixing a sheeted ferrite sintered body to the strip-like base material, and subsequently splitting the sheeted ferrite sintered body along split lines oblique with respect to a longitudinal direction of the strip-like base material. The electromagnetic noise absorber is wound around a circumference of the electric cable such that the split lines are parallel to an axial direction of the electric cable, thereby being attached in a spiral manner around the circumference of the electric cable.Type: GrantFiled: November 10, 2008Date of Patent: February 1, 2011Assignee: Kitagawa Industries Co., Ltd.Inventor: Toru Matsuzaki
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Patent number: 7880092Abstract: In a multilayer ceramic electronic component, a ferrite ceramic material defining a base layer includes bismuth. Meanwhile, surface layers arranged on main surfaces of the base layer have a composition that is substantially free from bismuth. The surface layers have a zinc content greater than that of the base layer. This results in satisfactory sinterability even when bismuth is included in the surface layers.Type: GrantFiled: November 12, 2008Date of Patent: February 1, 2011Assignee: Murata Manufacturing Co., Ltd.Inventor: Yoshihiko Nishizawa
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Publication number: 20110018675Abstract: A sintered ferrite material, which is obtained by adding Bi2O3 in a range from 0.5% by mass to 3% by mass against 100% by mass of a material having a composition formula of (1-x-y-z)(Li0.5Fe0.5)O.xZnO.yFe2O3.zCuO wherein x, y and z satisfy 0.14?x?0.19, 0.48?y<0.5 and 0?z?0.03 and satisfies resistivity equal to or higher than 106 ?m, initial permeability equal to or higher than 200 and saturation magnetic flux density equal to or higher than 430 mT at 23° C. and equal to or higher than 380 mT at 100° C.Type: ApplicationFiled: February 13, 2009Publication date: January 27, 2011Inventors: Tomoyuki Tada, Yasuharu Miyoshi
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Publication number: 20110012702Abstract: A MnZn ferrite having excellent characteristics of an incremental permeability ?? value of 250 or greater in a wide temperature range of 0 to 85° C. and an incremental permeability ?? value of 400 or greater at 65° C. when an 80 A/m direct current magnetic field is applied is provided. The MnZn ferrite has basic components that comprise: ferric oxide (in terms of Fe2O3): 51.0 to 54.5 mol %, zinc oxide (in terms of ZnO): 8.0 to 12.0 mol %, and manganese oxide (in terms of MnO): the balance, sub components that comprise: silicon oxide (in terms of SiO2): 50 to 400 mass ppm, and calcium oxide (in terms of CaO): 50 to 400 mass ppm, and unavoidable impurities phosphorous, boron, sulfur and chlorine that are restricted to phosphorous: less than 3 mass ppm, boron: less than 3 mass ppm, sulfur: less than 5 mass ppm, and chlorine: less than 10 mass ppm.Type: ApplicationFiled: January 23, 2009Publication date: January 20, 2011Applicant: JFE CHEMICAL CORPORATIONInventors: Hirofumi Yoshida, Yukiko Nakamura, Satoshi Goto
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Patent number: 7861403Abstract: A current transformer core has a ratio of the core outside diameter Da to the core inside diameter Di of <1.5, a saturation magnetostriction ?s of =|4| ppm, a circular hysteresis loop with 0.50=Br/Bs=0.85 and an Hcmax=20 mA/cm. The current transformer core is made of a soft magnetic iron alloy in which at least 50% of the alloy structure is occupied by fine-crystalline particles with an average particle size of 100 nm or less, and the iron-based alloy comprises, in essence, one combination.Type: GrantFiled: October 23, 2007Date of Patent: January 4, 2011Assignee: Vacuumschmelze GmbH & Co. KGInventors: Wulf Guenther, Detlef Otte, Joerg Petzold
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Publication number: 20100328007Abstract: An inductor may include an electrical conductor for generating a magnetic field; and at least one inductor core unit which is arranged in the region of the conductor and includes an inductor core composed of a magnetizable material and also at least one air gap, a filling material being introduced at least into part of the air gap for the purpose of mechanical stabilization, wherein the filling material is configured in such a way that it has a coefficient of thermal expansion, the value of which lies in a range of ±70% of the value of the coefficient of thermal expansion of the magnetizable material of which the inductor core is composed.Type: ApplicationFiled: November 24, 2008Publication date: December 30, 2010Applicant: OSRAM GESELLSCHAFT MIT BESCHRAENKTER HAFTUNGInventors: Friedrich Witzani, Andreas Huber
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Patent number: 7859379Abstract: It is possible to provide a transformer core which can be mounted on a coil having both ends connected to a substrate or the like and can simplify the step for arranging an adhesive layer and suppress fluctuation of a magnetic gap. The transformer core (1) includes: a rectangular spacer (5, 20) having a region where a first convex portion (10, 21) is formed on the four sides of one of the surfaces as a unitary block and the first convex portion is not provided at least at a part of a pair of two opposing sides; and a sheet-shaped adhesive layer (6) bonded to a region where at least the first convex portion is not provided on the one of the surfaces of the spacer and connecting a soft ferrite core (4) to the spacer.Type: GrantFiled: May 16, 2007Date of Patent: December 28, 2010Assignee: Hitachi Metals, Ltd.Inventor: Masayasu Uemura
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Publication number: 20100308951Abstract: This invention relates to the manufacture of inductive components and electric energy filters. Particularly, this invention relates to the manufacture of a large magnetic core piece. The magnetic core consists of at least one set of essentially identical constituents (1) compressed out of a powdery material. The constituents are assembled in such a way that they prevent each other from moving in at least one direction.Type: ApplicationFiled: October 24, 2008Publication date: December 9, 2010Inventor: Jarkko Salomäki
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Publication number: 20100308949Abstract: The present invention relates to a multilayer power inductor in which sheets are charged with a soft magnetic metal alloy powder having a shape optimized along a magnetic path, pattern circuits made from conductive materials are formed on the sheets, and via holes are formed through the sheets to easily connect pattern circuits. The power inductor of the present invention is manufactured by stacking the above-described sheets into multiple layers. The sheets of the inductor of the present invention are charged with soft magnetic metal powder having a high magnetization density, and fine gaps are distributed among the powder the shape of which is optimized along a magnetic path to ensure high current superposition characteristics which allow the use of 1A to several tens of A without causing leakage flux, and ensure stable inductance to a high frequency domain of the 10 MHz band.Type: ApplicationFiled: March 3, 2009Publication date: December 9, 2010Applicant: Chang Sung CorporationInventors: Sung Tae Lim, Tae Kyung Lee, Doo In Kang
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Publication number: 20100289609Abstract: An electronic device including a magnetic body and a wire is provided. The magnetic body has a first magnetic powder and a second magnetic powder mixed with the first magnetic powder. The Vicker's Hardness of the first magnetic powder is greater than that of the second magnetic powder and the mean particle diameter of the first magnetic powder is greater than that of the second magnetic powder.Type: ApplicationFiled: February 10, 2010Publication date: November 18, 2010Applicant: Cyntec Co., Ltd.Inventors: WEN-HSIUNG LIAO, Roger Hsieh, Hideo Ikuta, Yueh-Lang Chen
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Patent number: 7834731Abstract: A ferrite sheet includes a ferrite sintered body capable of being in direct and sufficiently close contact with a signal cable and has good noise removal properties. The ferrite sheet includes a flexible sheet having a foldable portion, a plurality of ferrite sintered bodies located in a region other than the foldable portion on the flexible sheet, an elastic body arranged around the ferrite sintered bodies on the flexible sheet, and an adhesive layer arranged on the elastic body such that the elastic body is bonded to itself when the flexible sheet is bent along the foldable portion.Type: GrantFiled: January 2, 2008Date of Patent: November 16, 2010Assignee: Murata Manufacturing Co., Ltd.Inventors: Hiroyuki Kino, Hideyuki Mihara, Toshiyuki Odagaki, Masamichi Andoh
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Publication number: 20100277267Abstract: Magnetic component assemblies including layered moldable magnetic materials and coils are advantageously utilized in providing surface mount magnetic components such as inductors and transformers.Type: ApplicationFiled: April 23, 2010Publication date: November 4, 2010Inventors: Robert James Bogert, Yipeng Yan, Frank Anthony Doljack, Hundi Panduranga Kamath
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Patent number: 7821371Abstract: A planar magnetic device 1 including a first magnetic layer 3, a second magnetic layer 5, and a planar coil 4 disposed between the first magnetic layer 3 and the second magnetic layer 5, wherein magnetic particles 7 having a shape ratio S/L of 0.7 to 1 when a length of a long axis is L and a length of a short axis orthogonal to the long axis is L are filled in a gap W between coil wirings of the planar coil 4. According to the planar magnetic device 1, it is possible to realize a planar magnetic device such as an inductor reduced in height by using fine particles that enable to effectively obtain a large inductance value.Type: GrantFiled: October 26, 2006Date of Patent: October 26, 2010Assignees: Kabushiki Kaisha Toshiba, Toshiba Materials Co., Ltd.Inventors: Tetsuo Inoue, Akira Sato, Katsutoshi Nakagawa
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Publication number: 20100265016Abstract: A magnet core (1) that is suitable for use in a fault current circuit breaker and that is made of a helically wound, magnetically soft band has a top (4) and a bottom (5), the top (4) and the bottom (5) being formed by side surfaces (16) of the magnetically soft band. The magnet core (1) is fixed in a protective housing (6), and there is a contact cement (11) between the bottom (5) of the magnet core (1) and an inside wall (10) of the housing for fixing the magnet core (1).Type: ApplicationFiled: July 17, 2008Publication date: October 21, 2010Applicant: Vacuumschmelze GmbH & Co. kgInventors: Joerg Petzold, Markus Brunner
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Publication number: 20100265028Abstract: The invention discloses a soft magnetic amorphous alloy and a soft magnetic nanocomposite alloy formed from the amorphous alloy. Both alloys comprise a composition expressed by the following formula: (Fe1-x-yCoxMy)100-a-b-cTaBbNc where, M is at least one element selected from the group consisting of Ni and Mn; T is at least one element selected from the group consisting of Nb, W, Ta, Zr, Hf, Ti, Cr, Cu, Mo, V and combinations thereof, and the content of Cu when present is less than or equal to 2 atomic %; N is at least one element selected from the group consisting of Si, Ge, C, P and Al; and 0.01?x+y<0.5; Q?y?0.4; 1<a<5 atomic %; 10<b<30 atomic %; and 0<c<10 atomic %. A core, which may be used in transformers and wire coils, is made by charging a furnace with elements necessary to form the amorphous alloy, rapidly quenching the alloy, forming a core from the alloy; and heating the core in the presence of a magnetic field to form the nanocomposite alloy.Type: ApplicationFiled: February 21, 2007Publication date: October 21, 2010Applicant: CARNEGIE MELLON UNIVESITYInventors: Michael E. McHenry, Jianguo Long, Vladimir Keylin, David Laughlin, Joseph Huth, Edward Conley
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Publication number: 20100259349Abstract: An integrated magnetic film enhanced transformer and a method of forming an integrated magnetic film enhanced transformer are disclosed. The integrated magnetic film enhanced transformer includes an transformer metal having a first portion and a second portion, a top metal coupled to the transformer metal, a bottom metal coupled to the transformer metal, and an isolation film disposed between the first portion and the second portion of the transformer metal. The isolation film includes a magnetic material that can enhance a magnetic flux density B of the transformer, increase an electromotive force (EMF) of the transformer, and increase a magnetic permeability of the transformer.Type: ApplicationFiled: April 9, 2009Publication date: October 14, 2010Applicant: QUALCOMM INCORPORATEDInventor: Xia Li
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Patent number: 7810229Abstract: There is provided a tape core wire manufacturing apparatus that makes it possible to manufacture a large variety of tape core wires in small quantities with ease, and in addition, makes it easy to apply a uniform coating over a broad width. In the tape core wire manufacturing apparatus of the present invention, a coating apparatus that applies a coating material to respective optical fiber core wires has a coating head that moves in the longitudinal direction relatively to the respective optical fiber core wires that have been placed in a row on a coating jig. The coating head has a position adjustment surface that is located in the vicinity of a coating member of the coating head and adjusts the positioning in the thickness direction of the respective optical fiber core wires when these are in the form of a tape. This position adjustment surface is pressed against the respective optical fiber core wires. The coating head is also able to be tilted in the longitudinal direction.Type: GrantFiled: June 9, 2006Date of Patent: October 12, 2010Assignee: Tomoegawa Paper Co., Ltd.Inventors: Kyoichi Sasaki, Masayoshi Suzuki, Ken Sukegawa
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Publication number: 20100253463Abstract: Disclosed is an inductance part including a coiled conductor formed from a metal conductor, a magnetic body formed by pressure-molding a mixture of metal magnetic powder and bonding material in such a manner that the coiled conductor is embedded in the mixture, and a terminal derived from the coiled conductor. The coiled conductor is formed in a single layer with no insulating film on its surface. The metal magnetic powder of the magnetic body penetrates into the surface of the coiled conductor so as to make the filling factor of the metal magnetic powder in the magnetic body not less than 80% by volume.Type: ApplicationFiled: December 11, 2008Publication date: October 7, 2010Inventors: Satoru Shimomura, Kiyoshi Takagi, Kazuaki Oonishi
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Publication number: 20100245015Abstract: A hot-forming fabrication method of a magnetic component and a hot-formed magnetic component fabricated by the same are provided. More particularly, a magnetic powder hot-forming technique is provided, along with a hot-formed magnetic component fabricated by the hot-forming technique so as to have high inductance, low core loss, and high electromagnetic wave shielding efficiency. A low core low-core loss core for use in a common basic magnetic component is enclosed and thereby shielded by a single-layer or multi-layer EMI shielding material, thus producing an enhanced magnetic component with high inductance, low core loss, and low electromagnetic wave interference.Type: ApplicationFiled: September 15, 2009Publication date: September 30, 2010Inventor: S. R. SHANG
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Publication number: 20100237978Abstract: A powder composite core is to be particularly dense and strong while being produced from soft magnetic alloys. In particular, the expansion of the heat-treated core is to be avoided. To produce this core, a strip of a soft magnetic alloy is first comminuted to form particles. The particles are mixed with a first binder having a curing temperature T1,cure and a decomposition temperature T1,decompose and a second binder having a curing temperature T2,cure and a decomposition temperature T2,decompose, wherein T1,cure<T2,cure?T1,decompose<T2,decompose. The mix is pressed to produce a magnet core while the first binder is cured. The magnet core is then subjected to a heat treatment accompanied by the curing of the second binder at a heat treatment temperature TAnneal>T2,cure.Type: ApplicationFiled: July 11, 2007Publication date: September 23, 2010Applicant: Vacuumschmelze GmbH & Co. KGInventors: Markus Brunner, Georg Werner Reppel
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Publication number: 20100201474Abstract: In one embodiment, an inductance element includes a toroidal core and a bottomed insulating resin case. The bottomed insulating resin case includes a cylindrical outer wall section, a cylindrical inner wall section, a bottom section, an open section and a hollow section. The cylindrical outer wall section has an extending section exceeding the height of the toroidal core. The open section of the insulating resin case is covered with a cover portion having a bent section formed by bending an extending section of the cylindrical outer wall section.Type: ApplicationFiled: April 23, 2010Publication date: August 12, 2010Applicants: KABUSHIKI KAISHA TOSHIBA, TOSHIBA MATERIALS CO., LTD.Inventors: Tadao Saito, Kazumi Sakai, Katsuhiko Yamada
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Publication number: 20100194516Abstract: To provide a core for reactor capable of reducing the eddy current loss and improving the direct current superposition characteristics, a manufacturing method thereof, and a reactor. A core for reactor M is obtained by press molding metallic magnetic particles coated with an insulating coated film, and the metallic magnetic particles have the following compositions: (1) the mean particle size is 1 ?m or more and 70 ?m or less; (2) the variation coefficient Cv which is a ratio (?/?) of the standard deviation (?) of the particle size and the mean particle size (?) is 0.40 or less; and (3) the degree of circularity is 0.8 or more and 1.0 or less. On the outside of the insulating coated film, at least one of a heat-resistance imparting protective film and a flexible protective film is further provided as a outer coated film.Type: ApplicationFiled: September 10, 2008Publication date: August 5, 2010Inventors: Atsushi Sato, Toru Maeda
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Publication number: 20100188186Abstract: A soft magnetic amorphous alloy represented by the following composition formula: {Fea(SixByPz)1-a}100-bLb. In the composition formula, L represents one or more elements selected from Al, Cr, Zr, Nb, No, Hf, Ta and W, and a, b, x, y, and z meets the conditions of: 0.7?a?0.82; 0?b?5 atomic %; 0.05?x?0.6; 0.1?y?0.85; 0.05?z?0.7; and x+y+z=1.Type: ApplicationFiled: September 16, 2008Publication date: July 29, 2010Applicants: NEC Tokin Corporation, Tohoku UniversityInventors: Akiri Urata, Hiroyuki Matsumoto, Akihiro Makino
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Publication number: 20100188185Abstract: To provide a piezoelectric transformer which can reduce the capacity of an input unit and realize a impedance matching with a drive circuit of an input side. A piezoelectric transformer includes: a piezoelectric substrate (11) having both main surfaces of a rectangular shape; and input side electrodes (12, 13, 15, 16) and output side electrodes (14, 17) formed on the both main surfaces of the piezoelectric substrate (11). A pair of opposing input side electrodes (12, 13, 15, 16) are arranged on the both surfaces of the piezoelectric substrate (11) in the first input unit (A1) and the second input unit (A2). At least one of the pair of input side electrodes (12, 13, 15, 16) is a partial electrode arranged at the center portion of the main surface of the piezoelectric substrate (11) in the first input unit (A1) and the second input unit (A2).Type: ApplicationFiled: July 28, 2008Publication date: July 29, 2010Applicant: KYOCERA CORPORATIONInventors: Kenichi Yoshimure, Michiaki Nishimura
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Publication number: 20100176909Abstract: The coil component includes a magnetic core 130 and conductors 210 and 220. The magnetic core 130 includes through-holes that are made by grooves 111 and 112. The conductors 210 and 220 are provided in the grooves 111 and 112, respectively. The magnetic core 130 includes a nonmagnetic portion in which the grooves 111 and 112 are communicated, and a distance between the conductors 210 and 220 through the nonmagnetic portion is shorter than a distance between the conductors 210 and 220 in surfaces 110c and 110d in which the conductors 210 and 220 are exposed. Therefore, necessity to provide a large cavity in the magnetic core is eliminated, and a risk of the short circuit between terminal electrodes exposed in the surfaces 110c and 110d is also eliminated.Type: ApplicationFiled: January 15, 2010Publication date: July 15, 2010Inventors: Katsuharu YASUDA, Kiyofumi Fujiwara, Masatoshi Shindo
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Publication number: 20100171580Abstract: Provided is an annular reactor core formed of a U-shaped core and core legs. Core joints including end portions and two protrusions form the U-shaped core. Between the protrusions of these core joints, a plurality of (two) core legs 6 formed of core blocks are arranged so as to have gaps and the protrusions. The ratio A/B, which is a ratio of the length A of the protrusions of the core joint to the average length B of the core blocks constituting the core legs in a magnetic path direction, is optimized so as to be not less than 0.3 but not more than 8.0, whereby an increase in copper loss due to leak magnetic fluxes of the gap portions is suppressed.Type: ApplicationFiled: January 10, 2008Publication date: July 8, 2010Inventors: Toru Abe, Hiroki Hamakake, Keiko Kikuchi
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Patent number: 7724119Abstract: The invention relates to an inductive rotary joint having at least two component parts which each comprise a coil for introducing power and/or taking-up power. In order that the rotary joint may be able to withstand even high mechanical load, at least one of the component parts is made of a synthetic resin containing soft magnetic particles, and the coil of the one part is at least partially located in the synthetic resin.Type: GrantFiled: May 3, 2006Date of Patent: May 25, 2010Assignee: Schleifring und Apparatebau GmbHInventors: Nils Krumme, Herbert Weithmann, Harry Schilling, Georg Lohr
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Publication number: 20100123541Abstract: A reactor is composed of a coil and a core placed in the inside area and outer peripheral area of the coil in a container. The core is composed of magnetic powder, non-magnetic powder, and resin. The nom-magnetic powder is composed of main component powder and low elastic modulus powder. The main component powder as a main component of the non-magnetic powder is made of one or more kinds of powder of a heat conductivity which is larger than that of the resin. The low elastic modulus powder is made of one or more kinds of powder of an elastic modulus which is smaller than that of the powder forming the main component powder.Type: ApplicationFiled: November 16, 2009Publication date: May 20, 2010Applicants: DENSO CORPORATION, NEC TOKIN CORPORATIONInventors: Kenji SAKA, Takashi Yanbe
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Publication number: 20100117781Abstract: The invention relates to any procedure and equipment, where laminated, soft magnetic mass is used in a direct and/or indirect form for the production of magnetic fields. For instance applying in inverters, converters, transverters and transformers in such a way, through that we transfer voltage and/or current from the primary side onto the secondary side—with use of a magnetic field. With application of this procedure and interconnected technique, an opportunity presents itself for reduction of both the quantity and the measures of iron mass of laminated transformers to their quarter size, which transformers are applied in electric facilities with operation of low frequency, however independently from the functional frequency and the power of the equipment. The equipment is able to provide much larger starting current and is not sensitive to any spasmodic load either. Thus, it is not necessary to apply expensive semiconductors of high frequency as well as costly technologies.Type: ApplicationFiled: August 19, 2009Publication date: May 13, 2010Inventor: Pal Tamas Csefko
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Publication number: 20100102416Abstract: Integrated circuit packages incorporating an inductor and methods for their fabrication. The lead frame used in packaging the integrated circuit includes a first area for receiving the integrated circuit, and a second area having a plurality of connections from one side to the other side of the lead frame, thereby forming coil segments. After mounting the integrated circuit and wire bonding its connections, the lead frame is placed on a ferrite plate, the assembly is encapsulated in resin, and the leads trimmed and bent. Mounting of the packaged integrated circuit on a properly prepared printed circuit interconnects the coil segments in the package to coil segments on the printed circuit, thereby forming a single, multi-turn coil around the ferrite plate. Various embodiments are disclosed.Type: ApplicationFiled: October 29, 2008Publication date: April 29, 2010Applicant: MAXIM INTEGRATED PRODUCTS, INC.Inventors: Ahmad Ashrafzadeh, Mansour Izadinia, Nitin Kalje, Ignacio McQuirk
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Publication number: 20100097171Abstract: A soft magnetic alloy contains P, B, and Cu as essential components. As a preferred example, an Fe-based alloy contains Fe of 70 atomic % or more, B of 5 atomic % to 25 atomic %, Cu of 1.5 atomic % or less (excluding zero), and P of 10 atomic or less (excluding zero).Type: ApplicationFiled: March 19, 2008Publication date: April 22, 2010Inventors: Akiri Urata, Hiroyuki Matsumoto, Akihiro Makino
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Publication number: 20100079015Abstract: According to the present invention, a dust core having excellent insulating properties, high strength, and high density (high magnetic flux density), a method for producing the same, and an electric motor or reactor having a core member composed of the dust core are provided. Therefore, a method for producing a dust core is provided, such method comprising the following steps: a 1st step of preparing a resin powder 2 and a magnetic powder 1 comprising soft magnetic metal powder (pure iron powder 11) particles each having an insulating film (silica film 12) preliminarily formed on the surface thereof; a 2nd step of obtaining a powder mixture by mixing the magnetic powder 1 and the resin powder 2; and a 3rd step of allowing the resin powder 2 to gel in an atmosphere at a certain temperature, press-molding the powder mixture so as to obtain a press molded body 10, and annealing the press molded body 10 so as to produce a dust core 20.Type: ApplicationFiled: April 18, 2008Publication date: April 1, 2010Inventors: Eisuke Hoshina, Toshiya Yamaguchi, Yusuke Oishi, Junghwan Hwang, Kazuhiro Kawashima
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Publication number: 20100045120Abstract: According to the present invention, a magnetic powder for a dust core, which is excellent in terms of insulation properties without causing a decrease in the dust core magnetic flux density, a dust core comprising the magnetic powder, and a motor or a reactor having a core composed of the dust core are provided. Therefore, a magnetic powder 10 for a dust core is characterized in that relatively hard oxide fine powder particles 2 are dispersed over and fixed to the surface of a soft magnetic metal powder particle 1, and that a relatively soft insulating coat 3 is fixed to the oxide fine powder particles 2 and portions where the dispersed and fixed oxide fine powder particles 2 do not exist on the surface of the soft magnetic metal powder particle 1.Type: ApplicationFiled: December 28, 2007Publication date: February 25, 2010Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomoyasu Kitano, Eisuke Hoshina, Daisuke Ichigozaki
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Patent number: 7629870Abstract: The invention concerns a treatment method which consists in coating at least one surface of a brittle thin metal strip (1) with a coating film (3, 3?) comprising at least a polymer material, to obtain on the strip an adhering coat with a thickness ranging between 1 and 100 ?m, modifying the working and breaking properties of the brittle thin strip (1); then carrying out a step wherein the brittle thin metal strip (1) is subjected to stresses, such as a cutting operation, on the brittle thin metal strip (1) coated with the film coating (3, 3?). The method is particularly useful for producing magnetic parts from strips or ribbons with nonocrystalline structure.Type: GrantFiled: January 24, 2006Date of Patent: December 8, 2009Assignee: Imphy Ugine PrecisionInventors: Jean-Pierre Reyal, Francis Schmit