Internal Inductor Support Patents (Class 336/92)
  • Patent number: 7221235
    Abstract: A device, system, and method for suppressing electromagnetic interference (EMI). In one embodiment, an EMI suppression device includes a compound ferrite core having an inner ferrite core and an outer ferrite core. The inner core includes a through hole in which a conductor may be mounted, and the outer core includes a hole in which said inner core is mounted in a concentrically offset manner. The outer core is rotatably adjustable with respect to the inner core in a manner such that the ferrite circuit cross-section area may be varied. The magnetic reluctance of the compound core is controlled in accordance with EMI suppression requirements by adjusting the circuit cross-section area.
    Type: Grant
    Filed: April 14, 2005
    Date of Patent: May 22, 2007
    Assignee: International Business Machines Corporation
    Inventor: Don Alan Gilliland
  • Patent number: 7204464
    Abstract: A device can easily and releasably secure a medical wire such as a guidewire or a filter wire. In some instances, such a device can include a wire holding device that may be considered to be disposable. A wire holding device may include a base fixture, a clamp fixture, holding apparatus to hold the clamp fixture to the base fixture, releasing apparatus to release the clamp fixture from the base fixture, and selecting apparatus to select between the holding apparatus and the releasing apparatus.
    Type: Grant
    Filed: January 21, 2005
    Date of Patent: April 17, 2007
    Assignee: Boston Scientific Scimed, Inc.
    Inventors: Charlie Chandra, Ari Ryan
  • Patent number: 7202767
    Abstract: An ignition apparatus for an internal combustion engine includes a central core, a primary coil and a secondary coil arranged outside of the central core, a magnet arranged in abutment with one end face of the central core and magnetized in a direction opposite to the direction of a magnetic flux generated by energization of the primary coil, a side core arranged outside of the first and second primary coils so as to cooperate with the central core and the magnet to form a closed magnetic circuit, and a flexible core cover arranged to cover the side core. The side core includes a first side core section and a second side core section which have their one end faces arranged in abutment with each other. The first and second side core sections have their other ends in abutment against the magnet and the other end face of the central core, respectively.
    Type: Grant
    Filed: August 12, 2005
    Date of Patent: April 10, 2007
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Toshio Maekawa, Takeshi Shimizu
  • Patent number: 7196606
    Abstract: An ignition coil apparatus for an internal combustion engine can suppress an increase in the manufacturing cost of a terminal of a low-tension side connector resulting from variation in a wire diameter of an one end of a primary winding, and can ensure a stable fusing state. The positive terminal side fusing portion is composed of a planar portion and a turned portion that is inversely turned back from the planar portion to cooperate therewith to clamp a winding start conductor portion. A first bent portion of a radius of curvature R is formed at a base end portion of the turned portion. A second bent portion with its tip end tilted toward a planar portion is formed at an intermediate portion of the turned portion.
    Type: Grant
    Filed: September 12, 2005
    Date of Patent: March 27, 2007
    Assignee: Mitsubishi Denki Kabushiki Kiasha
    Inventors: Nobuyuki Sawazaki, Tomokazu Umezaki
  • Patent number: 7190249
    Abstract: The ignition coil includes an exciting core having a substantially I-shape, and a closed magnetic path forming core having a substantially C-shape. The ignition coil is constructed in such a manner that first contact faces are formed by a first face of the exciting core and a first face of the closed magnetic path forming core, and a permanent magnet is arranged between these first contact faces, while second contact faces are formed by a second face of the exciting core which is directed to a different direction from the aforesaid first face and a second face of the closed magnetic path forming core which is directed to a different direction from the aforesaid first face.
    Type: Grant
    Filed: August 9, 2004
    Date of Patent: March 13, 2007
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Toshio Maekawa, Shigemi Murata
  • Patent number: 7180395
    Abstract: An encapsulatable package for a magnetic device that includes a magnetic core. In one embodiment, the encapsulatable package for the magnetic device includes a shielding structure located about the magnetic core configured to create a chamber thereabout and configured to limit an encapsulant entering the chamber. The encapsulatable package for the magnetic device also includes a baffle within the chamber configured to direct the encapsulant away from the magnetic core.
    Type: Grant
    Filed: November 10, 2004
    Date of Patent: February 20, 2007
    Assignee: Enpirion, Inc.
    Inventors: Ashraf W. Lotfi, Mathew Wilkowski, John D. Weld
  • Patent number: 7161455
    Abstract: A current transformer assembly includes a current transformer and an insulation cup. The current transformer has a core and a first coil in a flux inducing relationship with the core. The core includes an opening defining a void configured to receive at least a second coil. The insulation cup includes a first part and a second part, the first part configured to mechanically couple to the second part such that the first part and the second part substantially encapsulate the current transformer. An interior portion of the insulation cup is disposed between the core and void.
    Type: Grant
    Filed: February 3, 2004
    Date of Patent: January 9, 2007
    Assignee: Landis + Gyr Inc.
    Inventors: Ronald C. Tate, Paul Meyers
  • Patent number: 7158002
    Abstract: To optimize the package dimensions of pencil-style ignition coils, a structural component including a primary wire and a primary bobbin is constructed in such manner that this structural component is also used as the encapsulation layer of the ignition coil.
    Type: Grant
    Filed: October 8, 2003
    Date of Patent: January 2, 2007
    Assignee: Robert Bosch GmbH
    Inventors: Klaus Lerchenmueller, Konstantin Lindenthal
  • Patent number: 7148780
    Abstract: An ignition apparatus having twin spark high-voltage outputs incorporates features of a pencil coil wherein at least a portion of a transformer assembly is disposed within a spark plug well when installed in an internal combustion engine, thereby reducing the space required on the top of the engine. A secondary winding spool is configured to retain a secondary winding in first and second portions, wound either the same way for use in waste spark ignition systems or in opposite orientations for two-plug-per-cylinder systems. An alternate configuration includes an isolated shield that is internal to the case.
    Type: Grant
    Filed: January 24, 2005
    Date of Patent: December 12, 2006
    Assignee: Delphi Technologies, Inc.
    Inventors: Albert Anthony Skinner, Colin Hamer, Mark Albert Paul, Harry Oliver Levers, Jr.
  • Patent number: 7145426
    Abstract: An ignition coil for an internal combustion engine has a first housing, a second housing, a holder, an insulating resin and a crack extension restrictor. The first housing encloses a center core, a primary coil and a secondary coil. The second housing has an install portion and a cylinder-shaped fitting portion fitted to a top cylindrical portion of the first housing. The holder is laid over top ends of the primary and secondary coils. The insulating resin is charged in an annular cavity defined at least by uppermost portions of the primary and secondary coils, the fitting portion and the holder and in contact with the fitting portion. The crack extension restrictor is formed by a part of the fitting portion and a part of the holder and disposed above the fitting faces of the fitting portion and the top end portion.
    Type: Grant
    Filed: April 27, 2005
    Date of Patent: December 5, 2006
    Assignee: Denso Corporation
    Inventors: Kazuhide Kawai, Shouichi Takeyama, Masahiko Aoyama
  • Patent number: 7142080
    Abstract: A stick-type ignition coil comprises a coil part, an insulating ring-shaped terminal assembly and a control part. The coil part includes a central core, a primary coil and a secondary coil. The terminal assembly is press-fitted on the upper end part of a primary spool of the primary coil. The terminal assembly has a primary terminal for holding a pair of ends of the primary winding of the primary coil, and an on-voltage suppressing diode connected between the primary and the secondary windings. The control part includes an insulating upper case press-fitted on the terminal assembly and an igniter disposed in the upper case.
    Type: Grant
    Filed: February 2, 2005
    Date of Patent: November 28, 2006
    Assignee: Denso Corporation
    Inventor: Norihito Fujiyama
  • Patent number: 7132917
    Abstract: An ignition coil includes a center core, a secondary coil, a primary coil, and an outer core. The secondary coil and the primary coil are substantially coaxially arranged on the outer circumferential side of the center core. The secondary coil includes a secondary winding that is wound around a secondary spool. The secondary spool has a high voltage bracket that includes a secondary terminal. The primary coil includes a primary winding that is wound around a primary spool. The outer core is arranged on the outer circumferential side in the ignition coil. The secondary terminal includes a first connecting portion, which is in a bulb shape, in the tip end. The first connecting portion connects with an end portion of the secondary winding. The first connecting portion is covered with an electrically insulative resin.
    Type: Grant
    Filed: December 23, 2004
    Date of Patent: November 7, 2006
    Assignee: Denso Corporation
    Inventors: Masami Kojima, Masahiko Aoyama, Takanori Suekane, Shoichi Takeyama, Hideyuki Kato
  • Patent number: 7132916
    Abstract: An ignition coil is so constructed that a transformer which includes a center core wound with a primary coil and a secondary coil, and a side core is fixed to a case by an insulating resin, and a core cover formed of material adherable to the insulating resin and a core cover formed of material releasable from the insulating resin are provided between the side core and the secondary coil.
    Type: Grant
    Filed: August 9, 2004
    Date of Patent: November 7, 2006
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Toshio Maekawa, Shigemi Murata
  • Patent number: 7129812
    Abstract: A stick-shaped ignition coil includes a primary and secondary coils, a plurality of annular protrusions, a thin film sheet, a sub-assembly and a case. The annular protrusions are integrally formed on the outer circumferential periphery of the upper end portion of the primary coil arranged on the radially outer side. The thin film sheet covers the primary coil and the outer circumferential periphery of the plurality of annular protrusions. The sub-assembly is press-inserted to the outer circumferential periphery of the plurality of annular protrusions via the thin film sheet. The sub-assembly, which is electrically insulative, supports a lead portion of the primary winding. The case is press-inserted to the outer circumferential periphery of the cylindrical member.
    Type: Grant
    Filed: February 1, 2005
    Date of Patent: October 31, 2006
    Assignee: Denso Corporation
    Inventor: Jyunichi Wada
  • Patent number: 7129811
    Abstract: An electrical structural part with an electrical or electronic structural element provided on a basic body and with an encapsulation enclosing the structural element tightly and free of voids, the material structure of the encapsulation being intimately fused with the material structure of the basic body.
    Type: Grant
    Filed: April 16, 2004
    Date of Patent: October 31, 2006
    Assignee: Bartec GmbH
    Inventors: Reinhold A. Barlian, Thomas Michelbach, Hans-Martin Lösch
  • Patent number: 7084729
    Abstract: An ignition coil has a connector electrically connected to an external circuit, an igniter for accommodating a switching element adapted to cause a current supplied from the connector to be intermittent, a primary coil portion for generating a predetermined voltage by the intermittent current, a secondary coil portion for stepping up the generated voltage and applying the resulting voltage to an ignition plug, and a resin insulating material which hardens in between the primary coil portion and the secondary coil portion to ensure insulation between the primary coil portion and the secondary coil portion. An outer shell of the igniter is formed of the resin insulating material.
    Type: Grant
    Filed: February 8, 2005
    Date of Patent: August 1, 2006
    Assignee: Denso Corporation
    Inventors: Masahiro Kondo, Kazutoyo Osuka, Shunichi Takeda
  • Patent number: 7052283
    Abstract: A device for use with coaxial cable to attenuate sheath currents associated therewith. The device is adapted to be coupled to incoming and outgoing coaxial cables and includes a ferrite core configured as a first hollow cylinder mounted coaxially within a housing configured as a second hollow cylinder. A conductor within the housing has opposite ends positioned for electrical contact with the incoming and outgoing coaxial cables and an intermediate portion passing through the ferrite core longitudinally at least twice, being passed back over the outside surface of the core between passes therethrough. The elements are so dimensioned that the outside diameter of the housing is less than one inch, thereby allowing side-by-side mounting of a plurality of the devices on industry-standard, multi-port taps which have center-to-center spacings of one inch.
    Type: Grant
    Filed: June 18, 2004
    Date of Patent: May 30, 2006
    Assignee: John Mezzalingua Associates, Inc.
    Inventors: Henry Pixley, Raymond Palinkas, Robert Benson
  • Patent number: 7049923
    Abstract: An ignition apparatus includes a core formed of magnetically-permeable material extending along a main axis, a primary winding disposed about the core, a secondary winding disposed on a secondary winding spool wherein at least one of the secondary winding leads is connected to a high-voltage connector terminal configured for connection to a spark plug, a case formed of electrical insulating material, and a magnetically-permeable shield disposed inwardly of the case and allowed to electrically float with respect to ground and a power source.
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: May 23, 2006
    Assignee: Delphi Technologies, Inc.
    Inventors: Albert Anthony Skinner, James Patrick Henry, Jeff A. King
  • Patent number: 7012496
    Abstract: The invention provides a noise elimination device that can be installed easily on a coaxial cable and that can effectively eliminate noise from both the center conductor and the outer conductor. Coaxial connectors 2 and 3 are provided on both ends of a tube-shaped housing 1 made of an insulator, and a coil made by winding a coaxial cable of thin diameter is around an open magnetic ferrite core is disposed inside the housing 1 and connected to the connectors 2 and 3 at the two ends. The earth-side connector thickness of the outer conductor of the coaxial cable and the connector as well as all earth-side conductors, such as shield members 7 connecting the connectors with the outer conductors of the coaxial cable, is at least 0.1 mm.
    Type: Grant
    Filed: June 12, 2001
    Date of Patent: March 14, 2006
    Inventors: Toshihiro Sugiura, Masahiro Otsu, Shigemitsu Toriyama, Junichi Inaguma, Kazuyoshi Nakayama, Akira Hayakawa
  • Patent number: 7002074
    Abstract: A self-leaded, surface mountable component package is provided for holding a wide variety of electrical components having widely variant conductor wire sizes in a manner achieving standardized conductor contact positioning. The general box-like configuration provides for component style variability and has a set of progressively stepped or tapered winding bosses to position and secure component conductors of multiple wire size, thereby ensuring proper registration with conductive traces of surface mount printed circuit boards and substrates.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: February 21, 2006
    Assignee: Tyco Electronics Corporation
    Inventors: Todd Settergren, Jimmy D. Holdahl
  • Patent number: 6967552
    Abstract: An ignition coil device has a secondary spool, a secondary coil wound around the secondary spool, a coil insulating resin material that is impregnated into and cured in spaces between the windings of the secondary coil, a primary spool arranged on the secondary coil, a primary coil wound around the primary spool, and a high voltage tower that is arranged on one end side in the axial direction of these parts and is mounted with an ignition plug. At least one of two parts of the primary spool and the high voltage tower and the coil insulating resin material are integrally molded out of the same resin.
    Type: Grant
    Filed: December 5, 2003
    Date of Patent: November 22, 2005
    Assignee: Denso Corporation
    Inventors: Masahiko Aoyama, Kazuhide Kawai, Shouichi Takeyama
  • Patent number: 6926266
    Abstract: A shock absorbing assembly reduces impact forces on a terminal of a spark plug that is mounted within a spark plug bore of an internal combustion engine when a pencil ignition coil is mounted thereto. The shock absorbing assembly includes a plug cup that is fixedly secured to the terminal end of the spark plug. A case cup is movably mounted to the plug cup. The case cup includes a resistor receptacle for receiving an end of a resistor therein. The shock absorbing assembly also includes a cup spring that extends between the plug cup and the case cup. The cup spring absorbs the impact forces of mounting the pencil ignition coil to the terminal of the spark plug.
    Type: Grant
    Filed: February 13, 2004
    Date of Patent: August 9, 2005
    Assignee: Delphi Technologies, Inc.
    Inventors: Mark Albert Paul, Harry Oliver Levers, Jr.
  • Patent number: 6914195
    Abstract: An oil-filled pole-mounted distribution transformer comprises a tank housing a transformer core-coil assembly immersed in cooling oil. The tank is made of a corrosion-proof composite material and a radiator is provided for cooling the oil. The radiator is external to the tank and has a hot oil inlet and a cool oil outlet located at different levels into the tank for causing a natural circulation of oil through the radiator by thermal siphoning.
    Type: Grant
    Filed: April 30, 2003
    Date of Patent: July 5, 2005
    Assignee: VA Tech Transformateurs Ferranti-Packard (Quebec) Inc.
    Inventors: Marc-Antoine Archambault, Bernard Lefebvre, Viet Pham, Daniel Bastarache, Christian Fournelle, René Laprise, Guy Morissette
  • Patent number: 6907872
    Abstract: An ignition coil apparatus for an internal combustion engine does not generate a discharge between a high-voltage terminal and an iron core even if a high-voltage cable falls off from a high-voltage side connector, and the overall height thereof can be reduced. An ignition coil has an iron core disposed in a casing to form a closed magnetic circuit, and primary and secondary coils installed on a part of the iron core. A power switch controls electric power supplied to the primary coil. A low-voltage side connector has a terminal electrically connected with the power switch. A high-voltage side connector has a high-voltage terminal electrically connected with the secondary coil. The casing includes a casing main body accommodating the part of the iron core, the primary and secondary coils and the power switch, and a cover integral with the main body for covering a part of the iron core located outside thereof.
    Type: Grant
    Filed: February 25, 2004
    Date of Patent: June 21, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Kazuya Hamada, Takeshi Shimizu
  • Patent number: 6903641
    Abstract: The present invention is characterized in that, in a powder magnetic core obtained by compaction of an iron-based magnetic powder covered with an insulation film, a saturation magnetization Ms is Ms?1.9 T in a 1.6 MA/m magnetic field; a specific resistance ? is ??1.5 ??m; a magnetic flux density B2k is B2k?1.1 T in a 2 kA/m magnetic field; and a magnetic flux density B10k is B10k?1.6 T in a 10 kA/m magnetic field. In accordance with the present invention, it has been possible to industrially carry out compacting iron-based magnetic powders under remarkably high compacting pressures. As a result, high-performance powder magnetic cores are obtained which have a high density, and which are good in terms of the specific resistance and magnetic permeability.
    Type: Grant
    Filed: January 17, 2002
    Date of Patent: June 7, 2005
    Assignees: Kabushiki Kaisha Toyota Chuo Kenkyusho, Toyota Jidosha Kabushiki Kaisha
    Inventors: Mikio Kondo, Shin Tajima, Takeshi Hattori, Yoji Awano, Hiroshi Okajima
  • Patent number: 6897753
    Abstract: A housing for a transformer is disclosed. According to one embodiment, the housing includes a top portion, and first, second, third and fourth side portions connected to the top portion. The side portions define an opening. The third side portion includes a first alignment tab and the fourth side portion includes a second alignment tab. The housing also includes first, second, third and fourth termination legs. The first and second termination legs are proximate the third side portion, and the third and fourth termination legs proximate the fourth side portion. A transformer may be disposed in the opening defined by the side portions of the housing.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: May 24, 2005
    Assignee: Artesyn Technologies, Inc.
    Inventor: Duane E. Dixon
  • Patent number: 6897755
    Abstract: In a stick coil, there is disclosed an ignition coil for an internal combustion engine which can prevent a crack (a collar leak) from being generated due to a thermal stress. In this ignition coil, the structure is made such that a size (L) of a portion which is in parallel to an axial direction of a primary spool (121) in a projection portion (121b) is larger than a size (T) of a portion which is in parallel to an orthogonal direction to the axial direction of the primary spool (121). Accordingly, a frontal projected area of the projection portion (121b) as seen from a flowing direction of a resin becomes small, a resin flow is hard to get out of order at a time when the resin flows through a portion corresponding to the projection portion (121b) at the forming time, and a convoluted void and a weld are hard to be generated.
    Type: Grant
    Filed: November 25, 2003
    Date of Patent: May 24, 2005
    Assignee: Denso Corporation
    Inventors: Jyunichi Wada, Koji Tsunenaga, Kazutoyo Osuka
  • Patent number: 6894597
    Abstract: An axially potted progressive wound remote mount ignition coil (axially potted ignition coil) includes a coil case, at least one coil assembly, and a quantity of potting material. Each coil assembly is progressively wound. The coil case includes a coil cavity for each coil assembly, a primary connector, and two secondary connectors for each coil cavity. Each primary coil is connected to the primary connector and an end of each secondary coil is connected to a single secondary connector. A quantity of potting material is poured over the open end of each coil cavity. A second embodiment of the axial potted ignition coil includes a modular coil case, at least one coil assembly, and a quantity of potting material. The modular coil case includes at least one coil tube, a rear end cap and a forward end cap. Each coil assembly is inserted into a respective coil tube.
    Type: Grant
    Filed: February 21, 2003
    Date of Patent: May 17, 2005
    Assignee: Delphi Technologies, Inc.
    Inventors: Albert Anthony Skinner, Kenneth P. Senseman, Colin Hamer, Gary Lee Adams
  • Patent number: 6882259
    Abstract: A circuit board for an ignition coil in an internal combustion engine is provided. The ignition coil is in electrical connection with a control module and a spark plug having a pair of gap posts. The ignition coil includes a primary winding having an electrical current, a secondary winding in electrical connection with the spark plug and configured to induce a second electrical current between the gap posts, and an ionization current sensing integrated circuit configured to generate an ionization signal based on the secondary current between the gap posts. The ignition coil also includes a circuit board having an ionization connection in electrical connection with the secondary winding and with the ionization current sensing integrated circuit.
    Type: Grant
    Filed: May 5, 2004
    Date of Patent: April 19, 2005
    Assignee: Visteon Global Technologies, Inc.
    Inventors: James J. Klocinski, Michael T. Nation, William D. Walker, Robert C. Bauman, Rick S. Burchett
  • Patent number: 6877211
    Abstract: A method of making a microelectronic package. The advanced microelectronic component package incorporates a specially shaped base element which holds and electrically separates the individual conductors associated with the microelectronic component(s) so that the individual conductors may be bonded to external package leads and other conductors within the package. In a first embodiment, jacketed, insulated wire is used as one winding of a toroidal transformer, while unjacketed insulated wire is used as another winding. The jacketing is stripped from the first winding and the exposed conductors are routed into channels along the sides of the base element. The unjacketed conductors are also routed into the same channels, where both conductors are bonded to the external package leads. Raised elements along the sides of the base provide the required electrical separation between the conductors during both manufacture and operation. A method of manufacturing the improved microelectronic package is also disclosed.
    Type: Grant
    Filed: February 27, 2001
    Date of Patent: April 12, 2005
    Assignee: Pulse Engineering, Inc.
    Inventor: Russell Lee Machado
  • Patent number: 6873239
    Abstract: A bulk amorphous metal inductive device comprises a magnetic core having at least one low-loss bulk ferromagnetic amorphous metal magnetic component forming a magnetic circuit having an air gap therein. The component comprises a plurality of similarly shaped layers of amorphous metal strips bonded together to form a polyhederally shaped part. The device has one or more electrical windings and is easily customized for specialized magnetic applications, e.g. for use as a transformer or inductor in power conditioning electronic circuitry employing switch-mode circuit topologies and switching frequencies ranging from 1 kHz to 200 kHz or more. The low core losses of the device, e.g. a loss of at most about 12 W/kg when excited at a frequency of 5 kHz to a peak induction level of 0.3 T, make it especially useful at frequencies of 1 kHz or more.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: March 29, 2005
    Assignee: Metglas Inc.
    Inventors: Nicholas J. Decristofaro, Gordon E. Fish, Ryusuke Hasegawa, Carl E. Kroger, Scott M. Lindquist, Seshu V. Tatikola
  • Patent number: 6873238
    Abstract: An ignition coil has a connector electrically connected to an external circuit, an igniter for accommodating a switching element adapted to cause a current supplied from the connector to be intermittent, a primary coil portion for generating a predetermined voltage by the intermittent current, a secondary coil portion for stepping up the generated voltage and applying the resulting voltage to an ignition plug, and a resin insulating material which hardens in between the primary coil portion and the secondary coil portion to ensure insulation between the primary coil portion and the secondary coil portion. An outer shell of the igniter is formed of the resin insulating material.
    Type: Grant
    Filed: May 19, 2003
    Date of Patent: March 29, 2005
    Assignee: Denso Corporation
    Inventors: Masahiro Kondo, Kazutoyo Osuka, Shunichi Takeda
  • Patent number: 6859127
    Abstract: A device for combining annular transformers with a machine housing includes a bolt to fix annular transformers on a machine housing and a saucer-shaped plate assembled on the outer side of the machine housing. The saucer-shaped plate is bored with a central insert hole for the bolt to pass therethrough and has its outer annular portion formed with a first plane and its inner annular portion formed with a second plane higher than the first one. The two planes are connected by an annular conical portion contracting gradually toward its upper side to be positioned in the machine housing. The bolt is orderly inserted through the saucer-shaped plate, the machine housing and the annular transformers to fix securely the annular transformers on the machine housing. The bolt has its head completely positioned in the conical portion of the saucer-shaped plate, not protruding out of the machine housing.
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: February 22, 2005
    Inventor: Heng Sheng Lin
  • Patent number: 6842099
    Abstract: A rod coil (11) for ignition systems, in particular in the form of an ignition coil in internal combustion engines of motor vehicles, designed for long-term serviceability. The rod coil (11) has a centrally located core (14) as the internal magnetic iron core and, on a housing (13), a yoke (18) made of plastic as the external magnetic iron core. To avoid partial electrical discharges on the rod coil (11), a fill body (22) is provided between the yoke (18) and housing (13) thereby forming an inner, gap-free bond between the yoke (18) and housing (13).
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: January 11, 2005
    Assignee: Robert Bosch GmbH
    Inventors: Dieter Betz, Wolfram Schoellig, Klaus Lerchenmueller, Wolfgang Gaede, Christian Hauer
  • Patent number: 6816050
    Abstract: A magnet system having a magnet coil surrounded by a magnet pot is provided, the magnet coil being electrically connected to contact prongs, an interspace being formed between the outside of the magnet coil and the inside of the magnet pot, in which interspace a free-flowing compound is cast. The magnet coil is surrounded by a thin-walled coil insulating frame on which tubular contact guide elements are integrally molded. The thin-walled coil insulating frame is made of a thermally stable plastic material mixed with mineral fillers.
    Type: Grant
    Filed: December 8, 2003
    Date of Patent: November 9, 2004
    Assignee: Robert Bosch GmbH
    Inventors: Bernhard Just, Nestor Rodriguez-Amaya, Uwe Schmidt, Ramon Junker, Thomas Christmann
  • Patent number: 6809621
    Abstract: An ignition coil (1) having a case (2), a core (22) installed in the case, a primary spool (25) disposed substantially coaxially around an outer circumference of the core within the case, a primary coil (26) comprising a wire wound around the primary spool, a secondary spool (23) disposed substantially coaxially around the outer circumference of the core within the case, a secondary coil (24) comprising a wire wound around the secondary spool and a resin insulating material (5) filled within the case, the ignition coil being characterized in that the spool of the primary and the secondary spools which is disposed between the secondary coil and the core and/or which is disposed between the secondary coil and the primary coil comprises a base resin having an adhesive strength to the resin insulating material which is less than that provided by polybutylene terephthalate and an insulation breakdown voltage which exceeds that provided by polyphenylene sulfide.
    Type: Grant
    Filed: January 29, 2003
    Date of Patent: October 26, 2004
    Assignee: Denso Corporation
    Inventors: Takashi Nagata, Kazutoyo Osuka, Atsuyuki Konishi, Kazuhide Kawai, Junichi Wada
  • Patent number: 6784778
    Abstract: In a magnet coil arrangement having a wound coil former and having a metal housing surrounding the wound coil former, contact tabs are held in a plug-in base, one of which serves as a protective conductor connection. The contact tab serving as a protective conductor connection is held on the metal housing by a metallic connecting part. The free spaces between the wound coil former, the metal housing and the plug-in base are encapsulated with plastic. At the interfaces between the metal parts and plastic, moisture can enter the magnet coil arrangement. In order to prevent this moisture from getting into the connecting space, in which electric feed lines coming from the outside are connected to the contact tabs, in the area in which the connecting part engages in the contact tab, the contact tab serving as a protective conductor connection is arranged inside the plug-in base.
    Type: Grant
    Filed: November 13, 2002
    Date of Patent: August 31, 2004
    Assignee: Bosch Rexroth AG
    Inventors: Matthias Stitz, Achim Richartz
  • Patent number: 6759935
    Abstract: The invention provides a process for producing a coil-embedded dust core by embedding a coil in magnetic powders comprising ferromagnetic metal particles coated with an insulating material. At the first compression molding step one portion of magnetic powders is filled in a molding die and then compression molded to form a lower core. At a coil positioning step the coil is positioned on the upper surface of the lower core in the molding die. At a coil embedding step another portion of magnetic powders is again filled in the molding die in such a way that the coil is embedded in these magnetic powders. At the second compression molding step pressure is applied to the lower core and coil in the direction of lamination thereof.
    Type: Grant
    Filed: January 5, 2001
    Date of Patent: July 6, 2004
    Assignee: TDK Corporation
    Inventors: Hideharu Moro, Tsuneo Suzuki, Tsutomu Chou, Jyunetsu Tamura, Sadaki Sato
  • Patent number: 6720854
    Abstract: An ignition coil has a case and a central core placed in the case. A secondary spool is wound with a secondary coil and placed outside the central core in the case. A cylindrical primary spool is wound with a primary coil and placed outside the secondary spool in the case. A resin insulator is filled in the case to maintain the insulation between each member. Air layer is partitioned in at least one of a gap between the central core and the secondary spool and a gap between the primary spool and the case.
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: April 13, 2004
    Assignee: Denso Corporation
    Inventors: Jyunichi Wada, Takashi Nagata
  • Patent number: 6700470
    Abstract: An ignition apparatus includes a central core extending along a main axis, and a primary winding disposed radially outwardly thereof. The ignition apparatus further includes a secondary winding. The primary winding has a greater axial length than the secondary winding, this additional axial length being implemented on the low-voltage axial end of the ignition apparatus, relative to the main axis. The extended primary winding provides an increased leakage inductance spike, which may be used by an ion sense system to (i) obtain increased bias voltages, and, (ii) increase the effective turns ratio, thereby reducing the amount of wire required for the secondary winding.
    Type: Grant
    Filed: December 10, 2001
    Date of Patent: March 2, 2004
    Assignee: Delphi Technologies, Inc.
    Inventors: Raymond O. Butler, Jr., Mark Albert Paul, Albert Anthony Skinner
  • Patent number: 6686823
    Abstract: A coaxial inductive power transfer and distribution apparatus includes a stationary primary conductor and a mobile secondary coil magnetically coupled together to provide for inductive power transfer therebetween. A return conductor that is stationary is mechanically coupled to the primary conductor and ensures the position stability of the primary conductor with respect to the moveable secondary coil. The return conductor also includes an air gap in which a support member for the mobile secondary coil is disposed within. The mobile secondary winding includes a high permeability toroidal core that is coaxially disposed about, and spaced apart from, the primary conductor. A multi-turn coil is radially disposed about the high permeability toroidal core. The support member for the mobile secondary winding extends through the air gap in the return conductor to the exterior of the return conductor, where it may be coupled to an electric vehicle.
    Type: Grant
    Filed: April 29, 2002
    Date of Patent: February 3, 2004
    Assignee: PRI Automation, Inc.
    Inventors: Floyd D. Arntz, Ian S. Roth, Marcel P. J. Gaudreau, Brian J. Doherty
  • Patent number: 6683249
    Abstract: A transformer includes an end, and electrical insulator bushings are attached to and extend away from the end of the transformer. Conductors extend from the electrical insulator bushings. A cover has openings and an attachment end affixed to the transformer. The cover shields the end of the transformer and the electrical insulator bushings preventing animals from alighting on the end of the transformer and the electrical insulator bushings. The conductors each extend through one of the openings of the cover. The cover has an access panel movable between a closed position and an open position permitting access to the end of the transformer and the electrical insulator bushings without having to detach the attachment end of the cover from the transformer.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: January 27, 2004
    Inventor: Paula A. Leppin
  • Patent number: 6639498
    Abstract: In an individual ignition type ignition coil for use in an internal combustion engine in which a center core 1, a secondary coil 3 wound on a secondary bobbin 2 and a secondary coil 5 wound on a primary bobbin 4 are installed concentrically from an inner side of a coil case 6 in order. Among these interior constituting members, insulation resins 17 and 8 are filled up. Each of the primary bobbin 4 and the secondary bobbin 2 is made of a synthetic resin and at least a skin layer on an inner surface of the primary bobbin 4 and a skin layer on an outer surface of the secondary bobbin 2 are removed, and to the surfaces of the bobbins, the insulation resin 8 is adhered closely. By heightening a close adhesion strength (a bonding strength) of a bobbin and an insulation resin in an individual ignition type ignition coil, an anti-heat shock is improved and an insulation performance of the coil is attained.
    Type: Grant
    Filed: October 12, 2001
    Date of Patent: October 28, 2003
    Inventors: Junichi Shimada, Manabu Hashimoto, Katsuhiko Yasu, Hiroyuki Tanaka, Nobuhiko Ishida
  • Patent number: 6633000
    Abstract: A noise filter (100) includes a hollow ferrite core (10) for receiving a cable (200) therein and an insulating case (20) covering the ferrite core. The insulating case is made up of a pair of case members (21, 22) each of which defines a number of resilient ribs (231) and a number of support ribs (232) in an inner face (230) thereof. The resilient ribs have sharp-angled tops which provide a radial force for the ferrite core. A pair of latches (233) are formed on a side of each case member for engaging with corresponding recesses (235) defined in the other case member to couple the two case members. A front wall (251) and a rear wall (252) of each case member define a dented top side (253) thereof respectively, wherein a plurality of serrated protrusions (254) are formed on the dented top sides for securing the cable.
    Type: Grant
    Filed: March 6, 2001
    Date of Patent: October 14, 2003
    Assignee: Hon Hai Precision Ind. Co., Ltd.
    Inventor: Peter Kuo
  • Patent number: 6624724
    Abstract: The present invention is intended to provide a line filter having an outstanding attenuation characteristic over a wide frequency band from low frequency band to high frequency band, with an improved elimination characteristic for common mode noises. To achieve this object, the invention incorporates a structure wherein a first coil unit (14) for second band and a second coil unit (16) for second band are disposed vertically to a closed-loop magnetic core (11).
    Type: Grant
    Filed: December 26, 2001
    Date of Patent: September 23, 2003
    Assignee: Matsuhita Electric Industrial Co., Ltd.
    Inventors: Hiroshi Tomita, Toshinori Oda, Hirotaka Ishikawa, Tatsuya Mori
  • Patent number: 6593840
    Abstract: A device for electrically interconnecting and packaging electronic components. A non-conducting base member having a component recess and a set of specially shaped lead channels formed therein is provided. At least one electronic component is disposed within the recess, and the conductors of the component are routed through the lead channels. A set of insertable lead terminals, adapted to cooperate with the specially shaped lead channels, are received and captured within the lead channels, thereby forming an electrical connection between the lead terminals and the conductors of the electronic component(s). A method of fabricating the device is also disclosed.
    Type: Grant
    Filed: January 31, 2001
    Date of Patent: July 15, 2003
    Assignee: Pulse Engineering, Inc.
    Inventors: Timothy J. Morrison, Aurelio J. Gutierrez, Thomas Rascon
  • Patent number: 6590487
    Abstract: The invention provides a moulded coil wherein a sheathing surrounding a coil has no joints. A coil 13, while being supported by movable pins 37, is maintained in a suspended state with a cavity 35 formed between an upper mould 31 and a lower mould 32. From this state, molten plastic R is injected into the cavity 35. When the amount of molten plastic R that has been injected reaches 70-80% of a specified amount, the movable pins 37 move outwards until they have retreated to a position whereby they form a unified face with opposing faces of the cavity 35. At this juncture, the coil 13 remains in its original position even though it is no longer supported by the movable pins 35. After the movable pins 37 have retreated, the molten plastic R continues to be injected, and fills the area formerly occupied by the movable pins 37. A moulded coil 10 is obtained in which the coil 13 is entirely surrounded by the sheathing 14 which has no joints.
    Type: Grant
    Filed: July 10, 2001
    Date of Patent: July 8, 2003
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventor: Takahiro Uchiyama
  • Publication number: 20030112109
    Abstract: A low voltage bobbin of a flyback transformer having a bobbin core, a base portion and an isolating member. The isolating member encompassing the bobbin core in a co-axial manner, a plurality of windings of secondary wires being wrapped around the bobbin core and a plurality of windings of primary wires being wrapped around the isolating member, the isolating member having at least a positioning portion correspondingly connected to the positioning portion of the bobbin core of the bobbin core.
    Type: Application
    Filed: December 18, 2001
    Publication date: June 19, 2003
    Inventors: Reiy Long Wang, Chun Ming Liu
  • Patent number: 6556116
    Abstract: A method for inhibiting or eliminating case erosion in a pencil ignition coil having an internal primary winding and an external secondary winding and shield. Three alternative means for resisting damage due to the partial discharge phenomenon arising from a high electric field in such coil configurations are provided: (i) applying an ozone resistant coating on the case; (ii) applying a coating on the case for eliminating partial discharge under the shield; and (iii) applying a polyimide tape covering to the case for resisting partial discharge under the shield.
    Type: Grant
    Filed: August 20, 2001
    Date of Patent: April 29, 2003
    Assignee: Delphi Technologies, Inc.
    Inventors: Albert Anthony Skinner, Kenneth P. Senseman, James Alva Boyer, David D. Jackson, Viorel N. Moga, Mark Albert Paul
  • Patent number: 6552641
    Abstract: A transformer comprises a first support carrying a primary winding and a second support carrying a partial secondary winding connected electrically to an electrical unit by way of conductive wires. A flange of the second support exhibits at least two indentations for receiving a conductive wire which are separated by a recess filled with insulating material.
    Type: Grant
    Filed: July 17, 2000
    Date of Patent: April 22, 2003
    Assignee: Thomson Licensing S.A.
    Inventors: Paul Carvalheiro, Philippe Fuentes