Abstract: A system and method for determining electric motor efficiency includes a monitoring system having a processor programmed to determine efficiency of an electric motor under load while the electric motor is online. The determination of motor efficiency is independent of a rotor speed measurement. Further, the efficiency is based on a determination of stator winding resistance, an input voltage, and an input current. The determination of the stator winding resistance occurs while the electric motor under load is online.

Abstract: A method and apparatus provide for reduced cost and complexity in managing an intelligent motor in an architecture in which information is transferred between a power management device and the intelligent motor. The information may be used by an embedded processor of the motor to provide diagnostics and/or prognostics of the motor, machinery operating in conjunction with the motor, and/or a process in which the motor may be configured to operate. The power management device may remotely determine motor current information that is used by the intelligent motor to self-diagnose the intelligent motor using the motor current information.

Abstract: A magnetic rotary encoder with feedback unit, including a base, a cover body, a sensing element and a display element. The base has a hollow main body formed with a receiving space. The receiving space has an opening at one end of the main body. The cover body is disposed at the end of the main body of the base to block the opening. The cover body is formed with a through hole in communication with the receiving space. The sensing element is disposed in the receiving space for sensing the motion of a magnetic element disposed on a rotor of a rotary motor. The display element is arranged on the sensing element in alignment with the through hole of the cover body for receiving signals transmitted from the sensing element. The display element has different display modes in accordance with different signals for a user to easily judge the operation state of the rotary motor.

Abstract: Methods and systems for monitoring a component of an electrical device and/or a brush of a brush holder assembly are disclosed. One method includes receiving data from a plurality of remote monitoring locations at a central control unit, where the data may be evaluated in order to monitor states of brushes or other components of an electrical device at a plurality of remote electrical facilities. For example, multiple images of a component of an electrical device may be acquired. A comparison of the images, for example, a comparative imaging technique, such as pixel-by-pixel comparison or visual observation, may then be performed in order to evaluate a condition of the brush or other component, such as a threshold and/or anomalous condition of the brush or other component.

Abstract: A computer implemented method and system includes using information provided from sensors to monitor a wind turbine generator and provide signals representative of operation of the wind turbine generator, extracting signal level features from the signals, extracting model based features from the signals, calculating signal based conclusions, model based conclusions and spectral feature reinforcement based conclusions, and fusing the conclusions to provide a fault detection indication.

Abstract: A fan system including a motor, a driving unit, and a detector is disclosed. The driving unit is electrically connected to the motor and generates a driving signal to drive the motor and a detection signal. The detector is electrically connected to an output terminal of the driving unit and receives a voltage signal and the detection signal. When the motor operates normally, the detector outputs an examined signal to the output terminal of the driving unit. When the motor operates abnormally, the driving unit asserts the detection signal, and the detector is controlled by the asserted detection signal to transform the examined signal to an alarm signal according to the voltage signal to detect the abnormal state.

Abstract: A motor control apparatus comprises a control processing unit (3) creating a motor drive command, power supply processing units (2A to 2D) supplying a driving voltage to a motor, and a signal relay processing unit (4) supplying the motor drive command received from unit (3) to power supply processing units (2A to 2D). Control processing unit (3) transmits a preparation request flag to power supply processing units (2A to 2D) via signal relay processing unit (4), which includes a preparation complete flag register storing preparation complete flags each transmitted from each of power supply processing units (2A to 2D) to indicate the completion of preparation for supplying power to the motor, and transmits a preparation complete flag enabled state to control processing unit (3) if contents of the preparation complete flag register indicate that the preparation is completed in all units (2A to 2D).

Abstract: A system (100) for monitoring a motor (202) includes a potential-detecting module (102), a potential-comparing module (104) and a motor-monitoring module (106). The potential-detecting module is configured for measuring output potential of the motor before operation of the motor, and measuring output potential during operation of the motor so as to determine a first output potential and a second output potential. The potential-comparing module is configured for comparing the first output potential with the second output potential to determine whether the motor is operating normally. The motor-monitoring module is configured for selecting a monitoring type if the motor is operating normally. A method for monitoring a motor is also provided.

Abstract: A detecting apparatus for detecting operation of a fan, includes a first current module disposed at an airflow path of the fan, a second current module insulated from the airflow, and an indicating module for giving an indicating signal, having a LED, and a transistor. The first and second current modules being mirror-images of each other. When the fan does not operate, the first and second current modules operate the same. The transistor of the indicating module is turned off, and the LED to be lit. When the fan operates, current flow of the first and second modules are different from each other producing a voltage greater than zero, the transistor of the indicating module is turned on, and the LED does not light.

Abstract: A drive control device that includes: a driving circuit to drive a driving source; a condition detector to detect the condition of at least one of the driving source and the driving circuit to output a condition signal thereof; a controller to control the driving circuit based on the condition signal; an alarm detector to detect an occurrence of an alarm based on the condition signal; an alarm code generator to analyze the alarm detected by the alarm detector to generate an alarm code; and an alarm display to display the alarm code generated by the alarm code generator, in which the alarm display includes one or more lighting section to display the alarm code by a lighting pattern of the lighting section.

Abstract: Method for controlling a signalling device inserted in an automatism of gates (G), movable barriers, doors or the like, and having at least one warning device (L, BZ), characterized in that it supplies power from the signalling device (LL) to at least one mechanical group (M) having a motor, detects in the signalling device (LL) the absorbed power from the at least one mechanical group (M) having a motor, and activates the at least one warning device (L, BZ) when the predefined absorbed power threshold has been exceeded.

Abstract: Methods and systems for monitoring a component of an electrical device and/or a brush of a brush holder assembly are disclosed. One method includes receiving data from a plurality of remote monitoring locations at a central control unit, where the data may be evaluated in order to monitor states of brushes or other components of an electrical device at a plurality of remote electrical facilities. For example, multiple images of a component of an electrical device may be acquired. A comparison of the images, for example, a comparative imaging technique, such as pixel-by-pixel comparison or visual observation, may then be performed in order to evaluate a condition of the brush or other component, such as a threshold and/or anomalous condition of the brush or other component.

Abstract: A current monitoring device (CMD) with a set of electromagnetic field sensors located within one or more grounded housings positioned within the combined electromagnetic fields generated by one or more electric power lines. The CMD includes electronics, typically located within the grounded housings, defining impedance networks that combine the measurements received from the field sensors to create output signal indicative of electric current values for the phase conductors. The housings can be conveniently attached and to transmission line towers, distribution line poles, and high voltage power line supports in transmission and distribution substations. The CMD controls response equipment, such as a circuit interrupter that responds to current disturbances detected by the CMD. The CMD may also include communication for sending the current values to a remote controller, such as a central control station, that implements a wide range of response equipment.

Abstract: A controller (500) in an electric drive system is used to develop power generation failure diagnostics. During operation, the controller (500) receives a set of generator inputs, a set of machine parameters, and a set of diagnostic values. Next, the controller (500) determines a set of expected operating values corresponding to the set of diagnostic values. The controller (500) then compares the obtained diagnostic values to one or more corresponding expected operating values. If the difference is greater than a threshold, the controller (500) provides an appropriate fault indication.

Abstract: A fan system including a motor, a driving unit, and a detector is disclosed. The driving unit is electrically connected to the motor and generates a driving signal to drive the motor and a detection signal. The detector is electrically connected to an output terminal of the driving unit and receives a voltage signal and the detection signal. When the motor operates normally, the detector outputs an examined signal to the output terminal of the driving unit. When the motor operates abnormally, the driving unit asserts the detection signal, and the detector is controlled by the asserted detection signal to transform the examined signal to an alarm signal according to the voltage signal to detect the abnormal state.

Abstract: A fan with failure detecting function includes a power input terminal, a current limiting resistor, a light emitting diode (LED), and a fan motor. The power input terminal is coupled to the anode of the LED via the current limiting resistor. The cathode of the LED is coupled to one terminal of the fan motor, another terminal of the fan motor is grounded.

Abstract: A system monitors electrical equipment and provides predictive diagnostics therefor. The system includes sensors located at or about the electrical equipment. The sensors sense information pertaining to operation of the electrical equipment. A first processor is located at or about the electrical equipment and receives the sensed information from the sensors as first information. A first transceiver cooperates with the first processor to transmit the first information as transmitted information. A second processor is located remote from the electrical equipment. A second transceiver cooperates with the first transceiver to receive the transmitted information as second information and communicate the same to the second processor. The second processor provides a notification pertaining to an immediate inspection and/or maintenance of the electrical equipment, and set points operatively associated with the sensed information.

Abstract: A fan failure alarm device includes a first digital-analog converting circuit (200), a first diode (D11), a switching circuit (260), an input-output (I/O) controller (U11), and an alarm circuit (270). The first digital-analog converting circuit receives a digital pulse signal from a first fan, and outputs a direct current (DC) voltage signal at an output terminal. The first diode with a cathode coupled to the output terminal of the first digital-analog converting circuit, the first diode turns on when the first fan stops rotating. The switching circuit with an input terminal coupled to an anode of the first diode, outputs a first control signal when the fan rotates normally and outputs a second control signal when the fan stops rotating. The input-output (I/O) controller receives the first and second control signals from the switching circuit, and outputs an alarm signal when receives the second control signal. The alarm circuit receives the alarm signal from the I/O controller, and activates an alarm.

Abstract: A wireless user interface is operable to interface with an industrial control system including a device operable to store a first password and a wireless interface module operable to store a second password. The wireless user interface includes a processing unit operable to prompt a user for the first and second passwords, connect to the wireless interface module using the second password, and establish a first connection through the wireless interface module to access the device using the second password.

Abstract: A method and a device, respectively, for detecting the amount of wear on the carbon brush drive system of an electrically commutated d.c. motor which is used, for example, in the form of a pump motor in a motor vehicle. The d.c. motor is driven by at least two carbon brushes and includes means for detecting the generative follow-up voltage. The amount of wear on at least one carbon brush is derived from the time behavior of the generative motor voltage and displayed to the driver.

Abstract: A protecting device for multi-motors driven by motor driving circuits for operating motors includes a comparison module, an operative logic module and a control module. The comparison module determines whether or not an abnormal over current occurs in the motors. The operative logic module receives a determination result of the comparison module and outputting a motor control signal to the motor driving circuit and a notice signal to the control module. If an over current occurs in the motor, the motor control signal outputted from the operative logic module will be a disable signal for stopping the operation of the motor driving circuit and the motor. The control module outputs a warning signal based on the notice signal to notify users about the operating status of the motor. Therefore, the present invention can prevent the motor driving circuit and the motor from being damaged by an over current.

Abstract: A worn brush monitoring system for monitoring a plurality of brushes of an electrical machine comprises a plurality of mounted flags configured to be in moveable communication relative to a wear of each of the plurality of brushes and an electrical recording circuit. The electrical recording circuit includes at least one impedance device configured to provide impedance data, at least one switch having a contact plate interactable with at least two of the plurality of mounted flags at different points along a length of the contact plate and an impedance dependent on the length of the contact plate, and a recording device configured to detect changes in electrical characteristics in the electrical recording circuit resulting from changes in a switch state, the switch state defined by the interaction between the mounted flags and the electrical recording circuit, as a result of brush wear.

Abstract: A generator monitoring system and method includes a plurality of sensors (12) disposed within a generator enclosure (18) to sense health conditions of a generator (10) housed within the enclosure. The sensors are interconnected to provide a single communication path (14) for allowing communication with the plurality of sensors. A monitoring device (16) outside the generator enclosure receives health condition information from each of the plurality of sensors via the single communication path. A sensor may be disposed within the generator enclosure to detect particulates emitted from a monitored portion (e.g., 52) of the generator housed within the enclosure. A sensor may be disposed proximate a bus bar connection (130) of the generator to sense a health condition of the bus bar connection and generate corresponding health condition information provided to the monitoring device.

Abstract: A fault detection system using field current and rotor search coil voltage harmonics is provided. The technology is capable of detecting an inter-turn fault unambiguously and rapidly in a synchronous machine. The internal asymmetry of the machine that has adversely affected the earlier fault diagnosis results has, for the first time, been shown as an advantage.

Abstract: A method for monitoring a step motor is provided, wherein the step motor rotates from a start position to an end position and then back to the start position repeatedly. The monitoring method includes: detecting a status signal of the step motor and a command signal received by the step motor in real time; recording a variation of the difference between the command signal and the status signal vs. time as an error data; and determining whether the step motor is starting from the start position, in action, reaching the end position, or returning to the start position according to the status signal and the command signal. If it is determined that the step motor is in action, the error data is recorded as a tracking error, and whether an alarm is issued is determined according to the tracking error.

Abstract: A motor system utilizes a single feedback output to determine various fault states for a 3-phase motor in a non-operational condition. The same single feedback output may be used to determine the applied phase voltage for a 3-phase motor in an operational condition.

Abstract: The present invention discloses a method for measuring the operating state of synchronous motor by using composite power angle meter, the method comprising steps of: a) obtaining various signals of the synchronous motor and its system; b) converting the electric signals into digital signals by an internal data collection part of the composite power angle meter, and inputting all the digital signals to a host computer; c) inputting related parameters or commands to the host computer by keyboard and mouse; d) calculating the related data of the motor according to a program by the host computer, obtaining the coordinates of relevant points and related data, and inputting the results to a displaying program; e) processing the coordinates of main points and the calculation results by the displaying program in the host computer, and displaying on a display a dynamic composite power angle graph and the motor-end composite magnetic leakage graph which vary with the motor's parameters.

Abstract: A method for determining a steady state operating condition of a machine includes determining whether a current machine speed of the machine is within a defined range of operation, determining whether a step change in output power of the machine has occurred, determining a first duration of time elapsed since the machine speed was last outside of the defined range of operation, and determining a second duration of time elapsed since a most recent detected step change in output power of the machine. The machine is deemed to be in a steady state condition whenever the current machine speed of the machine is within said defined range of operation, and the first and second durations of time exceed respective minimum values defined therefor.

Abstract: A method and system for remotely predicting the reliability and the remaining time before failure for an DC motor system is provided. The method and system may remotely determine the reliability utilizing a DC motor condition forecaster. The method and system may include acquiring historical motor data, obtaining operational data, performing failure analysis, developing a causal network, and performing an integrated causal network and reliability analysis of the DC motor system. The method and system may provide at least one notification of an issue with the DC motor system or at least one component of the DC motor system.

Abstract: Methods and apparatus are provided for monitoring an achieved motor torque produced by an electric motor. The method includes determining the achieved motor torque based on a rotor position of the electric motor and a phase current of the electric motor when the motor speed is not greater than a first pre-determined threshold, determining the achieved motor torque based on a loss-compensated power supplied to the electric motor when the motor speed is greater than the first pre-determined threshold, comparing the achieved motor torque with the torque command, and indicating a fault when the achieved motor torque is not within a pre-determined margin of the torque command.

Abstract: A motor controller employs absolute encoder signals to periodically assess the existence of cumulative error in a position signal derived from an incremental encoder signal. In one embodiment the absolute encoder signals are extracted from commutation switches of the motor eliminating the need for a separate absolute encoder.

Abstract: A control system is disclosed. The control system has an electric machine coupled to provide power to or receive power from a DC bus and a controller in communication with the electric machine and the DC bus. The controller is configured to receive a voltage from the DC bus, compare the voltage from the DC bus to a characteristic indicative of a fault of at least one winding of the electric machine, and take a precaution based on the comparison.

Abstract: A fan with failure detecting function includes a power input terminal, a current limiting resistor, a light emitting diode (LED), and a fan motor. The power input terminal is coupled to the anode of the LED via the current limiting resistor. The cathode of the LED is coupled to one terminal of the fan motor, another terminal of the fan motor is grounded.

Abstract: A motor starter is disclosed. The motor starter includes control circuitry integrally arranged with at least one current path and a processor included in the control circuitry. The motor starter further includes at least one processor algorithm residing on the processor, the at least one processor algorithm containing instructions to monitor characteristics of current on the at least one current path and to provide data pertaining to a condition of the at least one current path. The motor starter further includes a micro electromechanical system (MEMS) switch disposed on the at least one current path, the MEMS switch responsive to the control circuitry to facilitate the control of an electrical current, passing through the at least one current path.

Abstract: An intelligent air moving apparatus for cooling an electronics enclosure includes a motor for driving a fan at a variable rotational speed and a microcontroller for controlling the rotational speed of the motor. The microcontroller includes a speed sensor for sensing the rotational speed such that when the sensed rotational speed deviates below a target speed, the microcontroller detects a locked rotor condition.

Abstract: A device for the explosion protection of electric motors or similar electrical devices such as pumps, in which the motor has a protective housing and works together with an interconnected sensor accommodated in a separate protective housing. A favorable construction is achieved in that the motor protection housing and the sensor protection housing are configured for protection classes of different levels, the lower protection class being provided for the motor protection housing, and the higher protection class being provided for the sensor protection housing, and the protective device being provided for the lower protection class.

Abstract: A system (100) for monitoring a motor (202) includes a potential-detecting module (102), a potential-comparing module (104) and a motor-monitoring module (106). The potential-detecting module is configured for measuring output potential of the motor before operation of the motor, and measuring output potential during operation of the motor so as to determine a first output potential and a second output potential. The potential-comparing module is configured for comparing the first output potential with the second output potential to determine whether the motor is operating normally. The motor-monitoring module is configured for selecting a monitoring type if the motor is operating normally. A method for monitoring a motor is also provided.

Abstract: A bearing failure detection system includes a thermal protector switch circuit having a wear strip located within an interior of a motor stator. In response to bearing failure or wear above a predetermined magnitude, the motor rotor will shift off its axis of rotation and wear away the wear strip or break the electrically conducting material of the wear strip and activate the stator thermal protector switch circuit and shut down the electric motor. The wear strips assist the thermal protector switch circuit in the identification of a bearing failure and the light rubbing that results therefrom prior to the generation of an electrical burning smell that may otherwise occur after a prolonged period of rubbing.

Abstract: Systems and methods for detecting developing faults in a flow generator or ventilator during therapeutic use thereof are provided. The motor current may be measured to estimate the torque input by the motor, while the output torque from the impeller may be determined (e.g., as inferred from the motor control system model and/or by consulting a lookup table). One or more transducers may collect data useful in determining the input and output torques. A difference between the input (to the motor) torque and the output (from the impeller) torque may be calculated. The difference, optionally filtered using a low-pass filter to reduce noise, may be compared to a predetermined threshold once or over a period of time to detect gross failures and/or developing failures. Once a failure or developing failure is detected, a user may be alerted and/or the flow generator may be placed into a “service required” mode.

Abstract: The predictive apparatus and method for preventive maintenance of rotating CNC machinery for application to a multi motor machine tooling operating under computer numerical control with provisions for a program control using the computer (22) and a multiplexing device (24) with steps for measuring the constant load momentum of inertia while running each motor and load alone from start to f speed and to the inertia idled stop while recording the performance factors and calculating a plurality of relationships with steps for setting the allowed limits to the recorded relationships and displaying the details of any relationship which falls outside the allowed limits and predicating the timely required preventative maintained schedule for the equipment (10).

Abstract: A fan failure alarm device includes a first digital-analog converting circuit (200), a first diode (D11), a switching circuit (260), an input-output (I/O) controller (U11), and an alarm circuit (270). The first digital-analog converting circuit receives a digital pulse signal from a first fan, and outputs a direct current (DC) voltage signal at an output terminal. The first diode with a cathode coupled to the output terminal of the first digital-analog converting circuit, the first diode turns on when the first fan stops rotating. The switching circuit with an input terminal coupled to an anode of the first diode, outputs a first control signal when the fan rotates normally and outputs a second control signal when the fan stops rotating. The input-output (I/O) controller receives the first and second control signals from the switching circuit, and outputs an alarm signal when receives the second control signal. The alarm circuit receives the alarm signal from the I/O controller, and activates an alarm.

Abstract: A method is provided for testing an electrical characteristic of a rotor. In one embodiment, the method may include applying current to the rotor, measuring voltage drop between first and second positions on the rotor, and evaluating the electrical characteristic of the rotor based at least on the voltage drop and the current. In another embodiment, the method may include coupling a first set of leads to a first end portion of the rotor at a first set of angular positions about an axis of the rotor. The method also may include coupling a second set of leads to a second end portion of the rotor at a second set of angular positions about the axis of the rotor. In addition, the method may include coupling the first and second sets of leads to a current source to provide a current flow through the rotor from the first end portion to the second end portion. Furthermore, the method may include engaging a first probe to the first end portion and a second probe to the second end portion to measure voltage drop.

Abstract: A system, apparatus, and method (10) for detecting an electrical short condition in a dynamoelectric machine are described. The method includes determining an operating parameter of a dynamoelectric machine (14) responsive to at least one output signal of the dynamoelectric machine and providing a transfer function (16) for predicting a field current of dynamoelectric machine. The method also includes obtaining a value for a predicted field current (18) of the dynamoelectric machine from the transfer function and the operating parameter and identifying a shorted turn condition of the dynamoelectric machine responsive to a difference between the value of the predicted field current and a value of an actual field current of the dynamoelectric machine (24).

Abstract: A fault monitoring method for a robot (10) or other work machine (30) is disclosed, in which the period that starts when the robot or the work machine starts moving and ends when the work machine stops moving is set as one unit, the difference between the maximum torque and the minimum torque within the unit is set as a maximum fluctuation range, a fluctuation range control value is set on the basis of the maximum fluctuation range, an average is taken of the maximum fluctuation ranges at plural points during operation, a second average value (t1, t10, t100) is determined, and a fault is determined to have occurred when the second average value exceeds the fluctuation range control value.

Abstract: A method is provided for testing an electrical characteristic of a rotor. In one embodiment, the method may include applying current to the rotor, measuring voltage drop between first and second positions on the rotor, and evaluating the electrical characteristic of the rotor based at least on the voltage drop and the current. In another embodiment, the method may include coupling a first set of leads to a first end portion of the rotor at a first set of angular positions about an axis of the rotor. The method also may include coupling a second set of leads to a second end portion of the rotor at a second set of angular positions about the axis of the rotor. In addition, the method may include coupling the first and second sets of leads to a current source to provide a current flow through the rotor from the first end portion to the second end portion. Furthermore, the method may include engaging a first probe to the first end portion and a second probe to the second end portion to measure voltage drop.

Abstract: A motor control apparatus comprises a control processing unit (3) creating a motor drive command, power supply processing units (2A to 2D) supplying a driving voltage to a motor, and a signal relay processing unit (4) supplying the motor drive command received from unit (3) to power supply processing units (2A to 2D). Control processing unit (3) transmits a preparation request flag to power supply processing units (2A to 2D) via signal relay processing unit (4), which includes a preparation complete flag register storing preparation complete flags each transmitted from each of power supply processing units (2A to 2D) to indicate the completion of preparation for supplying power to the motor, and transmits a preparation complete flag enabled state to control processing unit (3) if contents of the preparation complete flag register indicate that the preparation is completed in all units (2A to 2D).

Abstract: Method for controlling a signalling device inserted in an automatism of gates (G), movable barriers, doors or the like, and having at least one warning device (L, BZ), characterised in that it supplies power from the signalling device (LL) to at least one mechanical group (M) having a motor, detects in the signalling device (LL) the absorbed power from the at least one mechanical group (M) having a motor, and activates the at least one warning device (L, BZ) when the predefined absorbed power threshold has been exceeded.

Abstract: The present invention provides an automotive rotary electric machine enabling brush abrasion limit detection reliability to be increased and stable brush abrasion limit detection indication to be performed. The construction thereof is provided with a detecting terminal for sensing a brush abrasion limit when a brush has abraded to a predetermined length by coming into contact with a coil spring that forces the brush, and a determining circuit constructed so as to compare output from the detecting terminal and a threshold value, to enter an ON state (a brush abrasion limit detection state) once the output exceeds the threshold value, and thereafter to maintain the ON state. Thus, because the ON state of the determining circuit is maintained even if output from the detecting terminal fluctuates due to vibration, noise, etc., false detection of the brush abrasion limit resulting from the fluctuations in the output from the detecting terminal can be prevented.

Abstract: A motor receiving power from a power source. The motor comprises a motor housing, a stator at least partially disposed within the motor housing and supported by the motor housing, a rotor disposed to magnetically interact with the stator, and a visual indicator integrated with the housing.

Abstract: A method and system for monitoring the performance of a permanent magnet device, such as a motor or generator, and providing early detection of motor performance deterioration. The back electromotive force (EMF) of the motor is measured at selected conditions when the motor is in a normal healthy condition to obtain a reference signature response. A measured signature is then obtained periodically during the life of the motor at the same conditions as the reference signature to check the current back EMF characteristic of the motor. If the measured signature deviates from the reference signature by a predetermined threshold, it indicates that the motor performance has degraded to a condition requiring attention.