Abstract: A check valve unit is provided for a high-speed phase change ink image producing machine between a reservoir for receiving and holding a volume of melted ink from a source and a receiving unit, which may be a printhead system. The check valve unit includes a plurality of ball elements trapped between upper and lower housings defining a like plurality of inlet and discharge passageways. The passageways are configured to optimize flow of melted ink through the unit during charging of the secondary reservoir. The check valve unit is scalable as to size and number of reservoirs for a particular application. The unit further incorporates features that simplify the manufacturing and assembly process while maintaining optimal performance.

Abstract: A system for recycling waste phase change ink in a phase change ink imaging device includes a waste ink collector positioned within a phase change ink imaging device to collect waste phase change ink produced by a printhead in the phase change ink imaging device. The waste ink collector includes a heater for heating the waste phase change ink in the collector to at least a phase change ink melting temperature. A waste phase change ink conveyor is configured to convey melted waste phase change ink from the waste ink collector to an ink reservoir for the printhead.

Abstract: An ink delivery system of a phase change ink imaging device more effectively guides properly configured solid ink sticks from a first end of a feed chute to a melting device at a second end of the feed chute. The feed chute may include a sensor to detect coded sensor features on the properly configured solid ink sticks traveling along the feed chute and an obstructor configured to block improperly configured solid ink sticks inserted into the first end of the feed chute.

Abstract: A phase change ink imaging device includes an ink loader operatively connected within a housing of the imaging device. At least a portion of the ink loader is configured to be withdrawn from the housing to enable ink stick insertion.

Abstract: A curable phase change ink composition that includes an ink vehicle including at least one isosorbide monomer having at least one functional group. Also described is an ink printing device that includes a curable phase change ink composition for printing onto a substrate, an ink jetting device, and a curing device providing radiation that cures the curable phase change ink composition. The curable phase change ink composition of the ink printing device includes an ink vehicle including at least one isosorbide monomer having at least one functional group.

Abstract: A solid ink loading system for a phase change ink imaging device includes an ink loader having a first end, a second end, and at least one feed channel extending between the first and the second end. The at least one feed channel includes an insertion region intermediate the first and the second end where ink sticks enter the at least one feed channel. The at least one feed channel is configured to guide ink sticks in a feed direction from the insertion region toward the second end. An ink stick retractor is configured for movement between a forward position and a rearward position substantially parallel to at least a portion of the at least one feed channel. The forward position is closer to the second end of the feed channel than the first position. The ink stick retractor is configured to selectively move ink sticks in the at least one feed channel in a retraction direction toward the first end.

Abstract: This disclosure is generally directed to curable phase change inks, such as radiation-curable phase change inks, and their use in forming images, such as through inkjet printing. More specifically, this disclosure is directed to radiation-curable phase change inks, such as ultraviolet-light-curable phase change inks, that an ink vehicle and at least one crystalline polyester resin.

Abstract: A system for use with a phase change ink imaging device comprises a leveler roller disposed along a web path downstream from a printing station. The leveler roller is formed of a thermally conductive material and includes a heater configured to generate thermal energy to heat the leveler roller to a leveling temperature. The leveler roller is positioned to be partially wrapped by the continuous web in order to generate a predetermined dwell time between the continuous web and the leveler roller as the continuous web is being moved. The predetermined dwell time is configured to allow conductive heat transfer to occur between the continuous web and the leveler roller to equalize the continuous web and the melted phase change ink temperatures on the web to within a predetermined range about the leveling temperature. A midheater is disposed along the web path downstream from the leveler roller.

Abstract: A machine, such as a phase change or solid ink printing apparatus, has at least one multiple supply unit in the form of an ink stick disposed therein. The ink stick has an electronically-readable memory device associated therewith, and the memory device has stored therein electronic data related to the ink stick and readable by the machine. The memory device may be attached to the ink stick and removed before the ink stick is used for printing in the machine. In another aspect, the memory device is attached to a container for the ink stick. The container may be a cartridge for use in the machine, or a container for packaging the ink stick. The machine may include a coupler configured to read electronic data from the memory device while the memory device is positioned external to the printing apparatus, thus allowing the machine to verify the suitability of the ink stick before it is installed in the machine.

Abstract: A method of manufacturing an ink stick provides the ink stick with a coded mark. The method includes forming an ink stick body of a phase change ink composition, and applying a marking composition to a surface of the ink stick body to form a coded mark on the surface of the ink stick body at the marking station, the marking composition being composed of the same phase change ink composition used to form the ink stick body.

Abstract: A cartridge is constituted by a plurality of absorbing materials for retaining liquid, an interface formed by press-contact between opposing surfaces of the absorbing materials, an introducing portion for supplying the liquid out of the absorbing materials, and a filter provided at an end portion of the introducing portion. The absorbing materials press against the filter so that an end portion of the interface reaches the filter.

Abstract: A phase change ink melting assembly includes a tub having an open top, a bottom surface, and a plurality of side walls extending upwardly from the bottom surface. The bottom surface has a solid ink melt region and a melted ink outlet offset from the solid ink melt region. The solid ink melt tub includes a three dimensional area extending from the bottom surface in the solid ink melt region. At least one constraining surface is positioned proximate the open top of the melt tub above the solid ink melt region tub and thermally isolated from the melt tub. The at least one constraining surface is configured to prevent lateral movement of an ink stick as it is being fed downwardly into contact with the solid ink melt region.

Abstract: An ink status conveyance system comprises a maximum monitored ink level sensor operable with respect to an ink source for holding a supply of ink and delivering the ink to a printhead. The ink level sensor is configured to detect when an available amount of ink in the ink source corresponds to an ample ink level. A notification controller is configured to track the available amount of ink in the ink source between an ample ink level and an ink out level. A user interface is configured to enable a user to designate a low ink notification set point for the ink source at any ink level between the ample ink level and the ink out level. The notification controller is configured to compare the user designated low ink notification set point to the available ink volume value to generate a low ink notification when the available ink volume value corresponds to the user designated low ink notification set point.

Abstract: A molten ink supply for a solid ink printing machine includes a container for storing solid ink pellets and a withdrawal tube having an inlet end disposed within the container. A vacuum generator is disposed at the outlet end of the withdrawal tube operable to draw a vacuum within the tube. A feed conduit is connected to the outlet end for receiving solid ink pellets drawn therein by said vacuum generator and conveying the pellets to a melting station operable to melt the solid ink pellets. An assist tube is provided within the container with a discharge nozzle disposed within the withdrawal tube at the inlet end and operable to provide a flow of air into the withdrawal tube to agitate solid ink pellets and facilitate withdrawal of the pellets by the vacuum generator.

Abstract: A system provides an operator of a solid ink stick printer method with information regarding solid ink stick exception conditions detected in a solid ink printer. The system includes a solid ink stick identifier that obtains identification data from a solid ink stick and that generates an ink stick ejection signal in response to detection of a solid ink stick exception condition, and a solid ink stick exception controller configured to generate a message for display in response to the ink stick ejection signal. obtaining solid ink stick identification data from a solid ink stick inserted into a solid ink printer, detecting a solid ink stick exception condition, generating an ink stick ejection signal in response to the detected solid ink stick exception condition, and generating a message for display in response to the ink stick ejection signal.

Abstract: An imaging device includes at least one ink reservoir located within a housing in the imaging device. The housing at least partially encloses the at least one ink reservoir and includes a top, a bottom, and a plurality of side walls extending vertically between the top and the bottom of the housing. The side walls are spaced from the at least one reservoir to define a first air gap between each of the side walls and the at least one reservoir.

Abstract: An inkjet head includes a nozzle to discharge liquid droplets, a pressure chamber which is configured to communicate with the nozzle and filled with liquid, a supply section which is configured to communicate with the pressure chamber and supplies the liquid to the pressure chamber, a recovery section which is configured to communicate with the pressure chamber and recovers the liquid from the pressure chamber, a bypass channel which is independent of the pressure chamber and connects the supply section with the recovery section, a pressure-control liquid chamber which is connected at one end to the bypass channel and connected at the other end to the atmosphere, and a porous member which is contained inside the pressure-control liquid chamber.

Abstract: A microfluidic device includes a first substrate, and a phase change ink deposited on a surface of the first substrate. The phase change ink includes an ink vehicle including a polymeric material having one or more acidic groups, and an optional colorant, wherein the phase change ink is solid at room temperature but is liquid at a jetting temperature of from about 60 to about 150° C., and an acidic group mass percentage, measured as a total mass of acid groups to an entire weight of the ink, is from about 1% to about 35%.

Abstract: A microfluidic device includes a first substrate, and a phase change ink deposited on a surface of the first substrate. The phase change ink includes an ink vehicle including a polymeric material having one or more hydroxyl groups, and an optional colorant, wherein the phase change ink is solid at room temperature but is liquid at a jetting temperature of from about 60 to about 150° C., and a hydroxyl group mass percentage, measured as a total mass of hydroxyl groups to an entire weight of the ink, is from about 1% to about 35%.

Abstract: The present disclosure provides systems and methods for supplying solid-ink pellets from a container to an image-forming device. The system includes a delivery tube within the container, with one or more openings to receive solid-ink pellets from the container. An agitating structure coupled to the delivery tube disturbs the solid ink pellets. The movement of the delivery tube moves the agitating structure, resulting in disturbing the solid-ink pellets and maintaining flowability of the pellets to the image-forming device.

Abstract: An ink loader for a phase change ink imaging device includes an automated access control system that enables ink stick insertion based on user initiated ink load requests with reference to the operating state of the imaging device.

Abstract: A solid ink stick for use in solid ink printers is provided that enables adjacent ink sticks to be separated and retained at a predetermined location in the feed channel.

Abstract: A solid ink stick facilitates verification of the position and orientation of a solid ink stick prior to an ink stick identification operation. The solid ink stick includes a solid ink stick body configured for insertion in a solid ink stick printer in a predetermined orientation, and a verification interlock in at least one surface of the solid ink stick body, the verification interlock and the at least one surface being located in the solid ink stick body to engage at least two displaceable members arranged in an insertion area of the solid ink printer to push one displaceable member away from the solid ink stick body and to enable the other displaceable member to move towards the solid ink stick body when the solid ink stick body is in the predetermined orientation in the insertion area.

Abstract: A phase change ink melting assembly for use in a phase change ink imaging device includes an ink melt perimetric constraint having an open top and a melted ink egress positioned at a bottom of the perimetric constraint. The open top is sized to receive a leading end of an ink stick fed downwardly therethrough. The perimetric constraint includes an interior through path with egress at the bottom and a plurality of melted ink flow paths intermediate the open top and the melted ink egress. The assembly includes a heater for heating the perimetric constraint to a phase change ink melting temperature.

Abstract: A heater for use in a phase change ink printhead reservoir is provided that includes a first insulating layer having at least one ink supply path opening, and a second insulating layer having at least one ink supply path opening that aligns with the at least one ink supply path opening in the first insulating layer. The heater includes a resistance heating trace arranged in a serpentine pattern between the first and the second insulating layers. The resistance heating trace is configured to receive electric current and to convert the electric current to heat. The resistance heating trace includes a trace ring for each ink supply path opening in the first and second insulating layers that forms a continuous perimeter around the corresponding ink supply path opening.

Abstract: A melt plate for use in a solid ink printer is formed with a drip plate to provide controlled flow of melted ink from the melt plate to a drip point. The melt plate includes a first portion having a perimeter, a second portion having a perimeter, the second planar portion angling from the first portion along a transition boundary at a first angle, a first rim extending around the perimeter of the first portion except along the transition boundary, the first rim angling from the first portion at a second angle, and a second rim extending around the perimeter of the second portion except along the transition boundary and a drip point, the second rim angling from the second portion at a third angle, the third angle being different than the second angle.

Abstract: An ink jam detection and recovery system for use in a phase change ink imaging device includes an ink stick conveyance configured move ink sticks in a forward direction toward a melt plate at a melt end of an ink stick feed path and a reverse direction away from the melt plate. A sensor system is configured to generate a first signal indicative of whether an ink stick is present at the melt plate. A controller is configured to receive the signal and to actuate the ink stick conveyance to move in at least one of the forward direction and the reverse direction in response to the first signal indicating that no ink stick is present at the melt plate.

Abstract: A solid ink printer selectively enables solid ink sticks to be inserted into an insertion port. The solid ink printer includes a plurality of feed channels, each feed channel terminating at a melting device that heats solid ink sticks to a melting temperature at one end of the feed channel, an insertion port operatively connected to another end of each of the plurality of feed channels, the insertion port being configured with an opening through which solid ink sticks are inserted for movement through one of the feed channels operatively connected to the insertion port, a member positioned proximate the opening in the insertion port, an actuator operatively connected to the member and configured to move the member with respect to the opening of the insertion port, and a controller operatively connected to the actuator, the controller being configured to detect at least one event and operate the actuator to move the member to block solid ink sticks from entering through the opening of the insertion port.

Abstract: A method of using a phase change ink imaging device includes receiving an nth ink stick in an ink loader of a phase change ink imaging device where n is a predetermined number. The nth ink stick includes at least one sensor contour formed thereon. The at least one sensor contour is associated with an ink stick identifier. The at least one sensor contour on the nth ink stick is detected using a sensor system in the ink loader. At least one signal is generated based on the detection of the at least one sensor contour, the at least one signal being indicative of the ink stick identifier. The ink stick identifier indicated by the at least one signal is then stored as a designated ink stick identifier for use with the phase change ink imaging device.

Abstract: A reservoir assembly for use in an imaging device, the reservoir assembly includes an ink input port configured to receive liquid ink from an ink source and an ink tank configured to receive ink from the input port. A filter is positioned between the input port and the ink tank configured to filter ink received via the input port prior to reaching the ink tank. The reservoir assembly includes a foam reducing path configured to guide ink that passes through the filter to the ink tank, the foam reducing path having a varying cross-sectional size and/or shape configured to collapse, compress, stretch, and/or shear air bubbles in foam that passes through the filter prior to reaching the ink tank.

Abstract: A particulate composition of solid phase change ink includes sub-granular size pastilles composed of at least a salt, an ink vehicle compound, a viscosity modifying amide compound and a colorant, and each sub-granular size pastille of the particulate composition is at most the size of very coarse sand, and has a diameter of at most 2 mm on the Wentworth-Udden particle-sizing scale for increasing a melting rate thereof at a melting temperature of the solid phase change ink.

Abstract: A method facilitates insertion of a segmented ink stick into an ink feed system of a phase change ink jet printer. The method includes bending of a flexible strand between ink stick segments during insertion of the ink stick segments and then straightening the flexible strand to orient the ink stick segments in the ink feed system.

Abstract: A method of feeding solid ink sticks to a melting device in a phase change ink imaging device enables the solid ink sticks to move through the ink delivery system without buckling or being diverted from the feed path. The ink sticks fed to the ink delivery system have first and second contoured ends that complement the feed path to resist buckling due to feed forces and the bosses of one contoured end nest in the boss recesses of another contoured end of an adjacent ink stick to resist the effects of the feed forces as well.