Abstract: A quality assurance system for mixing a slurry comprising at least water or other liquid and at least one flowable wet or dry mass, such as cement, sand or other suitable component, has computerized control over the loading of ingredients and has an accurate and broadly variable speed control of the loading of the ingredients. The mixing chamber has scales that provide a signal indicating the current weight of an ingredient in the mixing chamber. The broadly variable control of the loading rate of the ingredients allows more accurate control of the final weight of each ingredient added. A damping period allows system vibrations to dissipate, allowing highly accurate weights to be measured. Accurate records of the addition of each ingredient are maintained using the internal computer that controls the invention.

Abstract: A proppant container facilitates the transportation of wet sand for use in a hydraulic fracturing operation. The proppant container is provided with a system for dislodging the wet sand for subsequent use. This may be done by use of a vibrator or an umbrella valve. In another aspect, the proppant container may be used in combination with a rack having a wash system that slurries the proppant for delivery to a blender tub without necessarily resorting to use of a conveyor belt.

Abstract: A method of operating a concrete batching plant includes loading aggregates into an aggregate storage bin divided into compartments from the ground level by wheel loader, discharging the material from storage bin through batching gates fitted into a weighing hopper, hydraulically lifting the aggregates after being weighed in the weighing hopper, conveying cement through a screw conveyor into a cement weigher and discharging the same into a mixer, mixing and compacting the aggregates for a pre-determined time, discharging the mixed and compacted concrete into a concrete carrying hopper, transporting the concrete carrying hopper to a desired height, and loading the concrete into mobile transit mixer or concrete pump, based on the site requirement.

Abstract: A proppant container facilitates the transportation of wet sand for use in a hydraulic fracturing operation. The proppant container is part of an overall system that is used to move sand for use as proppant, and is fitted with a vibration system that facilitates the discharge of sand from the container.

Abstract: Described herein are tools, systems and methods for conditioning, strengthening and/or improving in situ soil geotechnical or agricultural properties while at least temporarily reducing soil density, energy requirements, and tool wear.

Abstract: In accordance with presently disclosed embodiments, systems and methods for efficiently managing bulk material are provided. The disclosure is directed to a portable support structure used to receive one or more portable containers of bulk material and output bulk material from the containers directly into the blender hopper. The portable support structure may include a frame for receiving and holding the one or more portable bulk material containers in an elevated position proximate the blender hopper, as well as one or more gravity feed outlets for routing the bulk material from the containers directly into the blender hopper. In some embodiments, the portable support structure may be transported to the well site on a trailer, unloaded from the trailer, and positioned proximate the blender unit. In other embodiments, the portable support structure may be a mobile support structure that is integrated into a trailer unit.

Abstract: A proppant tower comprising: a main body configured to be in a substantially vertical orientation in a working position; a base mounted on a bottom end of the main body, such that the main body rests on the base when in the working position; a bin disposed within the main body; and an outlet having two ends, the first end radially extending from the main body below the bin and in fluid communication with the bin and the second end being open, such that particulates are discharged from the bin into the first end of the outlet and out of the second end of the outlet, wherein the outlet radially extends from the main body at a location on the main body that permits at least four proppant towers to be arranged about a single particulate collection device.

Abstract: A delivery system for feeding particulate matter to a target location at a well site, including a transportable conveyor belt assembly; one or more silos in fluid communication with a particulate supply line, each of the silo inlets extending through a side wall of the respective silo and disposed at a different location from the others along a longitudinal axis of the respective silo; and for each silo an enclosed chute detachably attachable thereto so as to receive into the chute particulate matter gravity fed out of the respective silo and convey such matter into the housing of the conveyor belt assembly. The silos, the chutes and the housing enclose the particulate matter as it passes from the silos through the chutes and conveyor belt assembly to the target location, to inhibit the release of dust generated from movement of the particulate matter from the silos to the target location.

Abstract: A control system for a concrete plant adds intelligent capabilities in the concrete plant that may enhance safety, localize control of the concrete plant, and assist with troubleshooting. The control system may also enhance accuracy for determining an amount of mixed concrete dispensed, or amounts of concrete ingredients to dispense, and may eliminate the need for equipment used to verify the amount of mixed concrete or concrete ingredients dispensed.

Abstract: A proppant discharge system has a container with an outlet formed at a bottom thereof and a gate slidably affixed at the outlet so as to be movable between a first position covering the outlet to second position opening the outlet, and a support structure having an actuator thereon. The container is removably positioned on the top surface of the support structure. The actuator is engageable with gate so as to move the gate from the first position to the second position. A conveyor underlies the container so as to receive proppant as discharged from the container through the outlet. The container is a ten foot ISO container.

Abstract: A method and apparatus for automatically sorting and blending coal and other fuel stocks through a computer-controlled process in order to achieve a specified blend of materials. By sorting fuel stocks with different characteristics into different stacking points, an operator can then automatically combine and uniformly blend these sorted fuel stocks to create a variety of blended materials with different properties tailored to the specific needs of the operator or end user. The computer-controlled nature of the process allows for precise blending in an automated and more efficient and reproducible fashion.

Abstract: A feed mixer truck for mixing feed and for discharging mixed feed into an elongated feed bunk. The engine of the truck is mechanically connected to an electric generator which is electrically connected to an electric motor for driving the drive wheels of the truck and which is electrically connected to an electric motor for operating the feed mixer augers. The electric generator is also electrically connected to an electric motor which operates a feed discharge assembly. A control is electrically connected to the motors to control the operation thereof.

Abstract: An improved volumetric concrete mixing system and method of the present invention utilizes load cells for measuring weight loss from the aggregate and cement bins. Load cells may also be used for measuring weight loss from the water tank. The load cells provide input data corresponding to the weight loss of each container to a controller which automatically adjusts the delivery of ingredients to a mixing boot so as to achieve a desired concrete mix ratio.

Abstract: A precision measurement dispenser provides for storage of a granular bulk material in a storage container that is preferably airtight. The granular material is held in a storage container which feeds a dispensing section that is preferably positioned within the storage container. The dispensing section selectively dispenses the ingredient by gravity to a weighting tray of a scale. The ingredient is dispensed by weight. The storage dispensing unit may also include a display and keypad for entry of a desired quantity of ingredient to be dispensed, and optionally which of plural ingredients to be dispensed. A controller can convert a requested volumetric measure to an equivalent weight measure, and dispense by weight in place of volume. The storage dispensing unit further optionally includes pressure control, temperature control, and/or humidity control on the storage container. The dispensing section uses screw, roll, vibration, or shuttle mechanisms for precise dispensing of material.

Abstract: An atmospheric storage mechanical weigh batch blend plant is shown with atmospheric storage for providing a dry, pre-blend, oilfield cement ready for mixing at the wellhead for slurry injection into a well head upon adding the proper amount of water and other fluids. The batch blend plant has three separate weighing mechanisms for (a) larger or bulk quantity materials, (b) intermediate quantities of materials, and (c) small amounts of additives to be included to the mixture. The entire weigh batch blend plant can be disassembled and moved. A pneumatic system is used to move the materials and mixture.

Abstract: Techniques or processes for efficiently producing concrete using dynamic feedback are disclosed. A concrete plant can use a control system to manage concrete production based on the dynamic feedback. The dynamic feedback can control mixing of concrete ingredients so as to yield uniform particle distribution for the concrete ingredients. The dynamic feedback can also avoid overflow situations as well as yield improved loading of the resulting concrete into a concrete transport vehicle (e.g., concrete truck).

Abstract: The invention relates to a hot asphalt recycling system for adding any used and then ripped asphalt from its original place into new asphalt production, having a heat-insulated frame with a closed volume; at least one RAP material transmission channel within frame, transmission channel being embodied so as to produce a geometrical shape with at least three edges; a transmission line displacing within the RAP material transmission channel and comprising a plurality of transmission plates positioned thereon at certain intervals; optionally a feeding mechanism feeding RAP material to transmission line at a certain speed; an accumulation reservoir formed within frame to store the RAP material heated to a certain temperature without causing any temperature fall; optionally a discharge mechanism providing the transfer of accumulated hot RAP material; and optionally a discharge unit to discharge the RAP material within the transmission line to the exterior when it becomes necessary.

Abstract: An atmospheric storage mechanical weigh batch blend plant is shown with atmospheric storage for providing a dry, pre-blend, oilfield cement ready for mixing at the wellhead for slurry injection into a well head upon adding the proper amount of water and other fluids. The batch blend plant has three separate weighing mechanisms for (a) larger or bulk quantity materials, (b) intermediate quantities of materials, and (c) small amounts of additives to be included to the mixture. The entire weigh batch blend plant can be disassembled and moved. A special pressurized air bearing is used in the blender.

Abstract: Systems and methods for weighing and mixing pigments for concrete in a granular form are provided. The systems and methods dispense one or more granular color pigments as a slurry at the point of concrete product.

Abstract: A system for monitoring plant equipment is provided. Another aspect provides an automated analysis system wherein software instructions operably compare sensor data to predefined valves and determine mechanical problems in multiple machines. In another aspect, a cement manufacturing system includes sensors for sensing movement conditions of cement making machines. A further aspect provides a central computer connected to vibration sensors associated with cement making machines, where software instructions perform real-time comparisons and machine performance determinations, based at least in part on sensed signals.

Abstract: A mixing system is provided comprising a first mixing tub, a first actuator to control flow of a carrier fluid, a sensor to determine a rate of flow of the fluid, and a second actuator to control flow of a dry material to form a mixture in the first mixing tub. The system further comprises a second mixing tub, a controller, and a weight sensor to determine the weight of the first mixing tub. The controller modulates the second actuator based on the rate of flow of the carrier fluid, based on the weight of the first mixing tub, and based on one of a sensed height of the mixture in the second mixing tub and a weight of the second mixing tub to provide the mixture at least one of at a commanded density and at a commanded flow rate. The mixture may be provided to a well bore to perform a servicing operation.

Abstract: A concrete batch plant is disclosed including a frame and a transit mixer drum having an open end and a closed end. The drum is configured to be utilized both with the concrete batch plant and on a transit mixer truck. The drum may be pivotally coupled to the frame of the concrete batch plant for movement between a first position in which the open end is positioned to receive cement from a cement supply and to receive aggregate from an aggregate supply and a second position in which the open end is positioned to discharge the mixed cement and aggregate. Further, the drum may be a polymeric drum including an interior surface formed by a plurality of complementary molded helical polymeric sections joined along a helical seam.

Abstract: An apparatus for on-site manufacturing of lightweight concrete used for insulation in roof decks and roof systems of building structures. The apparatus is supported on a transportable trailer frame and includes a mixer, a concrete pump, and one or more tanks for holding a mixture of water and chemical products, such as foaming agents. The chemical agents/water solution is mixed with pressurized air according to a desired foam density and volume and is pumped through a foam cylinder ejector. The air/solution mixture exiting the ejector is directed into a carburetor which generates a foam product by mechanical impact of the air/solution mixture with beads contained in the carburetor. Concrete and the foam product are combined in the mixer, in accordance with a predetermined mixture ratio, and released into the concrete pump for forced discharge from the apparatus and application to a roof structure.

Abstract: A cement handling system may include an aggregate container, a first component container, a second component container, and a metered water supply. The first component container may house a first mortar component and may include a metered opening in communication with the aggregate container. The second component container may be isolated from the first component container and may house a second mortar component. The second component container may include a second metered opening in communication with the aggregate container. The metered water supply may be in communication with the aggregate container.

Abstract: A method and apparatus for filling a pothole has a cleaning system and a mixing system. The cleaning system loosens debris that is removed from the pot pothole prior to filling. The mixing system has an emulsion tank, an aggregate tank, a mixing tank, and an activator tank. The mixing tank is filled with emulsion and aggregate is added based on the weight of the emulsion to form a slurry. The slurry is transported to a static mixer where activator is added, and then the mixture is discharged into a pothole.

Abstract: An improved volumetric concrete mixing system and method of the present invention utilizes load cells for measuring weight loss from the aggregate and cement bins. Load cells may also be used for measuring weight loss from the water tank. The load cells provide input data corresponding to the weight loss of each container to a controller which automatically adjusts the delivery of ingredients to a mixing boot so as to achieve a desired concrete mix ratio.

Abstract: A portable cement mixing system uses ingredients such as cement, water and sand in predetermined quantities. A digital controller coordinates all of the operating elements of the apparatus for the entire mixing process and stores mixing programs relative to the mixing process for a variety of cements which includes the various ingredient quantities. Separate storage containers each coupled to a conveyors from the container extend to a mixer to transfer that quantity to the mixer for each cement ingredient. The conveyors are operated in sequence by the controller to load the mixer with a predetermined quantity of each of the required ingredients prior to mixing. The mixer and its contents are weighed before and during the transfer of each ingredient to precisely determine and transfer the required amount of each ingredient. After the mixer is loaded with all of the ingredients, the mixer is operated for a predetermined length of time.

Abstract: A process employing a wet mixer having a vertical mixing chamber for forming a wet slurry of a cementitious powder and liquid. The vertical mixing chamber is designed to provide the required amount of mixing to provide thoroughly mixed, uniformly thin slurry within a mixing residence time that allows for adequate supply of slurry to ensure continuous operation of an associated cement panel production line. Gravity feed for supply of cementitious powder and water to the slurry mixing area of the chamber is also disclosed.

Abstract: A wet mixer apparatus and method for its use, the mixer having a vertical mixing chamber for forming a wet slurry of a cementitious slurry and water. The vertical mixing chamber is designed to provide the required amount of mixing to provide thoroughly mixed, uniformly thin slurry within a mixing residence time that allows for adequate supply of slurry to ensure continuous operation of an associated cement panel production line. Gravity feeding for separate supply of cementitious powder and water to the slurry mixing area of the chamber without pre-mixing of the powder and water is also disclosed.

Abstract: A material for a silicon carbide fired body is manufactured by wet mixing at least a silicon carbide powder and an iron compound powder. A honeycomb structure is manufactured by molding a raw material composition containing the material for a silicon carbide fired body and an additive to manufacture a honeycomb molded body which has cell walls extending along a longitudinal direction of the honeycomb molded body to define a plurality of cells extending along the longitudinal direction. The honeycomb molded body is degreased to manufacture a honeycomb degreased body. The honeycomb degreased body is fired to manufacture a honeycomb structure including a honeycomb fired body.

Abstract: Apparatus and methods produce substantially continuous batches of high-strength concrete. Portland cement, flyash, sand, water, and concrete chemical additives are premixed in a multi-stage process, prior to final mixing with the coarse aggregates. In sequence, the complete mixing process includes: 1) a twin-shaft compulsory mixer to blend the materials, then disposing the mixture into; 2) a horizontal screw conveyor, continuously mixing as the mixture passes through the housing, thereby disposed simultaneously with the coarse aggregates into; and 3) the mixer concrete delivery truck, wherein the concrete is mixed further.

Abstract: A concrete batch plant (1) includes a frame (2), a cement supply (3), an aggregate supply (4) and a transit mixer drum (6) having an open end and a closed end. The drum is pivotally coupled to the frame for movement between a first maintained position in which the open end is positioned to receive cement from the cement supply and to receive aggregate from the aggregate supply and a second maintained position in which the open end is positioned to discharge mixed cement and aggregate.

Abstract: A wet mixer apparatus and method for its use, the mixer having a vertical mixing chamber for forming a wet slurry of a cementitious slurry and water. The vertical mixing chamber is designed to provide the required amount of mixing to provide thoroughly mixed, uniformly thin slurry within a mixing residence time that allows for adequate supply of slurry to ensure continuous operation of an associated cement panel production line. Gravity feeding for separate supply of cementitious powder and water to the slurry mixing area of the chamber without pre-mixing of the powder and water is also disclosed.

Abstract: A concrete batch mixing system and method are disclosed that enable the batch master to measure and control both the water and cementitious ingredient feeds in relation to each other so as to be able to blend the two ingredients in a known, selected, adjustable and repeatable manner, and to agglomerate these ingredients in a counter-rotating twin screw mixing apparatus for use in the preparation of batches of mixed concrete in a concrete batching process.

Abstract: A cement mixer truck and a weight measuring system is provided, comprising a mixing chamber, at least one rear roller bearing assembly, and a front mounting assembly. The rear roller bearing assembly includes a roller bearing and a first weight measurement device. The first measurement device can be configured to generate a first set of electrical signals corresponding to a load generated by the mixing chamber at the roller bearing. The front mounting assembly includes an engagement device and a second weight measurement device coupled to the engagement device. The second weight measurement device can be configured to generate a second set of electrical signals corresponding to a load generated by the mixing chamber at the engagement device. Means for electrically coupling the first and second weight measuring devices can calculate the weight of the chamber or the contents therein, or both.

Abstract: A method for delivering a pre-weighed package comprising sand, aggregate and dry cement to a mixing site comprises the steps of preparing a first mixture comprising fine aggregate and coarse aggregate at an offsite plant. The first mixture is placed into a first storage compartment of a hopper and the load of dry cement is placed into a second storage compartment of the hopper. The hopper is transported to the mixing site, where the first mixture and the cement are discharged from the hopper and mixed to form a concrete slurry. The hopper comprises the first storage compartment and the second storage compartment, where there is a water tight divider separating the first storage compartment and the second storage compartment. The storage compartments have respective inlets and outlets for receiving and discharging the respective components.

Abstract: A method for continuously mixing a borehole fluid such as cement includes using a measurement of the solid fraction of a cement slurry as it is being mixed to determine the ratio of the solid and liquid components to be added to the slurry. A system for mixing the includes a liquid material (water) supply including a flow meter; a solid material (cement) supply; a mixer which receives the liquid and solid materials and includes an output for delivering materials from the mixer to a delivery system; a device for measuring the amount of material in the mixer, and a flow meter in the output; wherein measurements from the flow meters and the device for measuring the amount of material in the mixer are used to control the amount of solid and/or liquid material added to the mixer.

Abstract: A portable concrete plant for producing ready mix concrete proximate to a location where the ready mix concrete is used. The portable concrete plant includes storage regions for storing components used in the ready mix concrete. The portable concrete plant also includes a slurry mixer for preparing slurry that is used in the ready mix concrete. The portable concrete plant further includes conveying systems for conveying the components from the storage regions and from the slurry mixer to a system discharge port.

Abstract: An asphalt production plant includes an asphalt binder storage tank, a mixer for mixing asphalt binder and aggregate materials, an asphalt binder pumping system for conveying asphalt binder to the mixer and an asphalt binder metering system for controlling the rate of flow of asphalt binder to the mixer. The asphalt production plant also includes a cold feed proportioning system having a plurality of cold feed bins for holding aggregate materials, with each such bin having a discharge opening through which aggregate materials may be discharged, a cold feed conveyor system that extends from beneath the discharge openings for the plurality of bins for conveying aggregate materials to the mixer and an apparatus and system for adjusting the relative proportions of aggregate materials from each of the cold feed bins that are conveyed to the mixer.

Abstract: A computer controlled pumping and measuring system is used to dispense chemicals into a concrete mix. The redundant use of positive displacement pumps and flow meters ensure that any problems with the chemical dispensing are immediately caught. The computerized control system may be operable to control exact batch configurations of concrete and aggregate in conjunction with the chemical dispensing, as well as provide precise mixture control and recording of the various components.

Abstract: An apparatus and methods for blending and for delivering additives, for example, in pelletised form, to form thin surface dressings for the pavement construction industry. One or more additives may be weighed, blended and transferred for combination of the blended pelletised additives into an aggregate and bitumen mix.

Abstract: A method of producing, in a continuous plant, a bituminous conglomerate containing aggregates and at least bitumen comprises the steps of drying the aggregates and mixing them with a measured amount of at least the incoming bitumen to form the bituminous conglomerate; weighing the obtained bituminous conglomerate; calculating the amount of dry aggregates present in the conglomerate as the difference between the detected weight of the obtained bituminous conglomerate and the measured amount of at least bitumen; and adjusting in real time the amount of at least the incoming bitumen depending on the calculated amount of dry aggregates, so as to keep this bitumen amount within preestablished proportions with respect to the calculated amount of dry aggregates.

Abstract: A method for continuously mixing a borehole fluid such as cement includes using a measurement of the solid fraction of a cement slurry as it is being mixed to determine the ratio of the solid and liquid components to be added to the slurry. A system for mixing the slurry includes a liquid material (water) supply including a flow meter; a solid material (cement) supply; a mixer which receives the liquid and solid materials and includes an output for delivering materials from the mixer to a delivery system; a device for measuring the amount of material in the mixer; and a flow meter in the output; wherein measurements from the flow meters and the device for measuring the amount of material in the mixer are provided to a control system which provides control signals to automatically control the amount of solid and/or liquid material added to the mixer.

Abstract: The invention relates to a method for producing a bitumen-bonded construction material mixture, such as rolled asphalt, where mineral matter is coated with bitumen that is sprayed onto the mineral matter. So as to have to heat the mineral matter only to a temperature T1 with 110° C.≦T1≦160° C., a water-containing additive is mixed in, which is added immediately before and/or during and/or immediately after spraying the binding agent.

Abstract: A method and apparatus for efficiently forming individual building units is provided, generally includes providing a plurality of molds, each capable of simultaneously forming a plurality of building units. Batches of cementitious slurry are individually mixed in order to control the density of each building unit formed. The ingredients are individually measured and combined into the mixing device. The cementitious slurry is then conveyed or transported and poured into one of the molds. The method provides the ability to control the amount of cementitious slurry in each batch in order to control to the extent possible the quantity of cementitious slurry poured into each mold and the ability to precisely control the dimensions of each building unit produced.

Abstract: Producing both colored and noncolored lightweight aggregates. The processes involve mixing a lightweight fine material such as ash with cement, and optionally pigment, then agglomerating the mixture, curing, and sizing the lightweight aggregate. Calcium stearate is added to the lightweight aggregate for reducing the moisture permeability of the lightweight aggregate end product. The colored and noncolored lightweight aggregate may be used in a variety of ways such as to provide a lightweight concrete mix with the same exterior and interior color, and for other asphalt pavement, geotechnical, horticulture, and specialty uses.

Abstract: A filter vent system and method for separating entrained airborne particulate matter from the conveying fluid is disclosed, particularly as it relates to filling a storage vessel. The filter system employs a simplified, yet more efficient filter cleaning arrangement, in which the entire clean air plenum on the downstream side of a filter array of one or more filter units is periodically pulsed with a large burst or pulse of relatively high pressure air from a single source which rapidly raises the plenum pressure to, in turn, produce a temporary pulsed flow reversal in the filter units which blasts through the filter pores to displace particulate matter collected on the upstream side of all of the filter units alike thereby cleaning or re-generating the filter surfaces.

Abstract: A concrete mixing plant, with an aggregate storage to which a central part is fixed forms a transportable concrete station. In the concrete mixing plant there is a conveyor that transfers the aggregate to the aggregate mixer component, the mixer component containing the mixing equipment with its batching and weighing devices. A connecting unit is attached to the lower part of the mixer component with a joint, and to the upper side of the central part with a second joint. The jointed frame is attached with the top joint to the upper part of the mixer component and with a bottom joint to the top at the back of the central part. As a result the mixer component can be lifted from the transporting position to the mixing position and lowered to the transporting position, retaining all the cabling connections.

Abstract: A method of determining liquid absorption of an aggregate comprises providing a sample of the aggregate, adding liquid to the sample, subjecting the sample to a light source signal, monitoring a light reflected signal reflected from the sample and controlling addition of liquid to the sample as a function of the light reflected signal. The apparatus comprises a support for supporting a sample of the aggregate, a liquid source for adding liquid to the sample, a light source which subjects the sample to a light source signal, a light sensor which senses a reflected light signal reflected from the sample and a processor/controller which controls addition of liquid from the liquid source as a function of the reflected light signal. The light source is preferably an infrared source and the light sensor is preferably an infrared detector.

Abstract: A method for continuously mixing a borehole fluid such as cement includes using a measurement of the solid fraction of a cement slurry as it is being mixed to determine the ratio of the solid and liquid components to be added to the slurry. A system for mixing the slurry includes a liquid material (water) supply including a flow meter; a solid material (cement) supply; a mixer which receives the liquid and solid materials and includes an output for delivering materials from the mixer to a delivery system; a device for measuring the amount of material in the mixer; and a flow meter in the output; wherein measurements from the flow meters and the device for measuring the amount of material in the mixer are provided to a control system which provides control signals to automatically control the amount of solid and/or liquid material added to the mixer.