Abstract: A direct-current electric arc furnace for melting metals including a furnace vessel and at least a pair of electrodes, wherein a bottom electrode is mounted in the bottom of the furnace vessel. In order to be able to provide good cooling for the bottom electrode, a connecting piece directly or indirectly cooled is provided in contact with the bottom electrode and serves as a contact sleeve. The contact surfaces of the connecting piece expand conically in the direction of the furnace vessel bottom. By pairing the external truncated cone of the bottom electrode with the internal truncated cone of the connecting part, a proper electric and thermal contact is made between the two parts. In addition, the contact sleeve is provided with cooling ducts for a liquid cooling system which further enhances the cooling effect.

Abstract: A DC arc furnace has a side wall and an electrically conductive hearth, a roof on top of the side wall and over the hearth, an arcing electrode depending through the roof, a plurality of electrical hearth connections extending from the hearth, a first DC power conductor connecting with the hearth connections to provide current and therefore magnetic field symmetry preventing arc deviations, the first and second conductors are extended from a position horizontally offset from the furnace to a point below the hearth and aligned vertically with the electrode, the first conductor forming at least two branches which extend from the point horizontally in opposite directions to beyond the side wall and upwardly so as to jointly connect with the arcing electrode, the second conductor forming at least two branches which extend horizontally from the point in opposite directions with one branch connecting with one of the hearth connections and the other branch connecting with the other one of the hearth connections.

Abstract: An electric arc furnace comprising at least one pair of electrodes extending through the roof of the furnace for the creation of electric arcs between each of the electrodes and the charge to be melted, and a source for applying direct current to each of said pairs of electrodes, respectively of different polarities. Preferably the furnace contains also an electric probe extending through the bottom of the furnace to determine the potential of the molten charge and means for adjusting the vertical position of each electrode for maintaining the potential difference between each electrode and the molten charge at a predetermined value.

Abstract: A DC arc furnace has an electrically conductive hearth adapted to contain a melt, and at least one arcing electrode above the hearth and adapted to form a heating arc with the melt when the hearth and electrode are supplied with DC power. The hearth has a wear lining directly contacted by the melt through which electrical conductors extend from the bottom of the wear lining to its top. Layers of electrically conductive bricks are under the wear lining and have a top layer electrically connecting with the electrical conductors, and a melt plate under the layers of the electrically conductive bricks is connected to DC power. The layers of conductive bricks have a bottom layer in electrical connection with the melt plate. The improvement comprises a layer of mixed bricks between the top and bottom layers of the electrically conductive bricks and formed by alternating electrically conductive and non-conductive bricks.

Abstract: A metallurgical ladle furnace has a ladle for containing the melt, an arcing electrode positioned on the ladle's axis, and a melt electrode in the ladle's lower portion and substantially symmetric with respect to the arcing electrode. DC power applied to the electrodes results in an arc between the arcing electrode and the melt for heating the melt and incidentally causing the melt to stir in vertical directions, the melt moving downwardly in the middle below the arc, upwardly along the walls of the melt and inwardly towards the arc. A DC powered coil surrounds the ladle horizontally at half the ladle's height or higher, around the upper portions of the melt. The field of this coil in cooperation with a DC flow in the melt caused by the current flow between the electrodes, provides a substantially tangential stirring force on the melt which is in addition to the stirring force of the electrode current in the melt.

Abstract: A DC electric arc furnace utilizing a magnetic field stabilized electric arc. A DC magnetic field is employed to cause rotation and angular deflection of the electric arc about the surface of the melt. In one embodiment the DC magnetic field is induced by a field coil. In an alternate embodiment a specially shaped electrical insulating member can be positioned in the melt so that the flow of arc current through the melt creates a magnetic field which is used to cause arc rotation. In a further embodiment a plurality of coil sets are located about the periphery of the furnace are used in conjunction with current reversing and current sequencing means to create a rotating DC magnetic field which is used to rotate the arc. A ceramic electric insulator can also be supplied in the chamber of the furnace to prevent arc fixation in the region wherein the DC magnetic field is substantially parallel to the flow of arc current.

Abstract: The present invention relates to a method and a device for operating a DC arc furnace with a bottom in the furnace vat consisting of rammed compound (8) or bricks with metallic elements (7) which are in electrically conductive contact, directly or via electrically conductive bricks (10) such as carbon bricks, with a hearth connection (11). The method is characterized in that, after melting and possibly further treatment of a charge (15), when tapping said melt such a quantity thereof is left that said remainder, the sump (17), may serve as part of a starting electrode for the next melting operation.

Abstract: A power supply circuit for providing a continuous DC arc between two electrodes of an electric arc furnace comprises a three-phase AC power source, transformer means having primary and secondary windings and three linear reactors. One of the outputs of a three-phase full-wave rectifier is connected to one of the furnace electrodes. The other output of the rectifier is connected through a DC inductance to the second furnace electrode. The linear reactors and the transformer means are connected in series between the AC power source and the rectifier.

Abstract: A metal oxide reduction furnace has a shaft holding a verticle column of coke. An electric arc on the side of the lower portion of the column burns a cavity in the coke column and the arc is surrounded by the side wall and inner closed end of the cavity so that high temperatures are obtained. A stream of the metal oxide in particulated form mixed with a reducing agent is projected into the cavity to react endothermically within the cavity and lower the high temperature while reducing the oxide to its metal.

Abstract: A DC arc furnace has power lines arranged completely symmetrically with respect to the arc so as to prevent the arc from bending angularly.

Abstract: A DC arc furnace has shielding between the arc and its power lines preventing or retarding the magnetic field created by the power lines from deflecting the arc.

Abstract: A molten steel ladle has a melt electrode in its side wall near its bottom so a DC arc can be formed with molten metal in the ladle for heating and stirring the metal, the ladle being also used for casting. The melt electrode is free from the ladle's casting nozzle and the outside of the ladle is free from projections extending beyond the ladle's trunions, so the ladle can be crane-carried in the usual manner.

Abstract: A DC arc furnace hearth is formed by brickwork having electric conductors extending through it, the conductors at their bottoms connecting with an electrically conductive layer on which the brickwork is layed and having top ends contacted by a melt contained by the brickwork. Arcing power can be transmitted via the conductive layer and conductors to the melt.