For Soderberg Electrode (e.g., Casing) Patents (Class 373/97)
  • Patent number: 8960679
    Abstract: In a sealing device (1) for sealing the through hole of an electrode, the pressurizing medium that generates the pressure of mechanical sealings against a rod electrode structure is an inert gas, such as nitrogen. The means for pressing the created sealing ring (6) against the rod electrode structure (4) include a gas distribution chamber (8) surrounding the sealing ring (6); a first channel (9) that is arranged to provide a flow path for the inert gas in between the hose (14) and the gas distribution chamber (8); an annular groove (10) in the sealing surface (7) of the sealing ring (6); and a second channel (11), which is placed in the sealing ring (6) and is arranged to provide a flow path for the gas from the gas distribution chamber to the groove (10) for extruding the gas in between the sealing surface (7) and the rod electrode structure (4).
    Type: Grant
    Filed: August 3, 2010
    Date of Patent: February 24, 2015
    Assignee: Outotec OYJ
    Inventors: Janne Ollila, Tom Rönnberg
  • Patent number: 8837552
    Abstract: A sealing device is arranged around a rod electrode extending vertically through an aperture made in the ceiling of an arc furnace and being vertically movable inside the furnace to prevent the access of gases from the furnace through the aperture to the atmosphere, and on the other hand to prevent air from flowing from the atmosphere into the furnace. The sealing device comprises a gas distribution chamber provided with an inlet channel for feeding essentially passive gas, such as nitrogen or air, into the gas distribution chamber. The sealing device also includes a slit nozzle encasing the electrode, through which nozzle a gas jet is arranged to be discharged from the gas distribution chamber towards the electrode in a direction that is at an angle with respect to the horizontal plane and has a slightly upwards inclined orientation, and that is, with respect to the furnace interior, pointed outwardly, so that the sealing is carried out owing to the effect of the created stagnation pressure.
    Type: Grant
    Filed: June 5, 2009
    Date of Patent: September 16, 2014
    Assignee: Outotec Oyj
    Inventors: Jiliang Xia, Tapio Ahokainen, Risto Saarinen
  • Publication number: 20090010299
    Abstract: In an apparatus (1) for adjusting an electrode (5) of a metallurgical furnace, in particular a furnace for resistance operation having a furnace lid (15), comprising a clamping ring (3) and a holder ring (4, 14), the holder ring (4, 14) is designed to be arranged in the furnace lid (15).
    Type: Application
    Filed: December 7, 2006
    Publication date: January 8, 2009
    Inventors: Karl-Heinz Kummer, Jurgen Kunze, Horst-Dieter Borgwardt
  • Patent number: 6625196
    Abstract: The present invention relates to a self-baking electrode for use in low electric reduction furnaces, and refers particularly to a container (1) for the formation of self-baking electrodes to be used in low electric reduction furnaces, allowing the manufacture of silicon alloys with iron content as low as 0.25%, The container comprising an aluminum cylindrical casing (11) split in two parts containing therein a plurality of stainless steel ribs (12) uniformly attached perpendicularly along the inner surface of the casing (11) lengthwise along the cylindrical casing (11), wherein the cylindrical casing (11) is made of aluminum plates and the ribs (12) are made of stainless steel plates.
    Type: Grant
    Filed: August 2, 2001
    Date of Patent: September 23, 2003
    Assignee: Companhia Brasileira Carbureto de Calcio
    Inventor: Hélio Cavalcante Lopes de Albuquerque
  • Patent number: 6590926
    Abstract: The present invention relates to a self-baking electrode for use in low electric reduction furnaces, and refers particularly to a container (1) for the formation of self-baking electrodes to be used in low electric reduction furnaces, allowing the manufacture of silicon alloys with iron content as low as 0.35%, the container comprising a cylindrical casing (11) split in two parts containing therein a plurality of ribs (12) uniformly attached perpendicularly along the inner surface of the casing (11) lengthwise along the cylindrical casing wherein the cylindrical casing (11) and ribs (12) are made of stainless steel plates.
    Type: Grant
    Filed: August 2, 2001
    Date of Patent: July 8, 2003
    Assignee: Companhia Brasileira Carbureto de Calcio
    Inventor: Hélio Cavalcante Lopes de Albuquerque
  • Patent number: 6452956
    Abstract: An electrode for a smelting furnace comprises an elongate casing including a plurality of spaced, inwardly projecting ribs extending radially from an inner surface of the casing towards the center of the casing. A central core of a pre-baked electrode, typically a solid or hollow pre-baked graphite electrode, is disposed within the casing free of the projecting ribs and defines a space between the core and the inner surface of the casing. A heating zone is located intermediate the ends of the casing so that a carbonaceous electrode paste received or receivable within the space between the core and the inner surface of the casing is calcined into a baked, hard form upon entering the heating zone. The projecting ribs assist in baking the electrode paste and in anchoring or supporting the electrode to reduce the risk of nipple or joint fracture of adjacent pre-baked electrodes. The electrodes are particularly useful in the smelting of ferrochromium and in the reduction of ores such as ilmenite.
    Type: Grant
    Filed: April 27, 2001
    Date of Patent: September 17, 2002
    Inventor: Marcel Sciarone
  • Patent number: 6385230
    Abstract: A homogeneous electrode of reactive metal alloy comprises an ingot with an axially disposed core made from one induction melted heat of the reactive metal alloy and having a diameter “d” and a length “L” and a body having an outer diameter at least 2 times “d” and a length “L”. The ingot body is disposed about the core, and comprises a plurality of induction melted heats of the reactive metal alloy to provide an electrode of the required size. The electrode also includes features for receiving electrical current for arc remelting of the reactive metal alloy to produce a large homogeneous ingot. Remelting may be conducted under vacuum or controlled atmosphere conditions, as required.
    Type: Grant
    Filed: March 14, 2001
    Date of Patent: May 7, 2002
    Assignee: Floswerve Manage Company
    Inventor: D. Scott Reed
  • Patent number: 6377603
    Abstract: A system is disclosed for assembling a composite, self-baking electrode for electric arc furnaces. The electrode includes an outer metal ferrule, a central column of prebaked carbon or graphite sections assembled by nipples. New sections are added to the column from carbon paste placed between the ferrule and the central column. The assembling system principally includes a support that is vertically mobile over a length greater than the length of each of the sections. The support suspends the central column. A device is provided for temporarily blocking the column and a clamping device applies a preset torque to a newly added section while the blocking device temporarily blocks the column from movement thereby screwing the newly added section to an adjacently positioned section of the column.
    Type: Grant
    Filed: July 25, 2000
    Date of Patent: April 23, 2002
    Assignee: Invensil
    Inventor: Raymond Delorme
  • Publication number: 20020021737
    Abstract: The present invention relates to a self-baking electrode for use in low electric reduction furnaces, and refers particularly to a container (1) for the formation of self-baking electrodes to be used in low electric reduction furnaces, allowing the manufacture of silicon alloys with iron content as low as 0.25%, The container comprising an aluminum cylindrical casing (11) split in two parts containing therein a plurality of stainless steel ribs (12) uniformly attached perpendicularly along the inner surface of the casing (11) lengthwise along the cylindrical casing (11), wherein the cylindrical casing (11) is made of aluminum plates and the ribs (12) are made of stainless steel plates.
    Type: Application
    Filed: August 2, 2001
    Publication date: February 21, 2002
    Inventor: Helio Cavalcante Lopes de Albuquerque
  • Publication number: 20020021738
    Abstract: The present invention relates to a self-baking electrode for use in low electric reduction furnaces, and refers particularly to a container (1) for the formation of self-baking electrodes to be used in low electric reduction furnaces, allowing the manufacture of silicon alloys with iron content as low as 0.35%, the container comprising a cylindrical casing (11) split in two parts containing therein a plurality of ribs (12) uniformly attached perpendicularly along the inner surface of the casing (11) lengthwise along the cylindrical casing wherein the cylindrical casing (11) and ribs (12) are made of stainless steel plates.
    Type: Application
    Filed: August 2, 2001
    Publication date: February 21, 2002
    Inventor: Helio Calvalcante Lopes de Albuquerque
  • Patent number: 6235184
    Abstract: The present invention refers to an anode composition comprising as binding agent the sugar cane molasses instead of the conventional electrolytic pitch. The composition may optionally include additives based on lithium, fluorine, aluminum, boron and sulfur, and is used in a process for the manufacture of anodes for the primary aluminum industry. The invention also refers to a process for the manufacture of said anode and the application thereof to the primary aluminum industry.
    Type: Grant
    Filed: July 28, 1998
    Date of Patent: May 22, 2001
    Assignee: Albras Aluminio Brasileiro S.A.
    Inventors: José Ricardo Duarte De Carvalho, Eduardo Baptista Sarcinelli, Deusa Maria Braga Dognini
  • Patent number: 5854807
    Abstract: The self-baking electrode suitable for use in an electric arc furnace comprises an elongated open ended electrically conductive casing for extending generally vertically within the furnace. A central core made of a heat conductive material is disposed within and spaced from the casing. A framework within is securing the central core to an inner surface of the casing for holding centrally the central core within the casing and for preventing an extrusion of the central core downward. The central core is surrounded by a carbonaceous electrode paste devised to cure into a solid electrode upon heating and to bond to the central core. This self-baking electrode allows the production of silicon metal in a Soderberg-type furnace without any modification to the usual slipping system or addition of another slipping system.
    Type: Grant
    Filed: October 27, 1997
    Date of Patent: December 29, 1998
    Assignee: SKW Canada Inc.
    Inventors: Rene Boisvert, Jacques Dostaler, Jacques Dubois, Dieter W. Ksinsik
  • Patent number: 5822358
    Abstract: This invention relates to a method for continuous production of a self-baking carbon electrode in direct connection with the smelting furnace wherein the electrode is consumed. Blocks of a first unbaked carbonaceous electrode paste are supplied to a curing chamber arranged at the upper end of the electrode, which curing chamber is open at its top and at its bottom and has an inner cross section corresponding to the cross section of the electrode which is to be produced, blocks of the first unbaked carbonaceous paste having a smaller diameter than the inner diameter of the curing chamber, supplying a second particulate unbaked carbonaceous electrode paste to the annulus between the curing chamber and the blocks of the first unbaked carbonaceous electrode paste, second electrode paste comprising a binder which cures at a lower temperature than the first carbonaceous paste by heating means arranged on the curing chamber.
    Type: Grant
    Filed: August 26, 1997
    Date of Patent: October 13, 1998
    Assignee: Elkem ASA
    Inventor: Johan Arnold Johansen
  • Patent number: 5778021
    Abstract: The invention relates to a self-baking carbon electrode produced in direct connection with the furnace wherein it is consumed. The electrode comprises an outer casing made from an electrical conducting material, and having inner radial, vertical ribs. Carbonaceous unbaked paste is supplied to the casing, which paste is being baked to a solid electrode by means of electric current supplied to the electrode. The inner radial, vertical ribs consist of solid carbon sheets being affixed to the inside of the casing, said carbon sheets having a ratio between radial length and thickness of above 5:1.
    Type: Grant
    Filed: February 28, 1996
    Date of Patent: July 7, 1998
    Assignee: Elkem ASA
    Inventor: Reidar Innv.ae butted.r
  • Patent number: 5577065
    Abstract: A device for mounting a self-baking composite electrode for an electric arc furnace, which includes a hollow metallic shell, a central column of graphite or pre-baked carbon comprising a plurality of elements fitted together by means of nipples. A carbonaceous paste is disposed between the shell and the column. The column is suspended from a support which is movable in a vertical direction with respect to the shell, along a length which is greater than the length of each of the elements. The invention is particularly relevant to furnaces for the production of silicon by carbothermic means.
    Type: Grant
    Filed: August 14, 1995
    Date of Patent: November 19, 1996
    Assignee: Pechiney Electrometallurgie
    Inventor: Maurice Sales
  • Patent number: 5351266
    Abstract: An improved process for the continuous manufacture of impurity and iron-free electrodes for electric arc furnaces including a mechanism allowing the replacement of an amorphous coal electrode by a graphite core electrode without extensive furnace shutdown. A dual sliding system is provided which allows an electrode to be continuously baked and provided to the furnace with or without a metal casing and which includes a special contact plate for transmitting electric current which decreases substantially the contact surface of the plate. The process is especially useful for obtaining impurity free elemental silicon.
    Type: Grant
    Filed: October 29, 1992
    Date of Patent: September 27, 1994
    Assignee: Ferroatlantica, S.L.
    Inventors: Francisco J. Bullon Camarasa, Juan J. Ropero Beltran, Juan A. Benedit del Burgo
  • Patent number: 5146469
    Abstract: The present invention relates to a method and a means for continuous production of elongated carbon bodies having a constant or substantially constant cross-section where a casing filled with unbaked paste consisting of carbon and a carbon containing binder is continuously baked to a solid carbon body by heating by means of direct electric current. The first terminal of the direct current source is being slidably connected to the casing through a plurality of vertical ribs extending radially outwards from the casing, said ribs being made from a current conducting material, and the second terminal of the direct current source being connected to the baked part of the carbon body or to a bottom contact in a smelting furnace in which the carbon body is consumed. The casing containing the carbon containing paste is continuously or substantially continuously moved in axial direction by means of slipping- and holding means.
    Type: Grant
    Filed: November 9, 1990
    Date of Patent: September 8, 1992
    Assignee: Elkem Technology a/s
    Inventor: Erik Svana
  • Patent number: 5128012
    Abstract: The present invention relates to an arrangement for closing the top of a Soderberganode used in an electrolytic cell for production of aluminum. The anode comprises an anode casing and vertical contact bolts for holding and for conducting electric current to the anode. The top of the anode is closed by means of at least one central cover having openings for the contact bolts and at least one side cover which can be opened in order to charge anode paste to the anode.
    Type: Grant
    Filed: March 26, 1991
    Date of Patent: July 7, 1992
    Assignee: Elkem Aluminium ANS
    Inventor: Arnt T. Olsen
  • Patent number: 4903278
    Abstract: A consumable electrode is positioned in a furnace under utilization of radially outwardly projecting ribs, at least one wheel with projection engages one of the longitudinal ribs and provides a deformation thereof in terms of indentation and thereby is and remains briefly in engagement with the rib such that the wheel with and through its projection holds and advances that electrode. The wheel has prongs, serrations or teeth and preferably cooperates with a counterwheel on the other side of the rib.
    Type: Grant
    Filed: November 1, 1988
    Date of Patent: February 20, 1990
    Assignee: Mannesmann AG
    Inventors: Heribert Koenig, Heinz Stark
  • Patent number: 4612151
    Abstract: The present invention relates to a method for continuous production of elongated carbon bodies having substantial uniform cross-section where a casing filled with unbaked carbonaceous electrode paste is slowly and substantially continuously lowered down through a baking furnace having an external energy supply. The casing is perforated in order to allow baking gases to flow from the electrode paste and into the baking furnace. Air for combustion of the baking gases is supplied to the baking furnace in an amount necessary for combustion of the baking gases which flow into the baking furnace. The external energy supplied to the baking furnace is controlled in such a way that the total amount of external energy supplied to the baking furnace and the energy generated by combustion of the baking gases inside the baking furnace is sufficient to maintain a temperature inside the baking furnace of 700.degree.-1300.degree. C., preferably 900.degree.-1100.degree. C.
    Type: Grant
    Filed: November 5, 1984
    Date of Patent: September 16, 1986
    Assignee: Elkem a/s
    Inventors: William V. H. Bruff, Leif Olsen
  • Patent number: 4612105
    Abstract: The invention relates to a carbonaceous anode intended for cells for the production of aluminium by igneous electrolysis according to the Hall-Heroult process, which is connected to the positive current input by at least one steel conductor comprising a lower portion which penetrates into the carbonaceous anode and an upper portion which is connected to the positive current input. The upper portion of the steel conductor has, over at least 30% of the length of the upper portion, a cross sectional area which is at most equal to 60% of the cross sectional area of the lower portion.The upper portion may be constituted by a solid profile of reduced cross section or a tubular profile.The invention can be applied to prebaked anodes and to Soderberg anodes. It allows a substantial gain over the voltage drop in the anodic system.
    Type: Grant
    Filed: May 28, 1985
    Date of Patent: September 16, 1986
    Assignee: Aluminium Pechiney
    Inventor: Bernard Langon
  • Patent number: 4575856
    Abstract: An iron free self baking electrode comprises an outer metallic shell, a center core formed of a graphite or prebaked carbon material spaced from the shell and a quantity of a carbonaceous paste which cures into a solid electrode and bonds to the graphite or prebaked carbon core as the core and paste passes downwardly through the casing. The graphite or prebaked carbon core conducts heat to the paste material to promote more rapid curing.
    Type: Grant
    Filed: May 18, 1984
    Date of Patent: March 11, 1986
    Assignee: Pennsylvania Engineering Corporation
    Inventor: John A. Persson
  • Patent number: 4490826
    Abstract: A method of resetting an anode spike in a vertical type Soderberg electrolytic furnace for aluminum, comprising inserting at least one paste block prepared by molding packing paste into a configuration conforming to that of the top end of a spike in the spike pit formed after pulling out the spike, and setting the spike again.
    Type: Grant
    Filed: May 19, 1982
    Date of Patent: December 25, 1984
    Assignee: Mitsubishi Light Metal Industries Limited
    Inventors: Yutaka Kawamata, Akira Matsuo
  • Patent number: 4481637
    Abstract: The present invention relates to an assembly and a method for feeding electrodes which are used in electrothermic smelting furnaces. The electrode comprises an electrode casing having vertical ribs projecting radially outwards from the casing. A plurality of electrode feeding units, each including a clamping means are arranged around the periphery of the electrode and each clamping means exerts a releasable pressure on a rib, the clamping means imposing only tangentially forces on to the electrode. When feeding the electrode, the pressure on one of the clamping means is temporary released and the clamping means is moved in vertical direction relative to the electrode, whereafter the pressure on the clamping means is reactivated. This is done for every electrode feeding unit with a preset time-delay between the movements. When all the electrode feeding units have been moved one at a time, all the electrode feeding units are moved together in vertical direction.
    Type: Grant
    Filed: February 4, 1983
    Date of Patent: November 6, 1984
    Assignee: Elkem a/s
    Inventor: Knut Evensen
  • Patent number: 4438516
    Abstract: An improved holder assembly for self-baking electrodes in an electrothermal smelting furnace comprises a plurality of contact clamps which are pressed towards the electrode by hydraulic presses between the clamps and a cylindrical body arranged externally around the clamps. The holder assembly is further equipped with means for conducting current, coolant and/or pressure agent to the contact clamps. The contact clamps extend at least up to the zone where the raw, unbaked electrode paste is unaffected by the heat from the smelting furnace. The cylindrical body extends up from the area of the presses. The cylindrical body is slidably arranged with respect to the contact clamps. Each of the contact clamps is separately suspended and may be moved individually with respect to each other and with respect to the surrounding cylindrical body.
    Type: Grant
    Filed: July 9, 1981
    Date of Patent: March 20, 1984
    Assignee: Elkem a/s
    Inventor: Harald Krogsrud
  • Patent number: 4424584
    Abstract: The present invention relates to an electrode holder assembly for self-baking electrodes in an electrothermic smelting furnace. The electrode comprises an electrode casing having vertical fins projecting radially outwards from the casing. A plurality of clamping means are slidably arranged on said fins. The clamping means function both as means for conducting current into the electrode and as means for holding the electrode in position. The clamping means impose only tangentially forces on to the electrode in the baking zone. Protection shields are preferably arranged in lateral direction around the electrode, the shields being arranged between the clamping means or outside. Means for supplying air/gas into the space between the shields and the electrode in order to improve the baking conditions are provided.
    Type: Grant
    Filed: October 7, 1981
    Date of Patent: January 3, 1984
    Assignee: Elkem a/s
    Inventor: Knut Evensen