Abstract: Fuel rod cladding tube having an inner tubular layer of a zirconium alloy with alloying components of 1.2 to 1.7% tin, 0.07 to 0.2% iron, 0.05 to 0.15% chromium, 0.03 to 0.08% nickel, 0.07 to 0.15% oxygen, with the sum of percentages of iron, chromium and nickel in the range of 0.18 to 0.38%; or with the alloying components 1.2 to 1.7% tin, 0.18 to 0.24% iron, 0.07 to 0.13% chromium, 0.10 to 0.16% oxygen, with the sum of percentages of iron and chromium in the range of 0.28 to 0.37%; and with the inner tubular layer having an outside surface layer of another zirconium alloy with a layer thickness of 5 to 20% of the cladding tube as well as with 0 to 1% iron as an alloying component and with at least one alloying component from the group of: vanadium with 0.1 to 1% by weight, platinum with 0.1 to 1% by weight, and copper with 1 to 3% by weight.

Abstract: A nuclear fuel rod cladding having a burnable absorber integrally incorporated therein has an outer tubular layer of a zirconium alloy; an intermediate layer, of a thickness less than the outer tubular layer, of a zirconium alloy containing a boron-containing burnable absorber; and an inner layer, of a thickness less than the intermediate layer, of zirconium metal. The layers are bonded together to form a cladding for the containment of nuclear fuel.

Abstract: An improved cesium getter 28 is provided in a breeder reactor fuel element or pin in the form of an extended surface area, low density element formed in one embodiment as a helically wound foil 30 located with silicon carbide, and located at the upper end of the fertile material upper blanket 20.

Abstract: A fuel assembly has a bundle of elongated fuel rods disposed in a side-by-side relationship so as to form an array of spaced fuel rods, an outer tubular flow channel surrounding the fuel rods so as to direct flow of coolant/moderator fluid along the fuel rods, a hollow water cross extending centrally through and interconnected with the outer flow channel so as to divide the channel into separate compartments and the bundle of fuel rods into a plurality of mini-bundles thereof being disposed in the respective compartments, and a plurality of spacers axially displaced along the fuel rods in each of the mini-bundles thereof. Each of the fuel rods includes an outer cladding tube with an inner clad surface and a plurality of fuel pellets contained within the tube. Each spacer is composed of a plurality of interleaved inner straps and an outer strap encompassing the inner straps.

Abstract: A process for forming a boron-containing coating on the internal surface of a zirconium or zirconium alloy hollow tube by heating the internal surface to a temperature of between 200.degree.-450.degree. C. and passing through the tube a mixture of a volatilized boron compound in helium or argon, such that the boron compound decomposes to form an integral boron containing coating on the internal surface.

Abstract: A cadmium oxide glazed nuclear fuel pellet and glazing composition therefor is disclosed which controls the reactivity and extends the operating life cycle of a nuclear reactor while increasing the rate of burnout of the burnable absorber and reducing the amount of undersirable gases produced therefrom. The glaze forming composition comprises at least about 0.5 percent by weight cadmium oxide as a burnable absorber, i.e., cadmium-113 isotope, and at least one glaze forming oxide. The glaze constituents are formed into a slurry and a nuclear fuel pellet is dipped into the slurry to produce a hard refractory glaze upon firing and cooling.

Abstract: A burnable absorber-containing glaze is formed on nuclear fuel pellets by applying a finely divided mixture of a boron-containing burnable absorber and a boron-containing glass to the pellet surface as a coating and firing the coated pellets at 900.degree.-1100.degree. C., for about 5 to 15 minutes, to melt the boron-containing glass and encapsulate the boron-containing burnable absorber. The coating is of a thickness of 1 mil or less and contains an amount of B.sup.10 sufficient to provide desired absorption of neutrons during reactor operation. The resultant pellets exhibit good adhesion of the coating and excellent resistance to moisture adsorption.

Abstract: Described herein is a composite nuclear fuel rod cladding tube which includes two concentric layers of zirconium base alloys metallurgically bonded to each other. The outer layer is composed of a conventional zirconium base alloy having high strength and excellent aqueous corrosion resistance. The inner layer is composed of a second zirconium base alloy containing about 0.2 to 0.6 wt. % tin, about 0.03 to 0.11 wt. % iron and up to about 350 ppm oxygen. This second alloy while also having excellent aqueous corrosion resistance, is further characterized by the ability to prevent the propagation of cracks initiated during reactor operation due to pellet-cladding interaction.

Abstract: Substantially isotropic spherical fuel and absorber elements for high temperature reactors are produced by molding corresponding fuel particles and graphite molding compositions. There is used as graphite molding powder a mixture of graphitized granules of coke and a hardenable resin binder. There are first produced in steel dies at 80.degree. to 120.degree. C. half shells and a nucleus with a pressed density of 1.0 to 1.4 g/cm.sup.3 followed by molding in a further steel die to the final format.

Abstract: A fuel pellet for a nuclear core fuel rod for use in a nuclear reactor fuel assembly having a predetermined radial distribution of burnable poison, fertile, and fissile nuclear material to provide the desired control of reactivity of the fuel pellet with the minimum amount of burnable poison material and to provide control of the nuclear reactivity of the fuel assembly.

Abstract: A hydride blister-resistant nuclear fuel rod cladding has a tubular cladding formed from a zirconium-based alloy which has a thin nickel base film, of a thickness of about 0.01 to 5 microns distributed over between 1-40 percent of the area of the internal surface of the tubular cladding. The dispersed nickel base film provides multiple sites for hydride transport from the interior of the nuclear fuel rod and prevents localized hydride transport and resulting hydride blistering.

Abstract: For the production of plate-shaped fuel elements for research reactors having charges of more than 26 volume % of uranium compound in the aluminum matrix according to the known picture frame technique, 0.01 to 0.3 mm thick aluminum layers are applied by rolling to the picture before inserting it into the frame in order to avoid dragging the uranium into the fuel-free zones.

Abstract: Described herein is a water reactor composite nuclear fuel rod cladding tube which includes two concentric metallic layers metallurgically bonded to each other. The outer layer is composed of a conventional zirconium base alloy having high strength and excellent aqueous corrosion resistance. The inner layer is composed of: a low oxygen, BCC crystal structure niobium base material, containing less than about 59 w/o zirconium; or a ferritic stainless steel. This inner layer material is characterized by the ability to prevent the propagation of cracks initiated during reactor operation due to pellet-cladding interaction.

Abstract: A fuel rod for a nuclear reactor comprises a cladding tube of a zirconium-based alloy, on the internal surface of which there is arranged a layer of zirconium containing 0.1-1 per cent by weight tin. The fuel rod contains a nuclear fuel preferably of uranium dioxide.

Abstract: To provide a lithium-containing neutron target particle for breeding tritium within the core of a nuclear reactor, including a central core formed of a stable lithium-containing compound, a surrounding buffer layer, and an outer tritium-impermeable silicon carbide coating, the core is initially sealed with an inner sealing layer of pyrolytic carbon and an outer sealing layer of stoichiometric zirconium carbide. The pyrocarbon seal protects the lithium within the core from attack from the zirconium carbide coating atmosphere, and the zirconium carbide layer prevents loss of lithium from the core when the silicon carbide coating is deposited at elevated temperatures.

Abstract: A burnable absorber coated nuclear fuel. A fissionable material nuclear fuel substrate is at least partially covered by a burnable absorber layer. A hydrophobic material overcoat layer generally covers the burnable absorber layer and is bonded directly to it.

Abstract: A method for coating a nuclear fuel with a burnable poison and a burnable poison coated nuclear fuel made by the method. The nuclear fuel is surface cleaned, and then a burnable poison layer is sputtered thereon. A sputtering deposition rate is picked that preferably will heat the nuclear fuel surface between 200.degree. C. and 600.degree. C. For deposition rates that result in heating the nuclear fuel surface to less than 200.degree. C., external heat is applied to heat the nuclear fuel surface between 200.degree. C. and 600.degree. C. To make the burnable poison layer less hygroscopic, an overcoat layer of a hydrophobic material is sputtered on the burnable poison layer.

Abstract: A method for coating a uranium dioxide nuclear fuel with a zirconium diboride burnable poison. First, a layer of niobium is bonded to the nuclear fuel. Then, a layer of zirconium diboride is deposited by chemical vapor deposition on the niobium layer. A zirconium diboride coated nuclear fuel having a layer of niobium between a uranium dioxide substrate and the zirconium diboride layer also is disclosed.

Abstract: An improved fuel pin cladding, particularly adapted for use in breeder reactors, consisting of composite tubing with austenitic steel on the outer portion of the thickness of the tube wall and with nickel and/or ferritic material on the inner portion of the thickness of the tube wall. The nickel forms a sacrificial barrier as it reacts with certain fission products thereby reducing fission product activity at the austenitic steel interface. The ferritic material forms a preventive barrier for the austenitic steel as it is immune to liquid metal embrittlement. The improved cladding permits the use of high density fuel which in turn leads to a better breeding ratio in breeder reactors, and will increase the threshold at which failure occurs during temperature transients.

Abstract: A method of applying a burnable absorber coating on a nuclear fuel pellet comprising the step of exposing the nuclear fuel pellet to a gas stream of boron trichloride and anhydrous ammonia at a temperature of from about 600.degree.-800.degree. C. A coating of boron nitride is formed as a reaction product of boron trichloride with anhydrous ammonia on the fuel pellet.

Abstract: An improved nuclear fuel element is disclosed for use in the core of nuclear reactors. The improved nuclear fuel element has a composite cladding of an outer portion forming a substrate having on the inside surface a metal layer selected from the group consisting of copper, nickel, iron and alloys of the foregoing with a gap between the composite cladding and the core of nuclear fuel. The nuclear fuel element comprises a container of the elongated composite cladding, a central core of a body of nuclear fuel material disposed in and partially filling the container and forming an internal cavity in the container, an enclosure integrally secured and sealed at each end of said container and a nuclear fuel material retaining means positioned in the cavity. The metal layer of the composite cladding prevents perforations or failures in the cladding substrate from stress corrosion cracking or from fuel pellet-cladding interaction or both.

Abstract: Cladding for nuclear fuel elements which is formed with a zirconium metal barrier layer bonded to the inside surface of a zirconium alloy tube and which is sized by a cold working tube reduction process and is heat treated after final reduction at a temperature and for a time period which allows substantially complete recrystallization of the zirconium metal barrier layer and provides a fine-grained microstructure therein and which stress-relieves but does not fully recrystallize the zirconium alloy tube. The crystallographic structure of the zirconium metal barrier layer may be improved by compressive deformation such as shot-peening.