Abstract: A mass-flow hopper that stores solid particulates and provides gas assistance to readily discharge the particulate matter. The mass flow hopper has an upper conical section connected via an intermediate section to a lower conical section having a lower discharge orifice. The lower conical section has a frustoconical configured gas impermeable wall lined with a gas permeable fluidizing plate spaced therefrom to define a lower space. The upper conical section slope is steeper than the lower frusto-conically configured gas permeable wall slope. Gas injected into the lower space passes from the lower space through the gas permeable fluidizing plate into the hopper to form a fluidized layer of gas between the solid particulates in the hopper and the gas permeable fluidizing plate. The fluidized layer of gas reduces wall friction within the lower conical section to facilitate discharging the particulates from the hopper.

Abstract: The present invention relates to a fluidizing unit, comprising a cardboard structure 2, a deformable receptacle 3 disposed within the cardboard structure 2, and a fluidizing means 4 disposed within the deformable receptacle 3 and comprising a container 4a and a fluidizing base 4b covering the container 4a, the container 4a and the fluidizing base 4b constituting the outer walls of a pressure chamber 4c which can be charged with compressed air, the fluidizing means 4 further comprising a supply line 4d for compressed air, which opens out via the fluidizing base into the pressure chamber, and also a seal 4e which spans the periphery of the container 4a and is designed such that the interior 5 of the deformable receptacle 3 is separated into two regions 5a and 5b separate from one another.

Abstract: The invention relates to a device for conveying a fine-particle medium, in particular a granulate, including a flexible receptacle for receiving the medium, a receiving fixture for fastening of the receptacle in the region of an upper end facing away from a base of the receptacle, and a suction apparatus, inserted from above into the receptacle, for sucking the medium out of the receptacle. The device further includes outside the receptacle, in its base region or its lateral region, an apparatus for acting on the receptacle for the purpose of its deformation. The device ensures that feed interruptions during the conveyance of the fine-particle medium are avoided so that the medium is kept in a conveyable state, whereby an undisturbed automated feed of the medium is secured.

Abstract: Methods, processes, and apparatuses for the large scale synthesis of carbon nanostructures are provided. Metal catalysts having small diameter and narrow distribution of particle sizes are prepared and continuously injected as aerosols into a reactor. The metal catalysts are supported on supports that are substantially free of carbon. The metal catalyst, in the form of a powder, is placed in an injector that is shaken vertically. The powder is aerosolized, and the powder entrailed in the gas is passed through a conduit that is bifurcated where one portion delivers the powder to the reactor while the other portion connects back to the ejector that is located in between the gas source and the top part of the container.

Abstract: The fluid bed apparatus has a chamber (1) including a plenum (11) and a perforated base plate (3) is located above the plenum (11). An inlet (2) and an outlet (7) are provided for process gas. A discharge opening (8) has a lower edge (8a) and an upper edge (8b) and defining a height and an opening area, the base plate (3) being positioned above the lower edge (8a) of the discharge opening (8) such that the opening area of the discharge opening (8) is divided into an opening area (Aa) below the base plate (3) and an opening area (Ap) above the base plate (3).

Abstract: An improved feeder system and method for a vapor transport deposition system that includes a carrier gas bypass flow line to allow for continuous carrier gas flow to a vaporizer unit when a vibratory unit which supplies powdered material and carrier gas to the vaporizer unit is out of service. A process gas flow line to the vibratory unit may be included when the powdered material contains a powdered dopant in the material mix.

Abstract: Disclosed is a method for rendering vacuum conveyors inert, the vacuum conveyors including at least one intake device (30), a discharge device (40), a separating vessel (100), a vacuum pump device (20), and a system for feeding inert fluid into the separating vessel (100). An inert fluid is fed into the at least one separating vessel (100) below the free surface of a separated material (102) during inertization. A corresponding vacuum conveyor (10) which can be rendered inert includes a system for feeding inert fluid below the free surface (103) of a separated material on and/or in the at least one separating vessel (100).

Abstract: Discs roll along an inclined track through a chamber to expose opposite disc sides for cleaning. Energized fluid directed against the opposite sides removes particles from the discs, the fluid and particles exiting the chamber. Stop pins control a time period for cleaning and transporting the discs by selectively blocking or releasing the discs. The discs are stopped at many sections of a transducer, the sections being tailored to provide various cleaning characteristics. Within the chamber, the chamber is configured to minimize particles that originate other than by being adhered to the disc at a time when the disc is introduced into the chamber. Internal chamber configuration also minimizes retention of particles so that particles removed from one disc do not linger in the chamber for possible transfer to a disc that is cleaned in the same chamber at a later time.

Abstract: A powder spraycoating cart comprising two lateral posts fitted at their upper ends with a grip system and connected to each other by a control implement bin, said posts being connected at their lower ends by a base designed to support any one of several different powder containers.

Abstract: A method of inducing the movement of a flowable material in a system wherein the flowable material is guided by a surface assembly between first and second locations. The method includes the steps of: providing a first flexible tube; placing the tube at a first operating location with respect to the system; and directing a pressurized fluid through the tube in a manner whereby the first flexible tube is moved in a whipping action to at least one of: a) impact the surface assembly; b) direct the pressurized fluid at least one of: i) into the flowable material moving between the first and second locations; and ii) against the surface assembly; and c) move within the flowable material moving between the first and second locations, thereby to at least one of: i) break loose flowable material adhering to the surface assembly; and ii) agitate flowable material moving between the first and second locations.

Abstract: An apparatus for transporting powder from a powder container is adapted to engage a wall of the powder container. The apparatus is adapted to support a pickup tube with a region of the pickup tube through which powder is picked up from the powder container adjacent the lowermost interior region of the powder container.

Abstract: Methods, processes, and apparatuses for the large scale synthesis of carbon nanostructures are provided. Metal catalysts having small diameter and narrow distribution of particle sizes are prepared and continuously injected as aerosols into a reactor. The metal catalysts are supported on supports that are substantially free of carbon. The metal catalyst, in the form of a powder, is placed in an injector that is shaken vertically. The powder is aerosolized, and the powder entrailed in the gas is passed through a conduit that is bifurcated where one portion delivers the powder to the reactor while the other portion connects back to the ejector that is located in between the gas source and the top part of the container.

Abstract: In a collection container for bulk material with a conveying pump (204) or a suction tube arranged off center, with a container wall (202), and a substantially level container bottom, at least one removing arm (210) is adapted for movement in the vicinity of the container bottom. The removing arm (210) is arranged on a traction means and guided in the region of the container wall (202).

Abstract: An apparatus for emptying powder from a container, such as an original shipping box includes a support having a vibrating unit for loosening the powder within the container. A powder pick-up tube and an attached powder pump draw powder from the container and transfer the powder to a powder spray gun. The lower end of the pick-up tube includes a positively pressurized fluidization unit for locally fluidizing the powder at the pick-up tube inlet. The pressurized fluidization unit primarily assists in providing a consistent draw of powder up the pick-up tube.

Abstract: This invention relates to an improved apparatus for treating the surface of particles by plasma-activated gas species to modify the particle surfaces.

Abstract: A object processing system is disclosed. The object processing system includes processing modules for performing process steps on objects, and hydrodynamic transport chutes coupled between the processing modules for transporting the object in a substantially touchless manner between the processing modules. Each substantially touchless hydrodynamic transport chute includes a transfer slot formed between two walls. Formed in the walls and directed into the transfer slot are support nozzles angled towards the output side of the transfer slot for creating fluid flow and fluid bearings in the transfer slot and urging objects through the transfer slot. In addition, induction nozzles are formed in the walls near the input side of the transfer slot for inducing objects into the input side of the transfer slot. A base supports the first and second walls and is grooved in substantial alignment with the transfer slot for receiving and bottom-centering objects in the transfer slot.

Abstract: An aeration discharge outlet assembly for use with bulk material containers wherein we provide an external cone and an internal cone. With internal cone being completely surrounded by pressurized air within an annular space and includes multiple air inlet passages which draw in the pressurized air and aerate the flowable substance therein before discharge thereof.

Abstract: A parts supply apparatus for moving individual electric parts from a bulk supply of electric parts to an outlet where a part mounting apparatus picks each part up. A parts guide path is located below the bulk supply so that the parts are moved therethrough by force of their own weight. The center of gravity of the parts supply apparatus is preferably located relatively far away from the outlet, so that vibration of the bulk supply of parts to move them into the parts guide path does not cause significant vibration of the outlet and interference with a secure mounting of the parts onto a part mounting apparatus.

Abstract: An environmentally compliant triboelectric applicator and process for coating or ablating a substrate and for retrieving excess or ejected material from the substrate. The applicator comprises an inner supersonic nozzle for accelerating triboelectrically charged projectile particles entrained in a supersonic gas to speeds sufficiently high to coat or ablate a substrate. The applicator further comprises an outer evacuator nozzle coaxially surrounding the inner supersonic nozzle for retrieving excess projectile particles, ablated substrate powders, or other environmentally hazardous materials. A fluid dynamic coupling uses the efficacy of the Mach turning angle associated with a supersonic boundary layer of carrier gas to aspirate the central core of the supersonic two-phase jet.

Abstract: In a powder coating material feeding apparatus, a lid section is mounted onto an opening of a metal drum containing powder coating material, and a support unit holds the metal drum in its upside-down or tilted position. An air distribution panel supplies carrier air into a conveying hose via a carrier air supply port, opens a pinch valve, activates a vibrator, and supplies fluidizing air into an air chamber in the lid section to fluidize the powder coating material in the metal drum. With this arrangement, the powder coating material is drained into the conveying hose through a drain port in the lower end of the metal drum in its upside-down position, and is then transferred to a powder tank by the carrier air.

Abstract: An improved extraction apparatus for bulk material containers, in particular for bins (1) filled with a pourable bulk material (3), comprises a suction head which can be lowered onto the bulk material (3). According to the improvement, provision is made for the suction head (10) to be provided with a float (11), floating in or on the bulk material (3), and to be held above it, and for the oscillation control device (35) to be arranged in such a way that the suction head (10) and/or the float (11) can be caused at least indirectly to oscillate.

Abstract: A powder feeding device for feeding powder at a constant rate has a container for storing a powdered material and a discharge device mounted in the container at a lower portion thereof for discharging the powdered material from the container at a constant rate. A vibrator is mounted on the container or on a wire net mounted in the container to separate air from the powder. The powder may be supplied from a powder tank to the powder container.

Abstract: A bulk unloader for emptying powder from an original box-shaped shipping container has a support platform with a cradle angularly mounted thereto for holding the container in a tilted position so that one of its corners is lower than the others. A vibrator, attached to the cradle, loosens the powder to facilitate movement of the powder towards the container's lowest corner. A pump connected to the outlet end of a hollow pick-up tube, having an inlet end positioned adjacent the container's lowest corner, draws powder from the container, into the inlet end of the pick-up tube, and then transfers the powder to a powder spray gun. The lower end of the pick-up tube is designed to prevent the plastic bag lining the shipping container from blocking the inlet end of the pick-up tube. A vibration dampening is provided between the cradle and the support platform to prevent vibrations from being transferred from the cradle to the support platform.

Abstract: A powder dispersing apparatus which can disperse every given amount of sample powder in a gas even when the amount is small, thereby continuously generating dispersed powder or floating powder at a desired concentration.

Abstract: A bulk unloader for emptying powder from an original box-shaped shipping container has a support platform with a cradle angularly mounted thereto for holding the containers in a tilted position so that one of its corners is lower than the others. A vibrator, attached to the cradle, loosens the powder to facilitate movement of the powder towards the container's lowest corner. A pump connected to the outlet end of a hollow pick-up tube, having an inlet end positioned adjacent the container's lowest corner, draws powder from the container, into the inlet end of the pick-up tube, and then transfers the powder to a powder spray gun. The lower end of the pick-up tube is designed to prevent the plastic bag lining the shipping container from blocking the inlet end of the pick-up tube. A vibration dampening isolation mount is provided between the cradle and the support platform to prevent vibrations from being transferred from the cradle to the support platform.

Abstract: Apparatus with a horizontally stretched flexible membrane is used to sealingly support a lower, openable end portion of an air-permeable sack containing powder material. A conical funnel-like sealable portion of the apparatus immediately beneath the membrane may be connected to a mechanism for applying a suction. This suction uses inward air flow from the ambient atmosphere through the air-permeable wall of the sack and the powder material contained therein, to generate a fluidized air/powder material outflow from the lower opening of the sack. The funnel-like element guides this flow and enables transfer of the air-fluidized powder material flow. To form a slurry, a conventional disperser/mixer mechanism dipped into a quantity of liquid in a tank may be connected to a suction duct to apply the desired suction. Fluidized air/powder material flow then is intensely and rapidly stirred with the liquid to form a slurry.

Abstract: Ultrafine powder is stored in a pneumatic transportation tank (20), and is discharged to a transporting conduit (23) while being fluidized by the pressurized air fed through a fluidizing air port (24). The ultrafine powder is fed to a weigher (30) provided at the other end of the transporting conduit (23), at which the weight of the transported ultrafine powder is weighed by a load cell (31). After the weighed value reaches 90% of a predetermined value, the fed amount of the pneumatic transportation air is reduced, and a bypass regulating valve (38) is adjusted to thus decelerate the transportation. When the weighed value reaches 100% of the predetermined value, the discharge of the ultrafine powder to the transporting conduit (23) is stopped. This method and the apparatus enable the storage, quantitative batch transportation, and automatic weighing of the ultrafine powder such as silica fume.

Abstract: An apparatus that provides controlled volumetric delivery of particulate material, particularly for delivery of a particulate sample for analysis. The apparatus includes a sample receiving tubular member that is vibrated or rotated relative to the sample container to agitate and fluidize a surface portion of the sample placed in an elongated container. A transporting gas carries the fluidized sample from the container through the tubular member. Sample delivery rate is controlled by a traversing mechanism that gradually inserts the moving tubular member into the upper fluidized portion of the sample. The apparatus allows total delivery of a known mass of a particulate sample at a predetermined delivery rate.

Abstract: A pipe arrangement (40) consists of two nested pipes (60, 62) and a nozzle head (68, 76) on their bottom ends. This nozzle head is located within the diameter of the pipe arrangement (40) and does not protrude radially beyond its diameter. The pipe arrangement can thus be slipped through a guide opening (7) of a guide device (1) into a container holding powder or can be pulled out completely of the guide opening (7), without a need for disassembly of parts of the device. The guide device (1) contains preferably a container lid (3) that can be set on the container (6). Provided on the pipe arrangement (40) is a stop (44) that can be fastened on said arrangement at various heights and through the adjustment of which the immersion depth of the pipe arrangement (40) in the container can be adjusted.

Abstract: A volumetric dry material feeder comprising a movable wall hopper. Nesting lower and end wall hopper components receive and clamp a flexible diaphragm sheet in position to overlie mutually opposing hopper walls and to receive and isolate the material therefrom. A pair of thrust plates are each located between the diaphragm and a hopper wall and alternately displaced relative thereto at differing frequencies to produce a continually varying combination of thrust plate movements.

Abstract: A method of and apparatus for supplying pulverulent material includes a fluidizing unit which is introduced into a transport container containing the pulverulent material. The fluidizing unit causes suspension or floating of the pulveulent material in the transport container. A suction unit and a discharge unit such as an injector withdraws fluidized pulverulent material and conveys it to the processing device. The fluidizing unit and the discharge unit are preferably combined to a constructional unit which is adjustable relative to the fluidizing unit. Thus, the use of separate powder containers is avoided as the transport container in which the pulverulent material is contained is directly used as a powder container.

Abstract: For decanting toner from a supply bottle into the toner reservoir, an under-pressure is generated in the toner reservoir with the assistance of an exhauster fan. The toner reservoir is connected via a flexible hose to a suction nozzle that can be inserted into the transport container. This suction nozzle is composed of an inside tube that is in communication with the flexible line and of an outside tube that completely surrounds the inside tube at a distance therefrom, this outside tube being open to the environment in its upper part and comprising toner entry openings in its lower part. The air flowing through draws the toner through the toner entry openings. The toner reservoir itself is divided into a settling space and into a suction space, these spaces being separated by a filter. The filter arcs under the influence of the flowing air stream. When it arcs back, the toner adhering thereto breaks off and falls into the settling space.

Abstract: The invention is directed to a method and apparatus for establishing and maintaining a uniform mass flow rate of particulate solids and gas mixture from a container to a receiving reactor. A preferred embodiment utilizes a selectively movable aeration tube suspended in the particulate mixture and serving as a fluidic valve to maintain a uniform mass flow rate. A portion of the aeration gaseous fluid may be directed upward in aid of such flow.

Abstract: The invention relates to a bulk material silo and method operating such silo, the silo being provided with a central discharge chamber from which a venting channel leads to the peripheral wall of the silo, the side walls of the channel having openings of the material to enter. Such a silo construction ensures a symmetrical material supply to the discharge chamber over the entire periphery.

Abstract: Method of feeding particulate material by the use of apparatus comprising a passage having an upstream section 10 provided with baffles 18, 20, leading to a chicane 14, 16 and then to a downstream section 12. A gas pipe 22 feeds low-pressure gas to a slot 26 through which a flow of gas can be started or stopped, so as to start or stop the passage of the material through the chicane.

Abstract: A device for cleaning impacted material, such as wood chips in silos, utilizing a raking action of regularly spaced spikes and a flailing action of a hose with a jet stream nozzle. The device comprises a hose, connectable at a proximal end to a compressed air supply, and a nozzle connectable to a distal end of the hose, the compressed air being forced through the hose and out the nozzle to cause the nozzle and the hose to move under the influence of the expulsion of compressed air at the distal end of the hose. The spikes are attached along the hose to provide regularly spaced raking elements, and anti-kink mechanisms urge the hose into straight alignment. In operation, the nozzle is lowered into a silo in the vicinity of impacted material. Then compressed air is introduced into the hose and expelled out the nozzle in a jet stream thereby causing the hose and nozzle to undulate within the silo such that the spikes strike and dislodge the impacted material.

Abstract: A hopper system comprising a hopper having a side wall sloping downwardly and radially inwardly from the inlet at the top of the hopper to the outlet at the bottom of the hopper. Secured to the inside of the hopper is a membrane having a shape generally conforming to the inside of the hopper and closely overlying the conical side wall of the hopper. The membrane is permeable to air but generally impermeable to fluent material in the hopper and has a plurality of pockets for receiving stay bars. The upper and lower cylindric ends of the membrane are clamped to clamping assemblies mounted on the inside of the hopper adjacent its upper and lower ends, respectively, without the use of fasteners extending through holes in the ends of the membrane or other means of attachment to the hopper. The clamping assemblies are removable from the hopper without first unclamping the membrane whereby the clamping assemblies and membrane may be readily installed in and removed from the hopper.

Abstract: An apparatus and method for improved in-car slurrying of dry bulk powder is described. The apparatus includes a plurality of mutually spaced conduits which extend downwardly from a manifold through the center of each hopper compartment in a hopper car, each conduit opening about one foot above the bottom of the compartment. As water is admitted at the bottom of each compartment, air under pressure is dispensed through the conduits to aerate the center of the bulk powder in each compartment, and the conduits themselves provide a path for the water upwardly through the center of the bulk powder.

Abstract: A method and apparatus for delivering a particulate sample to an analyzing device such as a flame or plasma spectrometer, which provides relatively uniform, continuous and controlled delivery of a sample and allows sample changing without disrupting the operation of the analyzing device.

Abstract: An improved method for slurrying bulk dry powder material within a hopper car is described. The method includes providing a static web of individual strands extending through the interior of the hopper compartment so that when water is admitted to the bottom of the hopper car, the water will travel upwardly along the strands of the web and through the dry bulk material to wet the same.

Abstract: A system for supplying a gas under pressure to a vessel such as a blender for particulate material which includes a central vertical lift column for recirculating material through the vessel to achieve blending. The system uses a first source of gas under pressure which may be a low pressure source suitable for a continuous operation of the blending apparatus. The system also is connected to a high pressure source of air such as plant air which is utilized as a supplemental source of air under pressure for initial start-up of the apparatus. A control system is provided which regulates the flow of the high pressure air to the gas supply conduit which acts as a reservoir for high pressure air. The control system allows the gas supply conduit to be pressurized.

Abstract: The invention relates to a transfer line for a suspension of particles in constant quantity with a view to the conditioning thereof. This transfer line comprises a vessel, a separating tank, a hydraulic guard, sampling or removal structure comprising a sampling or removal tank and a dosing bucket wheel, as well as structure for preventing particles from being deposited from the particle suspension. The latter comprise distributing blades connected to a diffuser cone in a cup-shaped bottom of the hydraulic guard, a supplementary pipe for blowing in air at the direct arrival point of the suspension in said bottom, a removal tank making it possible for the suspension to arrive tangentially at the bottom of said tank and the removal of the suspension when it arrives in said tank by a dosing bucket wheel, each bucket being constituted by a tube having a continuous curvature. Application to the dosed transfer of all particle suspensions and in particular a suspension of particle fines with high specific masses.

Abstract: Plural powders are supplied to one or more torches from different fluidized-powder zones, and plural independent lines through each of these zones enable each torch to be supplied with one or more independent lines of powder flow to the nozzle-discharge region of each torch.

Abstract: A gap is formed between a small diameter powder feed supply orifice and a throttling "needle" which is flattened at its working tip end. The needle is vertically adjustable to vary size of the gap. The powder is a finely divided abrasive material which is delivered to a handpiece in the form of a powder/air mixture for use in abrasive jet machining operations, for example. The powder throttling mechanism cooperates with pressurized air directed at the gap from an internal nozzle to entrain the powder for the mixture. The apparatus is vibrated by a ball and raceway mechanism, the ball being propelled therearound by pneumatic pressure. The apparatus is compact; easy to maintain, operate and clean; and requires no electrical power source of any kind.

Abstract: During pneumatic discharging of granulates or other not readily flowable bulk goods from ships by means of a suction nozzle and a suction pipe connected thereto, it is necessary to loosen the material within range of the suction nozzle and to cause walls of material left standing to collapse. To this end, the suction nozzle is provided with a frame or tube surrounding and spaced from it and suspended and supported on it in an elastic manner, the frame having tools on the outer side for intervention in the materials to be extracted by suction, and being capable of being placed in horizontal pivotal oscillation.

Abstract: Apparatus for emptying a drum of powdered material. The drum is mounted on a support at a 45.degree. angle to vertical. The drum has a cap having two holes and sleeves projecting into the drum from the holes. The sleeves are aligned with the bottom corner of the drum. A feed tube, loosely surrounded by a guide tube, is inserted through each of the sleeves into contact with the powder in the drum. Each feed tube has a vacuum pump which aspirates powder through the tube and out of the drum while atmospheric air passes between the feed and guide tubes to fluidize the powder. A vibrator is mounted on the support for the drum to continually vibrate the powder toward the lower ends of the feed tubes.

Abstract: A bottom unit for a material transportation car hopper includes a planar membrane which is oriented at an angle with respect to horizontal and slopes toward a hopper discharge pipe. The bottom unit is separate from the discharge pipe. The bottom unit includes a vibrator for vibrating the membrane, and projections on the membrane for agitating the material adjacent the membrane.

Abstract: Apparatus which controllably meters dry powder from a powder supply chamber falling through a vertically disposed axial passageway interconnecting the supply chamber with a mixing chamber therebelow for forming an air-powder mixture therein for transport to a desired site. A tapered plug member is bonded to a bimorph bender comprising a piezoelectric element bonded to each face of a thin, flat, cantilevered metallic beam which is deflectable by a dc bias or driving voltage applied to the bender to cause the tapered plug to penetrate or move within the passageway, thus varying width of annular gap formed between the plug and passageway, and hence, amount of powder capable of falling therethrough. An oscillating voltage may be impressed upon the piezoelectric elements to cause the deflected beam to additionally be vibratorily displaced in accordance with the frequency of vibrations of the impressed oscillating source.

Abstract: A substantially continuous flow is attained in the unloading of a bulk particulate from a storage hopper by monitoring the pressure differential between the hopper and a point in the discharge line downstream of the hopper outlet. The pressure differential is sensed by a pressure switch in the discharge line which activates a vibrator on the hopper near the outlet when the differential is at a first predetermined value and deactivates the vibrator when the differential is at a second predetermined value, thereby maintaining the flow and reducing mechanical damage to the hopper.

Abstract: Apparatus for emptying a drum of powdered material. The drum is mounted on a support at a 45.degree. angle to vertical. The drum has a cap having two holes and sleeves projecting into the drum from the holes. The sleeves are aligned with the bottom corner of the drum. A feed tube, loosely surrounded by a guide tube, is inserted through each of the sleeves into contact with the powder in the drum. Each feed tube has a vacuum pump which aspirates powder through the tube and out of the drum while atmospheric air passes between the feed and guide tubes to fluidize the powder. A vibrator is mounted on the support for the drum to continually vibrate the powder toward the lower ends of the feed tubes.