Abstract: A coated cutting tool includes a substrate and a surface coating, wherein the coating is a Ti(C,N,O) layer comprising at least one columnar fine-grained MTCVD Ti(C,N) layer with an average grain width of 0.05-0.4 ?m and an atomic ratio of carbon to the sum of carbon and nitrogen (C/(C+N)) contained in the MTCVD Ti(C,N) layer being on average 0.50-0.65. A method for manufacturing the coated cutting tool includes depositing the MTCVD Ti(C,N) layer.

Abstract: A coating for a cutting tool, which includes a plurality of mutually superposed layers, characterized in that the coating has an outer cover layer with a first layer portion of metallic aluminium or an aluminium alloy and a second layer portion arranged thereover of aluminium oxide or a mixed oxide which contains aluminium and at least one further metal.

Abstract: Provided is a surface-coated tool, such as a cutting tool, in which a surface of a substrate 2 is coated with a coating layer 6. The coating layer 6 comprises a lower layer 8 and an upper layer 9. The lower layer 8 and the upper layer 9 are both composed of columnar particles 10 extending vertically with respect to the surface of the substrate 2. The mean crystal width of the columnar particles 10b constituting the upper layer 9 is smaller than the mean crystal width of the columnar particles constituting the lower layer. Dispersed particles containing tungsten exist in both the lower layer and the upper layer. The distribution density of the dispersed particles existing in the upper layer is smaller than the distribution density of the dispersed particles existing in the lower layer. The surface-coated tool includes the coating layer to improve wear resistance and fracture resistance.

Abstract: A cutting tool including a base member and a coating layer. The base member includes a rake face and a flank face. The coating layer has a composition represented by a first chemical formula of CraM1-a(C1-xNx), wherein M represents at least one selected from Ti, Al, Si, W, Mo, Ta, Hf, Nb, Zr, and Y, 0.01?a?0.5, and 0?x?1. The coating layer is disposed on the base member and includes a cutting edge at an intersecting ridge line between the rake face and the flank face. The coating layer further comprises droplets thereon. An average composition of the droplets disposed on the rake face has a Cr content higher than the Cr content of the average composition of the droplets disposed on the flank face.

Abstract: A sintered cermet of a rotary tool has a hard phase with a first hard phase and a second hard phase comprising a carbide, a nitride, and a carbonitride of at least one of group 4, 5, and 6 metals of the periodic table of which metals the metal titanium is a main component. The result of an X-ray diffraction measurement in a surface region of the sintered cermet provides a first peak intensity Ib on a high angle side that is attributable to a (220) plane of the first hard phase and a second peak intensity Ia on a low-angle side that is attributable to a (220) plane of the second hard phase, and an intensity ratio Ib/Ia of the first peak intensity Ib to the second peak intensity Ia is in the range of 0.5 to 1.5.

Abstract: [Problem] To provide a cutting tool which is formed from a cermet sintered body that is reduced in deformation due to firing and has high strength. [Solution] A cutting tool (1) which is composed of a cermet sintered body (6) that is configured of a hard phase (11) which is composed of two kinds of hard phases, namely a first hard phase (12) and a second hard phase (13), and a binder phase (14) that is composed of Co and/or Ni.

Abstract: The tool has a clamping part (2) and a working part (11). It consists of a wear-resistant material, which contains tungsten carbide which has a grain size that lies in the range between approximately 0.2 and approximately 0.5 ?m. The clamping part (2) consists of a tough material, which likewise contains tungsten carbide which has a grain size in the range between approximately 0.8 and approximately 1.3 ?m. In a transitional region (11) between the working part (11) and the clamping part (2), the proportion of wear-resistant tungsten carbide decreases in the direction of the clamping part (2) to 0 and the proportion of tough tungsten carbide decreases in the direction of the working part (11) to 0. The mixing ratio between wear-resistant and tough tungsten carbide changes approximately steadily in the transitional region (10).

Abstract: A cutting tool formed by a coating layer on a substrate has cutting edges that feature serrations. The linear dimensions of the serrations may vary from a few nanometers up to 10 microns. The serrations result in a smoother cut edge on the workpiece, particularly when the workpiece is formed of certain materials that are seen as particularly difficult to cut, such as hardened steels.

Abstract: CVD coated cutting tools are provided. A coated cutting tool described herein, in some embodiments, comprises a PcBN substrate and a polished coating adhered to the substrate including one or more layers of Al2O3 deposited by chemical vapor deposition, wherein the coating has a surface roughness (Ra) less than about 600 nm in an area of the cutting tool for contacting a workpiece.

Abstract: Disclosed is a method of manufacturing a super hard alloy containing carbon nanotubes, including (a) forming a carbon nanotube-metal composite from carbon nanotubes and metal powder, (b) mixing the carbon nanotube-metal composite obtained in (a) with hard-phase powder, (c) molding the powder mixture obtained in (b), and (d) sintering the molded body obtained in (c). In the method of the invention, the reaction between carbon nanotubes and transition metal carbide in the super hard alloy is minimized, thus maximizing an increase in toughness by virtue of the addition of carbon nanotubes, thereby obtaining the super hard alloy having both high hardness and high toughness. The super hard alloy containing carbon nanotubes manufactured using the method of the invention has high hardness and high toughness, and thus can be effectively utilized in cutting tools, molds, wear-resistant members, heat-resistant structural materials, etc.

Abstract: A sintered compact contains cubic sialon, ?-sialon, and at least one of a first component and a second component. The first component is at least one element selected from the group consisting of iron, cobalt, nickel, and group 4 elements, group 5 elements, and group 6 elements of the periodic table. The second component is at least one compound containing at least one element selected from the group consisting of group 4 elements, group 5 elements, and group 6 elements and at least one element selected from the group consisting of carbon, nitrogen, and boron.

Abstract: Provided is a surface coated cutting tool in which a hard coating layer exhibits excellent chipping resistance in high-speed intermittent cutting processes. In the surface coated cutting tool having the hard coating layer including a lower layer (Ti compound layer) and an upper layer (Al2O3 layer) formed by vapor-deposition on the surface of the cutting tool body constituted by a WC-based cemented carbide or TiCN-based cermet, the ratio b/a of the number a of crystal grains in the Ti compound layer present in the interface to which the lower layer and the upper layer are adjacent to the number b of crystal grains in the Al2O3 layer is 4?b/a?20, and, furthermore, the average grain diameter of crystal grains in the Ti compound layer immediately below the Al2O3 layer is 0.5 ?m or less.

Abstract: A coated tool is excellent in adhesiveness of film, wear resistance, crater resistance and chipping resistance. The coated tool has a substrate and a coating coated on the surface thereof, at least one layer of the coating being an ?-type aluminum oxide film, an average film thickness of the ?-type aluminum oxide film being about 0.5 to about 10 ?m, an average grain size of the ?-type aluminum oxide film being about 0.5 to about 1.5 ?m, and a texture coefficient TCA(012) of (012) plane of the ?-type aluminum oxide film and a texture coefficient TCA(104) of (104) plane of the ?-type aluminum oxide film satisfying TCA(104)/TCA(012)?2.0.

Abstract: The present invention relates to a cutting tool insert comprising a body of cemented carbide, cermet, ceramics, high speed steel (HSS), polycrystalline diamond (PCD) or polycrystalline cubic boron nitride (PCBN), a hard and wear resistant coating is applied, grown by physical vapour deposition (PVD) such as cathodic arc evaporation or magnetron sputtering. Said coating comprises at least one layer of (ZrxAl1-x)N with of 0.45<x<0.85 and 0.90?y<1.30 with a thickness between 0.5 and 10 ?m. Said layer has a nanocrystalline microstructure consisting of a single cubic phase or a mixture of hexagonal and cubic phases. The insert is particularly useful in metal cutting applications generating high temperatures with improved crater wear resistance.

Abstract: A target for the deposition of mixed crystal layers with at least two different metals on a substrate by means of arc vapor deposition (arc PVD), wherein the target includes at least two different metals. To produce mixed crystal layers which are as free as possible of macroparticles (droplets) according to the invention at least the metal with the lowest melting point is present in the target in a ceramic compound, namely as a metal oxide, metal carbide, metal nitride, metal carbonitride, metal oxynitride, metal oxycarbide, metal oxycarbonitride, metal boride, metal boronitride, metal borocarbide, metal borocarbonitride, metal borooxynitride, metal borooxocarbide, metal borooxocarbonitride, metal oxoboronitride, metal silicate or mixture thereof, and at least one metal different from the metal with the lowest melting point is present in the target in elemental (metallic) form.

Abstract: Wear resistance and chipping resistance are both highly established for a surface-coated cutting tool. The surface-coated cutting tool of the present invention includes a base material and a coat film formed on the base material. A first coat layer at a chamfer portion has residual stress that exhibits a minimal value at a depth A within 2 ?m from the surface, and that is greater than or equal to ?7 GPa and less than or equal to ?1 GPa.

Abstract: The invention relates to hard-metal body comprising a hard-metal, the hard-metal comprising tungsten carbide grains and metal binder comprising cobalt having a concentration of tungsten dissolved therein, the body comprising a surface region adjacent a surface and a core region remote from the surface, the surface region and the core region being contiguous with each other; the mean binder fraction of the core region being greater than that of the surface region; the mean carbon concentration within the binder being higher in the surface region than in the core region; to tools comprising same and methods of making same.

Abstract: A hard coating film formed on a surface of a predetermined member and having excellent wear resistance and adhesion resistance, the hard coating film includes: a three-layer structure composed of a third layer formed in contact with the surface of the predetermined member, a second layer formed on the third layer, and a first layer formed on the second layer to constitute the surface; the first layer being made of (Cr1-a-bBa(SiC)b)(CcOdN1-c-d) [provided that SiC is silicon carbide, and a, b, c and d are atomic ratios in ranges of 0?a?0.2, 0.01?b?0.2, 0?c?0.5 and 0?d?0.3, respectively; the second layer being made of AlCrN or AlCrDN [provided that D includes either one kind of elements of a Group IVa, a Group Va and a Group VIa (except Cr) of a Periodic Table of Elements and Y, or SiC (silicon carbide)]; and the third layer being made of nitride, carbon nitride or carbide of metals including elements of one kind or more kinds of Al, Ti, Zr, Hf, V, Nb, Ta, Cr and W.

Abstract: A cutting tip including a cutting edge portion made of a high-hardness material to take a thin-plate shape; and a support portion made of a material which is more worn in contact with a workpiece than the cutting edge portion not to exert a machining action on the workpiece even in contact with the workpiece, and securing and supporting the cutting edge portion on a reverse side of a rake face of the cutting edge portion. Thus, the width of flank wear is prevented from increasing and chipping of the cutting edge is prevented, so that the life of the cutting tip can be extended.

Abstract: Provided is a technology for manufacturing cutting tools that is capable of providing cutting tools that have a cut surface whose surface is uniformly smooth and that have a stable performance.

Abstract: End mills are disclosed which may be made monolithically of ceramic or other materials. The cutting portions of the end mills have lengths of cut that are no more than twice their cutting diameters and cores which are at least 0.7 times their cutting diameters. Their axial blades have cutting edges with negative radial rake and are separated by helical flutes. Their cutting ends have negative axial rake and are gashed ahead of center and have radial cutting edges with negative rake. Such end mills also have radiused corners and gashes transitioning from radial to axial at a flute. Methods of milling materials using such ceramic end mills are also disclosed.

Abstract: A cutting tool insert for machining by chip removal includes a body of a hard alloy of cemented carbide, cermet, ceramics, polycrystalline diamond or cubic boron nitride based materials onto which a hard and wear resistant coating is deposited by physical vapour deposition (PVD). The coating includes at least one layer of a NaCl-structured (TicAlaCrbMed)(CzOyNx) where Me is one or more of the elements Zr, Hf, V, Nb, Ta, Mo, W and/or Si, 0.10<a<0.60, b+d>0.20, c>0.05, 0?d<0.25, 0.75<x<1.05, 0?y<0.25 and 0?z?0.25 with a thickness between 0.5 and 10 ?m. The layer has a columnar mictrostructure with an average columnar width of <1 ?m, a compressive stress level of ?6 GPa<?<?0.5 GPa and a nanohardness >25 GPa.

Abstract: A surface-coated cutting tool excellent in wear resistance is provided. The surface-coated cutting tool of the present invention includes a base material and a coating formed on the base material. The coating includes an inner layer and an outer layer. The inner layer is a single layer or a multilayer stack constituted of two or more layers made of at least one element selected from the group consisting of group IVa elements, group Va elements, group VIa elements in the periodic table, Al, and Si, or a compound of at least one element selected from this group and at least one element selected from the group consisting of carbon, nitrogen, oxygen, and boron. The outer layer includes ?-aluminum oxide as a main component and exhibits an equivalent peak intensity PR(024) of a (024) plane of x-ray diffraction of larger than 1.3.

Abstract: An exemplary cutting element for a rotary drill bit may have a forward end and a rearward end. The cutting element may include a substrate having a forward face, a rearward face, and at least one interface surface extending between the forward end and the rearward end. At least one of the forward face and the rearward face may be a substantially planar surface. The cutting element may also include a superabrasive layer bonded to the at least one interface surface of the substrate. The superabrasive layer may include at least one cutting edge extending between the forward end and the rearward end. An exemplary rotary drill bit may include at least one cutting element coupled to the bit body. The at least one cutting element may have a rearward end adjacent to the bit body and a forward end extending away from the bit body.

Abstract: A sintered body containing alumina crystal particles and zirconia crystal particles as main components includes the tetragonal crystal particles as the zirconia crystal particles. The zirconia crystal particles satisfy relations 0%?A?3%, 3%?B?22% and 77%?C?96%, where A, B and C are as defined herein.

Abstract: The application relates to a machining tool (1) comprising a cutting part (2) and a base (3) that supports the cutting part (2). According to the invention, the base (3) and/or the cutting part (2) are made at least in part of a fiber-reinforced plastic, especially CFRP or CFC.

Abstract: An insert includes a silicon nitride sintered body including ?-Si3N4 as a main component, Mg, and a rare-earth element Re (Y, La, Ce, Er, Dy, Yb). A content of Mg in terms of MgO is 1.0-7.0 mol %, a content of Re in terms of an oxide thereof is 0.4-1.0 mol %, and a total content of Mg and Re is from 1.7 to less than 7.5 mol %. The insert has a graded composition in which oxygen content increases from a surface of the sintered body toward an inside thereof such that 0.8-1.5 mass % of oxygen is contained in a region of less than 0.5 mm inside from the surface, 1.1-2.3 mass % of oxygen is contained in a region of 0.5 mm or more inside from the surface, and a difference in oxygen content between the regions is 0.1-1.0 mass %.

Abstract: A sintered cubic boron nitride tool can perform stable machining without causing any defect for a long lifetime even under a high-load cutting condition and a high-efficiency cutting condition.

Abstract: In one aspect, cemented carbide bodies are provided. A cemented carbide body described herein, in some embodiments, comprises a tungsten carbide phase, a binder phase comprising at least one metal of the iron group or an alloy thereof, a solid solution phase of carbides of zirconium and niobium (Zr,Nb)C and cubic carbides in an amount ranging from about 0.5 volume percent to about 6 volume percent.

Abstract: A cutting tool insert for machining by chip removal comprising a body of a hard alloy of cemented carbide, cermet, ceramics or cubic boron nitride based material onto which a hard and wear resistant coating is deposited by CVD, and the methods of making and using the same. The coating includes at least one ?-Al2O3 layer with a thickness between 0.5 ?m and 40 ?m having a {01-15} and/or {10-15} texture exhibiting excellent wear and metal cutting performance.

Abstract: A cutting tool for radial and axial recessing and for lateral motion for so-called grooving of primarily metallic materials, having a clamping holder and a cutting element base, fastened to the damping holder, on which a cutting element rests, the cutting element being pressed onto the cutting element base by a damping finger of a clamping claw, and the cutting element being guided on the cutting element base with a prism.

Abstract: A cutting tool for performing cutting operations on a workpiece when the cutting tool is rotated about a central axis by a machine tool, the cutting tool includes a generally cylindrical body disposed about the central axis. The generally cylindrical body includes a first end and an opposite second end. The cutting tool further includes a cutting portion and a mounting portion. The cutting portion is disposed at or about the first end of the generally cylindrical body and includes a number of cutting edges structured to engage the workpiece during cutting operations. The mounting portion is disposed at or about the opposite second end of the generally cylindrical body and is structured to be coupled to the machine tool. At least a portion of the generally cylindrical body comprises a molded portion formed via a molding process about the cutting portion in a manner that couples the cutting portion to the generally cylindrical body.

Abstract: A coated metal substrate has at least one layer of titanium based hard material alloyed with at least one alloying element selected from the list of chromium, vanadium and silicon. The total quantity of alloying elements is between 1% and 50% of the metal content, the layer having a general formula of: (Ti100-a-b-cCraVbS ic)CxNyOz.

Abstract: Rotary tool, such as a drill or milling cutter, having a main tool body, which extends along a center longitudinal axis, which has a flute and which, at a distance from the center longitudinal axis, has an insert seat which is introduced into the flute wall and in which a cutting insert, in particular made of a superhard material such as PCD or PCBN, is fastened integrally, wherein, for fixing both a radial and also an axial position of the cutting insert, the insert seat has an abutment wall which has a contour for positioning the cutting insert in a rotationally locked manner.

Abstract: The surface-coated cutting tool of the present invention is characterized in that a region of 10 ?m in a surface of the base material from point a? to point b? has two to seven cracks with a width of not more than 200 nm, or two to ten pores are present per length of 10 ?m in the surface of the base material from point a? to point b?, where points a? and b? are points defined respectively by lines drawn perpendicularly from points a and b to the surface of the base material where point a is a position located away from an edge ridgeline toward a rake face by distance La and point b is a position located away from the edge ridgeline toward a flank face by distance Lb.

Abstract: A micro-needle array is provided that may be used to deliver a bioactive agent to a therapeutic target. The micro-needle array preferably includes a substrate, a plurality of micro-needles integral with the substrate, and a bioactive agent. At least one micro-needle preferably includes a top surface, a bottom surface, a side surface, and a cavity defined by an inner surface. The bioactive agent may be disposed on the substrate and the plurality of micro-needles. The at least one micro-needle may further include a slit connecting the cavity to an aperture, the slit extending from the top surface to the bottom surface. A plurality of micro-needles on a patch is also disclosed for transdermal drug delivery applications.

Abstract: The invention relates to a method of producing a cutting tool at least partly coated with an inner CVD coating and an outer PVD coating comprising the manufacturing steps of depositing the CVD coating, subjecting the CVD coating at least partly to an intensive wet-blasting operation, followed by depositing the PVD coating. The invention also relates to a coated cutting tool comprising a cemented carbide substrate of 5-14 wt-% Co, 0-8 wt-% cubic carbides of Ti, Ta or Nb or a combination thereof, and balance WC, said substrate being at least partly coated with a 4-14 ?m thick coating comprising an inner CVD coating and an outer PVD coating wherein the CVD coating has compressive stresses.

Abstract: A surface-coated cutting tool excellent in wear resistance is provided. The surface-coated cutting tool of the present invention includes a base material and a coating formed on the base material. The coating includes an inner layer and an outer layer. The inner layer is a single layer or a multilayer stack constituted of two or more layers made of at least one element selected from the group consisting of group IVa elements, group Va elements, group VIa elements in the periodic table, Al, and Si, or a compound of at least one element selected from this group and at least one element selected from the group consisting of carbon, nitrogen, oxygen, and boron. The outer layer includes ?-aluminum oxide as a main component and exhibits an equivalent peak intensity PR(024) of a (024) plane of x-ray diffraction of larger than 1.3.

Abstract: Provided is a cutting tool such that the progress of wear is delayed and that wear resistance is excellent. This cutting tool is configured in such a way that multiple cover layers (7, 8, 9, 10, 11, 12, 14) are formed on the surface of a substrate (6); that the outermost layer (14), which is one of the cover layers, comprises a Ti(CxNyOz)a (x+y+z=1, 0?x?0.6, 0?y?0?0.6, 0.2?z?0.8, 1.0?a?1.7) layer; and that the thickness of that portion of the outermost layer (14) which is located in the center section (3a) of a flank surface is smaller than the surface roughness (Ra) of the outermost layer (14). The outermost layer (14) comes into contact with an article to be cut, leading to a coating being generated, with the result that the progress of wear is restricted.

Abstract: A veined cutting tool for producing holes in various materials is disclosed. The veined cutting tool includes a tungsten carbide body using a sintered abrasive particulate such as diamond (PCD) or Cubic Boron Nitrite (PCBN). The cutting tool shields a portion of the PCD or PCBN edge on the cutting side to reduce the overall length of the exposed PCD or PCBN to prevent the cutting edge from chipping and increase the service life of the cutting tool.

Abstract: A polycrystalline diamond compact useful for wear, cutting, drilling, drawing and like applications is provided with a first diamond region remote from the working surface which has a metallic catalyzing material and a second diamond region adjacent to or including the working surface containing a non-metallic catalyst and the method of making such a compact is provided. This compact is particularly useful in high temperature operations, such as hard rock drilling because of the improved thermal stability at the working surface.

Abstract: A composite sintered powder metal article including a first region including a cemented hard particle material such as, for example, cemented carbide. The article includes a second region including: a metallic material selected from a steel, nickel, a nickel alloy, titanium, a titanium alloy, molybdenum, a molybdenum alloy, cobalt, a cobalt alloy, tungsten, a tungsten alloy; and from 0 up to 30 percent by volume of hard particles. The first region is metallurgically bonded to the second region, and each of the first region and the second region has a thickness of greater than 100 microns. The second region comprises at least one mechanical attachment feature so that the composite sintered powder metal article can be attached to another article. The article comprises one of an earth boring article, a metalcutting tool, a metalforming tool, a woodworking tool, and a wear article.

Abstract: Composite articles, including composite rotary cutting tools and composite rotary cutting tool blanks, and methods of making the articles are disclosed. The composite article includes an elongate portion. The elongate portion includes a first region composed of a first cemented carbide, and a second region autogenously bonded to the first region and composed of a second cemented carbide. At least one of the first cemented carbide and the second cemented carbide is a hybrid cemented carbide that includes a cemented carbide dispersed phase and a cemented carbide continuous phase. At least one of the cemented carbide dispersed phase and the cemented carbide continuous phase includes at least 0.5 percent by weight of cubic carbide based on the weight of the phase including the cubic carbide.

Abstract: A surface-coated cutting tool according to the present invention includes a base material and a coating film formed on the base material. The coating film includes at least one TiCN layer. The TiCN layer has a columnar crystal region. The columnar crystal region is characterized by having a composition of TiCxNy (in which 0.65?x/(x+y)?0.90) and having a (422) plane having a plane spacing of 0.8765 ? to 0.8790 ?.

Abstract: Provided is a surface coated cutting tool in which a hard coating layer exhibits excellent chipping resistance in high-speed intermittent cutting processes. In the surface coated cutting tool having the hard coating layer including a lower layer (Ti compound layer) and an upper layer (Al2O3 layer) formed by vapor-deposition on the surface of the cutting tool body constituted by a WC-based cemented carbide or TiCN-based cermet, the ratio b/a of the number a of crystal grains in the Ti compound layer present in the interface to which the lower layer and the upper layer are adjacent to the number b of crystal grains in the Al2O3 layer is 4<b/a<20, and, furthermore, the average grain diameter of crystal grains in the Ti compound layer immediately below the Al2O3 layer is 0.5 ?m or less.

Abstract: A surface coating film includes, a base material which is a hard material; and an oxidation-resistance coating layer containing, as a main component, a complex oxide of Li and at least Al and covering a surface of the base material. Further, a method of manufacturing a surface coated member, includes, supporting a base material which is a hard material in a hermetic container with the use of a holder arranged in the container; arranging a complex oxide forming target containing Li and at least Al, as main components, in the container; feeding oxygen into the container; and forming an oxidation-resistance coating layer that covers the base material to obtain the surface coated member by effecting electric discharge between the complex oxide forming target as an anode and the holder as a cathode.

Abstract: The present invention relates to a cuffing insert for turning in heat resistant superalloys and stainless steels comprising a very fine grained hard substrate and a coating. The substrate comprises WC from about 5 to about 8 wt % Co and from about 0.3 to about 1.5 wt % Cr. In addition to that ppm levels of Ti and Ta are present. The ratio of Me/Co=(at-% Ti+ at-% Nb+ at-% Ta)/at-% Co is lower than or equal to about 0.014?(CW_Cr)*0.008 and higher than about 0.0005. The average sintered WC-grain size is from about 0.5 to about 0.95 ?m and CW_Cr from about 0.75 to about 0.95. The cemented carbide body is coated with a PVD TixAl1-xN-coating with an average composition of x being greater than about 0.4 but less than about 0.9, present as a single or multilayer coating with a total thickness of from about 1 to about 6 ?m.

Abstract: A cutting tool for metal material processing has a hard metal body and a multi-layer coating applied to the hard metal body in at least one surface area. The multi-layer coating includes the following, sequentially in direction from the hard metal body to the surface of the cutting tool: at least one layer TiCx1Ny1, where x1+y1=1, x1?0, y1>0; at least one layer TiCx2Ny2Oz2, where x2+y2+z2=1, 0?z2?0.03 and 0.5?x2?0.85; at least one layer TiN, or TiCx31Ny31, where 0.2?x31?0.8 and x31+y31=1, or TiNy32Bv32, where 0.0001?v32?0.05 and y32+v32=1; at least one layer: TiNy41Bv41Oz41, where y41+v41+z41=1 and 0.0001?v41?0.05 and 0.01?z41?0.6, or TiCx42Ny42Oz42, where x42+y42+z42=1 and 0?y42?0.5 and 0.01?z42?0.6; and at least one outer layer ?-Al2O3. The at least one layer TiCx2Ny2Oz2 has a texture in the direction having a texture coefficient TC(311)=1.3.

Abstract: A body such as a cutting tool coated with refractory single- or multilayers, wherein specific layers are characterized by a controlled microstructure and phase composition with crystal planes preferably grown in a preferential direction with respect to the surface of the coated body. The coating includes one or several refractory layers of which at least one layer is a dense, fine-grained layer of ?-Al2O3 preferably textured in the (104) direction. The coated tool exhibits excellent surface finish and shows much improved wear and toughness properties compared to prior art objects when used for machining steel, cast iron and, particularly, when machining nodular cast iron. REEXAMINATION RESULTS The questions raised in reexamination proceedings Nos. 90/009,410 and 90/009,666, filed May 5, 2009 and Feb. 24, 2010 respectively, have been considered, and the results thereof are reflected in this reissue patent which constitutes the reexamination certificate required by 35 U.S.C. 307 as provided in 37 CFR 1.

Abstract: A tool for machining is made from a hard-metal, cermet or ceramic base material and a single-layer or multi-layer hard material coating on the base material. An additional coating of one or more metals from the group of aluminum, copper, zinc, titanium, nickel, tin or base alloys of these metals is applied to the hard material coating.