Abstract: A roughing end mill comprises an end mill body and plural inserts which are placed on an outer circumference of the end mill body with a predetermined distance apart from each other in the axial direction of the end mill body, wherein the plural inserts form plural insert rows which are provided in a circumferential direction of the end mill body, where the inserts are offset in the axial direction from each other between the different insert rows which are adjacent in the circumferential direction. The inserts have waveform cutting edges which face towards an outer circumferential side of the end mill body. One insert of one insert row and an insert of another insert row are positioned such that the waveform cutting edges of each of these inserts make up a waveform cutting edge row whose phase is continuous on a rotation trajectory around the axis.

Abstract: A segmented orbital drill includes a segmented portion with a semi-finishing cutting portion and a plurality of finishing cutting portions. The semi-finishing cutting portion and finishing cutting portions are separated by grooves formed by a front wall and a rear wall. The segmented portion allows for a fresh cutting edge (i.e., rear wall of the groove) to be revealed as the orbital drill wears in the axial direction. The segmented portion also causes less contact with the workpiece, which reduces power consumption and minimizes deflection of the orbital drill. The segmented orbital drill also includes an optional pilot at one end of the drill, and a clearance neck portion between a shank and the segmented portion. A method of machining a workpiece using the segmented orbital drill is also disclosed.

Abstract: In a semi-finishing cutter, rectangular tips and square tips are disposed in a staggered pattern in an axial direction in second to fourth step portions, so a single cutting edge is formed by a pair of one of the rectangular tips and one of the square tips. It is therefore possible to effectively reduce a frequency of contact with a blade root. A cutting speed of the semi-finishing cutter may be increased and a cutting feed may be made faster, so work in a semi-finishing process may be performed efficiently. The rectangular tips and the square tips have simple shapes, so known commercially available throwaway tips may be used. Accordingly, it is possible to provide the semi-finishing cutter in an easy-to-use form without increasing the cost.

Abstract: In a rough cutting cutter, square tips and rectangular tips are disposed in a staggered pattern in an axial direction in second to fourth step portions, so a cutting edge is formed by a pair of one of the square tips and one of the rectangular tips. It is therefore possible to effectively reduce a frequency of contact with a blade root. Furthermore, in the second to a fifth step portions, ARs (rake angles in the axial direction) and RRs (rake angles in a radial direction) of the square tips and the rectangular tips gradually increase in order from a tip end to a back end of a tool body. It is therefore possible to suppress chatter vibration during machining and is possible to reduce roughness of a cut surface of a work material.

Abstract: A milling cutter includes a cutter body and at least three circumferentially spaced insert pockets, axially offset one with respect to the other, each having a replaceable cutting insert secured thereto. Each cutting insert has at least two identical straight serrated cutting edges and all the cutting inserts are identical. A first insert pocket (30) is an axially forwardmost insert pocket. A second insert pocket is axially offset from the first insert pocket by a first offset distance that is smaller than an offset distance associated with any other pair of axially adjacent insert pockets.

Abstract: A milling cutter and a cutting insert therefor for rough and smooth machining of a workpiece. The abstract of the disclosure is submitted herewith as required by 37 C.F.R. §1.72(b). As stated in 37 C.F.R. §1.72(b): A brief abstract of the technical disclosure in the specification must commence on a separate sheet, preferably following the claims, under the heading “Abstract of the Disclosure.” The purpose of the abstract is to enable the Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract shall not be used for interpreting the scope of the claims. Therefore, any statements made relating to the abstract are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.

Abstract: A cylindrical cutter is disclosed of the type that includes a milling body rotatable around a geometrical axis having an envelope surface extending rearward from a end, in which surface a plurality of tangentially spaced flutes are formed, which separately includes a plurality of axially spaced-part insert pockets for releasably mounted cutting inserts, the active edges of which are partially overlapping each other, more precisely in imaginary, radially extending overlapping planes.

Abstract: The invention relates to an indexable insert for solid drills comprising four identical cutting edges (30) arranged at a distance above a supporting base (42) and each extending between two cutting-edge corners (28?, 28?). The cutting edges are each bounded by a cutting face (46) and a clearance face (48), with the inclusion of a wedge angle (b). Of the cutting edges (30), one in each case is in an active operating position during the drilling operation. To permit optimum adaptation to the cutting conditions and drilling characteristics, varying over the length of the cutting edge of the drilling tool, it is proposed according to the invention that the height (h) of the four cutting edges (30), measured from the plane of the supporting base (42), and/or the clearance angle (a) varies over the length of the respective cutting edges (30).

Abstract: A rotary cutting tool extending along a longitudinal axis and including a first cutting portion including a plurality of first helical teeth having a helix direction and being designed to work in a first direction of rotation of the tool. The tool also includes a second cutting portion with a plurality of second helical teeth having, as helix direction, the same helix direction as the first cutting portion and being designed to work in a second direction of rotation of the tool, opposed to the first.

Abstract: In a die board for cutting and/or creasing sheet-type work material, a base is provided that includes a first upper surface and a second lower surface. At least one slot extends along the first upper surface and includes a first slot section extending from said first upper surface at least part-way through the die board base. The at least one slot also includes a second slot section extending from said second lower surface at least part-way through the die board base. The first and second slot sections each have a width with at least one of the slot section widths being adapted to grip and retain at least one die-board rule.

Abstract: A tool for chip removing machining includes a tool head having at least one chip pocket formed therein which serves as a common pocket for first and second replaceable cutting inserts. The inserts perform mutually different machining operations and have their respective active surfaces disposed in generally mutually facing relationship to one another within the pocket. A radially outermost portion of the first insert is spaced farther from a center axis of the tool head than is a radially outermost portion of the second insert.

Abstract: A routing tool for cutting material and an associated apparatus and method are provided. The tool includes a substantially cylindrical shaft member having a shank portion and a cutting portion. The cutting portion includes a plurality of cutting teeth disposed peripherally about a first helix and an intersecting second helix. Each cutting tooth defines a first cutting clearance on a first cutting edge and a first clearance on a first non-cutting edge. The cutting tooth defines a second cutting clearance on a second cutting edge and a second clearance on a second non-cutting edge. A flat extends on each cutting tooth resulting in a circular land on an outside diameter of the cutting portion.

Abstract: In a die board for cutting and/or creasing sheet-type work material, a base is provided that includes a first upper surface and a second lower surface. At least one slot extends along the first upper surface and includes a first slot section extending from said first upper surface at least part-way through the die board base. The at least one slot also includes a second slot section extending from said second lower surface at least part-way through the die board base. The first and second slot sections each have a width with at least one of the slot section widths being adapted to grip and retain at least one die-board rule.

Abstract: A complex tool has a main body and a turning tool provided at an outer periphery portion of the main body. The turning tool is capable of machining on a rotating workpiece without rotating itself. An insert installed on the turning tool has a top end which contacts a workpiece by projecting a predetermined amount outside the main body's outer peripheral face. It also projects a predetermined amount from a top end portion of the main body in a direction of an axial center of the tool. The complex tool also has a rotating tool for machining by rotating itself. The rotating tool accomplishes machining corresponding to an axial center of the main body.

Abstract: A method of machining a workpiece uses a complex tool having a number of inserts. The tool is installed on a tool holder of a machine tool and used for a turning machining operation on a workpiece, including rotating the workpiece, and selectively using one or more of the inserts on the complex tool, with the complex tool being fixed and held. A milling machining operation is performed on a workpiece using one or more of the inserts, with the complex tool being rotated and driven. Both turning machining and milling machining operations can be performed without changing tools. Extremely efficient machining is possible.

Abstract: An attachment adapted to be mounted to the nose piece of the rotary tool or to the outer end of a flexible drive extension is disclosed. The attachment encircles the collet and bit at the base end portion of the attachment and has an extension portion that extends along the length of the bit and partially encircles it, providing a planar surface that limits the depth of engagement by the bit during operation. Also the extension has a semi-cylindrical surface portion that contacts a smooth outer end portion of the cutting bit and provides support to the bit so that it cannot be deflected and cut into the extension portion of the attachment. A recess in the back of the attachment is adapted to provide a surface into which the end of a user's thumb may rest for the purpose of applying downward force to the attachment during operation.

Abstract: First and second tips 4A and 4B are disposed on the outer periphery of the forward end of an end mill body 1 in a manner such that the tips 4A and 4B are displaced from each other about the periphery of the end mill body 1. The rotation loci of edges of the first and second tips 4A and 4B around the axis O of the end mill body 1 are mutually overlapped. The edge of the first tip 4A protrudes slightly farther toward the forward end of the end mill than the edge of the second tip 4B. Further, third tips 4C are disposed adjacent to the base end of the second tip 4B in such a manner that no gap is formed between the rotation locus of the edge of the third tip 4C located most adjacent to the forward end of the end mill body and the rotation locus of the rear end of the second tip 4B. As a consequence, the second tip 4B and the third tips 4C can be spirally disposed in the rearward rotating direction of the end mill as they extend toward the base end of the end mill.

Abstract: The invention relates to a shell end mill with a holder (12), a two-piece cylindrical cutting section (10) releasably secured to the holder (12), at least two helical chip grooves (18) at a circumferential distance apart in the cutting section (10), a set of substantially radial base support surfaces (22) arranged one behind the other along a chip groove side and a insert seat (20) with radially limiting side support surfaces on the groove base side to take indexable inserts (24) in an arrangement of axially overlapping pairs. The inner tips (24) arranged behind the outermost frontal indexable inserts (24') are axially clamped to the insert seats without abutment. In particular, the frontally inoperative cut (42) of the inner indexable inserts (24) engages without abutment in a back-cut (46) in the adjacent insert seat.

Abstract: An apparatus for cutting a path of propellant grain away from a solid rocket motor. The apparatus includes a telescoping arm connected to a rotatable body. A cutting tool having a primary and secondary cutter is connected to a distal end of the telescoping arm. The secondary cutter is disposed adjacent the primary cutter and configured to make cuts through the portion of propellant grain along the path such that the grain is cut away from the rocket motor in a plurality of pieces. The telescoping arm includes a plurality of interconnected extendable concentric cylinders configured with a plurality of ball/spring detents each bearing a resistance load for restraining one of the concentric cylinders such that the innermost unextended of said concentric cylinders extends prior to the extension of any other of said unextended concentric cylinders.

Abstract: A cutter and gear assembly for simultaneously dressing a pair of spaced aligned welding electrode tips comprise a housing with a power-rotated gear journaled thereon for rotation upon a first axis and having an axial bore at one end terminating in an annular seating flange and adjacent its other end having an annular groove. A dressing tool cutter assembly is axially nested within the gear, bears against the seating flange and has a plurality of axially elongated arcuate drive tangs nested within corresponding drive grooves within the bore. A snap ring is anchored within the annular groove and retainingly engages the cutter assembly. The cutter assembly includes a pair of symmetrical outwardly opening cutting elements upon its opposite sides, each cutting element including a plurality of angularly related inclined cutting edges having a profile corresponding to the contour of a pair of aligned electrode tips adapted for axial projection into and against the cutting elements upon the first axis.

Abstract: A milling cutter tool for cleanly and smoothly cutting honeycomb core material is disclosed. The cutter tool includes a circular saw blade sharpened to a knife edge. A bevel extends from the upper surface towards the sharp peripheral edge. A plurality of cutter bodies extend vertically above the circular saw blade. The cutter bodies include a plurality of teeth generally parallel to each other and extending vertically with respect to each other. The teeth include a piercing point and sharp cutting edges extending at a clearance angle from the piercing point. A flat surface extends between the teeth. The circular saw blade having a sharp bevel cutting edge provides a clean cut of the honeycomb core material at the surface to be cut. The sharp points of the cutting edges pierce the honeycomb material, dig into it and slice it. The cutting edges further slice and cut the dross honeycomb core material as it is separated from the surface being cut. A clean, smooth surface is left to which a panel may be bonded.

Abstract: An insert cutter includes a cutter body of a generally circular cross-section having an axis of rotation therethrough. The cutter also includes a plurality of cutter inserts releasably mounted on a periphery of the cutter body in circumferentially spaced relation to one another. Each of the cutter inserts has a main cutting edge indexed in its peripheral cutting position. The cutter inserts are disposed so that the indexed main cutting edge of at least one of the cutter inserts is provided with an axial rake angle different from axial rake angles of the indexed main cutting edges of the other cutter inserts.

Abstract: A milling cutter has a cutter body including one or more steps extending along the outer peripheral edge of the cutter body. Cartridges are detachably mounted on the step, each of the cartridges having a plurality of equally spaced cutting edges. Preferably, the cutter body has a radially outer step and a radially inner step close thereto, and the cartridges with roughly cutting edges are mounted on the radially outer step. Roughly cutting edges and finishing cutting edges may be attached to the outer and inner surfaces of a single cartridge. When the cartridges are mounted on the step, the cutting edges are equally spaced fully around the cutter body for successive milling operation on a workpiece.

Abstract: A milling cutter for cutting the contaminated surface of concrete and used at the time of repairing and dismantling nuclear facilities. The milling cutter is characterized in that guide grooves are provided on the outer surface of a body, with their edges slanted from both sides of the body toward the center thereof, and that cutter chips are located along the stepped edge of each of the guide grooves in such a manner that the cutter chips can be easily detached and that those located along the stepped edges of the adjacent grooves are symmetrical in relation to the center line of the body.

Abstract: The present invention relates to a circular saw blade comprising a first annular saw blade having a plurality of teeth projecting radially from the periphery thereof and a second circular saw blade having a plurality of teeth projecting radially from the periphery thereof. The first blade has a greater diameter and a smaller thickness than the second blade and the teeth on the first blade are angularly set so as to partially extend into the cutting plane of the second blade. The blades are mounted coaxially adjacent to one another such that when used to cut through a workpiece, the first blade makes a fast rough cut and the second blade follows partially within the path of the first blade and provides a smooth, finished cut.

Abstract: A cutting device for cutting thin-walled honeycomb profiles of metal or plastics for airplane technology includes a cutter which has sharply ground saw-shaped teeth at its periphery; the steep flanks of individual teeth extend opposite to the direction of rotation of the cutter.

Abstract: A face milling tool is described including a holder securable to the end of a rotatable spindle. Cutting inserts are detachably secured to the end face of the holder at a radial distance from the axis of the spindle. The cutting edges of the inserts extend outwardly of the holder end face such that the cutting edges are free to engage and machine the surface of a workpiece. The inserts are of a wafer-like form and means are provided for detachably securing the inserts to the holder through a central axial aperture in the inserts. The securing means lies within the outer end face of each insert and the cutting edge of each is substantially straight, being formed by a portion of an edge at the intersection of the insert side wall and the end face. Each insert lies at such an angle to the plane of the workpiece that the insert side wall forms a rake face and the outer end face of the insert forms a clearance face and the straight cutting edge lies at a small radial shear angle.

Abstract: A circular cutter having side milling teeth formed on curves that continuously change from a zero or positive rake to a greater and greater negative rake, the curves being generally convex.

Abstract: An on-edge, double positive rake, indexable cutting insert in which a short cutting edge is formed along one side of one face surface of the insert while a longer cutting edge is formed along an angularly related side of the other face surface of the insert. Inserts of this type are particularly well suited for use as the outer inserts in an end mill having helical slots for receiving the inserts. When so used, two inserts are placed in side-by-side relation in one slot with their short cutting edges located in active cutting position while one insert is positioned in an adjacent slot with its long cutting edge located in active cutting position and axially overlapping the gap between the two short cutting edges. With this arrangement, material which is left uncut between adjacent inserts in one slot is cut away by the overlapping insert in the adjacent slot. Each insert includes edge surfaces defining clearance faces for the two cutting edges and enabling each cutting edge to make a right angle cut.

Abstract: A cutter for edging plastic lenses to desired finished shapes and sizes including a main supporting wheel having an effective cutting edge formed of a multiplicity of circumferentially spaced replaceable cutting blades for clean chip clearance and ready accessibilty to individual removal sharpening and/or replacement as needed.

Abstract: An indexable insert milling cutter having multiple round inserts located in staggered individual isolated pockets formed in the annular periphery of the cutter body. Each insert is trapped in its pocket with only a small fraction of the cutting edge projecting beyond the periphery of the body. A chip clearance wall extends outwardly from the cutting face of the insert to the periphery of the body.