Abstract: A machine tool assembly including a body component, a head component and a fastener. The body and head components respectively include a body hole and a head hole. The fastener is configured to secure the head component to the body component via insertion through the head hole and attachment to the body hole. The head hole includes a head fastener retention arrangement for preventing unintentional ejection of the fastener therefrom.

Abstract: An upper surface of a cutting insert includes a first rake face and a second seating surface. A lower surface of the cutting insert includes a second rake face and a first seating surface. The cutting edge includes a first cutting edge portion formed at a crossing edge line portion between the first rake face and a flank face and a second cutting edge portion formed at a crossing edge line portion between the second rake face and the flank face. The first cutting edge portion and the crossing edge line portion between the first seating surface and the flank face are positioned opposite each other. The second cutting edge portion and the crossing edge line portion between the second seating surface and the flank face are positioned opposite each other.

Abstract: A blade including a body has a front surface and a curved back cutting surface. The front surface has a mount angle relative to a material surface of a material facing the back cutting surface. The back cutting surface and the front surface define a blade angle. In response to at least one of the blade and the material surface being brought into cutting contact and moved relative to each other, a resulting portion of the material surface has a distressed appearance.

Abstract: A conical shaped engraving tool has a tip configuration for increased strength that is especially desirable when engraving stainless steel. The improved conical tip consists of a thin V or U shaped slot or channel that touches the central axis of the tool and provides the cutting edge while leaving the maximum amount of material on the tip of the tool for maximum tool strength. A back angle is rotated 90 degrees to the cutting edge so that cutting forces are directed along the cutting edge instead of just on a point for further increasing the tip strength to prevent it from breaking. Also the thin slot is tilted on a slight angle away from a central axis thereby creating a downward force on the cutting edge of the tool when the tool is rotated, which results in pushing burrs into the cut creating an engraved line with better appearance.

Abstract: A method of angle rounding at an intersection between two surfaces of a workpiece, the method including machining away a minimum volume of material from the intersection of the two surfaces, thereby giving a convex rounded shape to the intersection of the two surfaces, the curved shape being located relative to the workpiece on the outside of a circular arc tangential to the two surfaces at the point where the curved shape connects with the two surfaces.

Abstract: A family of cutting inserts includes a plurality of different inserts, each having a different geometry. Each insert of the plurality of different inserts is adapted to be mounted in a common insert-receiving pocket on a toolholder of a milling cutting tool so that an outer diameter generated by the milling cutting tool is the same, regardless which insert of the plurality of inserts is mounted in the pocket.

Abstract: This aims to provide a ball end mill capable of preventing the occurrence of a ‘pluck’ off a work face. The ball end mill (10) is equipped with two cutting edges (11 and 12) formed at its spherical tips. The rake face (11a) of the cutting edge (11) has its inner circumference end arranged at a position offset farther forward of a rotating direction than a spindle. The rake face (11a) of the cutting edge (11) has its inner circumference end arranged at a position protruding by a predetermined distance from the spindle to the opposite side of the cutting edge forming side in the radial direction. The portion of the cutting edge (11) from a connecting portion (11f), which is formed midway of a ridgeline (11c) or a boundary line between the rake face (11a) of the cutting edge (11) and a flank (11b), to the outer circumference end of the cutting edge (11) is a main cutting edge (11m).

Abstract: An end mill including a shank having one end gripped by a chuck which is rotatable about a predetermined rotation axis, and a blade body attached to the other end of the shank and rotatable together with the shank. The blade body has a shape in which the area of a cross section in a plane perpendicular to the rotation axis decreases as the distance from the shank increases, and includes a linear cutting edge parallel to, and at a certain distance from, the rotation axis. An end cutting edge adjoining the cutting edge in the longitudinal direction thereof may be provided. The blade body includes, for example, a rake-face-side surface including a rake face and adjoining the flank-side surface in two portions, and a linear cutting edge formed at one of the positions at which the flank-side surface and the rake-face-side surface come in contact with each other.

Abstract: A sliding portion between a seal lip (7) and the circumference of a shaft (3) is made of a sliding face (10) so that the facial pressure at the initial action time can be lowered to suppress the proceeding of the wear of the seal lip (7) thereby to elongate the lifetime of a sealing device (1). Moreover, screw ridges (12) are formed from an atmospheric side slope (11) to a sliding face (10) so that satisfactory sealing properties can be exhibited initially and endurably for a long time.

Abstract: An end mill including a shank having one end gripped by a chuck which is rotatable about a predetermined rotation axis, and a blade body attached to the other end of the shank and rotatable together with the shank. The blade body has a shape in which the area of a cross section in a plane perpendicular to the rotation axis decreases as the distance from the shank increases, and includes a linear cutting edge parallel to, and at a certain distance from, the rotation axis. An end cutting edge adjoining the cutting edge in the longitudinal direction thereof may be provided. The blade body includes, for example, a rake-face-side surface including a rake face and adjoining the flank-side surface in two portions, and a linear cutting edge formed at one of the positions at which the flank-side surface and the rake-face-side surface come in contact with each other.

Abstract: A toolholder (50) with a controllable critical angle, such as a lead, trailing, rake or clearance angles, includes a tool spindle (42a) for retaining the toolholder in a tool rest (42) of a machine tool. The machine tool (10) includes at least one linear axis, for example, three mutually perpendicular axes, a rotary axis and a rotation axis. The rotary axis and/or rotation axis is controllable to move to a specified position in synchronization with a movement of one of the linear axes. An adaptor (54) supports a cutting tool (56) that is retained in the adaptor by a clamp (58). The cutting tool (56) defines a critical angle, such as a lead angle, a trailing angle, a rake angle and a flank clearance angle, wherein the critical angle is corrected as a vector of movement of at least one of the linear axis is changed. In addition, the cutting tool (56) can be positioned on opposite side of a centerline of rotation of the workpiece to effectively double the life of the cutting tool.

Abstract: Rotary cutting tool, in particular for high speed machining with nano-lubrication. The lubricant is fed to the end surface of the cutting part (12) of the tool through a central lubrication channel (22) drilled along the axis of rotation (10) of the tool, with one non-through end, located just near the end surface, which is connected to the latter by secondary channels (24) opening near each end cutting edge (20). Cutting parameters relating, in particular, to the end dedendum angle, the width of end clearance and the width of the circular land of each cutting edge further improve the quality of the work carried out.

Abstract: A cutting tool piece is provided including a rear portion and a lead portion, the lead portion including a front section having an upper side angled downwardly and forwardly and a lower side angled upwardly and forwardly to form a transverse lead cutting edge. The rear portion includes a hole to secure the tool piece to a cutting tool and transverse cutting edges extending outwardly from side walls of the front section. A system is also described for cutting a bowl by coring out an interior portion of a wood block by applying the cutting tool which is curved and rotatably mounted to a post. Its lead end with the tool piece attached creates a circular groove. The cutting tool is advanced on a path which curves toward the central axis of the lathe.

Abstract: A cutting tool having a blade section on one end is mounted on a spindle of a cutting machine, and the blade section is contacted with a workpiece to perform planing of the workpiece into a desired shape. Because the tip of the blade section is disposed on the spindle axis, the position of the cutting edge is controlled by performing drive control of the X-axis and Y-axis of the spindle. Thus, the control of the cutting machine is simplified, and path errors resulting from synchronous control can be eliminated.

Abstract: An apparatus for making microlens molds and microlens array molds is described which utilizes a forming element having a rotating half radius diamond cutting member. A substrate is alignably arranged with the diamond cutting member so that the cutting member can mill a mold cavity in the substrate. The apparatus can be used to make high sag lens molds with high accuracy and a nearly 100% fill factor.

Abstract: An apparatus for making microlens molds and microlens array molds is described which utilizes a forming element having a rotating half radius diamond cutting member. A substrate is alignably arranged with the diamond cutting member so that the cutting member can mill a mold cavity in the substrate. The apparatus can be used to make high sag lens molds with high accuracy and a nearly 100% fill factor.

Abstract: A ball nose end mill includes a holder body with a first half and a second half of a tip end thereof divided by a slot, a plate-shaped insert in the slot, a clamp screw with a screw shaft screwed into the second half and a screw head bearing against the first half, a tapered ring fitted around the screw shaft and seated in a tapered hole in the insert, and a spring between the screw head and the tapered ring pressing the ring against the insert. The insert is firmly pressed against the bottom of the slot, and the screw is frictionally secured.

Abstract: A rotary cutting tool for cutting a spherical seat on a surface of a workpiece comprises a body adapted to carry cutting inserts. The body is fixed to a drive shaft which rotates the body about a longitudinal center axis of the body. The body includes a forwardly facing front surface of generally convex shape, and a plurality of insert seats formed in the front surface in circumferentially spaced relationship about the axis. Each of the seats faces forwardly and comprises recesses of generally pyramidal shape. A screw threaded hole extends through each of the seats in a rearward direction and is adapted to receive an insert fastening screw. The cutting inserts include projections of generally pyramidal shape received in respective ones of the recesses. The projections are formed by a first plurality of V-shaped parallel grooves intersected by a second plurality of V-shaped parallel grooves arranged perpendicular to the first groove.

Abstract: A milling cutter is provided including a tool holder and a cutting tool insert. The tool holder includes a mounting end portion and a cutting end portion. The cutting end portion includes a slot defined by first and second diagonal surfaces provided in an end of the cutting end portion. The first and second diagonal surfaces form a substantially V-shaped pocket for receiving the cutting tool insert. The cutting tool insert includes a substantially flat body member having a V-shaped seat portion and a cutting portion, the cutting portion includes a first cutting lobe and a second cutting lobe. A hole is provided which passes through the body member. A screw hole passes through the cutting end portion of the milling cutter which intersects the U-shaped pocket. A threaded portion of the screw hole is offset from a clearance portion of the screw hole to positively seat the V-shaped seat portion of the insert in the V-shaped pocket of the tool holder.

Abstract: A ball nose end mill includes two identical cutting inserts which are clamped into two dissimilar insert seats. Each one of the two insert seats includes a narrower end and a wider end, the narrower end of one insert seat being located at the tip of the end mill, while the narrower end of the other insert seat is located at the end of the insert seat distal to the tip of the end mill. The inserts are correspondingly shaped with a wider end a narrower end, the ends being curved, and with rectilinear longitudinal sides. The inserts may be inclined axially negatively. The ball nose end mill permits two identical inserts to be used, permits large cutting depths to be obtained, and a negative axial inclination permits an impact point that is distanced from the tool tip.

Abstract: An end milling cutter with which two cutting plates can be fastened on the shank displaced in the circumferential direction with the help of fastening means, wherein there is provided a clamping plate which by way of a single clamping screw can be pressed with one end against the shank and with the other end against both cutting plates, wherein one clamping section of the clamping plate bears against the front side of one clamping plate and another clamping section against the rear side of the other clamping plate and wherein the clamping section of the clamping plate which bears against the rear side of the other cutting plate is formed as a seat for this cutting plate.

Abstract: An indexable end mill according to the invention includes an end mill body with a round distal end portion and an indexable insert mounted to the end mill body as protruded from the round distal end portion thereof, the indexable insert formed with an end face by cutting away its end portion at a rotation center of cutting edges of the indexable insert, the end face having an edge closer to the end mill body extended outwardly from the rotation center as inclined rearwardly with respect to a line L orthogonal to an axis of the end mill body.

Abstract: A double-edged cutting tip for a doubled-edged milling cutter with single cutting tip, the cutting tip having a part-circular cutting tip front portion and including two cutting edge points in a cutting tip vertex, which, as seen in the rotational cutting direction of a respectively associated cutting edge, are located below the center with respect to a cutting tip axial plane.

Abstract: The back surface of a tool insert (12) is provided with a series of axially extending serrations (25) that form a contact surface to mate with similar serrations formed on the mounting surface (23) of a tool mount (13). The tops of the serrations are truncated so that the tapered walls of each serration are in full engagement with the adjacent walls of the mating serration. A threaded fastener (15) secures the insert (12) to the tool mount (13). A projection (18a) on the mounting surface resists axial movement of the insert. The serrations (25) extend toward the base of the insert to prevent lateral displacement resulting from circumferentially applied forces acting on the curved cutting surfaces (12a, 12b, 12c) of the insert. The centering and restraining action of the serrations maintain the inserts in proper alignment even after the mounting surface serrations of the tool mount begin to exhibit wear.

Abstract: An engraving tool includes an end portion extending to a tip, a pair of flutes in the end portion and wall sections between the flutes. The wall sections are ground in the area of the tip to form surfaces having cutting edges and facets disposed at specific angles relative to a plane perpendicular to axis.

Abstract: An improved solid cemented carbide ball nose end mill is provided which enables a cutting of a quenched or hardened difficult-to-machine material without any chipping or break of edge under the condition of a high speed and high load cutting. The improved end mill comprises a substantially semi-spherical ball nose portion provided with such cutting edges as to form a virtually S-shaped symmetrical configuration as viewed from the tip end and a tool body integral with said ball nose portion and having a peripheral cylindrical portion being provided with no peripheral cutting edge and a shank at the rear end thereof. The cutting edges extending from the tip end of the ball nose portion to the respective terminals positioned at the furthest at the vicinity of the border between the ball nose portion and the tool body are formed in the ball nose portion only. Preferably, each of a rake angle and a relief angle of the cutting edge is set between 0.degree. and -10.degree., and between 6.degree. and 16.degree.

Abstract: A cutting insert (20) having a geometrical configuration comprising first and second oppositely facing, parallel faces interconnected by a V-shaped bottom (26) and side (28) and top (30) walls perpendicular to the faces with the side walls (28) being parallel to one another. The cutting insert (20) has first (32) and second (34) flutes disposed on opposite sides of a center axis with the first flute (32) extending in an arc from the top wall (30) to one of the side walls (28) and the second flute (34) extending in an arc from the top wall (30) to the other of the side walls (28). The first flute (32) presents a flute surface extending in the arc and is disposed at an angle sloping downwardly from the first face (22) to the second face (24) along the entire arc thereof to define intersections with the top wall (30) and one of the side walls (28) respectively which are disposed at an angle other than 90.degree. relative to the faces.

Abstract: An improved corner-rounding milling cutter preformed indexable and insert therefor. A plurality of the inserts staggered around the axis of rotation of the cutter body cut segments of a composite arcuate cutting profile of uniform radius, together forming the complete arcuate cutting profile. The inserts are interchangeable between any of the positions provided on the milling cutter.

Abstract: A throwaway insert for a ball end mill having an ideal cutting edge shape corresponding to the cutting speeds and loads at different portions of the cutting edges, high in strength and capable of discharging chips smoothly. As viewed in a direction perpendicular to the line connecting noses, each cutting edge forms a convex curve with its nose portion at the lowest level. As viewed in a direction perpendicular to the abovesaid direction, rake faces form symmetrical, downwardly sloping convex accurate surfaces or straight surfaces having a positive rake angle of 5-25.degree.. The wedge angle at the cutting edges is set at 85-65.degree.. Thus, the rake angle will be negative at the noses and positive at other portions. Further, the rake angle increases toward the side where the cutting speed is higher. The thickness of the insert increases toward the side where the load is greater. Since this insert is a modification of a negative insert, i.e.

Abstract: To increase the sturdiness and precision of a double-edged milling cutter having a single cutting tip, the cutting tip is inserted in a recess of a milling cutter body, with the recess being constituted by two spaced-apart opposite sidewalls. One sidewall is designed as a rigid sidewall. By way of a cavity extending transversely of the longitudinal axis of the milling cutter body, the thickness of the other sidewall is locally reduced across the entire width thereof, so that it is "elastic". The cutting tip is fixed between the two sidewalls by means of a mounting screw.

Abstract: A shaft tool for metal cutting machining, includes a cutting portion and a shaft portion. The cutting portion includes a fist part formed with a cutting edge, and a second part formed with an external screw thread. The first and second parts are of one-piece integral construction. The shaft portion includes an internal screw thread to which the external screw thread is removably secured.

Abstract: To facilitate manufacture and stocking of inserts for the ball end of a ball milling cutter, identical asymmetrical cutting inserts which are of generally pointed, elongated leaf shape, define two end points or tips, with two cutting edges opposite a theoretical straight line connecting the tips. The cutting edges (14, 15) each have at least one curved portion (24, 26) and an adjoining elongated, roughly straight portion (23, 25). The lengths of the respective curved portions and straight portions on the two cutting edges are different, and the edges and their respective lengths and positions with respect to an attachment hole (17) are so arranged that the first cutting edge of one insert on one side cuts on a ball surface which extends at least up to approximately the center line of the milling tool, and the straight cutting edge merges into a cylindrical surface.

Abstract: The present invention relates to a rotary cutting tool assembly comprising a combination of a single ball nose cutting insert of a generally elongated configuration. The ball nose cutting insert is fixed into a holding body provided with a slot adapted to securely and non-movably hold the insert. The single ball nose cutting insert has at least one fill ball nose cutting end having a cutting edge of a continuous spiral fluted configuration. The fill ball nose cutting end comprises a cutting face consisting of two radius cutting edges meeting at a center or tip of the full ball nose cutting end forming a web. The cutting face forms a true helical path made of a continuous curve following a spiral shape, and helix angles of the radius cutting edges are between 3 to 45 degrees with respect to a longitudinal axis of the ball nose cutting insert in both right and left directions.

Abstract: A cutting tool holder is composed of a cutting tool holder main body 1 and a bracket 2 mounted to the top of a front end portion of the main body, which are fixedly secured to each other by a clamping bolt 3 and a knock pin 4. At the front end portion of the cutting tool holder main body 1 is provided a plane inclined with respect to the bottom surface of the main body 1 and a dovetail groove to be used for mounting a cartridge. A lower stopper 5 and a lower pressor metal 8 are provided for positioning and fixing the lower portion of the cartridge when inserted into the dovetail groove. The bracket 2 is provided with an upper stopper 6 and an upper pressor metal 10 for supporting and fixing the upper portion of the cartridge. In the cartridge, a hollow rotary shaft 13 is fitted around a washer-faced rigid shaft 12 via bearings. A circular die throw-away tip 14 is fitted around the rotary shaft 13 and is fixed to the rotary shaft jointly with a chip breaker 16 by a nut 15.

Abstract: A titanium-nitride coated carbide cutting tool is formed with complex angularly intersecting surfaces which form cutting edges having a generally trapezoidal configuration. The tool creates fine thread-like grooves in a circumferential wall of a tube which may be employed as a heat pipe. The generally trapezoidal resulting groove increases groove surface area that in turn increases working fluid wicking action.

Abstract: A ball nose cutter having a replaceable single cutter insert in which the cutting edges thereof include a pair of mutually spaced apart cutting tips, one cutting tip at a time being selected for use by being located at the centerline of rotation of the ball nose cutter. The cutter insert is of circular cross-section for rotatably seating within a circularly cross-sectioned groove in a cutter body. A bore in the cutter insert is aligned with an off-axis threaded bore in the cutter body so that a holder screw which passes therethrough threadably holds the cutter insert with respect to the cutter body. A planar face is provided adjacent each cutting edge, wherein each planar face has an orientation so that the selected cutting tip is exactly located on the centerline rotation of the ball nose cutter.

Abstract: A ball end mill includes an end mill body having an axis of rotation therethrough and an indexable cutter insert releasably attached to a forward end portion of the body. The insert includes a plate having front and rear faces. The front face has at least one generally arcuate first marginal ridge with the first marginal ridge serving as a respective generally arcuate main cutting edge. The front face has at least one short second marginal ridge with the second marginal ridge serving as a respective short cutting edge. The main cutting edge has a leading end portion disposed at one end thereof and intersecting the short cutting edge in such a manner that an angle defined by the leading end portion and the short cutting edge is obtuse. The front face serves as a rake surface for the cutting edges and has a marginal surface portion disposed adjacent to the short cutting edge and the leading end portion.

Abstract: A tool for removing unwanted metal from the inside of a pipe weld joint that is being repaired between two pipe sections. The tool is designed to be passed into the joint region after the defective weld segment has been removed. The tool consists of an elongated shank integral with a circular cutting segment having teeth on the upper surface thereof for removing unwanted metal from the inside of the weld joint. The shank and the circular body section are both thin enough to permit the body section to be passed through the repair opening left behind by the removal of the defective weld section. The shank is adapted to be coupled to a power drive for rotating the cutting segment at a desired speed.

Abstract: A cutting insert presents clearance and rake faces constructed and dimensionally interrelated to provide a plurality of adjacent offset, substantially parallel, non-coplanar cutting edges. The offset is in the range of from about 0.010 to 0.100 inch and the planes along the clearance face, which include the cutting edges, form part of a series of steps defined by intersecting planes. Each of the angles between these intersecting planes has a value of at least about 90 degrees.