Abstract: In order to manufacture parts with an outer profile, a workpiece (32) is pressed by a pressure piece (24) through a ring-shaped cutting tool (34). The cutting tool (34) has a plurality of disks with inner cutting edges (62) for removing material from the workpiece (32). The cutting edges are progressively longer in the advance direction, so that each cutting edge removes material chips and the last cutting edge in the advance direction corresponds to the desired outer profile of the part. In order to improve chip removal, the chip chambers (74) located between the cutting edges communicate with the outside through radial connection openings (128) which are distributed all around their circumference. To hold the workpiece (32) securely on the pressure piece (24), a pressure pad (76) extends through the cutting tool (34) and is supported on the side of the workpiece (32) opposite to the pressure piece (32), and a hydraulic piston (80) generates a compression force on the pressure pad (76).
Abstract: A broaching machine and method for machining main bearings and crankpin bearings on a crankshaft for an automotive engine wherein a plurality of removable cutting tool inserts are arranged on a horizontally reciprocating slide below a rotating crankshaft to machine a plurality of bearings and distribute machining forces over the machining operation during a single pass of the slide. The slide also serves as a transfer device for loading and unloading crankshafts into the machine. An air bearing can be developed between the slide and the tooling to assist the operator in removing the tooling from the slide.
Abstract: A high production surface broaching machine, in which a plurality of parts are located and clamped simultaneously in broaching position, broached, and simultaneously unclamped and discharged into an outchute. The plurality of parts are moved horizontally into position below the broaching position, and are then raised into accurately located broaching position against horizontal locating and ejection bar means. After broaching, the bar means pushes the broached parts down into laterally open recesses in an elongated bar, which is then moved longitudinally relative to a cam which guides the parts out of the recesses into an outchute.
Abstract: A fully automatic machine tool for simultaneously broaching parallel slots on a plurality of workpieces mounted on a rotatable table in which the table is indexed between a plurality of broaching operations to revolve the workpieces and hence to effect rotation of the workpieces about their own axes with respect to the path of broaching tools.
Abstract: A broaching machine broaches a multiplicity of generally flat work pieces having a projection at only one side, which are advanced in a single file with the projections extending in the same direction. In order to broach the work pieces in stacked pairs in which the peripheries of the work pieces are continuous, rather than spaced apart by confronting projections, half of the work pieces are inverted and a pair consisting of one inverted work piece and one work piece which has not been inverted are stacked together and presented to a pot broach which broaches the peripheries of both work pieces of the pair in continuous cutting strokes. The finished work pieces are advanced away from the broaching station in stacked condition and are separated into two groups, one of which consists of the bottom work pieces of the pair and the otherconsists of the top work pieces of the pair. This places all work pieces in the same orientation with respect to the lateral projection.