Abstract: The present disclosure relates to a method for tooth-machining workpieces on a gear cutting machine, wherein the gear cutting machine includes at least one main machining station and at least one secondary station with at least two workpiece spindles. The two workpiece spindles are alternately traversed into the working region of the main machining station and the secondary station. The method further includes a fine toothing step, in which a workpiece arranged at one of the workpiece spindles is subjected to fine toothing at a main machining station, and a secondary machining step, in which a workpiece arranged at one of the workpiece spindles is subjected to secondary machining at a secondary station by material removal and/or material forming.

Abstract: A rotation processing machine includes a rotating device supporting a cylindrical workpiece via a rotation support jig; a processing device on which a cutting tool is mounted; and a turning loader that has grippers arranged about a turning central axis and that turns so that the grippers sequentially face the rotating device. The grippers are configured to individually move up and down, and a height position of each gripper is settable to a first height position where the gripper delivers and receives the cylindrical workpiece to and from the rotating device, and a second height position where the gripper delivers and receives the rotation support jig to and from the rotating device.

Abstract: The present disclosure relates to a method for operating a machine tool, in particular a gear cutting machine, with at least two machine tables, with at least one common counter-support and with at least two counter-bracket arms, wherein the clamping forces are controlled and/or regulated at the respective position in dependence on the current process and in dependence on the process forces necessary according to the current process. Furthermore, the present disclosure relates to a machine tool, in particular a gear cutting machine.

Abstract: A system and method for forming a feature on an inner surface of a gear includes a sensor for sensing the position of a feature on the gear, a cutting station having a cutting tool for forming the feature on the inner surface of the gear, and a controller. The controller is operable to determine an amount of rotation necessary to rotate either the gear or the cutting tool such that the feature on the inner surface of the gear is formed at a desired orientation relative to the feature on the outer surface of the gear.

Abstract: A machine for making gears is provided with at least one faceplate, which supports a piece during machining and is movable in a given forward direction, at least one operating head, that supports at least one tool for machining the piece, and is movable in the forward direction, and a first and a second locking device to selectively lock the operating head and the faceplate in the forward direction respectively.

Abstract: The invention relates to a device for green machining bevel gears, including a CNC machining station for gear cutting a wheel blank (K2). The machining station includes a tool spindle which is used to receive a gear cutting tool and a work piece spindle which is used to receive the gear blank (K2). The machining station also relates to a machining station which operates in a vertical manner. The device also comprises a vertical processing station having a tool holder and a work piece spindle which is used to receive a work piece blank (K1). The machining station mechanically forms a functional unit together with the pre-machining station, wherein the work piece blank (K1) undergoes green machining in the pre-machining station, and is transferred as a gear blank (K2) to the first machining station after the first green machining where it is cut into a gear. The machining station and the pre-machining station are linked together in terms of data and control.

Abstract: A machine tool for processing tooth formations of workpieces, includes a rotary holder which can be rotated about a main axis A, two workpiece spindles which are arranged on the rotary holder, with the workpiece spindles having spindle axes (Sa, Sb) which are orientated parallel with the main axis A, in particular with the workpiece spindles being arranged symmetrically about the main axis A, and a tool holder for a tool for processing a workpiece on one of the workpiece spindles, is characterized in that the main axis A of the rotary holder extends horizontally. With this machine tool, contamination of the rotary holder and tool spindles by removed chips can be reduced and the structural complexity for a relative feed movement of the tool with respect to the workpiece parallel with the spindle axes can be reduced.

Abstract: A system and method for manufacturing an internal gear is provided. A carrier is used to transport a gear blank having a first predefined pitch diameter to face width ratio. A forming tool is used for forming a plurality of teeth on the gear blank and provides other gear and spline forming operations. A furnace heats the gear having the plurality of teeth formed thereon to a predefined temperature for a predefined length of time to form a carburized gear. Finally, a cutting tool is provided to cut the gear at predefined location along its face to form at least two separate gears each having a second and third pitch diameter to face width ratios.

Abstract: The invention relates to a method for tooth-machining of workpieces (3), especially gear wheels, comprising milling, deburring by hobbing and integrated secondary deburring. The method proceeds on a machine tool (1) having two workpiece spindles (11, 12) which may exchange places. A workpiece (3) is mounted on a first workpiece spindle (11), followed by the workpiece spindles (11, 12) exchanging places, followed by pre-milling and, where applicable, cutting (=deburring by shaving) of the workpiece (3), followed by a further exchange of places, followed by chamfering and cutting of the workpiece (3), followed by a further exchange of places, followed by a finish-milling of the workpiece (3), followed by a further exchange of places, followed by a workpiece change. At the same time, the same procedure takes place on the second workpiece spindle (12), staggered in time by an exchange of places of the workpiece spindles (11, 12).

Abstract: A carriage arrangement for a machine tool, which can be adjusted similar to a compound slide, has an increased rigidity against a machining force being taken up by said arrangement in that according to the invention a first carriage (1) can be adjusted relative to a machine base (4) along a first trajectory that is tilted toward the direction of force, and a second carriage loaded with the machining force can be adjusted at the first carriage along a second trajectory that is orthogonal to the direction of force (FIG. 1).

Abstract: An internal gear shaving machine 1 which brings a shaving cutter 3 and an internal gear held by a workpiece chuck 2 into engagement with a crossed axes angle, and subjects the tooth flanks of the internal gear to final machining while it rotationally drives at least one of the shaving cutter 3 and the workpiece chuck 2. The workpiece chuck 2 and shaving cutter 3 are supported movably toward and away from each other in a vertical direction with the workpiece chuck 2 higher and supported movably in the horizontal direction relative to each other. The workpiece chuck 3 is constituted to hold the outer circumferential surface of the internal gear with the axis of rotation of the internal gear oriented in a up-down direction so that shavings produced during processing by the shaving cutter can fall downwardly from the internal gear.

Abstract: Method and apparatus for positioning a workpiece in a spindle of a machine tool and/or removing a workpiece from the spindle. The machine spindle includes an axis of rotation and the workpiece includes a centerline extending between a first end surface and a second end surface. A mechanism is provided for grasping the workpiece, preferably on its centers, in a position proximate the spindle whereby the workpiece centerline is coincident with the axis of rotation of the spindle. The spindle is moved relative to the workpiece in the direction of the axis of rotation whereby the workpiece is inserted into the spindle or removed from the spindle.

Abstract: Method and apparatus for positioning a workpiece in a spindle of a machine tool and/or removing a workpiece from the spindle. The machine spindle includes an axis of rotation and the workpiece includes a centerline extending between a first end surface and a second end surface. A mechanism is provided for grasping the workpiece, preferably on its centers, in a position proximate the spindle whereby the workpiece centerline is coincident with the axis of rotation of the spindle. The spindle is moved relative to the workpiece in the direction of the axis of rotation whereby the workpiece is inserted into the spindle or removed from the spindle.

Abstract: An apparatus for the transport of rollable workpieces, in particular gears, with a conveyor chain which extends over two return points, on the upper reach of which chain the workpieces rest or roll. Between two horizontal sections of the upper chain reach, which sections lie in different planes, there is provided an inclined section, in the area of which lies the clamping and machining station of a machine tool, to which roll the workpieces. The inclination of this section is changeable by means of a rocker arm, in order to be able to adjust the distance between the clamping device and the conveyor chain to various workpiece dimensions.

Abstract: In an apparatus for mutually positioning a toothed chamfering/deburring tool and a gear to be worked, the gear rolls along an inclined rack until engagement with a stop disposed therealong in a predetermined position of the gear relative to the tool, which is formed with a first rotary detent member engageable with a second detent member for locating the tool in a predetermined angular position in which teeth of the tool and the gear can mesh when the tool and the gear are moved into engagement, the tool being rotated by a nozzle directing a stream of liquid against at least one tooth of the tool until the engagement of the first and second detent members.

Abstract: Apparatus and a method for burnishing gears incorporating a pair of gear racks having opposed forming faces with teeth spaced therealong for meshing with a toothed gear received therebetween to provide the sole support for the gear as it is rotated by rack movement while the rack teeth burnish the gear teeth. A loader is positioned on one lateral side of the gear racks and includes a movable gripper mechanism that positions the gears to be burnished between the racks for meshing engagement therewith as the racks are driven by a reciprocal drive mechanism of the apparatus. Grippers of the gripper mechanism grip the gears during loading and have pushers that push the burnished gears to a delivery guide on the opposite lateral side of the gear racks from the loader.