Abstract: A method for repairing or replacing a mechanically retained vane is provided. The method comprises the steps of forming an oversized cavity in a support structure, inserting a flared end of a vane in the oversized cavity, and inserting a wedge for mechanically retaining the flared end of the vane in the oversized cavity.

Abstract: A variable inlet guide vane assembly in a turbomachine in which the vanes can vary in angle to control the flow through into the turbomachine, each guide vane having a leading edge portion and a trailing edge portion, and where the entire vane can pivot or the trailing edge portion can pivot about the leading edge portion. The leading edge and trailing edge portions each have a magnetic field generating material located within the portion of the vane or one a surface of the vane. The vanes are offset in the shroud such that the trailing edge portion of a first vane is located closer to the leading edge portion of an adjacent vane than to the trailing edge portion of the adjacent vane. An electric current is passed through at least one of the trailing edge and leading edge portions to produce a magnetic field. The magnetic field causes the trailing edge portion to move toward the leading edge portion of the adjacent vane.

Abstract: A static gas turbine component includes an inner and an outer annular support member and a plurality of circumferentially spaced radial struts arranged between the support members for transmitting structural loads. Each of a plurality of the struts includes a load carrying core rigidly fixed to both the inner and the outer support member forming a unitary carcass with the support members, an impact resistant shell surrounding the core, and an energy absorbing material arranged between the core and the shell.

Abstract: Partitions have an airfoil coupled at opposite ends to inner and outer side walls. The side walls each mount radially extending male dovetails. The inner web and outer ring of a diaphragm include complementary shaped dovetail grooves. The male dovetails have reduced diameter portions while the female grooves similarly have corresponding reduced diameter groove portions. The male dovetails are inserted into the female dovetail grooves in an aft direction with stops of the reduced male and female dovetails preventing further movement aft. Seal welds are applied to prevent forward movement of the partitions relative to the web and outer ring.

Abstract: Aspects of the invention relate to a modular turbine vane assembly. The vane assembly includes an airfoil portion, an outer shroud and an inner shroud. The airfoil portion can be made of at least two segments. Preferably, the components are connected together so as to permit assembly and disassembly of the vane. Thus, in the event of damage to the vane, repair involves the replacement of only the damaged subcomponents as opposed to the entire vane. The modular design facilitates the use of various materials in the vane, including materials that are dissimilar. Thus, suitable materials can be selected to optimize component life, cooling air usage, aerodynamic performance, and cost. Because the vane is an assemblage of smaller sub-components as opposed to one unitary structure, the individual components of the vane can be more easily manufactured and more intricate features can be included.

Abstract: A repaired turbine engine stationary vane assembly, including at least one airfoil bonded between inner and outer bands, is provided by a method of providing first and second vane assembly members bonded at respective circumferential edges, for example by brazing or welding. The first vane assembly member includes the outer band, the airfoil, an inner flange, and a first segment of the inner band with a first edge, spaced from the flange and extending between and through inner band circumferential edge portions. The second vane assembly member includes a second segment of the inner band including a second edge of shape and size matched with the first edge and extending through the inner band circumferential edge portions.

Abstract: A steam turbine nozzle singlet having a blade or airfoil between inner and outer sidewalls is provided. The sidewalls include steps or flanges which are received in complementary recesses in the rings enabling axially short low heat input welds e.g., e-beam welds. These complementary steps and recesses mechanically interlock the singlet between the rings preventing displacement of the singlet in the event of weld failure. The low heat input welds minimize or eliminate distortion of the nozzle flow path. Additional features on the singlets, provide a datum for milling machines to form singlets of different sizes.

Abstract: A blade or a vane preferably used in a gas turbine engine, the blade or vane being formed of a metallic core or insert with a ceramic airfoil surface bonded to the metallic insert. The insert includes a series of concave and convex portions arranged along the outer surface, in which a plurality of hoop fibers are secured within a resin matrix to firmly secure the metallic insert to the ceramic airfoil body. Axial loads between the insert and the ceramic body are transferred to the hoop fibers. The hoop fibers are strong enough to resist extending in length that would permit the hoop fibers from sliding over the widest portion of the insert.

Abstract: A flange for supporting arcuate components comprising at least one arcuate rail, each arcuate rail having an inner radius, a first taper location, a first taper region, a second taper location, a second taper region, wherein the thickness of at least a portion of the first taper region is tapered and wherein the thickness of at least a portion of the second taper region is tapered.

Abstract: A flow-guiding device, connected between two fans disposed in series and rotating in the same rotation direction, includes a main frame and a plurality of flow-guiding pieces. The flow-guiding pieces are connected with the main frame. Each of the flow-guiding pieces is disposed corresponding to the stationary flow guiding device of the above fan so as to form a completed flow guiding device. A fan assembly including the flow-guiding device is also disclosed.

Abstract: The present invention provides a mixer assembly including a mixer and a plurality of scoops attached around a circumference of the mixer element via a combination of sliding brackets and fixed brackets. The sliding brackets provide attachment and allow relative movement between the plurality of scoops and the mixer element while the fixed brackets provide only attachment between the mixer element and the plurality of scoops. The first sliding bracket includes a first flange that is fixedly mounted to the mixer element and a second flange that is biased against a surface of the scoop. A second sliding bracket is fixedly mounted to the mixer element and adjustably mounted to the scoop. The second sliding bracket includes an attachment hole and the scoop includes an adjustment slot. A fastener assembly including a spacer is received within the adjustment hole and the adjustment slot to allow relative movement between the mixer element and the scoop.

Abstract: A method enables a variable vane assembly for a gas turbine engine including a casing and an inner shroud to be assembled. The method comprises providing at least one variable vane including a radially inner spindle that has a substantially circular cross-sectional shape, and coupling the variable vane radially between the casing and the inner shroud such that the radially inner spindle is rotatably coupled within an opening extending through the inner shroud, wherein the opening has a non-circular cross-sectional profile.

Abstract: A stator vane assembly for a gas turbine includes a ceramic matrix composite airfoil held between radially inner and outer metal platforms wherein an interface between the airfoil and at least one of the radially inner and outer platforms is shaped to create a circuitous leakage path for gas from the gas turbine hot gas path.

Abstract: Partitions have an airfoil coupled at opposite ends to inner and outer side walls. The side walls each mount radially extending male dovetails. The inner web and outer ring of a diaphragm include complementary shaped dovetail grooves. The male dovetails have reduced diameter portions while the female grooves similarly have corresponding reduced diameter groove portions. The male dovetails are inserted into the female dovetail grooves in an aft direction with stops of the reduced male and female dovetails preventing further movement aft. Seal welds are applied to prevent forward movement of the partitions relative to the web and outer ring.

Abstract: A fluid flow machine comprises an array of vanes (2) which are supported at their ends by inner and outer support structures 4, 6. The ends of the vanes are received in slots 8, 10, with resilient material 12 disposed between the vane 2 and the wall of the slot 8, 10. A restraint element 14, 34 is mounted in a recess 26, 28; 48 of the support structure 4, 6 and is engaged by a notch 30, 32 in the vane 2 to restrict axial displacement of the vane 2. Consequently, vibration of the vane in directions perpendicular to the lengthwise direction of the vane are damped by the elastomeric material 12 but bodily axial displacement of the vane 2 is prevented by the restraint elements 14, 34.

Abstract: A turbine airfoil includes opposite pressure and suction sides extending in span from a flowpath surface. The flowpath surface has chordally opposite forward and aft edges and laterally opposite first and second endfaces corresponding with the airfoil pressure and suction sides. The flowpath surface joins the first endface at the forward edge in a forward bullnose and joins the second endface at the aft edge in an aft bullnose, with the bullnoses varying in radius from the opposite edges.

Abstract: A method for repairing a stationary turbine nozzle segment having at least one vane disposed between outer and inner structural bands includes providing an engine-run turbine nozzle segment having at least one vane disposed between outer and inner bands, wherein the outer band and the vanes are previously replaced components of the segment and the inner band is an original component of the segment; separating the inner band from the nozzle segment; repairing damage in the outer band and/or the vane; and joining the outer band and the vane to a newly manufactured replacement inner band segment. The replacement inner band segment includes: a structural inner band; and an integral structural collar adapted to receive an inner end of the at least one vane.

Abstract: A spring seal for sealing a gap defined between first and second gas turbine engine components. The spring seal has a grasping portion for graspingly receiving a portion of the first component, and a spring loading portion adapted to extend between the first and second gas turbine engine components for spring loading the first and second gas turbine engine components relative to one another.

Abstract: A method is provided for making a repaired turbine engine stationary vane assembly including at least one airfoil bonded between spaced apart first and second platforms. The method comprises providing a first vane assembly member including at least a portion of the first platform, the airfoil, and a first segment of the second platform bonded with the airfoil. Also provided is a second vane assembly member including a second segment of the second platform with a recess of a shape and size sufficient to receive the first segment of the second platform. The first segment is placed in the recess after which the first and second segments are bonded, for example by brazing or welding. Provided is a more structurally sound repaired turbine engine stationary vane assembly including the first and second vane assembly members bonded together.

Abstract: A mechanical arrangement for protection against catastrophic nozzle failures includes a turbine nozzle segment including an inner platform rail, a turbine nozzle inner support ring in part in axial registration with the rail on one side, an inner retainer segment secured to the inner support ring and in part in axially spaced registration relative to the rail on an axial side of the rail opposite from the support ring, a first inclined conical surface on the inner retainer segment, and a second inclined conical surface on the inner platform rail of the turbine nozzle, the second inclined conical surface opposing the first inclined conical surface, so as to bind the inner platform rail to the turbine nozzle between the inner retainer segment and the inner support ring, resulting in a wedge lock that prevents the inner platform from being lost downstream into rotating hardware of the turbine.

Abstract: Blades (3) extending radially from the inner shroud (1) to the outer shroud (2) are attached to the inner shroud by means of a sealing cement containing an organic polyimide-based polymer adhesive.

Abstract: A turbine nozzle includes a vane joined to opposite inner and outer bands. The inner band includes a pocket adjoining a flange which recesses in part the inner surface of the band. The pocket undercuts the flange to form a notch at the base thereof.

Abstract: A gas turbine engine strut segment includes a strut, which may be hollow, extending radially between co-annular radially inner and outer platforms, axially spaced apart inner platform flanges extending radially inwardly from the inner platform, and axially spaced apart outer platform flanges extending radially outwardly from the inner platform. At least one inner set of coaxial tapered inner holes extend axially through the inner platform flanges and at least one outer set of coaxial tapered outer holes extend axially through the outer platform flanges. The inner set of coaxial inner holes define an inner conical surface and the outer set of coaxial outer holes define an outer conical surface. Each of the axial spaced apart platform flanges may be circumferentially continuous or scalloped having spaced circumferentially apart lugs. The strut may have two inner sets of coaxial tapered inner and outer holes extending axially through the inner and outer platform flanges, respectively.

Abstract: A collar seal is configured for a turbine nozzle vane. The seal includes a retainer having a circumferential airfoil contour conforming with the airfoil contour of the vane. A flexible leaf is surrounded by the retainer and fixedly joined thereto. A woven sheath encases the leaf and is fixedly joined to the retainer. In an exemplary embodiment, the collar seal surrounds one end of a ceramic turbine vane mounted in a metal supporting band.

Abstract: An inline centrifugal mixed flow fan (20) includes an axially extending intake conduit (22). An inlet cone (28) is disposed at an intake end (24). An impeller (30) is disposed downstream of the inlet cone and includes a centrally disposed wheel-back (32) rotated by an electric motor (44), plural fan blades (34) extending radially outwardly from the wheel-back and a wheel cone fixedly (36) attached to and circumscribing the wheel blades. A driver chamber (48) downstream of the impeller includes plural radially extending straight vanes (50) to direct air to an outlet end (26). The fan is configured to achieve reduced sound level and increased efficiency.

Abstract: A turbine nozzle segment 1 of a turbine nozzle assembly comprises a plurality of stator vanes 7, an arc-like inner band 9 integrally molded at the inner end of a plurality of the stator vanes 7, an arc-like outer band 11 integrally molded at the outer end of a plurality of the stator vanes 7. An outer band 11 includes an outer platform 19, a forward outer leg 21, a aft outer leg 23 and a hook member 29 formed at the back end and also in the central portion in the circumferential direction of the outer platform 19.

Abstract: A method enables a gas turbine engine including a first rotor assembly and a second rotor assembly coupled in axial flow communication downstream from the first rotor assembly to be assembled. The method comprises coupling an upstream end of an extension duct to an outlet of the first rotor assembly, wherein the extension duct includes a plurality of panels coupled circumferentially, and coupling a downstream end of the extension duct to an inlet of the second rotor assembly using at least one fish mouth seal.

Abstract: A method facilitates assembling a turbine nozzle for a gas turbine engine. The method includes providing a turbine nozzle including a plurality of airfoil vanes that extend between an inner band and an outer band, and forming a compound radii fillet that extends between a first of the airfoil vanes and the outer band, such that at least a second of the airfoil vanes is coupled to the outer band only by a single radii fillet.

Abstract: A method is provided for repairing a turbine nozzle segment having at least one vane disposed between outer and inner bands. The method includes separating the inner band from the nozzle segment, and joining the inner band to a newly manufactured replacement casting having an outer band and a vane. The replacement casting includes an airfoil stub. The airfoil stub is received in a recess formed in the inner band. Joining is completed by joining the airfoil stub to the inner band. The replacement casting may be modified from a newly manufactured singlet casting.

Abstract: A method for securing a nozzle for a turbine is provided. The nozzle includes an airfoil having a suction side and a pressure side connected at a leading edge and a trailing edge such that a cooling cavity is defined within the airfoil, the airfoil extending between an inner band and an outer band. The method includes extending at least one member through the airfoil, and at least one of the inner band and the outer band. The method further includes securing the nozzle assembly in position with at least one fastener such that the at least one member is coupled adjacent to at least one of the inner band and the outer band.

Abstract: This is a method for fabricating non rotating stator vanes that can be configured into a fixed stator vane or dam by forming a plurality of circumferentially spaced vanes extending from the peripheral edge(s) of an annular portion which portion is sacrificial in that after assembly it is removed. Assembling the vanes so that they are sandwiched between side plates and securing them in place. Thereafter removing the sacrificial portion. In one embodiment the vanes can be on the outer peripheral edge, in another embodiment the vanes can be on the inner peripheral edge or in a third embodiment the vanes can be on both edges. After assembly the fluid flowing between vanes are bounded by the side faces of the side plates. Hence in operation, fluid is bounded by adjacent vanes and the side plates. The vanes/side plates made by this method can also be formed in a linear configuration.

Abstract: A method for repairing a turbine nozzle segment having at least one vane disposed between outer and inner bands includes separating the inner band from the nozzle segment, and joining the inner band to a newly manufactured replacement casting having an outer band and at least one vane. The replacement casting includes a mounting platform formed on one end of the vane and a boss formed on the mounting platform. A collar is joined to the inner band and has a slot formed therein. The boss is then inserted into the slot, and the mounting platform is received in a recess formed in the inner band. Joining is completed by joining the boss to the collar and the mounting platform to the inner band. The thickness of the collar is tapered in an axial direction, and a relief is formed in the collar to provide assembly clearance with adjacent components.

Abstract: An embodiment of a disclosed apparatus for sizing an engine stator has a plurality of radially moveable shoes for engaging the inner and outer rings of the stator. The shoes apply a radially directed force to the inner and outer rings to cause the rings to expand. In particular embodiments, one or more heating mechanisms, such as a ceramic heating blanket, may be used to heat the stator prior to sizing. A method for sizing an engine stator also is disclosed. The method comprises simultaneously displacing the inner and outer rings of the stator generally radially outwardly so as to increase the respective diameters of the inner and outer rings.

Abstract: A gas turbine engine strut segment includes a strut, which may be hollow, extending radially between co-annular radially inner and outer platforms, axially spaced apart inner platform flanges extending radially inwardly from the inner platform, and axially spaced apart outer platform flanges extending radially outwardly from the inner platform. At least one inner set of coaxial tapered inner holes extend axially through the inner platform flanges and at least one outer set of coaxial tapered outer holes extend axially through the outer platform flanges. The inner set of coaxial inner holes define an inner conical surface and the outer set of coaxial outer holes define an outer conical surface. Each of the axial spaced apart platform flanges may be circumferentially continuous or scalloped having spaced circumferentially apart lugs. The strut may have two inner sets of coaxial tapered inner and outer holes extending axially through the inner and outer platform flanges, respectively.

Abstract: A method for assembling a turbine, wherein the method includes coupling at least one nozzle assembly including an outer band, an inner band, a nozzle, and a dovetail, to a stator that includes a plurality of dovetail slots and channels defined therein, slidably coupling the at least one nozzle assembly into a respective dovetail slot, and fixedly securing the at least one nozzle assembly to the stator with a load pin that extends between the nozzle assembly and the dovetail slot.

Abstract: A turbine nozzle includes a row of vanes in corresponding segmented outer and inner bands. The inner band of each segment includes a retention flange. A nozzle support includes forward and aft flanges defining a retention slot receiving the retention flange. The retention flange includes a radial lug trapped axially in the retention slot, and a tangential lug at an opposite circumferential end disposed on the forward flange. The aft flange includes an outer hinge, and the retention flange further includes an inner hinge for cradle mounting the retention flange in the nozzle support.

Abstract: Nozzles for a turbine have dovetail-shaped bases for reception in corresponding dovetail-shaped grooves in the carrier halves of a turbine. The nozzles at each of the horizontal joint faces of each carrier half have notches formed along their bases including an abutment face. Key slots are formed in the horizontal joint faces and receive keys bearing against the abutment faces. The keys are peened or screwed into the carrier half at the horizontal joint faces. Radial loading pins engage the end nozzle bases to bias the end nozzles radially inwardly without interfering with the keys retaining the nozzles in the grooves.

Abstract: The present invention relates to a method for repairing a vane used in a gas turbine engine. The method broadly comprises the steps of providing a vane to be repaired, which vane has a first platform, a first buttress, a second platform, a second buttress, and an airfoil extending between the first and second platforms, removing the first platform, the first buttress, and the airfoil from the vane in their entirety and removing part of the second platform and the second buttress leaving a machined vane portion, providing a replacement detail having at least a replacement first platform, a replacement first buttress and a replacement airfoil, positioning the replacement detail relative to the machined vane portion, and forming a joint between the machined vane portion and the replacement detail.

Abstract: The present invention relates to a guide vane stage of a compressor comprising an outer ring and an inner ring, which are both concentric and preferably circular. The rings are connected to each other via a series of fixed vanes, and are characterized in that at least the inner ring is provided with holes or apertures which allows one of the ends of the vanes to pass through these holes or apertures. The vanes also have at their end a second aperture intended to allow the passage of a retaining and rigidifying component having an elastic function, in order to hold them in pairs.

Abstract: Vanes of the type for directing a fluid radially are fabricated by forming the vanes integrally to a support structure made from a sacrificial material which is removed in assembly so that the vanes are supported for operative use. In one embodiment, the vanes are formed in the dams of an annular burner by preforming the vanes supported to a disk; the vanes and disk apparatus is fitted to side plates which are then brazed together and the disk portion and complementary side plate portions are removed, for defining the dam that is affixed to the liner of the annular combustor. Other configurations are contemplated that are tailored to fit the intended embodiment. The vane and support portion made from a sacrificial material constitute an apparatus of this invention.

Abstract: A steam turbine of the type which incorporates a turbine case defining a plurality of passages having outlets opening through an inside end wall of the turbine case in a direction generally parallel to the turbine shaft, with nozzles positioned over the outlets to direct steam against the periphery of the turbine wheel, can be modified to a higher efficiency design. To perform the modification, the nozzles are removed, an arcuately shaped housing is positioned in covering relationship with the outlets, and an arcuately shaped louver is positioned so as to form an end wall of the housing. The louver has a plurality of vanes to direct the steam against the periphery of the turbine wheel to cause rotation of the turbine shaft and the housing forms a confined steam flow path from the outlets to the louver. The downstream turbine blading can be modified if desired.

Abstract: The present invention relates to an improved system for installing a vane in a gas turbine. The system includes a receptor pocket positioned within a first support structure and a boot attached to a first or inner end of a vane for insertion into the receptor pocket. In a first embodiment of the present invention, the receptor pocket is formed by machining it into the support structure. In a second embodiment of the present invention, the receptor pocket is formed by an insert which is installed into the support structure. In accordance with the present invention, the inner end of the vane having the boot is first inserted into the receptor pocket. After insertion has been completed, the vane is rotated until an outer base is brought into position against an outer support structure. The outer end of the vane is then secured to the outer support structure using studs and nuts.

Abstract: A guide vane stage of a compressor comprising an outer ring and an inner ring, both of which are concentric and preferably circular is provided. The rings are connected to each other via a series of fixed vanes, characterized in that at least one of the rings is provided with a series of holes or apertures which allow the vanes to pass through these holes or apertures. The fixed vanes also have, at at least one of their ends, an aperture to allow at least one locking element to pass through, making it possible to simultaneously securely fasten all the present in the guide vane stage, on the non-functional side of the ring. The end of the fixed vanes through which the locking element passes is buried in an elastomeric element.

Abstract: A turbine nozzle includes segments of outer and inner bands supporting corresponding vane pairs. The bands adjoin each other at corresponding ends along splitlines, with each band having a forward land, an opposite aft land, and a middle land extending therebetween. The forward lands have a nominal aft-facing step, the aft lands have a nominal forward-facing step and the middle lands are nominally flush.

Abstract: A turbine guide blade includes a platform which absorbs thermal loads and a fastening region adjoining the platform for absorbing mechanical loads. The fastening region has such a slim construction that it leaves a cold side of the platform readily accessible.

Abstract: Turbine vane segments having outer and inner bands and a vane extending therebetween are welded one to the other by E-beam welding along their adjoining margins and from the outside of the bands. The adjoining margins on the hot gas path sides of the outer and inner bands are chamfered, TIG-welded and machined to provide a smooth, continuous gas path surface. The aft hook of each segment is cut back to provide inset faces in a radially projecting flange and a flange extending axially from the radial flange. A filler piece having a body shaped to correspond to the shape of the space between the inset faces of the radial flange is E-beam welded to the radial flange. Gaps between a tongue on the filler piece and the inset faces of the axially extending flange are provided with weld filler material and TIG-welded to complete the welding of the aft hook.

Abstract: The present invention relates to a method for repairing a vane used in a gas turbine engine. The method broadly comprises the steps of providing a vane to be repaired, which vane has a first platform, a first buttress, a second platform, a second buttress, and an airfoil extending between the first and second platforms, removing the first platform, the first buttress, and the airfoil from the vane in their entirety and removing part of the second platform and the second buttress leaving a machined vane portion, providing a replacement detail having at least a replacement first platform, a replacement first buttress and a replacement airfoil, positioning the replacement detail relative to the machined vane portion, and forming a joint between the machined vane portion and the replacement detail.

Abstract: A gas turbine frame has inner and outer annular bands, respectively, joined together by generally radially extending struts therebetween. A radially outer conical support arm extends radially outwardly from the outer band and a radially inner conical support arm extends radially inwardly from the inner band. Circumferentially spaced apart inner and outer openings are disposed in the inner and outer conical support arms, respectively. Each of the struts has at least one radially extending hollow passage which extends through the inner and outer bands. The frame is a single piece integral casting. The inner and outer conical support arms have an equal number of the inner and outer circumferentially spaced apart openings. The inner circumferentially spaced apart openings are equi-angularly spaced apart and the outer circumferentially spaced apart openings are equi-angularly spaced apart.

Abstract: A segmented vane support structure for use in a gas turbine engine having an engine casing, includes a single piece inner ring and separated front outer and rear outer rings. The vane segments circumferentially abut to form a stator ring which is clamped at the respective opposed outer ends by the front outer and rear outer rings therebetween onto the inner ring. The front outer and rear outer rings are axially restrained to the engine casing by a retaining ring which is fitted in an inner annular groove of the engine casing. Each vane segment has a lug member at its outer diameter which radially and slidably engages in a slot of the engine casing to provide angular positioning of the vane segments within the engine casing and to transmit circumferential vane load into the engine casing. This support structure arrangement transmits circumferential loading to the engine casing and isolates radial loading from the engine casing caused by thermal growth changes of the vane segments.

Abstract: A turbine nozzle includes ceramic outer and inner bands and an integral ceramic vane aft segment. A metal vane forward segment adjoins the aft segment in a hybrid assembly.