Abstract: Co-molded fan vanes on a propeller. The vanes provide a soft, flexible material guard along the leading edge of each vane. This obviates the use of a propeller edge guard without concern for injury.

Abstract: A method for repairing the rim of a steam turbine rotor, and a weld material for repairing such rotors. The method generally includes the steps of removing a damaged rim and its associated dovetail region, so as to form a surface at the perimeter of the rim portion. A weld repair region is then formed on the surface, which is machined to reconstruct the rim portion and the dovetail region exclusively with the weld repair region. Thereafter, an appropriately configured blade is secured to the rim portion with the dovetail region. The method is particularly intended for the repair of a steel alloy rotor, such as a NiCrMoV, NiMoV and CrMoV alloy, while the weld repair is formed with a nickel-base superalloy whose mechanical and thermal properties are compatible with the repair method and the steel alloy over a broad temperature range.

Abstract: An improvement in an electrical air pump having a housing with a pump mechanism at one end and an electric motor at the other end. The pump mechanism has at least one lightweight pump impeller made of plastic whose hub is press-fit on a shaft of the electric motor. The hub is provided with a plurality of grooves distributed around a bore in the hub which receives the motor shaft. The grooves form spaces between an inner surface of the hub and an outer surface of the shaft and the spaces are filled with an adhesive to bond the hub to the shaft. The grooves extend longitudinally or spirally along the entire length of the hub. The grooves are relatively shallow and have a depth of approximately 0.05 mm.

Abstract: A torque converter for an automatic transmission includes a turbine having the vanes thereof retained by tabs which fit into fluid-tight recesses formed in the housing of the turbine.

Abstract: This fan is provided with an impeller (1), having a hub (2), and with a casing surrounding the impeller (1). The impeller (1) has individual flow segments (4) connected to the hub (2) and to one another and in each case enclosing a flow duct (5), and a shaft connected to the hub (2) and extending along an axis (3). The object is to provide a fan which has an impeller which can be easily produced from a plastic and is suitable for comparatively high operating speeds. This is achieved by the flow segments (4) being connected with a form fit to the hub (2), and by the fastening of the flow segments (4) being reinforced by means of at least one shrouding (13, 14) of a prefabricated thermoplastic strip reinforced with continuous fibers, the thermoplastic strip having been briefly heated and fused with the layer respectively applied previously during the winding of the shrouding (13, 14).

Abstract: A slot welded impeller for a compressor is disclosed having a slotted cover and a hub with a plurality of extending vanes. The cover and hub are oriented such that the vanes are disposed against the opposite side of the cover from the grooves, and the cover is welded to the hub by welding the grooves from the groove side of the cover to the vanes. A slot may be provided at the base of each groove extending through the cover and in contact with the outermost surfaces of the vanes to provide a better weld. The slot area is slightly smaller than the outer surface of the vanes to provide some overlap between each slot and its corresponding vane.

Abstract: A fan for a vacuum cleaner has a fan housing, motor and impeller. The fan housing has an inlet and outlet. The impeller has a overmolded hub and multiple flexible blades. This flexible blade fan provides better air performance, less noise, better durability, and easier impeller installation than conventional vacuum cleaner fans.

Abstract: A low cost assembly and method for assembly of a fan having a hub, a spider with arms and blades attached to the arms is provided. The spider is arc welded to the hub and the blades are projection welded to the arms. The blades have a root, a tip, and an ear. The width or chord of the blade decreases from the root to the ear and then increases from the ear to the tip. The blade has an air foil shape defined by the arcs of two circles. The radii of the circles and, thus the profile of the blade, change as a function of the cord length and the camber of the blade. The blades have a pitch angle which decreases from the root to the ear. The spider arms are formed to match the pitch and are rotated slightly with respect to the horizontal. The result is a highly efficient, low cost fan blade assembly construction.

Abstract: The runner for pumping hot reactor liquids includes a runner body which is connected with a shaft portion which transmits a driving torque. An annular insert is disposed between a bearing sleeve projecting from the runner body and the drive shaft portion to define an annular flow path in order to guide an auxiliary flow which, in the case of an injection operation, leads cool reactor liquid to the runner in one direction of flow and, in the case of a leakage operation, leads hot reactor liquid for cooling away from the runner in an opposite direction of flow. A closed cavity is formed between the runner body and the drive shaft portion in a transition zone between the two components so as to reduce the cross-sectional area for the transfer of heat between the runner body and the drive shaft portion. The cavity is formed by a blind bore which has a diameter greater than 30% of the outer diameter of the shaft portion.

Abstract: A controllable pitch marine propeller includes a hub body having a forward section provided with holes for bolts and locating and torque pins and a frontal surface that mates with a hub flange and an internal flange that defines an annular cavity and receives a cup-shaped cross-head. A hub flange and propeller shaft assembly comprises separate hub flange and shaft members joined by at least one weldment formed in a tapered weld cavity and protected by a liner shrink-fitted on the perimeter of the hub flange and a removable plate sealed to the hub liner and the shaft liner.

Abstract: An impeller for a materials handling fan can be made in several different diameters utilizing a single central hub of fixed diameter. The single central hub is designed to withstand the varying stresses imposed by different impeller diameters. A circular backplate or shroudplate is welded to the hub to extend the effective diameter of the hub.

Abstract: A method for welding torque converter blades to an impeller housing by laser beam welding includes forming the blades with a tab fitted within a recess formed in the impeller housing such that the blade tab stands clear of the adjacent surfaces of the housing by the width of an air gap. A laser beam is directed onto an adjacent surface of the housing a short distance from an edge of the housing adjacent a blade tab to be welded to the housing. A laser beam, whose axis is inclined with respect to the recess, strikes a surface of the housing adjacent the tab. The welding gun is energized with electrical power and the welding beam is moved parallel to the blade tab at a predetermined speed consistent with the power. The blade tab is welded to the housing without the use of filler material and the housing is rotated with respect to its longitudinal axis to bring successive blade tabs into position for welding.

Abstract: Pump having an impeller with accurately formed radial passages and the method for making it.

Abstract: A vane-type impeller having a plurality of abuttably-adjacent, interconnected components at least some of which are made of an abrasion-resistant ceramic material is improved by a layer of a resiliently-flexible material between at least each component made of an abrasion-resistant ceramic material and each component it is abuttably adjacent for increasing the capability of each component made of the abrasion-resistant material of withstanding impact forces.

Abstract: A fan blade in which a leading edge piece made of a hard sintered product is attached to the leading edge of a fan blade main body over along substantially 3/4 to 1/4 from the tip thereof so that a useful life of the fan blade is prolonged.

Abstract: The inlet and/or outlet edge of a blank which is to be converted into the vane of an impeller for use in a centrifugal pump is reinforced by providing an exposed surface of the blank with a pair of contiguous recesses which extend along the edge and the deeper of which is immediately adjacent to the edge. The recesses are then filled with metallic armoring material by cladding so that some of the surplus extends beyond the recesses and/or beyond the edge. In the next step, the surplus of armoring material is removed by one or more material removing tools, together with a portion of the blank in the region of the edge so that the exposed surface is provided with a fresh edge which is defined by the armoring material.

Abstract: Blades in the steam path of a steam turbine diaphragm are assembled into slots in full circular bands and are structurally bonded thereto by welding. After stress relief, the bands are each separated into two 180 degree pieces by line cuts which pass between adjacent blades. The bands are then welded to semicircular rings having planar mating surfaces. The welding of the rings to the bands is performed with minimum welding without concern for whether the welds enter the interface sufficiently far to contact the blades themselves.

Abstract: A rotary shaft for compressor includes a cylindrical shaft body and a cylindrical eccentric member. The shaft body is rotatably arranged in an outer box of the compressor and is connected to an electric motor at one end portion thereof. The eccentric member has a through hole extending along the axis thereof and formed eccentric thereto, and also has a groove extending from the upper end face to the lower end face thereof to form a passage for lubrication oil. The groove is provided with a bottom face adjacent to the shaft body. The shaft body is inserted into the through hole. The eccentric member is secured to the other end portion of the shaft body by laser-welding the bottom of the groove to the shaft body. An annular eccentric roller is rotatably fitted onto the eccentric member.

Abstract: A method of installing the diffusers and impellers on a shaft of a centrifugal pump uses a latent locking member. The locking member is positioned within a counterbore of each impeller when the impellers are placed on the shaft between each diffuser. After positioning, the locking member is activated to bond the impellers to the shaft. Preferably, the locking member is a heat activated material that requires heat for the material to become fluid. On cooling, the adhesive forms a rigid bond with the shaft.

Abstract: Hollow wind turbine blades and the like comprising abutting blade sections, with nose forming strips and converging walls forming a tail section connecting with the ends of the nose forming strips, and a method of fabricating them comprising machining the facial end walls of the abutting blade sections to provide a precise alignment thereof providing a flush joint when the sections are butted together, adhesively bonding the blade sections in abutting relation and permitting the bond to cure, cutting communicating splice receiving slots in the abutting nose forming strips, and inserting adhesively bonding splice inserts which fit the slots in place in the slots.

Abstract: The axial flow fan includes a hub, an annular rim, at least one structural disc welded to and extending between the hub and the rim and a plurality of blades extending outward from the rim. The improvement comprises at least one nonstructural cover plate which is welded to and extends between the hub and the peripheral edge of the rim. Generally there will be a nonstructural cover plate at each end of the hub and rim with the cover plates being of thinner cross section than the structural disc. The cover plates are normally welded along the terminal edge surfaces of the rim as well as the hub.

Abstract: A method for producing a rotor made from discs joined together in succession in side-by-side relation by welding comprises the steps of assembling each rotor disc and the succeeding disc next to be joined such that their axes are in horizontal alignment, pressing the two discs together thereby to place their interfaces under axial pressure, pre-heating each two discs to be joined to the proper working temperature, joining the discs by welding in a circumferentially extending welding seam while maintaining the pressure, repeating the assembling, pre-heating and welding operations until all of the discs have been welded together to establish the complete rotor, thereafter heat-treating the completed rotor, and finally subjecting the completed rotor to a hot true-running test. All of these operations take place within a common heating box into which hot air is introduced to effect the heating.

Abstract: A fan wheel in which the blades and hub assembly are fabricated from pieces of plate welded together along extended surfaces.

Abstract: Sheet metal rotor wheel for radial-flow fans, turbines, and the like, and method and fixture for manufacturing same by use of explosion welding of a rotor dish to angled legs of the individual rotor blades. The individual rotor blades are formed of a T-shaped cross-section by joining two L-shaped cross-sections together by spot welding, brazing, or the like. The blades are then positioned in a fixture in predetermined relative positions corresponding to their final positions on an assembled rotor wheel. The fixture includes a rigid outer ring having an inner radius corresponding to the outer radius of the rotor wheel. The fixture also includes spacer members having gaps therebetween for holding the blades in position within the ring. The spacer members have an outer configuration corresponding to the configuration of a rotor dish, which rotor dish is held at a spacing from the angled legs of the blades, the rotor dish being covered with a layer of explosive material.