Comminuting Patents (Class 419/33)
  • Publication number: 20130141194
    Abstract: There are provided a rare-earth permanent magnet and a manufacturing method thereof capable of simplifying manufacturing process and improving productivity through advanced ability to produce net shapes. In the method, magnet material is milled into magnet powder, and the magnet powder and a binder are mixed to prepare a mixture. Next, the prepared mixture is formed into a green sheet. Thereafter, the green sheet is held for predetermined time at binder decomposition temperature in non-oxidizing atmosphere, whereby depolymerization reaction or the like changes the binder into monomer and thus removes the binder. The green sheet with the binder removed therefrom undergoes pressure sintering such as SPS method so as to obtain a rare-earth permanent magnet 1.
    Type: Application
    Filed: March 15, 2012
    Publication date: June 6, 2013
    Applicant: NITTO DENKO CORPORATION
    Inventors: Izumi Ozeki, Katsuya Kume, Toshiaki Okuno, Tomohiro Omure, Takashi Ozaki, Keisuke Taihaku
  • Patent number: 8449816
    Abstract: A composition suitable for use as a target containing antimony to be irradiated by accelerated charged particles (e.g., by protons to produce tin-117m) comprises an intermetallic compound of antimony and titanium which is synthesized at high-temperature, for example, in an arc furnace. The formed material is powdered and melted in an induction furnace, or heated at high gas pressure in gas static camera. The obtained product has a density, temperature stability, and heat conductivity sufficient to provide an appropriate target material.
    Type: Grant
    Filed: April 16, 2009
    Date of Patent: May 28, 2013
    Assignee: Brookhaven Science Associates
    Inventors: Yurii D. Seropeghin, Boris L. Zhuikov
  • Patent number: 8414679
    Abstract: One aspect is a method for producing an alloy, whereby the alloy includes at least a first metal and a second metal, whereby firstly a powder metallurgical route and subsequently a melt metallurgical route is used sequentially in order to generate the alloy from the, at least, first metal and the second metal. The method includes grinding the first metal into a first metal powder, grinding the second metal into a second metal powder, mixing the first metal powder and the second metal powder to produce a blended powder, generating a blended body from the blended powder by the powder metallurgical route, and generating the alloy by melting the blended body by the melt metallurgical route.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: April 9, 2013
    Assignee: W. C. Heraeus GmbH
    Inventors: Herwig Schiefer, Christoph Vogt, Heiko Specht, Jens Troetzschel
  • Patent number: 8409498
    Abstract: A sputter target material which is of a sintered material, wherein the sputter target material consists of 0.5 to 50 atomic % in total of at least one metal element (M) selected from the group of Ti, Zr, V, Nb and Cr, and the balance of Mo and unavoidable impurities, and has a microstructure seen at a perpendicular cross section to a sputtering surface, in which microstructure oxide particles exist near a boundary of each island of the metal element (M), and wherein the maximum area of the island, which is defined by connecting the oxide particles with linear lines so as to form a closed zone, is not more than 1.0 mm2.
    Type: Grant
    Filed: June 5, 2009
    Date of Patent: April 2, 2013
    Assignee: Hitachi Metals, Ltd.
    Inventors: Keisuke Inoue, Tsuyoshi Fukui, Shigeru Taniguchi, Norio Uemura, Katsunori Iwasaki, Kazuya Saitoh
  • Publication number: 20130043439
    Abstract: A composite material comprises a filled skutterudite matrix of formula (I) IyCo4Sb12 in which (I) represents at least one of Yb, Eu, Ce, La, Nd, Ba and Sr, 0.05?y<1; and GaSb particles within the filled skutterudite matrix, wherein the composite material comprises 0.05-5 mol % GaSb particles. Compared with conventional materials, the composite material exhibits a substantially increased Seebeck coefficient, a slightly decreased overall thermal conductivity, and a substantially increased thermoelectric performance index across the whole temperature zone from the low temperature end to the high temperature end, as well as a greatly enhanced thermoelectric efficiency.
    Type: Application
    Filed: September 23, 2010
    Publication date: February 21, 2013
    Inventors: Lidong Chen, Xihong Chen, Lin He, Xiangyang Huang, Zhen Xiong, Wenqing Zhang
  • Publication number: 20130011293
    Abstract: The present invention provides a producing method of a rare earth sintered magnet which is suitable as a producing method of a high performance rare earth sintered magnet which can reduce the number of steps for reusing defective molded bodies generated in a wet molding step of the rare earth sintered magnet, and which has a small content amount of oxygen. The invention also provides a slurry recycling method used for the producing method, and a slurry recycling apparatus. Each of the methods includes a crushing step of crushing, in mineral oil and/or synthetic fluid, a molded body in which slurry formed from alloy powder for a rare earth sintered magnet and mineral oil and/or synthetic fluid is wet molded in magnetic field, and recycling the crushed molded body into slurry.
    Type: Application
    Filed: March 28, 2011
    Publication date: January 10, 2013
    Applicant: HITACHI METALS, LTD.
    Inventor: Mitsuaki Mochizuki
  • Publication number: 20120326097
    Abstract: Thermoelectric materials and methods of making thermoelectric materials having a nanometer mean grain size less than 1 micron. The method includes combining and arc melting constituent elements of the thermoelectric material to form a liquid alloy of the thermoelectric material and casting the liquid alloy of the thermoelectric material to form a solid casting of the thermoelectric material. The method also includes ball milling the solid casting of the thermoelectric material into nanometer mean size particles and sintering the nanometer size particles to form the thermoelectric material having nanometer scale mean grain size.
    Type: Application
    Filed: December 19, 2011
    Publication date: December 27, 2012
    Applicants: Trustees of Boston College, GMZ Energy, Inc.
    Inventors: Zhifeng Ren, Xiao Yan, Giri Joshi, Gang Chen, Bed Poudel, James Christopher Caylor
  • Patent number: 8318082
    Abstract: A composition containing: about 45 to about 75 volume % of cubic boron nitride (CBN), where the CBN has finer and coarser particles having two different average particle sizes, the range of the average particle size of the finer particles being about 0.1 to about 2 ?m, the range of the average particle size of the coarser particles being about 0.3 to about 5 ?m, the ratio of the content of the coarser CBN particles to the finer CBN particles being 50:50 to 90:10; a secondary hard phase containing a nitride or carbonitride of a Group 4, 5 or 6 transition metal or a mixture or solid solution thereof, and a binder phase.
    Type: Grant
    Filed: October 28, 2005
    Date of Patent: November 27, 2012
    Assignee: Element Six Abrasives S.A.
    Inventors: Nedret Can, Stig Ake Andersin
  • Publication number: 20120247948
    Abstract: The present invention relates to a sputtering target of a multi-component single body, a preparation method thereof, and a method for fabricating a multi-component alloy-based nanostructured thin film using the same. The sputtering target according to the present invention comprises an amorphous or partially crystallized glass-forming alloy system composed of a nitride forming metal element, which is capable of reacting with nitrogen to form a nitride, and a non-nitride forming element which has no or low solid solubility in the nitride forming metal element and does not react with nitrogen or has low reactivity with nitrogen, wherein the nitrogen forming metal element comprises at least one element selected from Ti, Zr, Hf, V, Nb, Ta, Cr, Y, Mo, W, Al, and Si, and the non-nitride forming element comprises at least one element selected from Mg, Ca, Sc, Ni, Cu, Ag, In, Sn, La, Au, and Pb.
    Type: Application
    Filed: November 19, 2010
    Publication date: October 4, 2012
    Inventors: Seung Yong Shin, Kyoung II Moon, Ju Hyun Sun, Chang Hun Lee, Jung Chan Bae
  • Publication number: 20120176211
    Abstract: Disclosed is a sintered NdFeB magnet having high coercivity (HcJ) a high maximum energy product ((BH)max) and a high squareness ratio (SQ) even when the sintered magnet has a thickness of 5 mm or more. The sintered NdFeB magnet is produced by diffusing Dy and/or Tb in grain boundaries in a base material of the sintered NdFeB magnet by a grain boundary diffusion process. The sintered NdFeB magnet is characterized in that the amount of rare earth in a metallic state in the base material is between 12.7 and 16.0% in atomic ratio, a rare earth-rich phase continues from the surface of the base material to a depth of 2.5 mm from the surface at the grain boundaries of the base material, and the grain boundaries in which RH has been diffused by the grain boundary diffusion process reach a depth of 2.5 mm from the surface.
    Type: Application
    Filed: July 9, 2010
    Publication date: July 12, 2012
    Applicant: INTERMETALLICS CO., LTD.
    Inventor: Masato Sagawa
  • Publication number: 20120156084
    Abstract: The present invention relates to a method for manufacturing a sintered ferromolybdenum alloy, in which a mixed powder of a mill scale (a mixture of Fe, FeO and Fe2O3) as a ferrous raw material discharged from a hot rolling and forging process of the steel-making process and a molybdenum oxide powder as a molybdenum raw material is primarily reduced with a hydrogen gas at low temperature, and then is secondarily reduced with the hydrogen gas at high temperature and simultaneously is cooled in a hydrogen atmosphere to thereby obtain a ferromolybdenum alloy in the form of a powder, and subsequently the obtained ferromolybdenum alloy powder is mixed with wax (Kenolube P11) and the wax-containing mixture is compacted or pressure-molded, after which the molded product is heat-treated in a hydrogen gas atmosphere and then is cooled, thereby manufacturing a sintered ferromolybdenum alloy, and a sintered product manufactured by said method.
    Type: Application
    Filed: August 22, 2011
    Publication date: June 21, 2012
    Applicant: KOREA INSTITUTE OF GEOSCIENCE AND MINERAL RESOURCE (KIGAM)
    Inventors: Byung-Su Kim, Sang-Bae Kim, Taegong Ryu, Young-Yoon Choi, Hooin Lee
  • Publication number: 20120153759
    Abstract: A rare earth magnet molding (1) of the present invention includes rare earth magnet particles (2), and an insulating phase (3) present among the rare earth magnet particles. Segregation regions (4) in which at least one element selected from the group consisting of Dy, Tb, Pr and Ho is segregated are distributed in the rare earth magnet particles (2). Accordingly, the rare earth magnet molding that has excellent resistance to heat in motor environments or the like while maintaining high magnetic characteristics (coercive force) is provided.
    Type: Application
    Filed: August 4, 2010
    Publication date: June 21, 2012
    Inventors: Yoshio Kawashita, Kiyohiro Uramoto, Takashi Miyamoto, Yoshiteru Yasuda
  • Publication number: 20120134871
    Abstract: A hydridable alloy of formula R1-x-yMgxMyNis-aBa wherein R is selected from the group consisting in rare earths, yttrium and a mixture thereof; M represents Zr and/or Ti; B is selected from the group consisting in Mn, Al, Co, Fe and a mixture thereof; 0.1<x<0.4; 0?y<0.1; 3<s<4.5 and 0?a<1; at least 5% of the volume of which consists of a stack of sequences of a pattern of the A2B4 type and of n patterns of the CaCu5 type randomly distributed along one direction, n being an integer comprised between 1 and 10 and representing the number of patterns of the CaCu5 type per pattern of the A2B4 type. A method for making a hydridable alloy comprising steps for compression and applying a current through a mixture comprising Mg2Ni and a compound comprising nickel and one or several elements selected from the group consisting in rare earths and yttrium.
    Type: Application
    Filed: November 28, 2011
    Publication date: May 31, 2012
    Applicants: SAFT, UNIVERSITE DE PARIS EST CRETEIL VAL DE MARNE UPEC, CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE (CNRS)
    Inventors: Patrick BERNARD, Bernard KNOSP, Michel LATROCHE, Junxian ZHANG, Virginie SERIN, Martin HYTCH
  • Publication number: 20120114517
    Abstract: A thermoelectric material (and a method for producing the same) is essentially formed of an Mg2Si-based compound represented by the chemical formula Mg2-x-y-zAlxZnyMnzSi (x?0, y?0, z?0, 0.04?y/x?0.6, and 0.013?z/x?0.075) wherein the total amount of Al, Zn, and Mn is 0.3 at % to 5 at %. Mg2-x-y-zAlxZnyMnz is provided in the form of an Mg alloy.
    Type: Application
    Filed: October 31, 2011
    Publication date: May 10, 2012
    Applicants: National University Corporation Nagoya University, Hitachi Chemical Company, Ltd.
    Inventors: Takashi Itoh, Kento Hagio
  • Patent number: 8173093
    Abstract: Provided is an iron silicide sputtering target in which the oxygen as the gas component in the target is 1000 ppm or less, and a manufacturing method of such iron silicide sputtering target including the steps of melting/casting high purity iron and silicon under high vacuum to prepare an alloy ingot, subjecting the ingot to gas atomization with inert gas to prepare fine powder, and thereafter sintering the fine powder. With this iron silicide sputtering target, the amount of impurities will be reduced, the thickness of the ?FeSi2 film during deposition can be made thick, the generation of particles will be reduced, a uniform and homogenous film composition can be yielded, and the sputtering characteristics will be favorable. The foregoing manufacturing method is able to stably produce this target.
    Type: Grant
    Filed: September 1, 2003
    Date of Patent: May 8, 2012
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Kunihiro Oda, Ryo Suzuki
  • Publication number: 20120093676
    Abstract: Disclosed herein is a composite material comprising a metal and nanoparticles, in particular carbon nano tubes as well as a method of producing the same. A metal powder and the nanoparticles are processed by mechanical alloying, such as to form a composite comprising metal crystallites having an average size in the range of 1-100 nm, preferably 10 to 100 nm or in a range of more than 100 nm and up to 200 nm at least partly separated from each other by said nanoparticles.
    Type: Application
    Filed: January 28, 2010
    Publication date: April 19, 2012
    Applicant: Bayer International SA
    Inventors: Henning Zoz, Michael Dvorak, Horst Adams
  • Publication number: 20120093597
    Abstract: The present invention relates to a cemented carbide with a homogeneous and dense microstructure of hard constituents in a well distributed binder phase based on Co and/or Ni with a porosity of AOO-BOO according to ISO 4505. The cemented carbide has a nanoporosity of less than 2.5 pores/1000 ?m2 with a size of 0.5-1 ?m. The cemented carbide is produced by using a binder phase powder with a specific surface area of 3 to 8 m2/g with a sponge shape and a grain size of the sponge shaped particles of between 1 and 5 ?m.
    Type: Application
    Filed: April 26, 2010
    Publication date: April 19, 2012
    Inventor: Stefan Ederyd
  • Publication number: 20120091404
    Abstract: The inventors demonstrate herein that various Zintl compounds can be useful as thermoelectric materials for a variety of applications. Specifically, the utility of Ca3AlSb3, Ca5Al2Sb6, Ca5In2Sb6, Ca5Ga2Sb6, is described herein. Carrier concentration control via doping has also been demonstrated, resulting in considerably improved thermoelectric performance in the various systems described herein.
    Type: Application
    Filed: October 19, 2011
    Publication date: April 19, 2012
    Applicant: CALIFORNIA INSTITUTE OF TECHNOLOGY
    Inventors: G. Jeffrey Snyder, Eric Toberer, Alex Zevalkink
  • Patent number: 8158092
    Abstract: Provided is iron silicide powder in which the content of oxygen as the gas component is 1500 ppm or less, and a method of manufacturing such iron silicide powder including the steps of reducing iron oxide with hydrogen to prepare iron powder, heating the iron powder and Si powder in a non-oxidizing atmosphere to prepare synthetic powder containing FeSi as its primary component, and adding and mixing Si powder once again thereto and heating this in a non-oxidizing atmosphere to prepare iron silicide powder containing FeSi2 as its primary component. The content of oxygen as the gas component contained in the iron silicide powder will decrease, and the iron silicide powder can be easily pulverized as a result thereof. Thus, the mixture of impurities when the pulverization is unsatisfactory will be reduced, the specific surface area of the iron silicide powder will increase, and the density can be enhanced upon sintering the iron silicide powder.
    Type: Grant
    Filed: May 7, 2010
    Date of Patent: April 17, 2012
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Kunihiro Oda, Ryo Suzuki
  • Publication number: 20120032764
    Abstract: In order to make a sintered R-T-B-M magnet so that R2T14B phases that include a lot of Dy in the surface region of the main phase are distributed over the entire magnet, a region including a heavy rare-earth element RH at a high concentration is formed continuously beforehand at an interface between the crystals of an R2T14B compound that is the main phase of the sintered R-T-B-M magnet and the other phases.
    Type: Application
    Filed: March 29, 2010
    Publication date: February 9, 2012
    Applicant: HITACHI METALS, LTD.
    Inventor: Futoshi Kuniyoshi
  • Publication number: 20120021221
    Abstract: In a nanocomposite bulk magnet according to the present invention, nanocomposite magnet powder particles, including an Nd2Fe14B crystalline phase and an ?-Fe phase, are combined together. The composition of the magnet is represented by T100-x-y-z-n(B1-qCq)xRyTizMn, where T is at least one transition metal element selected from the group consisting of Fe, Co and Ni and always including Fe, R is at least one rare-earth element including substantially no La or Ce, M is an additive metallic element, and x, y, z, n and q satisfy 4 at %?x?10 at %, 6 at %?y?10 at %, 0.05 at %?z?5 at %, 0 at %?n?10 at %, and 0?q?0.5, respectively. The powder particles have a minor-axis size of less than 40 ?m. And powder particles, of which the major-axis size exceeds 53 ?m, account for at least 90 mass % of the entire magnet. And those powder particles are directly combined with each other. Consequently, a full-dense magnet, of which the density is 96% or more of the true density of its material alloy, is realized.
    Type: Application
    Filed: March 30, 2010
    Publication date: January 26, 2012
    Applicant: HITACHI METALS, LTD.
    Inventor: Toshio Miyoshi
  • Publication number: 20120019342
    Abstract: RE-TM based permanent magnets (single phase, hybrid, laminated or polymer bonded magnets) fabricated by using nanoflakes produced by surfactant assisted, wet, high energy ball-milling, with or without prior dry high energy ball-milling, where RE represents rare earth elements and TM represents transition metals.
    Type: Application
    Filed: July 21, 2010
    Publication date: January 26, 2012
    Inventors: Alexander Gabay, Baozhi Cui, Melania Marinescu, Jinfang Liu, George C. Hadjipanayis
  • Publication number: 20110318215
    Abstract: A method for producing an NdFeBCu magnet includes supplying an alloy melt having a composition that is represented by the general formula NdyFe100-x-y-zBzCuX, where x is between 1 and 3 inclusive, y is larger than 12 and at most 24, and z is larger than 6 and at most 12, onto a cooled roll to obtain a quenched ribbon as a ribbon shaped magnetic material.
    Type: Application
    Filed: February 24, 2010
    Publication date: December 29, 2011
    Inventors: Hidefumi Kishimoto, Tetsuya Shoji, Noritsugu Sakuma
  • Publication number: 20110298571
    Abstract: Disclosed herein are rare earth permanent magnets comprising Ga, and a magnetic intermetallic compound. In one embodiment, the magnetic intermetallic compound comprises at least one rare earth element (R), at least three transition metal elements (T), with the balance comprising iron. Non-limiting examples of R include Y, Nd, Pr, and Dy; and non-limiting examples of T include Cu, AI, and Co. Methods of making the disclosed rare earth permanent magnets are also disclosed.
    Type: Application
    Filed: May 25, 2011
    Publication date: December 8, 2011
    Inventor: Irena Skulj
  • Publication number: 20110293462
    Abstract: A method for preparing a filler-metal weld rod of a filler-metal composition includes the steps of centerless grinding the filler metal weld rod of a forced mixture of a mass of titanium aluminide intermetallic alloy powder that was used to form the weld rod, and hot isostatic pressing the filler-metal weld rod at a temperature greater than 2150° F., at a pressure between about 15,000 pounds per square inch and about 25,000 pounds per square inch and for a time of about 1 to 5 hours, thereby increasing the relative density to between about 98% and about 99%.
    Type: Application
    Filed: August 11, 2011
    Publication date: December 1, 2011
    Applicant: GENERAL ELECTRIC COMPANY
    Inventor: Thomas Joseph Kelly
  • Publication number: 20110286878
    Abstract: An NdFeBGa magnet material has a composition that is represented by the genera formula NdyFe100-x-y-zBzGax, where x is between 1 and 3 inclusive, y is between 14 and 24 inclusive, and z is between 7 and 12 inclusive.
    Type: Application
    Filed: February 4, 2010
    Publication date: November 24, 2011
    Inventors: Hidefumi Kishimoto, Tetsuya Shoji, Noritsugu Sakuma
  • Publication number: 20110268599
    Abstract: The present invention provides a process for preparing a ZnAl alloy target material by providing a mixture of zinc powder and aluminum powder and obtaining a ZnAl alloy by sintering the mixture of zinc powder and aluminum powder by using a spark plasma sintering process. The present invention also describes a ZnAl alloy target material prepared by the above-described process.
    Type: Application
    Filed: January 11, 2010
    Publication date: November 3, 2011
    Applicant: E.I. DU PONT DE NEMOURS AND COMPANY
    Inventors: Shengcong Liufu, Hao Zeng
  • Publication number: 20110218109
    Abstract: A clathrate compound of formula (I): M8AxBy-x (I) wherein: M is an alkaline earth metal, a rare earth metal, an alkali metal, Cd, or a combination thereof, A is Ga, Al, In, Zn or a combination thereof; B is Ge, Si, Sn, Ni or a combination thereof; and 12?x?16, 40?y?43, x and y each is or is not an integer. Embodiments of the invention also include method of making and using the clathrate compound.
    Type: Application
    Filed: November 4, 2009
    Publication date: September 8, 2011
    Inventors: Shengqiang Bai, Lidong Chen, Lin He, Li Wang, Wenbin Zhang, Yanfei Zhou
  • Patent number: 7972583
    Abstract: An iron silicide sputtering target in which the oxygen as a gas component in the target is 1000 ppm or less and a method of manufacturing such an iron silicide sputtering target are provided. The method includes the steps of melting/casting high purity iron and silicon under high vacuum to prepare an alloy ingot, subjecting the ingot to gas atomization with inert gas to prepare fine powder, and thereafter sintering the fine powder. The amount of impurities in the target will be reduced, the thickness of a ?FeSi2 film during deposition can be made thick, the generation of particles will be reduced, a uniform and homogenous film composition can be yielded, and the sputtering characteristics will be favorable. The foregoing manufacturing method is able to stably produce the target.
    Type: Grant
    Filed: October 29, 2010
    Date of Patent: July 5, 2011
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Kunihiro Oda, Ryo Suzuki
  • Publication number: 20110044838
    Abstract: An iron silicide sputtering target in which the oxygen as a gas component in the target is 1000 ppm or less and a method of manufacturing such an iron silicide sputtering target are provided. The method includes the steps of melting/casting high purity iron and silicon under high vacuum to prepare an alloy ingot, subjecting the ingot to gas atomization with inert gas to prepare fine powder, and thereafter sintering the fine powder. The amount of impurities in the target will be reduced, the thickness of a ?FeSi2 film during deposition can be made thick, the generation of particles will be reduced, a uniform and homogenous film composition can be yielded, and the sputtering characteristics will be favorable. The foregoing manufacturing method is able to stably produce the target.
    Type: Application
    Filed: October 29, 2010
    Publication date: February 24, 2011
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Kunihiro Oda, Ryo Suzuki
  • Patent number: 7867438
    Abstract: A method of manufacturing a powdered composition or starting material used in producing a CBN compact which comprises CBN, a secondary hard phase and a binder phase includes two steps of attrition milling. First, the attrition milling of the secondary hard phase and the binder phase. Second, adding CBN particles to the fine particle mixture of the first attrition milling and then attrition milling this mixture.
    Type: Grant
    Filed: October 28, 2005
    Date of Patent: January 11, 2011
    Inventors: Nedret Can, Stig Ake Andersin, Robert Fries, Iain Patrick Goudemond
  • Publication number: 20100310407
    Abstract: Disclosed is a method for producing semi-finished products from a shape memory alloy, particularly an NiTi shape memory alloy, wherein a powder is first produced from a shape memory alloy, and subsequently the powder is divided into a coarse fraction and a fine fraction in a separating cut T. While the fine fraction is required, in particular, for the production of a first semi-finished product, employing the metal injection molding (MIM) method, the coarse fraction can be used for the production of a second semi-finished product, employing the hot isostatic pressing (HIP) method. The advantages of the invention can be summarized as follows. The MIM method for producing semi-finished products from a shape memory alloy is qualitatively improved and more cost-effective to implement if the coarse fraction that is typically obtained during powder production, but not used for the MIM process, can advantageously be supplied to a further process, in this case the HIP process.
    Type: Application
    Filed: August 27, 2008
    Publication date: December 9, 2010
    Inventors: Manuel Koehl, Martin Bram, Berthold Coenen, Hans Peter Buchkremer, Detlev Stoever
  • Patent number: 7829014
    Abstract: The invention is a high-strength, pre-coated, titanium or titanium-alloy material component comprising a titanium or titanium-alloy material article having ultra-fine, submicron grain size microstructure and an organic coating of phenolic resin applied to the surface of the article. The article is prepared from a coarse grain titanium or titanium-alloy powder material that is cryomilled into an ultra-fine, submicron grain material, degassed, and densified. The densified material is formed or otherwise processed into a article, and pre-coated with an organic coating containing phenolic resin prior to installation or assembly.
    Type: Grant
    Filed: November 5, 2004
    Date of Patent: November 9, 2010
    Assignee: The Boeing Company
    Inventor: Steven G. Keener
  • Publication number: 20100278679
    Abstract: There is provided cryogenic milled nanophase copper alloys and methods of making the alloys. The alloys are fine grained having grains in the size range from about 2 to about 100 nanometers, and greater. The nanophase alloys possess desirable physical properties stemming from the fine grain size, such as potentially high strength. Some embodiments of the cryogenic milled copper alloys may also be tailored for ductility, toughness, fracture resistance, corrosion resistance, fatigue resistance and other physical properties by balancing the alloy composition. In addition, embodiments of the alloys generally do not require extensive or expensive post-cryogenic milling processing.
    Type: Application
    Filed: December 21, 2006
    Publication date: November 4, 2010
    Inventors: Barun Majumdar, James D. Cotton, Clifford C. Bampton
  • Patent number: 7807099
    Abstract: Earth-boring tools for drilling subterranean formations include a particle-matrix composite material comprising a plurality of silicon carbide particles dispersed throughout a matrix material, such as, for example, an aluminum or aluminum-based alloy. In some embodiments, the silicon carbide particles comprise an ABC—SiC material. Methods of manufacturing such tools include providing a plurality of silicon carbide particles within a matrix material. Optionally, the silicon carbide particles may comprise ABC—SiC material, and the ABC—SiC material may be toughened to increase a fracture toughness exhibited by the ABC—SiC material. In some methods, at least one of an infiltration process and a powder compaction and consolidation process may be employed.
    Type: Grant
    Filed: December 27, 2007
    Date of Patent: October 5, 2010
    Assignee: Baker Hughes Incorporated
    Inventors: Heeman Choe, John H. Stevens, James C. Westhoff, Jimmy W. Eason, James L. Overstreet
  • Publication number: 20100166593
    Abstract: A production method of an extrusion billet includes a step of preparing a plate or lump starting material comprising a magnesium alloy, a step of performing a plastic deformation process at a rolling reduction of 70% or more to the starting material at a temperature of 250° C. or lower to introduce a strain without generating dynamic recrystallization, a step of producing powder by granulating the material after the plastic deformation process, and a step of producing a powder billet by compressing the powder.
    Type: Application
    Filed: June 19, 2008
    Publication date: July 1, 2010
    Applicant: KURIMOTO, LTD.
    Inventors: Katsuyoshi Kondoh, Makoto Hotta, Jinsun Liao, Kantaro Kaneko, Norio Fujii, Hirohito Kametani, Akihiko Koshi
  • Patent number: 7740796
    Abstract: Provided is iron silicide powder in which the content of oxygen as the gas component is 1500 ppm or less, and a method of manufacturing such iron silicide powder including the steps of reducing iron oxide with hydrogen to prepare iron powder, heating the iron powder and Si powder in a non-oxidizing atmosphere to prepare synthetic powder containing FeSi as its primary component, and adding and mixing Si powder once again thereto and heating this in a non-oxidizing atmosphere to prepare iron silicide powder containing FeSi2 as its primary component. The content of oxygen as the gas component contained in the iron silicide powder will decrease, and the iron silicide powder can be easily pulverized as a result thereof. Thus, the mixture of impurities when the pulverization is unsatisfactory will be reduced, the specific surface area of the iron silicide powder will increase, and the density can be enhanced upon sintering the iron silicide powder.
    Type: Grant
    Filed: September 1, 2003
    Date of Patent: June 22, 2010
    Assignee: Nippon Mining & Metals Co., Ltd
    Inventors: Kunihiro Oda, Ryo Suzuki
  • Publication number: 20100148897
    Abstract: A sintered rare-earth magnet includes an Nd2Fe14B type crystalline phase as its main phase and Al as an additive. The magnet includes at least one light rare-earth element LR selected from the group consisting of yttrium and the rare-earth elements other than Dy, Ho and Tb, and at least one heavy rare-earth element HR selected from the group consisting of Dy, Ho and Tb. The mole fractions ?1, ?2 and ? of the light and heavy rare-earth elements LR and HR and Al satisfy the inequalities 25??1+?2?40 mass %, 0<?2?40 mass %, ?>0.20 mass %, and 0.04??/?2?0.12.
    Type: Application
    Filed: November 30, 2006
    Publication date: June 17, 2010
    Inventors: Noriyuki Nozawa, Tomoori Odaka, Yutaka Matsuura
  • Publication number: 20100124514
    Abstract: A method of uniformly dispersing a nano powder throughout a micron powder. Ordinary mixing or agitation does not succeed in attaining uniform dispersal: the nano powder agglomerates into microscopic masses. In one form of the invention, a charge of a micron powder, with fifty weight percent of charge of nanopowder is loaded into a ball mill. The mixture is ball milled for less than two hours, at room temperature in a dry condition, and produces a highly uniform distribution of the nano powder throughout the micron powder.
    Type: Application
    Filed: September 14, 2006
    Publication date: May 20, 2010
    Applicants: THE TIMKEN COMPANY, IAP RESEARCH, INC.
    Inventors: Bhanumathi Chelluri, Edward Arlen Knoth, Edward John Schumaker, Ryan D. Evans, James. L. Maloney, III
  • Publication number: 20100119402
    Abstract: In an alloy based on titanium aluminides, metal droplets are obtained from a titanium aluminide metal melt. The metal droplets are enriched with halogens resulting in halogen-enriched titanium aluminide metal droplets. The alloy is molded from the halogen-enriched titanium aluminide metal droplets by, preferably hot isostatic, pressing. Titanium aluminide powder can be heated in a container, for a predetermined period of time, wherein an atmosphere, enriched with halogens, is or will be provided in the container, so that a halogen-enriched titanium aluminide metal powder is formed, or metal droplets are formed from a titanium aluminide metal melt. The metal droplets are enriched with halogens so that halogen-enriched titanium aluminide metal droplets result. Subsequently, the alloy is molded from the halogen-enriched titanium aluminide metal droplets.
    Type: Application
    Filed: January 8, 2010
    Publication date: May 13, 2010
    Applicant: GKSS-FORSCHUNGSZENTRUM GEESTHACHT GMBH
    Inventors: Jonathan PAUL, Fritz APPEL, Michael OEHRING
  • Publication number: 20090169888
    Abstract: Provided are an ancillary material, used for shape processing, which is capable of shortening a processing time, avoiding a reduction in quality of a shape provided to a workpiece material, and allowing a relatively low manufacturing cost; a processing method using the ancillary material; and a method of manufacturing the ancillary material. The tungsten alloy grains (1) comprise: tungsten of greater than or equal to 80% by mass and less than or equal to 98% by mass; nickel; at least one kind of metal selected from the group consisting of iron, copper, and cobalt; and an inevitable impurity, a maximum diameter thereof is greater than or equal to 0.1 mm and less than or equal to 5.00 mm, and a specific surface area thereof is less than or equal to 0.02 m2/g. The tungsten alloy grains (1, 10), the workpiece material (30), an abrasive (20) are blended in a container (100) and the container is rotated, thereby processing the shape of the workpiece material (30).
    Type: Application
    Filed: November 20, 2006
    Publication date: July 2, 2009
    Inventors: Shinji Kikuhara, Hitoshi Inoue, Noboru Uenishi, Satoshi Umemoto
  • Patent number: 7524355
    Abstract: A method is disclosed for producing an energetic metastable nano-composite material. Under pre-selected milling conditions a mixture of powdered components are reactively milled. These components will spontaneously react at a known duration of the pre-selected milling conditions. The milling is stopped at a time at which the components have been compositionally homogenized to produce nanocomposite powder, but prior to said known duration, and thereby before the spontaneous reaction occurs. The milled powder is recovered as a highly reactive nanostructured composite for subsequent use by controllably initiating destabilization thereof.
    Type: Grant
    Filed: November 12, 2004
    Date of Patent: April 28, 2009
    Assignee: New Jersey Institute of Technology
    Inventors: Edward Leonid Dreizin, Mirko Schoenitz
  • Publication number: 20090053094
    Abstract: A rare-earth sintered magnet includes 12.0 at % to 15.0 at % of rare-earth element(s), which is at least one element selected from the group consisting of Nd, Pr, Gd, Tb, Dy and Ho and at least 50% of which is Nd and/or Pr; 5.5 at % to 8.5 at % of boron (B); a predetermined percentage of additive metal A; and iron (Fe) and inevitably contained impurities as the balance. The predetermined percentage of additive metal A includes at least one of 0.005 at % to 0.30 at % of silver (Ag), 0.005 at % to 0.40 at % of nickel (Ni), and 0.005 at % to 0.20 at % of gold (Au).
    Type: Application
    Filed: July 14, 2006
    Publication date: February 26, 2009
    Applicant: NEOMAX CO., LTD.
    Inventors: Hideyuki Morimoto, Tomoori Odaka
  • Patent number: 7462217
    Abstract: The present invention relates to a process for the preparation of thermoelectric compositions of the formula InxCO4Sb12 (0<x<1), with a figure of merit greater than 1.0 and a composition made by that process.
    Type: Grant
    Filed: August 4, 2004
    Date of Patent: December 9, 2008
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Tao He, James J. Krajewski, Munirpallam Appadorai Subramanian
  • Publication number: 20080241568
    Abstract: In sintering a metal powder after pressure molding into a given configuration, random amorphous flaky metal fine powders (10) are used as metal powder materials. In addition, spherical particulate metal powders 11 are used as main materials, and random amorphous flaky metal fine powders 10 having finer particle size than the metal powders 11 and produced by fracturing a metal fracture material by means of high-velocity gas swirling flow are used as sub-materials, and molding and sintering are performed in a state of dispersing the sub-materials (10) in the main materials (11). Thus, despite being a power metallurgical product, it is possible to obtain a metal product having a dense metallographic structure and excellent in properties such as mechanical strength.
    Type: Application
    Filed: December 2, 2005
    Publication date: October 2, 2008
    Applicant: Ace Giken Co., Ltd.
    Inventors: Kenzo Ito, Masahiro Yamamoto, Etsuo Yamamoto
  • Publication number: 20080199715
    Abstract: A Nd—Fe—B type anisotropic exchange spring magnet is produced by a method of obtaining powder of a Nd—Fe—B type rare earth magnet alloy which comprises hard magnetic phases and soft magnetic phases wherein a minimum width of the soft magnetic phases is smaller than or equal to 1 ?m and a minimum distance between the soft magnetic phases is greater than or equal to 0.1 ?m, obtaining a compressed powder body by compressing the powder, and obtaining the Nd—Fe—B type anisotropic exchange spring magnet by sintering the compressed powder body using a discharge plasma sintering unit.
    Type: Application
    Filed: April 15, 2008
    Publication date: August 21, 2008
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Munekatsu Shimada, Hideaki Ono, Takae Ono, Makoto Kano, Tetsurou Tayu
  • Patent number: 7413703
    Abstract: Processes for making rigid, binder free agglomerates of powdered metal are disclosed. The agglomerates have a low tap density. Articles that contain binder free agglomerates made from electrochemically active powder are also disclosed.
    Type: Grant
    Filed: January 17, 2003
    Date of Patent: August 19, 2008
    Assignee: Eveready Battery Company, Inc.
    Inventors: Peter Ru-Feng Tsai, Ning Ciu
  • Publication number: 20080181805
    Abstract: A nanocomposite comprising a plurality of nanoparticles dispersed in a molybdenum-based matrix, and an x-ray tube component formed from such a nanocomposite. The nanocomposite contains volume fraction of nanoparticle dispersoids in a range from about 2 volume percent to about 20 volume percent. A method of making such molybdenum-based nanocomposites is also disclosed.
    Type: Application
    Filed: June 28, 2007
    Publication date: July 31, 2008
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Pazhayannur Ramanathan Subramanian, Judson Sloan Marte, Paul Leonard Dupree
  • Publication number: 20080152530
    Abstract: The present invention relates methods of making a ferroelectric powder and ceramics having the steps of mixing a polymer and a metal oxide precursor mixture within a mill, milling the polymer/precursor mixture, drying the mixture, burning the dried solid, grinding the solid, and calcinating the solid to a ferroelectric powder. The present invention in particular introduces a polymeric species with a metal oxide precursor at the milling stage. The production of ceramics further involves compressing the ferroelectric powder and sintering the compression.
    Type: Application
    Filed: December 20, 2006
    Publication date: June 26, 2008
    Applicant: The Hong Kong Polytechnic University
    Inventors: Shuhui Yu, Limin Zhou, Haitao Huang, Yin Ye
  • Publication number: 20080131307
    Abstract: There is provided cryogenic milled copper alloys and methods of making the alloys. The alloys are fine grained and possess desirable physical properties stemming from the fine grain size. Embodiments include desirable physical properties, such as potentially high strength. Some embodiments of the cryogenic milled copper alloys may also be tailored for ductility, toughness, fracture resistance, corrosion resistance, fatigue resistance and other physical properties by balancing the alloy composition. In addition, embodiments of the alloys generally do not require extensive or expensive post-cryogenic milling processing.
    Type: Application
    Filed: December 5, 2006
    Publication date: June 5, 2008
    Inventors: Clifford C. Bampton, James D. Cotton, Barun Majumdar