Abstract: The invention relates to a method for producing a semi-finished product comprising a foamable core comprising a foamable mixture that comprises at least one first metal having an aluminum content of at least approximately 80 wt. %, in relation to the quantity of the at least one first metal, and at least one foaming agent, wherein a layer of at least one second metal in the form of a non-foamable solid material and with an aluminum content of at least approximately 80 wt. %, in relation to the quantity of the at least one second metal, is respectively applied to at least one first and second surface of the core. The invention also relates to a corresponding semi-finished product and to the use of such a semi-finished product for foaming a metal.

Abstract: A bipolar plate with an enhanced fluid flow field design is provided for a fuel cell. The bipolar plate includes an inlet, an outlet, and a flow field having a pattern defining a plurality of microchannels configured to provide fluid communication between the inlet and the outlet. The pattern is designed using an inverse permeability field, and is based on a reaction-diffusion algorithm to model channel spacing, thereby providing a variable pitch microchannel pattern to direct fluid from the inlet to the outlet. In various aspects, the reaction-diffusion algorithm utilize Gray-Scott reaction-diffusion equations, which may be used to obtain an anisotropic microchannel layout. The variable pitch microchannel pattern may include a channel spacing based on effective medium theory.

Abstract: A species extraction apparatus for liquid-based extractions is disclosed herein. The apparatus comprises a body supporting a matrix structure comprising cellular units. The apparatus is configured to uptake an absorptive liquid, and the absorptive liquid can remove at least one species from a working fluid that contacts the apparatus. In certain embodiments, the at least one species can be CO2, and the absorptive liquid can be liquid water-free tetraethylenepentamine (TEPA). The apparatus is advantageously manufacture using additive manufacturing techniques.

Abstract: A process of producing an article and an article made are provided. The process includes producing a near-net shape component. The process includes forming a consolidation shell by additive manufacturing. The consolidation shell defines an interior space having a geometry corresponding to a component. A metallic powder is provided to the interior space. Gas is removed from the interior space. The metallic powder is consolidated in the consolidation shell under sufficient heat and pressure to form the near-net shape component.

Abstract: The proposed lattice structure is designed to simplify the time of long and difficult post-printing process of removing the unused powder or resin by blowing air in the additive manufacturing parts. The designed lattice structure is a ventilated three dimensional structure that includes a plurality of lattice bodies arranged in a first direction, a second direction and a third direction. The first direction, the second direction and the third direction are orthogonal. Each of the lattice body has a hollow structure formed by a shell wall including a first venting hole opening in the first direction and facing the first venting hole of another adjacent lattice body, a second venting hole opening in the second direction and facing the second venting hole of another adjacent lattice body; and a third venting hole opening in the third direction and facing the third venting hole of another adjacent lattice body.

Abstract: Provided is a sintered bearing for an EGR valve, including raw material powder including 9% by weight to 12% by weight of aluminum, 0.1% by weight to 0.6% by weight of phosphorus, 3% by weight to 10% by weight of graphite, and the balance including copper as a main component, and inevitable impurities. The sintered bearing has a structure of a sintered aluminum-copper alloy. The sintered bearing further includes free graphite distributed in pores formed so as to be dispersed.

Abstract: Disclosed herein is a composite magnetic powder that includes an iron-containing magnetic powder, and an insulating layer comprising a silicon oxide formed on a surface of the iron-containing magnetic powder. An O/Si ratio of the silicon oxide constituting the insulating layer is 2.1 or more and 2.2 or less.

Abstract: A bone implant includes a body having a porous structure and having a size and shape configured for fitting to a bone, preferably in a bone defect. The porous structure is comprised of regularly arranged elementary cells whose interior spaces form interconnected pores, the elementary cells are formed by basic elements arranged in layers, wherein the basic elements are shaped like tetrapods, the tetrapods in each layer being arranged in parallel orientation and being positioned in-layer rotated with respect to tetrapods of an adjacent layer. The layers with rotated and non-rotated tetrapods are alternatingly arranged. Thereby a porous structure can be achieved which features improved mechanical characteristics, leading to improved biocompatibility.

Abstract: An additive manufacturing process that includes providing a first layer of powdered material having a predetermined thickness; using a laser beam that follows a predetermined path to fuse a portion of the material in the first layer, wherein the predetermined path of the laser beam is a repeating circular or elliptical path which incrementally proceeds in a linear direction; providing a second layer of powdered material having a predetermined thickness; using a laser beam that follows a predetermined path to fuse a portion of the material in the second layer, wherein the predetermined path of the laser beam is a repeating circular or elliptical path which incrementally proceeds in a linear direction; repeating the previous steps until a complete part or component is created; and removing any unfused powdered material from the completed part or component.

Abstract: An additive manufacturing process that includes providing a first layer of powdered material having a predetermined thickness; using a laser beam that follows a predetermined path to fuse a portion of the material in the first layer, wherein the predetermined path of the laser beam is a repeating circular or elliptical path which incrementally proceeds in a linear direction; providing a second layer of powdered material having a predetermined thickness; using a laser beam that follows a predetermined path to fuse a portion of the material in the second layer, wherein the predetermined path of the laser beam is a repeating circular or elliptical path which incrementally proceeds in a linear direction; repeating the previous steps until a complete part or component is created; and removing any unfused powdered material from the completed part or component.

Abstract: A method for creating a metallurgic component comprises creating a thin-walled container corresponding to a shape of the metallurgic component from a metal. If powder metal is not already in the container (depending on a method of creating the container), the thin-walled container is filled with powder metal. A quick-can device is fixed to the thin-walled container, and the powder metal is consolidated inside the thin-walled container (e.g., in a hot isostatic press). During consolidation, pressure within the thin-walled container is monitored and a desired pressure differential between an inside of the thin-walled container and an outside of the thin-walled container is maintained by the quick-can device.

Abstract: A brake disc, in particular for a motor vehicle, includes a base disc of a first material and a wear-reducing coating of a second material. The first material is a lightweight metal and the second material is an oxide layer.

Abstract: Methods and systems for controlling gas atmospheres in three-dimensional laser printing and weld overlay consolidation operations using metallic powders are provided. In one or more embodiments, such systems and methods comprise a printing chamber or laser weld overlay system, a gas supply system, a feed powder system, and one or more sensors employed to control the printing or welding operation. The methods and systems of the invention employ one or more inert gases having a purity greater than or equal to 99.

Abstract: An assembly for receiving in a radially extending bucket groove (31) of a turbine disc (22), the assembly including a turbine blade having an elongate body (26) of aerofoil cross-section, a root portion (24) at one end of the elongate body (26) and a tip at the other. The root portion (24) configured to be retained in the bucket groove (31). A heat shield (27) configured to be received between an end of the root portion (24) and a radially inner surface of the bucket groove (31) and to interlock with the root portion (24) in a manner which deters separation in a radial direction.

Abstract: A manganese-containing, cobalt-based alloy with zirconium, tantalum and carbon, and good cohesive joint connections, is provided.

Abstract: This invention provides a three-dimensional laminating and fabricating system that shortens the scanning time of a divided scanning region and shortens the fabricating time of three-dimensional laminating and fabricating. The three-dimensional laminating and fabricating system includes a laminating and fabricating unit that includes at least one irradiator configured to irradiate a laminating material and fabricates each layer of a laminated and fabricated object made of the laminating material as an aggregate of cell regions, and a laminating and fabricating controller that controls the laminating and fabricating unit such that the irradiator irradiates the laminating material in each of the cell regions by performing spiral scanning along sides of a scanning region that is used to irradiate the cell regions by the irradiator and has a shape including at least five vertices with an interior angle of not less than 90°.

Abstract: An improved method of forming components by hot isostatic pressing (HIP) involves making a can for the HIP process from a ceramic mold, reducing the need for welding & machining in the production of the can.

Abstract: Disclosed is a method for manufacturing three-dimensional articles with porosity.

Abstract: A method for manufacturing a three-dimensional biomedical device for fitting in a bone defect having an osteoinductive first area with a controlled porosity and a second area, which is produced by laser technology from an absorbent and from a first powder including one of ceramics, metals, metal alloys, bioactive glasses, lead zirconate titanate and biocompatible polymers, or mixtures thereof, wherein the ratio of the porosities from the second area to the first area is equal or less than one, preferably from 0.001 to 0.9, wherein a virtual object is designed with a computer-aid designed software, and the device is manufactured by laser technology including layering a powder onto a plate (7) so that a layer of a predetermined thickness is formed; the laser beam (8) selectively processes the powder to produce a processed layer, and, thus, layer after layer, the layers are joined together until the biomedical device is formed.

Abstract: Compression molding of metals is used to make microchannel heat exchangers. Heat transfer can be improved by employing controlled microchannel surface roughness. Flux-free bonding is achieved using a eutectic thin-film intermediate layer. Seals are leak-tight, mechanically strong, and uniform across multiple contact areas. The metal heat exchangers may be mass-produced inexpensively, and are useful for applications including the cooling of computer chips and other high-power electronic devices, air conditioning, refrigeration, condenser plates, radiators, fuel cell heat management, and instant water heating.

Abstract: A method for manufacturing a component having at least one internal cavity includes the step of providing a core element of metallic material that includes at least one cavity having a first opening covered by a cover element with a first and second side. A form partially surrounds the core element and cover element. The form is filled with metallic filling material and heated in a heating chamber that is pressurized with gas for a predetermined time period at a predetermined temperature and a predetermined isostatic pressure, so that a metallurgical bond is achieved between the core element, cover element and metallic filling material. The core element is arranged such that, after filling the form with metallic filling material, the second side of the cover element is covered with metallic filling material so that the cavity during heating is pressurized to the predetermined isostatic pressure.

Abstract: This invention relates to a method of refurbishing sputter targets comprising: providing a sputter target comprising a temperature sensitive alloy, having regions depleted of material; providing a powder having a first phase comprising the desired temperature sensitive alloy onto the surface; and pressing the powder onto the surface to form a refurbished target, at temperatures lower than that which would damage the temperature sensitive alloy.

Abstract: A restored metallic extrusion processing element comprises a tubular metal core around which is consolidated a powdered metal extrusion component that includes metallurgically bonded interior shell and exterior working portions. The interior shell portion covers the core and is characterized by a first multiple-crystalline microstructure, and the exterior working portion is characterized by a second multiple crystalline microstructure of densified powdered metal particles. The exterior working portion has an outside surface including outer working surface features that extend along the length of the extrusion processing element. A bond interface of metallurgical type defines a crystalline microstructure boundary between the first and second multiple-crystalline microstructures.

Abstract: The present invention relates to a dental implant and to a process for fabricating the dental implant.

Abstract: A camshaft for a combustion engine has a shaft and at least one cam thermally joined to a joining surface on the shaft side via a joining surface on the cam side. The shaft is embodied as a drawn and not additionally worked tube. Because of this the production of commercial vehicle camshafts can be realized in a more cost-effective manner since these do not have to be additionally ground or turned.

Abstract: A method for manufacturing a powder based article comprising one portion of a first material and at least one portion of a second material comprising the steps of: arranging at least a first body comprising a powder of the second material and a gasifiable material in a selected portion or selected portions in a capsule defining the shape of the article, wherein the powder of the second material is held by the gasifiable material; filling the capsule with a powder of the first material; removing the gasifiable material; sealing the capsule; heating the capsule under increased pressure to a temperature at which the powders of the first and second materials densifies to a compact article.

Abstract: An apparatus and a process for producing a shrouded centrifugal impeller where a rear hub opening is machined into the stock material so that hard to reach surfaces in the enclosed passages can be machined. When the hard to reach passages are machined to a final stage, the rear hub opening is closed using a process such as electron beam melting or electron beam welding to enclose the passages and form a single piece shrouded impeller.

Abstract: An assembly comprising: a powder metal outer part (22) having a radially inward facing cylindrical surface (54) with a plurality of facets (52) formed thereon that, in an alternating fashion, extend in an axial direction from an axial side of the powder metal outer part toward an opposite axial side of the powder metal outer part to a position between the opposing axial sides of the powder metal outer part; a powder metal inner part (20) having a radially outward facing cylindrical surface with a plurality of facets formed thereon that, in an alternating fashion, extend in an axial direction from an axial side of the powder metal inner part toward an opposite axial side of the powder metal inner part to a position between the opposing axial sides of the powder metal inner part; and an intermediate component (26) disposed between the cylindrical surfaces of the powder metal outer part and the powder metal inner part that connects the powder metal outer part and the powder metal inner part together.

Abstract: A metal-based composite material which has a sufficient radiation absorption function, also has excellent strength, corrosion resistance, processability, impact resistance and heat conductivity, and is inexpensive. A metal-based composite material having such a double-clad structure that a core material is sandwiched between a pair of skin materials each composed of an aluminum plate in such a manner that the core material is closely adhered to the skin materials, wherein the core material comprises a matrix produced by consolidating an aluminum powder by applying a pressure and tungsten particles dispersed in the matrix, and wherein the tungsten particles are contained in the core material in an amount of 5 to 70 vol %. A method for producing a metal-based composite material, which comprises filling a mixed powder of an aluminum powder that constitutes a matrix and tungsten particles into an aluminum case and then extending the mixed powder by applying a pressure.

Abstract: A method of manufacturing an article by hot pressing and ultrasonically inspecting the article comprises forming and filling a canister with powder material and evacuating and sealing the canister. Heat and pressure are applied to the canister to consolidate the powder material to form the article. The article within the canister is ultrasonically inspected by moving a transducer over the whole of the canister. The position of an interface between the article and the canister, and the thickness of the canister, at each position on the surface of the canister and if there are defects within the article are determined. The canister is then removed from the article by machining the canister using a machining tool, the movement of the tool is controlled such that at each position of the canister the tool removes the determined thickness of the canister for the corresponding position on the surface of the canister.

Abstract: Scroll members for scroll compressors made from one or more near-net shaped powder metal processes, either wholly or partially fabricated together from sections. In certain variations, the involute scroll portion of the scroll member has a modified terminal end region. The terminal end region may include an as-sintered coupling feature comprising a tip component that forms a contact surface for contacting an opposing scroll member during compressor operation. The tip component can be a tip seal or a tip cap received by the as-sintered coupling feature. The tip cap may be sinter-bonded or otherwise coupled to the terminal end region. In other variations, a terminal end region may comprise a second material including a tribological material that forms a contact surface. Methods of making such scroll members for scroll compressors are also provided.

Abstract: A composite rolling mill roll according to the present invention includes: a steel roll shaft; and an outer layer provided around the roll shaft, in which the outer layer includes a sintered body including a base metal which is an iron alloy, a fibrous inclusion which consists of a ceramic and has an average diameter of 1 to 30 ?m and an average aspect ratio of 10 to 500, and a particulate inclusion which consists of a ceramic and has an average diameter of powder 1 to 100 ?m, an amount of the fibrous inclusion is 5 to 40 volume % relative to the volume of the sintered body, and an amount of the particulate inclusion is 5 to 30 volume % relative to the volume of the sintered body.

Abstract: An orthopaedic prosthesis and a method for rapidly manufacturing the same are provided. The orthopaedic prosthesis includes a solid bearing layer, a porous bone-ingrowth layer, and an interdigitating layer therebetween. A laser sintering technique is performed to manufacture the orthopaedic prosthesis.

Abstract: A method for making a treated super-hard structure, the method including providing a super-hard structure comprising super-hard material selected from polycrystalline cubic boron nitride (PCBN) material or thermally stable polycrystalline diamond (PCD) material; subjecting the super-hard structure to heat treatment at a treatment temperature of greater than 700 degrees centigrade at a treatment pressure at which the super-hard material is not thermodynamically stable, for a treatment period of at least about 5 minutes to produce the treated super-hard structure.

Abstract: A method for preparing an implant having a porous metal component. A loose powder mixture including a biocompatible metal powder and a spacing agent is prepared and compressed onto a metal base. After being compressed, the spacing agent is removed, thereby forming a compact including a porous metal structure pressed on the metal base. The compact is sintered, forming a subassembly, which is aligned with a metal substrate portion of an implant. A metallurgical bonding process, such as diffusion bonding, is performed at the interface of the subassembly and the metal substrate to form an implant having a porous metal component.

Abstract: A method for making an inductor mechanism which includes a base member having two opposite side portions, a bottom portion, and an upper portion, a conductive coil member engaged in the base member and having two terminals extended toward the side portions of the base member, two conductive coverings are attached to the side portions of the base member and electrically connected to the terminals of the coil member, and two electro-plated devices are attached to the conductive coverings respectively. The electro-plated devices each include an inner layer attached onto the covering, and one or more further layers attached onto the inner layer, the layers are made of copper, brass, nickel, tin, or silver, or the like.

Abstract: Provided is a tungsten sintered compact sputtering target, wherein the purity of the tungsten is 5N (99.999%) or more, and the content of impurity carbon in the tungsten is 5 wtppm or less. An object of the present invention is to decrease the specific resistance of a tungsten film sputter-deposited by using a tungsten sintered compact sputtering target by reducing a carbon content in the tungsten target.

Abstract: A method for manufacturing an electronic device, the method comprising: providing a conducting wire; forming a mixture with the conducting wire buried therein, wherein the mixture comprises: a first magnetic powder and a second magnetic powder, wherein the mean particle diameter of the first magnetic powder is larger than the mean particle diameter of the second magnetic powder, and the Vicker's Hardness of the first magnetic powder is greater than the Vicker's Hardness of the second magnetic powder by a first hardness difference; and performing a molding process on the conducting wire and the mixture, wherein by means of the first hardness difference of the first magnetic powder and the second magnetic powder, the mixture and the conducting wire buried therein are combined to form an integral magnetic body at a temperature lower than the melting point of the conducting wire.

Abstract: A method for joining metal components by welding includes welding a first component to a second component. At least one of the components is a nitrogen-containing component, and titanium is added to at least one of the components before the welding step.

Abstract: A method of manufacturing an elongated electrically conducting element having functionalized carbon nanotubes and at least one metal, includes the steps of mixing functionalized carbon nanotubes with at least one metal, to obtain a composite mixture, and forming a solid mass from the composite mixture from step (i). A solid element obtained from the solid mass from step (ii) is inserted into a metal tube, and the metal tube from step (iii) is deformed, to obtain an elongated electrically conducting element.

Abstract: An impeller vane includes at least a first metallic core material and at least a first wear resistant material, wherein the hardness of the at least first wear resistant material exceeds the hardness of the at least first metallic core material. The impeller vane consists of a plurality of layers of the at least first metallic core material and the at least first wear resistant material, wherein the layers extend from a leading edge of the impeller vane to the trailing edge of the impeller vane and are arranged alternatingly throughout the cross section of the impeller vane. An impeller includes at least one of the above impeller vanes. The invention also relates to methods for manufacturing an impeller vane and an impeller having such.

Abstract: A method for arranging a coating, in particular a hardfacing, on a component, in particular a TiAl drive unit component, is disclosed. The coating comprises a metallic coating material. A green body is formed with the coating material, which is arranged in the presence of a solder on the component and is formed into a coating by a combined solder-sintering process and is fixed on the component.

Abstract: A heater tube is provided for use in a method of producing a diamond or cubic boron nitride (CBN) tipped cutting tool by sintering a mass of crystalline particles to a metal carbide. The heater tube has a cylindrical shape and is comprised of a plurality of windings of an expanded graphite foil which are compressed together. In the method, a heater tube assembly is formed which comprises the metal carbide substrate positioned within the heater tube and a mass of diamond or CBN particles positioned within the heater tube adjacent the substrate. The method includes simultaneously applying sufficient levels of pressure to the heater tube assembly and sufficient levels of electrical current to the heater tube assembly for a sufficient amount of time to cause sintering of the crystalline particles and bonding to the substrate to form a diamond or CBN tipped cutting tool.

Abstract: Composites that include a metal injection molded component bonded to a support substrate and methods for forming the composites are described. Methods include forming a metal injection molded green part that includes microstructures on a surface of the green part. The metal injection molded component is located adjacent to a support substrate with the microstructure ends contacting the support substrate at a contact surface. During sintering the metal injection molded component is bonded to the support substrate at the ends of the microstructures. The presence of the microstructures can allow for relative motion between the metal injection molded component and the support substrate during sintering. The large bonding surface area provided by the multiple points of contact between the ends of the microstructures and the support substrate can provide excellent bonding force between the metal injection molded component and the support substrate.

Abstract: The disclosure relates to a method for production of a component, such as a contact piece, for a switchgear assembly. To introduce a slot and apply a contact outer contour directly during the powder-metallurgical production process of the contact material, contouring in the form of a slot or slots is introduced into the powder-metal material, which is located in a mold, essentially in a direction parallel to a normal to a surface of the component, to form the component with a slot.

Abstract: An intermediate component includes a first wall member, a leachable material layer, and a precursor wall member. The first wall member has an outer surface and first connecting structure. The leachable material layer is provided on the first wall member outer surface. The precursor wall member is formed adjacent to the leachable material layer from a metal powder mixed with a binder material, and includes second connecting structure.

Abstract: The present invention provides a bonding material and a method of bonding for metal bonding at a bonding interface capable of a higher bonding strength at a lower temperature without application of pressure, compared to a bonding material of metal particles having an average particle size of not greater than 100 nm. An electrically conductive bonding material including (A) silver particles, (B) silver oxide, and (C) a dispersant including organic material containing not more than 30 carbon atoms as essential components, wherein a total amount of (A) the silver powder, (B) the silver oxide powder, and (C) the dispersant including an organic material containing not more than 30 carbon atoms is in a range of 99.0% to 100% by weight, is provided. In other words, no resin binder is contained.

Abstract: The invention relates to a compound sealing method for glass plates, which is characterized by realizing the air-tight joint between compounded glass plates in a preset position by using a metal brazing technology. The invention provides a brand new technological method for the compound sealing between glass plates. The method has the advantages of firm connection in sealing positions, high air tightness, favorable thermal shock resistance and the like, and the annealing of toughened glass are avoided because of a lower brazing temperature used, thereby providing convenience to the processing of toughened vacuum glass, toughened insulated glass and other toughened compound glass products.

Abstract: An electronic device comprising a first magnetic powder; a second magnetic powder, wherein the mean particle diameter of the first magnetic powder is larger than the mean particle diameter of the second magnetic powder, wherein the ratio of the mean particle diameter of the first magnetic powder to the mean particle diameter of the second magnetic powder is greater than 2, and the first magnetic powder mixes with the second magnetic powder; and a conducting wire buried in the mixture of the first magnetic powder and the second magnetic powder; wherein the mixture of the first magnetic powder and the second magnetic powder and the conducting wire buried therein are combined to form an integral magnetic body at a temperature lower than the melting point of conducting wire.

Abstract: An Fe-base in-situ composite alloy, castable into 3-dimensional bulk objects is provided, where the alloy includes a matrix having one or both of a nano-crystalline phase and an amorphous phase, and a face-centered cubic crystalline phase. The alloy has an Fe content of more than 60 atomic percent.