Over 0.1 Percent Aluminum Containing, But Less Than 4 Percent Patents (Class 420/103)
  • Publication number: 20100230016
    Abstract: A high-strength steel plate includes the following composition: 0.18 to 0.23 mass % of C; 0.1 to 0.5 mass % of Si; 1.0 to 2.0 mass % of Mn; 0.020 mass % or less of P; 0.010 mass % or less of S; 0.5 to 3.0 mass % of Ni; 0.003 to 0.10 mass % of Nb; 0.05 to 0.15 mass % of Al; 0.0003 to 0.0030 mass % of B; 0.006 mass % or less of N; and a balance composed of Fe and inevitable impurities. A weld crack sensitivity index Pcm of the high-strength steel plate is 0.36 mass % or less. The Ac3 transformation point is equal to or less than 830° C., the percentage value of a martensite structure is equal to or greater than 90%, the yield strength is equal to or greater than 1300 MPa, and the tensile strength is equal to or greater than 1400 MPa and equal to or less than 1650 MPa. A prior austenite grain size number N? is calculated by N?=?3+log2m using an average number m of crystal grains per 1 mm2 in a cross section of a sample piece of the high-strength steel plate.
    Type: Application
    Filed: September 14, 2009
    Publication date: September 16, 2010
    Inventor: Tatsuya Kumagai
  • Publication number: 20100221138
    Abstract: The present invention provides a high-strength composite steel sheet which has a tensile strength of 980 MPa class as well as excellent and excellent anti-delayed fraction property, and also has excellent spot-weldability. The high-strength composite steel sheet comprises a steel satisfying: C: 0.10 to 0.25% (% by mass in case of a chemical component, the same shall apply hereinafter), Si: 1.0 to 3.0%, Mn: 1.5 to 3.0%, P: 0.15% or less, S: 0.02% or less, Al: 0.4% or less, and comprising the remnant made from iron and unavoidable impurities; the contents of Si, Al, Mn and Cr satisfy the relationship of “(Si+Al)/Mn or (Si+Al)/(Mn+Cr)=0.74 to 1.26”; and microstructure is specified.
    Type: Application
    Filed: June 4, 2007
    Publication date: September 2, 2010
    Applicants: Kabushiki Kaisha Kobe Seiko Sho, Shinshu TLO Co., Ltd.
    Inventors: Michiharu Nakaya, Yoichi Mukai, Koichi Sugimoto
  • Publication number: 20100183473
    Abstract: The present invention provides hot forging use non heat-treated steel where controlled cooling after shaping by hot forging is used to make the main structure of the steel martensite even without subsequent reheating and heat treatment by quenching and tempering and thereby give a steel part with a high strength and high toughness and superior machineability and a hot forged non heat-treated steel part made of that steel, in particular provides a martensite type hot forging use non heat-treated steel characterized by containing, by mass %, C: 0.10 to 0.20%, Si: 0.10 to 0.50%, Mn: 1.0 to 3.0%, P: 0.001 to 0.1%, S: 0.005 to 0.8%, Cr: 0.10 to 1.50%, Al: over 0.1 to 0.20%, and N: 0.0020 to 0.
    Type: Application
    Filed: October 27, 2008
    Publication date: July 22, 2010
    Inventors: Shinya Teramoto, Kei Miyanishi, Masayuki Hashimura
  • Patent number: 7758968
    Abstract: The invention relates to components of a steam turbine comprising a thermal insulation layer and a metallic anti-erosion layer that is applied to the thermal insulation layer.
    Type: Grant
    Filed: December 1, 2004
    Date of Patent: July 20, 2010
    Assignee: Siemens Aktiengesellschaft
    Inventors: Friedhelm Schmitz, Kai Wieghardt
  • Publication number: 20100172786
    Abstract: The present invention provides a high-strength steel sheet which has a 980 MPa class tensile strength as well as has excellent elongation, stretch flangeability and weldability, and also has excellent anti-delayed fraction property. The high-strength steel sheet comprises steel satisfying: C: 0.12 to 0.25%, Si: 1.0 to 3.0%, Mn: 1.5 to 3.0%, P: 0.15% or less, S: 0.02% or less, Al: 0.4% or less, and comprising the remnant made from iron and unavoidable impurities, wherein a ratio of the contents of Si and C (Si/C) is within the range from 7 to 14 in terms of a mass ratio, and a microstructure in a longitudinal section comprises, by an occupancy ratio based on the entire structure, 1) bainitic ferrite: 50% or more, 2) lath-type residual austenite: 3% or more, and 3) block-type residual austenite: 1% or more to ½×occupancy ratio of lath-type residual austenite, and 4) average size of block-type second phase is 10 ?m or less.
    Type: Application
    Filed: June 4, 2007
    Publication date: July 8, 2010
    Applicants: KABUSHIKI KAISHA KOBE SEIKO SHO, SHINSHU TLO CO., LTD.
    Inventors: Michiharu Nakaya, Yoichi Mukai, Koichi Sugimoto
  • Publication number: 20100158744
    Abstract: The present invention has as its object the production of high strength electrical steel sheet, having a high strength of a tensile strength TS of for example 500 MPa or more, having wear resistance, and having superior magnetic properties of magnetic flux density and iron loss, that is, provides a method of production of high strength electrical steel sheet containing, by mass %, C: 0.060% or less, Si: 0.2 to 6.5%, Mn: 0.05 to 3.0%, P: 0.30% or less, S or Se: 0.040% or less, Al: 2.50% or less, N: 0.020% or less, and further one or more of Cu: 0.001 to 30.0% and Nb: 0.03 to 8.
    Type: Application
    Filed: June 16, 2006
    Publication date: June 24, 2010
    Inventor: Hidekuni Murakami
  • Publication number: 20100111749
    Abstract: High-strength steel sheet excellent in hole-expandability and ductility, characterized by; comprising, in mass %, C: not less than 0.01% and not more than 0.20%, Si: not more than 1.5%, Al: not more than 1.5%, Mn: not less than 0.5% and not more than 3.5%, P: not more than 0.2%, S: not less than 0.0005% and not more than 0.009%, N: not more than 0.009%, Mg: not less than 0.0006% and not more than 0.01%, O: not more than 0.005% and Ti: not less than 0.01% and not more than 0.20% and/or Nb: not less than 0.01% and not more than 0.10%, with the balance consisting iron and unavoidable impurities, having Mn %, Mg %, S % and O % satisfying equations (1) to (3), and having the structure primarily comprising one or more of ferrite, bainite and martensite. [Mg %]?([O %]/16×0.8)×24??(1) [S %]?([Mg %]/24?[O %]/16×0.8+0.00012)×32??(2) [S %]?0.
    Type: Application
    Filed: September 14, 2009
    Publication date: May 6, 2010
    Applicant: Nippon Steel Corporation
    Inventors: Riki Okamoto, Hirokazu Taniguchi, Masashi Fukuda
  • Publication number: 20100098577
    Abstract: A Si-killed steel wire rod for obtaining a spring excellent in fatigue properties and a spring excellent in fatigue properties obtained from the steel wire rod are provided. The Si-killed steel wire rod of the present invention contains Sr: 0.03-20 ppm (means “mass ppm”, hereinafter the same), Al: 1-30 ppm and Si: 0.2-4% (means “mass %”, hereinafter the same) respectively, and contains Mg and/or Ca by a range of 0.5-30 ppm in total. Also, in the Si-killed steel wire rod of the present invention, oxide-based inclusions present in the wire rod contain SiO2: 30-90%, Al2O3: 2-50%, MgO: 35% or below (not inclusive of 0%), CaO: 50% or below (not inclusive of 0%), MnO: 20% or below (not inclusive of 0%) and SrO: 0.2-15% respectively, and total content of (CaO+MgO) is 3% or above. A spring excellent in fatigue properties can be obtained by forming the spring from such steel wire rod.
    Type: Application
    Filed: December 3, 2007
    Publication date: April 22, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Tomoko Sugimura, Koichi Sakamoto
  • Publication number: 20100047106
    Abstract: This invention provides a forging steel excellent in forgeability, which forging steel comprises, in mass %, C: 0.001 to less than 0.07%, Si: 3.0% or less, Mn: 0.01 to 4.0%, Cr: 5.0% or less, P: 0.2% or less, S: 0.35% or less, Al: 0.0001 to 2.0%, N: 0.03% or less, one or both of Mo: 1.5% or less (including 0%) and Ni: 4.5% or less (including 0%), and a balance of iron and unavoidable impurities; wherein Di given by the following Equation (1) is 60 or greater: Di=5.
    Type: Application
    Filed: April 10, 2008
    Publication date: February 25, 2010
    Inventors: Hajime Saitoh, Tatsuro Ochi, Masayuki Hashimura
  • Publication number: 20090311125
    Abstract: Provided is a hot-working steel excellent in machinability and impact value comprising, in mass %, C: 0.06 to 0.85%, Si: 0.01 to 1.5%, Mn: 0.05 to 2.0%, P: 0.005 to 0.2%, S: 0.001 to 0.35%, and Al: 0.06 to 1.0% and N: 0.016% or less, in contents satisfying Al×N×105?96, and a balance of Fe and unavoidable impurities, total volume of AlN precipitates of a circle-equivalent diameter exceeding 200 nm accounting for 20% or less of total volume of all AlN precipitates.
    Type: Application
    Filed: April 17, 2008
    Publication date: December 17, 2009
    Inventors: Kei Miyanishi, Masayuki Hashimura, Atsushi Mizuno
  • Publication number: 20090280350
    Abstract: Steel sheet having a high {222} plane integration comprising steel sheet having an Al content of less than 6.5 mass % characterized by one or both of (1) a {222} plane integration of one or both of an ?Fe phase and ?Fe phase with respect to the steel sheet surface being 60% to 99% and (2) a {200} plane integration of one or both of an ?Fe phase and ?Fe phase with respect to the steel sheet surface being 0.01% to 15%.
    Type: Application
    Filed: November 21, 2007
    Publication date: November 12, 2009
    Inventors: Tooru Inaguma, Hiroaki Sakamoto, Youji Mizuhara
  • Publication number: 20090252955
    Abstract: Disclosed is a steel sheet, containing: Si: 0.20-2% (the term “%” herein means “mass %”, the same is true hereinbelow), Mn: 1-2.5%, a total mass of Si and Mn being 1.5% or more, and O: 0.002% or less (exclusive of 0%), C: 0.02-0.25%, P: 0.1% or less (exclusive of 0%), S: 0.05% or less (exclusive of 0%), Al—0.02-0.2%, and N: 0.0015-0.015%. The steel sheet of the invention can be advantageously used for forming wide beads even in high-speed arc welding of 100 cm/min or higher.
    Type: Application
    Filed: June 19, 2009
    Publication date: October 8, 2009
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Tetsuo Soshiroda, Reiichi Suzuki, Kei Yamazaki
  • Publication number: 20090214892
    Abstract: A high strength steel sheet and a method for manufacturing the same has superior phosphatability properties and hot-dip galvannealed properties besides a tensile strength of 950 MPa or more and a high ductility, and also having a small variation in mechanical properties with the change in annealing conditions.
    Type: Application
    Filed: February 18, 2009
    Publication date: August 27, 2009
    Applicants: JFE Steel Corporation, a corporation of Japan, ThyssenKrupp Steel AG, a corporation of Germany
    Inventors: Kenji Kawamura, Taro Kizu, Shusaku Takagi, Kohei Hasegawa, Hiroshi Matsuda, Akio Kobayashi, Yasunobu Nagataki, Yasuhi Tanaka, Thomas Heller, Brigitte Hammer, Jian Bian, Gunter Stich, Rolf Bode
  • Publication number: 20090202383
    Abstract: A main object thereof is to provide a non-oriented electrical steel sheet being excellent in surface characteristics and having both excellent mechanical characteristics and magnetic characteristics necessary for a rotor of rotating machines such as motors and generators which rotate at a high speed, and a method for producing the same. To achieve the object, the present invention provides a non-oriented electrical steel sheet comprising in % by mass: 0.06% or less of C; 3.5% or less of Si; from 0.05% or more to 3.0% or less of Mn; 2.5% or less of Al; 0.30% or less of P; 0.04% or less of S; 0.02% or less of N; at least one element selected from the group consisting of Nb, Ti, Zr and Vin the predetermined range; and a balance consisting of Fe and impurities; and having a recrystallized fraction being less than 90%.
    Type: Application
    Filed: December 6, 2005
    Publication date: August 13, 2009
    Inventors: Ichirou Tanaka, Hiroshi Fujimura, Hirokatsu Nitomi, Hiroyoshi Yashiki, Kouji Nishida, Hiroki Takamaru
  • Publication number: 20090123322
    Abstract: High-speed steel for saw blades, presenting a composition of alloy elements consisting, in mass percentage, of Carbon between 0.5 and 1.5; Chromium between 1.0 and 10.0; equivalent Tungsten, given by 2Mo+W relation, between 3.0 and 10.0; Niobium between 0.5 and 2.0. Niobium may be partially or fully replaced with Vanadium, at a ratio of 2% Niobium to each 1% Vanadium; Vanadium between 0.3 and 2.0. Vanadium may be partially or fully replaced with Niobium, at a ratio of 2% Niobium to each 1% Vanadium, Silicon between 0.3 and 3.5. Silicon may be partially or fully replaced with Aluminum, at a 1:1 ratio; Cobalt lower than 8, the remaining substantially Fe and impurities inevitable to the preparation process.
    Type: Application
    Filed: February 2, 2007
    Publication date: May 14, 2009
    Inventors: Celso Antonio Barbosa, Rafael Agnelli Mesquita
  • Publication number: 20090116991
    Abstract: The present invention aims to provide Fe—Al alloys having 12% by weight or less Al, which have excellent properties, such as workability, insulation properties, magnetic permeability, vibration-damping properties, high strength, etc. Such an Fe—Al alloy is produced by the following steps of: (i) subjecting an alloy including 2 to 12% by weight Al and the balance Fe with inevitable impurities to plastic working; (ii) cold rolling the alloy which has been subjected to the plastic working; and (iii) annealing the cold-rolled alloy.
    Type: Application
    Filed: February 10, 2006
    Publication date: May 7, 2009
    Inventor: Yoshihira Okanda
  • Patent number: 7513960
    Abstract: Disclosed is a stainless steel containing, by mass, 0.05% or less carbon, 1.5 to smaller than 3.5% Si, 3.0% or less Mn, 6.0 to 12.0% Cr, 4.0 to 10.0% Ni, 10.0% or less Co, 6.0% or less Cu, 0.5 to 3.0% Ti, 0 to 2.0% Al, not more than 1.0% Mo, not more than 0.01% nitrogen, and the balance of Fe and unavoidable impurities. Preferably, it has a hardness of not lower than 59 HRC and may contain not more than 1.0% Nb and/or not more than 1.0% Ta. Alternatively, the stainless steel may further contain not more than 0.1% of Zr. The process for producing the steel includes producing a steel having a composition as described above by a consumable electrode remelting process, and then subjecting the steel to a solution treatment at a temperature of 1000 to 1150° C. and an aging treatment at a temperature of 400 to 550° C., thereby aging the stainless steel to a hardness of not lower than 59 HRC.
    Type: Grant
    Filed: February 15, 2006
    Date of Patent: April 7, 2009
    Assignee: Hitachi Metals, Ltd.
    Inventors: Yoshiyuki Inoue, Fumio Tohyama
  • Publication number: 20090087337
    Abstract: This invention provides a case-hardening steel excellent in cold forgeability and low carburization distortion property that exhibits low deformation resistance and high limit compressibility when cold, namely, a case-hardening steel excellent in cold forgeability and low carburization distortion property comprising, in mass %, C: 0.07% to 0.3%, Si: 0.01% to 0.15%, Mn: 0.1% to 0.7%, P: 0.03% or less, S: 0.002% to 0.10%, Al: 0.01% to 0.08%, Cr: 0.7% to 1.5%, Ti: 0.01% to 0.15%, B: 0.0005% to 0.005%, N: 0.008% or less, and the balance of Fe and unavoidable impurities, and having a metallographic structure comprising 65% or greater of ferrite and 15% or less of bainite.
    Type: Application
    Filed: September 27, 2007
    Publication date: April 2, 2009
    Inventors: Hajime Saitoh, Tatsuro Ochi
  • Publication number: 20090053096
    Abstract: A cold rolled steel sheet satisfying on the basis of percent by mass the chemical composition of 0.06-0.6% C, 0.1-2% Si, 0.01-3% Al, 1-4% Si+Al, 1-6% Mn, Si/Mn?0.40, in which there exists 10 or more pieces/100 ?m2 of Mn—Si composite oxide having Mn—Si atom ratio (Mn/Si) of 0.5 or over and major axis of from 0.01 ?m to 5 ?m and also having a covering ratio of 10% or below at which the surface of the steel sheet is covered with oxide containing Si as the main component.
    Type: Application
    Filed: March 23, 2006
    Publication date: February 26, 2009
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Masaaki Miura, Shinji Kozuma, Yoichi Mukai, Yoshinobu Omiya
  • Publication number: 20090039994
    Abstract: A soft magnetic alloy consists essentially of 10 percent by weight ?Co?22 percent by weight, 0 percent by weight ?V?4 percent by weight, 1.5 percent by weight ?Cr?5 percent by weight, 0 percent by weight <Mn<1 percent by weight, 0 percent by weight ?Mo?1 percent by weight, 0.5 percent by weight ?Si?1.5 percent by weight, 0.1 percent by weight ?Al?1.0 percent by weight and the remainder iron, the content of the elements chromium and manganese and molybdenum and aluminium and silicon and vanadium being 4.0 percent by weight ?(Cr+Mn+Mo+Al+Si+V)?9.0 percent by weight.
    Type: Application
    Filed: July 24, 2008
    Publication date: February 12, 2009
    Applicant: Vacuumschmelze GmbH & Co. KG
    Inventors: Witold Pieper, Joachim Gerster
  • Publication number: 20090022618
    Abstract: Provided are a steel-based damping alloy steel sheet having a thickness of 2.0 mm or less which has an excellent damping property of a loss factor of 0.030 or more, and excellent workability, without requiring plenty of elements such as Al, Si, and Cr; and a method for producing the same. Further provided is a damping alloy steel sheet having a thickness of 2.0 mm or less which has an element composition of C: 0.005% or less, Si: less than 1.0%, Mn: 0.05 to 1.5%, P: 0.2% or less, S: 0.01% or less, Sol. Al: less than 1.0%, and N: 0.005% or less, in terms of % by mass, and the remainder containing Fe and inevitable impurities, an average grain diameter of 50 to 300 ?m, a maximum permeability of 4,000 or more, and a residual induction of 1.10 T or less.
    Type: Application
    Filed: February 6, 2007
    Publication date: January 22, 2009
    Applicant: JFE STEEL CORPORATION
    Inventors: Koichiro Fujita, Tadashi Inoue
  • Publication number: 20080274008
    Abstract: A corrosion-resistant steel excellent in toughness of a base metal and a weld portion said steel slab contains, in % by weight, C: 0.2% or less; Si: 0.01 to 2.0%; Mn: 0.1 to 4% or less; P: 0.03% or less; S: 0.01% or less; Cr: 3 to 11%; Al: 0.1 to 2%; and N: 0.02%, and has values of 1150 or above, and 600 or above respectively for Tp and Tc expressed by the equations below using concentrations of Cr, Al, C, Mn, Cu and Ni respectively given as % Cr, % Al, % C, % Mn, % Cu and % Ni. Tp=1601?(34% Cr+287% Al)+(500% C+33% Mn+60% Cu+107% Ni); and Tc=910+80% Al?(300% C+80% Mn+15% Cr+55% Ni).
    Type: Application
    Filed: May 12, 2004
    Publication date: November 6, 2008
    Inventors: Naoki Saitoh, Kenji Katoh
  • Publication number: 20080260569
    Abstract: The invention relates to a non-oriented electrical steel sheet, widely used as an iron core in electric devices, and to a method of manufacturing the same. The non-oriented electrical sheet includes 0.004 wt. % or less C; 1.0-3.5 wt. % Si; 0.02 wt. % or less P; 0.001 wt. % or less S; 0.2˜2.5 wt. % Al; 0.003 wt. % or less N; 0.004 wt. % or less Ti; Mn, in which the amount thereof is represented by the following formula (1): 0.10+100×S(wt. %)?Mn(wt. %)?0.21+200×S(wt. %); ??(1) a balance of iron; and inevitable impurities.
    Type: Application
    Filed: December 18, 2006
    Publication date: October 23, 2008
    Applicant: POSCO CO., LTD.
    Inventors: Byung-Keun Bae, Jae-Kwan Kim
  • Publication number: 20080253920
    Abstract: The invention concerns a method for making an abrasion resistant steel plate having a chemical composition comprising: 0.35%?C?0.8%, 0%?Si?2%, 0%?Al?2%, 0.35%?Si+Al?2%, 0%?Mn?2.5%, 0%?Ni?5%, 0%?Cr?5%, 0%?Mo?0.50%, 0%?W?1.00%, 0.1%?Mo+W/2?0.50%, 0%?B?0.02%, 0%?Ti?2%, 0%?Zr?4%, 0.05%?Ti+Zr/2?2%, 0%?S?0.15%, N<0.03%; optionally from 0% to 1.5% of Cu; optionally Nb, Ta or V with Nb/2+Ta/4+V?0.5%; optionally less than 0.1% of Se, Te, Ca, Bi or Pb; the rest being iron and impurities; the composition satisfying: 0.1%?C*=C?Ti/4?Zr/8+7×N/8?0.55% and 1.05×Mn+0.54×Ni+0.50×Cr+0.3×(Mo+W/2)1/2+K>1.8, with K=0.5 if B?0.0005% and K=0 if B<0.0005% and Ti+Zr/2?7×N/2?0.05%; hardening after austenitization while cooling at a speed>0.5° C./s between a temperature>AC3 and ranging between T=800?270×C*?90×Mn?37×Ni?70×Cr?83×(Mo+W/2) and T?50° C.; then at a core speed Vr<115×ep?1.7 between T and 100° C., (ep=plate thickness in mm); cooling down to room temperature. The invention also concerns the resulting plate.
    Type: Application
    Filed: June 17, 2008
    Publication date: October 16, 2008
    Inventors: Jean BEGUINOT, Jean-Georges Brisson
  • Publication number: 20080159901
    Abstract: Method for reducing the segregated seams of a steel which has high mechanical strength and high wear resistance and whose composition comprises by weight: 0.30%?C?1.42%; 0.05%?Si?1.5%; Mn?1.95%; Ni?2.9%; 1.1%?Cr?7.9%; 0.61%?Mo?4.4%; optionally V?1.45%, Nb?1.45%, Ta?1.45% and V+Nb/2+Ta/4?1.45% ; less than 0.1% of boron, less than 0.19% of (S+Se/2+Te/4), less than 0.01% of calcium, less than 0.5% of rare earths, less than 1% of aluminum, less than 1% of copper; the balance being iron and impurities resulting from the production operation. The composition further complies with: 800?D?1150 with D=540(C)0.25+245 (Mo+3 V+1.5 Nb+0.75 Ta)0.30+125 Cr0.20+15.8 Mn+7.4 Ni+18 Si. According to the method, the molybdenum is completely or partially replaced with double the proportion of tungsten so that W>0.21%, and Ti, Zr, C are adjusted so that, after adjustment, Ti+Zr/2?0.2 W, (Ti+Zr/2)×C?0.07, Ti+Zr/2?1.49% and D is unchanged at approximately 5%. Steel obtained and method for producing a steel workpiece.
    Type: Application
    Filed: May 12, 2005
    Publication date: July 3, 2008
    Inventors: Jean Beguinot, Dominique Viale
  • Publication number: 20080145263
    Abstract: A steel plate has a C content between 0.05 to 0.18% by mass (hereinafter, content will be expressed simply in “%”), a Si content between 0.10 to 0.50%, a Mn content between 1.2 to 2.0%, an Al content between 0.01 to 0.10%, a Cr content between 0.05 to 0.30% and a V content between 0.01 to 0.05%, and meets a condition expressed by expression (1). 6.7[Cr]+4.5[Mn]+3.5[V]?7.2% ??(1) where [Cr], [Mn] and [V] represent a Cr content, a Mn content and a V content in percent by mass, respectively. The strength reduction of the steel sheet is small even if the steel sheet is subjected for a long time to a stress relief annealing process after being processed by welding. Cracks do not form in the steel plate when the steel plate is welded.
    Type: Application
    Filed: November 6, 2007
    Publication date: June 19, 2008
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Satoshi Shimoyama, Hiroki Imamura
  • Patent number: 7387692
    Abstract: Alloy tool steels of the present invention may be suitable for metalworking tools, bearings, gears, and specialized automotive parts, such as camshafts and lifters. A steel alloy, comprising: by weight, 0.5 to 1% carbon; 0.5 to 2.0% vanadium; 1.0 to 2.0% aluminum; 0.2 to 1.0% silicon; chromium; molybdenum; manganese; and iron. Further embodiments of the alloy tool steel consisting essentially of: by weight, 0.5 to 1% carbon; 0.5 to 1.5% vanadium; 1.0 to 2.0% aluminum; 0.2 to 1.0% silicon; 3.5 to 4.5% chromium; 0.1 to 0.5% manganese; 3.5 to 4.5% molybdenum; less than 0.05% nitrogen and the balance iron. In certain embodiments, the alloy tool steel comprises a ratio of the weight percentage of aluminum to the weight percentage of silicon in the range of 1.7 to 2.2.
    Type: Grant
    Filed: January 9, 2006
    Date of Patent: June 17, 2008
    Assignee: ATI Properties, Inc.
    Inventor: Wei-Di Cao
  • Publication number: 20040250930
    Abstract: Disclosed herein are a super formable high strength thin steel sheet suitable for use in various applications, e.g., automobiles, and a method for manufacturing the thin steel sheet. The thin steel sheet has a composition which comprises 0.010 wt % or less of C, 0.02 wt % or less of Si, 1.5 wt % or less of Mn, 0.030.15 wt % or less of P, 0.02 wt % or less of S, 0.030.40 wt % of Sol. Al, 0.004 wt % or less of N, 0.0050.040 wt % of Ti, 0.0020.020 wt % of Nb, one or both of 0.0001 0.02 wt % of B and 0.0050.02 wt % of Mo, and the balance of Fe and inevitable impurities, wherein the components P. Mn, Ti, Nb and B satisfy the relationship represented by the following Formulae 1-1 and 1-2, depending on a desired tensile strength: [Formula 1-1]—tensile strength: 35 kg and 40 kg grades 29.1+89.4P(%)+3.9Mn(%)−133.8Ti(%)+157.SNb(%)+0.18[B(ppm) or Mo(%)]15=3544.9 [Formula 1-2]—tensile strength: 45 kg grade 29.1+98.3P(%)+4.
    Type: Application
    Filed: April 29, 2004
    Publication date: December 16, 2004
    Inventors: Hee-Jae Kang, Sang-Ho Han
  • Patent number: 6830635
    Abstract: The present invention relates to spindle-shaped goethite particles having an average major axial diameter of 0.05 to 0.18 &mgr;m, spindle-shaped hematite particles having an average major axial diameter of 0.05 to 0.17 &mgr;m, spindle-shaped magnetic metal particles containing iron as a main component, which exhibit an adequate coercive force, good dispersibility, good oxidation stability and excellent coercive force distribution notwithstanding the average major axial diameter thereof is as small as 0.05 to 0.15 &mgr;m, and processes for producing the respective particles. Especially, the spindle-shaped magnetic metal particles containing iron as a main component, have an average major axial diameter of 0.05 to 0.15 &mgr;m, an aspect ratio of from 5:1 to 9:1, a size distribution (standard deviation/average major axial diameter) of not more than 0.30, a crystallite size D110 of 130 to 160 Å, a Co content of from 0.
    Type: Grant
    Filed: June 12, 2001
    Date of Patent: December 14, 2004
    Assignee: Toda Kogyo Corporation
    Inventors: Kenji Okinaka, Masayuki Uegami
  • Publication number: 20040226635
    Abstract: A high-strength forged part is disclosed which comprises a base phase structure, comprising 30% or more of ferrite in terms of a space factor, and a second phase structure, comprising bainite and/or martensite, and retained austenite having an average grain diameter of 5 &mgr;m or less and a content represented by 50×[C]<[V&ggr;R]<150×[C], wherein [V&ggr;R] represents a space factor of the retained austenite (&ggr;R) and [C] represents the mass % of C in the forged part. Furthermore, a high-strength forged part is disclosed which comprises a base phase structure, comprising 50% or more of tempered bainite or tempered martensite in terms of a space factor, and a second phase structure, comprising martensite and 3% to 30% retained austenite in terms of a space factor, wherein the portion of the retained austenite and martensite having an aspect ratio of 2 or less is 25% or less in terms of a space factor.
    Type: Application
    Filed: February 25, 2004
    Publication date: November 18, 2004
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO
    Inventors: Shushi Ikeda, Koichi Makii, Hiroshi Akamizu, Yoichi Mukai, Koh-ichi Sugimoto
  • Patent number: 6723914
    Abstract: There is provided a composite magnetic tape which can be easily applied irrespective of the inside or outside of an electronic equipment, prevent radiation of undesired electromagnetic waves from the inside of the equipment and reflection into the inside of the equipment, and shield electromagnetic noise from the outside of the equipment. The tape may be in the form of an adhesive tape or a self-welding tape. The tape is constituted of a composite magnetic layer formed by dispersing soft magnetic powder into an organic binding agent. Alternatively, it may have a stacked structure of a composite magnetic layer and a conductor layer.
    Type: Grant
    Filed: February 23, 2000
    Date of Patent: April 20, 2004
    Assignee: NEC Tokin Corp
    Inventors: Koji Kamei, Norihiko Ono, Mitsuharu Sato
  • Patent number: 6695985
    Abstract: An electromagnetic wave suppressor sheet formed into a sheet-like shape out of a material made of synthetic resin in which powder of conjugated magnetic particles surface-treated with an insulating inorganic material has been dispersed.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: February 24, 2004
    Assignees: Nitto Denko Corporation, Sony Corporation
    Inventors: Kazumasa Igarashi, Junichi Toyoda, Katsumi Okayama
  • Patent number: 6627313
    Abstract: Spindle-shaped magnetic metal particles containing iron as a main component of the present invention, have an average major axis diameter (L) of 0.05 to 0.15 &mgr;m; a coercive force of 111.4 to 143.2 kA/m; a Co content of from 0.5 to less than 5 atm % based on whole Fe; a crystallite size of from 150 to less than 170 Å; a ratio of Al to Co from 1.0:1 to less than 2.0:1; a specific surface area (S) represented by the formula: S≦−160×L+65; an oxidation stability (&Dgr;&sgr;s) of saturation magnetization of not more than 5.0%; and an ignition temperature of not less than 140° C. The spindle-shaped magnetic metal particles containing iron as a main component, exhibit an adequate coercive force, and are excellent in dispersibility, oxidation stability and coercive force distribution despite fine particles, especially notwithstanding the particles have an average major axis diameter as small as 0.05 to 0.15 &mgr;m.
    Type: Grant
    Filed: October 4, 2001
    Date of Patent: September 30, 2003
    Assignee: Toda Kogyo Corporation
    Inventors: Kenji Okinaka, Masayuki Uegami
  • Patent number: 6582835
    Abstract: Dip-coated ferrite stainless steel sheet usable in the automobile exhaust sector, characterized in that it comprises a steel core with the following composition by weight: 10.5%≦chromium≦20% 0%≦aluminum≦0.6% 0.003%≦carbon≦0.06% 0.003%≦nitrogen≦0.04% 0%≦silicon≦0.6% 0%≦manganese≦0.6% 0%≦sulfur≦0.002% iron and impurities inherent in processing, and a metal coating deposited by dipping the strip in a molten metal bath containing in particular aluminum and at least one rare earth element: cerium, lanthanum, praseodymium, neodymium, mixed metal and/or yttrium.
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: June 24, 2003
    Assignee: Usinor
    Inventors: Laurent Antoni, Raphael Craen
  • Publication number: 20030026723
    Abstract: A primary purpose is to provide an inexpensive high-toughness wear-resistant steel having satisfactory toughness where its hardness is HRC 55 or more. This steel contains at least 0.21 to 0.80 wt % C; 0.3 to 2.0 wt % Al; and 0.5 to 4.0 wt % Ni as essential components and further contains alloy elements such as Si, Mn, Cr, Mo, W, V, Ti, Cu and B; unavoidable impurities such as P, S, N and O; and the remainder which substantially consists of a tempered martensitic steel of Fe.
    Type: Application
    Filed: July 3, 2002
    Publication date: February 6, 2003
    Inventors: Takemori Takayama, Chikara Nakao
  • Patent number: 6391450
    Abstract: Spindle-shaped goethite particles are disclosed, which contain not less than 0.5 and less than 8 atom % of Co based on the total Fe and 5 to 10 atom % of Al based on the total Fe, and have an average major axis diameter of 0.18 to 0.30 &mgr;m, a size distribution (standard deviation/major axis diameter) of not more than 0.22, an average minor axis diameter of 0.025 to 0.045 &mgr;m and an average aspect ratio is 5 to 10. Spindle-shaped hematite particles and spindle-shaped magnetic iron-based alloy particles are also disclosed, which are produced from the above goethite particles. The spindle-shaped goethite particles of the present invention provide spindle-shaped magnetic iron-based alloy particles which are excellent in dispersibility (high squareness and high orientation), excellent both in weatherability and in coercive force distribution, and are useful as household DAT, 8 mm, Hi-8 tapes, VTR tapes for business purposes, computer tapes or floppy disks.
    Type: Grant
    Filed: May 19, 2000
    Date of Patent: May 21, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Kenji Okinaka, Masayuki Uegami
  • Patent number: 6309479
    Abstract: Spindle-shaped metal particles and a process for producing magnetic spindle-shaped metal particle containing iron as a main component, which contains cobalt of 8 to 45 atm % calculated as Co, aluminum of 5 to 20 atm %, calculated as Al, and a rare earth element of 1 to 15 atm %, calculated as rare earth element, wherein the particles have an average major axial diameter of 0.05 to 0.15 &mgr;m, an average minor axial diameter of 0.010 to 0.022 &mgr;m, an aspect ratio of 4:1 to 8:1, a particle size distribution of not more than 0.20, and an X-ray crystallite size D110 of 12.0 to 17.0 nm. The spindle-shaped metal particles have a high coercive force, an excellent particle coercive force distribution, a large saturation magnetization and an excellent oxidation stability, and are excellent in a squareness (Br/Bm) of the sheet due to a good dispersibility in a binder resin.
    Type: Grant
    Filed: March 2, 1999
    Date of Patent: October 30, 2001
    Assignee: Toda Kogyo Corporation
    Inventors: Kenji Okinaka, Masaaki Maekawa
  • Patent number: 6296953
    Abstract: A compound tube comprises a layer of a Fe—Cr—Al-alloy and a layer of a load-carrying component and optionally one or several additional layers. The Fe—Cr—Al-alloy has the following analysis in weight-%: carbon<0.3, chromium 5-30, nickel<10, manganese<5, molybdenum<5, aluminium 3-20 , silicon<5, nitrogen<0.3, cerium+bafnium+yttrium<1.0, titanium 0.005-1.0, zirconium 0.005-1.0, niobium 0.005-1.0, the remainder iron, and naturally occurring impurities. These tubes are very resistant towards carbonization and “metal dusting” and are being used to advantage for bayonet tubing, superheat tubing and reformer tubing in steam formation.
    Type: Grant
    Filed: April 6, 2000
    Date of Patent: October 2, 2001
    Assignee: Sandvik AB
    Inventors: Johan Lindén, Urban Forsberg
  • Patent number: 6210496
    Abstract: A cold rolled steel sheet having high strength and high formability and having excellent crushing performance can include 0.05-0.40 mass % of C, 1.0-3.0 mass % of Si, 0.6-3.0 mass % of Mn, 0.02-1.5 mass % of Cr, 0.010-0.20 mass % of P and 0.01-0.3 mass % of Al, with the remainder consisting essentially of Fe. The steel sheet includes a ferrite major phase and a minor phase consisting of martensite, acicular ferrite and retained austenite. The cold rolled steel sheet can be used in automobiles.
    Type: Grant
    Filed: February 12, 1999
    Date of Patent: April 3, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Syusaku Takagi, Kazuya Miura, Osamu Furukimi, Kei Sakata, Takashi Obara
  • Patent number: 6048412
    Abstract: The present invention relates to spindle-shaped goethite particles and spindle-shaped hematite particles, which have a narrow particle size distribution, include no dendrites, and have an appropriate particle shape and a large aspect ratio (major axial diameter/minor axial diameter); and spindle-shaped magnetic iron based alloy particles which are obtained from the spindle-shaped goethite particle or spindle-shaped hematite particles as a beginning material and which have a high coercive force and an excellent coercive force distribution. Such spindle-shaped goethite particles comprises: goethite seed containing 0.5 to 25 atm % of Co based on the total Fe in the spindle-shaped goethite particles, and goethite surface layer containing 0.5 to 15 atm % of Al based on the total Fe in the spindle-shaped goethite particles; and having an average major axial diameter of 0.05 to 1.0 .mu.m.
    Type: Grant
    Filed: April 25, 1997
    Date of Patent: April 11, 2000
    Assignee: Toda Kogyo Corporation
    Inventors: Haruki Kurokawa, Kohji Mori
  • Patent number: 6033792
    Abstract: A recording head for recording data onto a recording medium is provided with a thin film formed of the following compound Fe.sub.100-a-b-c X.sub.a Y.sub.b Z.sub.c, wherein X is at least one element selected from the group consisting of Nb, Ta, Hf and Zr, Y is one or two elements selected from the group consisting of Cr, Ru, Al, Si, Ti and Rh, and Z is at least one element selected from the group consisting of C and N, and wherein 5.ltoreq.a.ltoreq.20, 0.5.ltoreq.b.ltoreq.15, 1.ltoreq.c.ltoreq.20, and 0.5.ltoreq.a/c.ltoreq.0.7, the carbide or the nitride of the element X having an average grain size of not larger than 3 nm. This way, increased corrosion resistance is provided without substantially reducing magnetic characteristics such as saturation and coercive force. A recording apparatus, such as a VTR, including such a recording head is disclosed as well as a recording medium formed using this thin film.
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: March 7, 2000
    Assignee: Hitachi, Ltd.
    Inventors: Fumiyoshi Kirino, Shigekazu Otomo, Nagatugu Koiso, Noriyuki Kumasaka, Takeshi Miura
  • Patent number: 5944917
    Abstract: A stainless steel having excellent corrosion resistance to ozone added water, such as ozone added ultrapure water used in semiconductor manufacturing processes and the like, as well as a manufacturing method. The stainless steel comprises a base metal and an oxide film formed on the surface of the base metal, the base metal being a stainless steel which contains 12 to 30% of Cr, 0 to 35% of Ni, and 1 to 6% of Al and Si while the contents of the other alloying elements are limited to as low a level as possible, the oxide film mainly comprising Al oxide or a Si oxide or both. The oxide film may be formed on the base metal surface through the dry oxidation process or the wet oxidation process. In the stainless steel, metallic ions are rarely dissolved from the base metal into the ozone added water.
    Type: Grant
    Filed: May 29, 1997
    Date of Patent: August 31, 1999
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Kiyoko Takeda, Shigeki Azuma, Yoshio Tarutani, Yoshitaka Nishiyama, Yasushi Matsuda
  • Patent number: 5919319
    Abstract: An Iron-cobalt alloy, whose chemical composition contains, by weight:5%.ltoreq.Co.ltoreq.40%0%.ltoreq.Si.ltoreq.5%0.2%.ltoreq.Al.ltoreq.5%0.5%.ltoreq.Si+Al.ltoreq.5%the balance being iron and impurities resulting from the smelting. Process for manufacturing a strip and strip obtained.
    Type: Grant
    Filed: January 13, 1997
    Date of Patent: July 6, 1999
    Assignee: Imphy S.A.
    Inventor: Georges Couderchon
  • Patent number: 5879474
    Abstract: A method of producing a wear and rolling contact fatigue resistant bainitic steel product whose microstructure is essentially carbide-free. The method comprises the steps of hot rolling a steel whose composition by weight includes from 0.05 to 0.50% carbon, from 1.00 to 3.00% silicon and/or aluminum, from 0.50 to 2.50% manganese, and from 0.25 to 2.50% chromium, balance iron and incidental impurities, and continuously cooling the steel from its rolling temperature naturally in air or by accelerated cooling.
    Type: Grant
    Filed: September 29, 1997
    Date of Patent: March 9, 1999
    Assignee: British Steel plc
    Inventors: Harshad Kumar Dharamshi Hansraj Bhadeshia, Vijay Jerath
  • Patent number: 5873955
    Abstract: A recording head for recording data onto a recording medium is provided with a thin film formed of the following compound Fe.sub.100-a-b-c X.sub.a Y.sub.b Z.sub.c, wherein X is at least one element selected from the group consisting of Nb, Ta, Hf and Zr, Y is one or two elements selected from the group consisting of Cr, Ru, Al, Si, Ti and Rh, and Z is at least one element selected from the group consisting of C and N, and wherein 5.ltoreq.a.ltoreq.20, 0.5.ltoreq.b.ltoreq.15, 1.ltoreq.c.ltoreq.20, and 0.5.ltoreq.a/c.ltoreq.0.7, the carbide or the nitride of the element X having an average grain size of not larger than 3 nm. This way, increased corrosion resistance is provided without substantially reducing magnetic characteristics such as saturation and coercive force. A recording apparatus, such as a VTR, including such a recording head is disclosed as well as a recording medium formed using this thin film.
    Type: Grant
    Filed: February 1, 1996
    Date of Patent: February 23, 1999
    Assignee: Hitachi, Ltd.
    Inventors: Fumiyoshi Kirino, Shigekazu Otomo, Nagatugu Koiso, Noriyuki Kumasaka, Takeshi Miura
  • Patent number: 5858548
    Abstract: Corrosion resistance of a magnetic film composed mainly of Fe is maintained while keeping its magnetic properties. A magnetic head having a magnetic core is formed in part of the magnetic thin film, which contains not only an alloy of Fe-metalloid series but also (Al, Ru) or (Al, Rh) and which is thermally treated at a constant temperature to develop the soft magnetic properties. The deterioration of the saturation magnetization and the soft magnetic properties is suppressed by adding (Al, Ru) or (Al, Rh) together. The magnetic film has a high saturation magnetization and excellent soft magnetic properties and is excellent in corrosion resistance and hardness.
    Type: Grant
    Filed: July 31, 1995
    Date of Patent: January 12, 1999
    Assignee: Hitachi, Ltd.
    Inventors: Fumiyoshi Kirino, Shigeharu Otomo, Nagatugu Koiso, Noriyuki Kumasaka, Takeshi Miura
  • Patent number: 5810948
    Abstract: A nitriding steel excellent in formability and susceptibility to nitriding, comprising, based on weight, 0.0002 to less than 0.08% of C, 0.005 to 1.00% of Si, 0.010 to 3.00% of Mn, 0.001 to 0.150% of P, 0.0002 to 0.0100% of N, greater than 0.15 to 5.00% of Cr, greater than 0.060 to 2.00% of Al (Al becoming a selective component in an amount of greater than 0.10 to 2.00% when the C content is from 0.0002 to less than 0.0100%), one or two elements selected from 0.010 to 1.00% of Ti and 0.010 to 1.00% of V, and the balance Fe and unavoidable impurities, and a press formed article formed from the steel and having a hard nitride layer at least on one side.
    Type: Grant
    Filed: March 7, 1997
    Date of Patent: September 22, 1998
    Assignees: Nippon Steel Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Takeshi Nishiwaki, Kazumasa Yamazaki, Kouichi Mine, Akio Hotta, Kenji Shimoda
  • Patent number: 5785924
    Abstract: Steel useful for the manufacture of molds for the injection molding of plastics, the chemical composition of which includes, by weight: 0.03%.ltoreq.C.ltoreq.0.25%, 0%.ltoreq.Si.ltoreq.0.2%, 0%.ltoreq.Mn.ltoreq.0.9%, 1.5%.ltoreq.Ni.ltoreq.5%, 0%.ltoreq.Cr.ltoreq.18%, 0.05%.ltoreq.Mo+W/2.ltoreq.1%, 0%.ltoreq.S.ltoreq.0.3%, at least one element chosen from Al and Cu in contents of between 0.5% and 3%, optionally 0.0005%.ltoreq.B.ltoreq.0.015%, optionally at least one element taken from V, Nb, Zr, Ta and Ti, in contents of between 0% and 0.3%, optionally at least one element taken from Pb, Se, Te and Bi, in contents of between 0% and 0.3%, the remainder being iron and impurities resulting from the processing, especially nitrogen; the chemical composition additionally satisfying the relations: Kth=3.8.times.C+9.8.times.Si+3.3.times.Mn+2.4.times.Ni+.alpha..times.Cr+1. 4.times.(Mo+W/2).ltoreq.15, with .alpha.=1.4 if Cr<8% and .alpha.=0 if Cr.gtoreq.8%; Tr=3.8.times.C+1.07.times.Mn+0.7.times.Ni+0.57.times.Cr+1.
    Type: Grant
    Filed: March 3, 1997
    Date of Patent: July 28, 1998
    Assignee: Creusot Loire Industrie
    Inventors: Jean Beguinot, Frederic Chenou, Gilbert Primon
  • Patent number: 5766375
    Abstract: A non-oriented magnetic steel sheet having excellent bending workability and magnetic characteristics is obtained by continuous annealing. The non-oriented magnetic steel sheet is obtained by the method comprising cold rolling a hot-rolled steel sheet, continuously annealing the steel sheet, and then performing skin pass rolling; the steel has a composition comprising about 0.005 mass % or less of C, about 0.05 to 0.30 mass % of Si, about 0.10 to 0.50 mass % of Mn, about 0.15 to 0.50 mass % of Al, and about 0.0050 mass % or less of N.
    Type: Grant
    Filed: March 21, 1997
    Date of Patent: June 16, 1998
    Assignee: Kawasaki Steel Corporation
    Inventors: Susumu Okamura, Etsuji Hino, Yoshinori Fujita, Masaki Shimizu, Tetsuya Aoki, Shoichi Takenouchi
  • Patent number: 5720920
    Abstract: The present invention relates to a steel having excellent corrosion resistance and workability and more particularly to a steel having excellent corrosion resistance and workability in an exhaust system of internal combustion engines in, for example, internal combustion engines in automobiles and ships. A steel having excellent corrosion resistance and a steel having excellent corrosion resistance and workability, characterized by comprising Si: not less than 0.01 to less than 1.2%, Mn: 0.1 to 1.5%, Cr: 2.5 to 9.9%, and Al: more than 3.0 to 8.0%, and, reduced to, C: not more than 0.02%, P: not more than 0.03%, S: not more than 0.01%, and N: not more than 0.02%, and further comprising 0.01 to 0.5% in total of Nb, V, Ti, Zr, Ta, and Hf so as to meet a particular conditional formula, or further comprising at least one member selected from Cu, Mo, Sb, Ni, W, rare earth elements, and Ca, with the balance consisting of Fe and unavoidable impurities.
    Type: Grant
    Filed: January 14, 1997
    Date of Patent: February 24, 1998
    Assignee: Nippon Steel Corporation
    Inventors: Kenji Kato, Akihiro Miyasaka