Tungsten Containing Patents (Class 420/122)
  • Publication number: 20150078956
    Abstract: A method forms a steel sheet having a tensile strength of 440 MPa or more into a press-formed part including a flange portion and other portions by press forming. The method includes: heating the steel sheet to a temperature of 400° C. to 700° C.; and press-forming the heated steel sheet by crash forming to obtain a press-formed part such that an average temperature difference among a flange portion and other portions of the press-formed part immediately after the formation is kept within 100° C. Geometric changes such as springback that occur in a panel can thus be suppressed, dimensional accuracy of the panel can be enhanced accordingly, and the desired mechanical properties can easily be obtained in the press-formed part.
    Type: Application
    Filed: March 4, 2013
    Publication date: March 19, 2015
    Inventors: Yoshikiyo Tamai, Yuichi Tokita, Toru Minote, Takeshi Fujita
  • Publication number: 20150064052
    Abstract: A method of forming a steel sheet having a tensile strength of 440 MPa or more into a press-formed part including a flange portion and other portions by press forming includes: heating the steel sheet to a temperature of 400° C. to 700° C.; and press-forming the heated steel sheet using draw forming to obtain a press-formed part, with the steel sheet being held at a press bottom dead point in the die for one second to five seconds. Geometric changes such as springback that occur in a panel can thus be suppressed, the dimensional accuracy of the panel can be enhanced, and the desired mechanical properties can easily be obtained in the press-formed part.
    Type: Application
    Filed: March 4, 2013
    Publication date: March 5, 2015
    Inventors: Yuichi Tokita, Yoshikiyo Tamai, Toru Minote, Takeshi Fujita
  • Publication number: 20150044086
    Abstract: A steel wire rod or steel bar as hot-rolled, including: by mass %: C: 0.1 to 0.6%, Si: 0.01 to 1.5%, Mn: 0.05 to 2.5%, Al: 0.015 to 0.3%, and N: 0.0040 to 0.0150%, and P: limited to 0.035% or less and S: limited to 0.025% or less, and the balance substantially consisting of iron and unavoidable impurities, wherein a depth of d (mm) from the surface of the surface layer region with 20 HV 0.2 or more higher, relative to HV 0.2 that is the average hardness in the region where the depth from the surface is from sectional radius R×0.5 (mm) to the center satisfies the formula (1); the steel structure of the surface layer region has a ferrite fraction of 10% or less by area ratio, with the balance being one or two or more of martensite, bainite and pearlite; the steel structure where the depth from the surface is from the sectional radius R×0.
    Type: Application
    Filed: April 1, 2013
    Publication date: February 12, 2015
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kei Miyanishi, Atsushi Monden, Shingo Yamasaki, Shunta Homma
  • Publication number: 20150024237
    Abstract: A hot stamping steel material, which secures good hydrogen embrittlement resistance even when the steel sheet after hot stamping is subjected to processing leading to remaining of stress, such as piercing and which is easily practicable, wherein the steel sheet has the chemical composition of: C: 0.18 to 0.26%; Si: more than 0.02% and not more than 0.05%; Mn: 1.0 to 1.5%; P: 0.03% or less; S: 0.02% or less; Al: 0.001 to 0.5%; N: 0.1% or less; O: 0.001 to 0.02%; Cr: 0 to 2.0%; Mo: 0 to 1.0%; V: 0 to 0.5%; W: 0 to 0.5%; Ni: 0 to 5.0%; B: 0 to 0.01%; Ti: 0 to 0.5%; Nb: 0 to 0.5%; Cu: 0 to 1.0%; and balance: Fe and impurities, in terms of % by mass, the concentration of a Mn-containing inclusion is not less than 0.010% by mass and less than 0.25% by mass, and the number ratio of a Mn oxide to the inclusion having a maximum length of 1.0 to 4.0 ?m is 10.0% or more.
    Type: Application
    Filed: March 5, 2013
    Publication date: January 22, 2015
    Inventors: Hiroyuki Tanahashi, Toshimasa Tomokiyo
  • Patent number: 8801872
    Abstract: A case hardened gear steel having enhanced core fracture toughness includes by weight percent about 16.3Co, 7.5Ni, 3.5Cr, 1.75Mo, 0.2W, 0.11C, 0.03Ti, and 0.02V and the balance Fe, characterized as a predominantly lath martensitic microstructure essentially free of topologically close-packed (TCP) phases and carburized to include fine M2C carbides to provide a case hardness of at least about 62 HRC and a core toughness of at least about 50 ksi?in.
    Type: Grant
    Filed: August 20, 2008
    Date of Patent: August 12, 2014
    Assignee: QuesTek Innovations, LLC
    Inventors: James A. Wright, Jason Sebastian
  • Patent number: 8765269
    Abstract: An APIX100-grade high strength steel pipe includes a base material containing, in mass percentage, C: more than 0.03% and 0.08% or less, Si: 0.01% to 0.5%, Mn: 1.5% to 3.0%, P: 0.015% or less, S: 0.005% or less, Al: 0.01% to 0.08%, Nb: 0.005% to 0.025%, Ti: 0.005% to 0.025%, N: 0.001% to 0.010%, O: 0.005% or less, and B: 0.0003% to 0.0020%, further contains one or more of Cu, Ni, Cr, Mo, and V, satisfies 0.19?Pcm?0.25, the balance being Fe and unavoidable impurities, and has a TS of 760 to 930 MPa, a uniform elongation of 5% or more, and a YR of 85% or less; the seam weld metal has a specific composition.
    Type: Grant
    Filed: February 5, 2010
    Date of Patent: July 1, 2014
    Assignee: JFE Steel Corporation
    Inventors: Junji Shimamura, Nobuyuki Ishikawa, Mitsuhiro Okatsu, Nobuo Shikanai
  • Publication number: 20140141280
    Abstract: Provided is a high-strength steel sheet having good warm press formability and excellent strength and ductility after warm press forming, and a method for manufacturing such. The high-strength steel sheet has a tensile strength at room temperature not less than 780 MPa, a yield stress at a heating temperature range of 400° C. to 700° C. not more than 80% of the yield stress at room temperature, total elongation at the heating temperature range not less than 1.1 times the total elongation at room temperature, yield stress and total elongation after the steel sheet is heated to the heating temperature range, subjected to a strain of not more than 20%, and cooled from the heating temperature to room temperature, not less than 70% of the yield stress and total elongation, respectively, at room temperature before the heating.
    Type: Application
    Filed: July 11, 2012
    Publication date: May 22, 2014
    Applicant: JFE Steel Corporation
    Inventors: Noriaki Kosaka, Yoshimasa Funakawa, Masato Shigemi, Hidekazu Okubo
  • Publication number: 20140044987
    Abstract: A steel sheet for a hot stamping member contains, as a chemical composition, 0.10 mass % to 0.35 mass % of C; 0.01 mass % to 1.0 mass % of Si; 0.3 mass % to 2.3 mass % of Mn; 0.01 mass % to 0.5 mass % of Al; limited to 0.03 mass % or less of P; limited to 0.02 mass % or less of S; limited to 0.1 mass % or less of N; and a balance consisting of Fe and unavoidable impurities, in which a standard deviation of diameters of iron carbides which are contained in a region from a surface to a ¼ thickness position of the steel sheet is less than or equal to 0.8 ?m.
    Type: Application
    Filed: April 26, 2012
    Publication date: February 13, 2014
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiroyuki Tanahashi, Jun Maki
  • Patent number: 8647449
    Abstract: Disclosed herein are iron-based alloys having a microstructure comprising a fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferritic matrix comprises <10 ?m carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are families of alloys capable of forming crack-free weld overlays after multiple welding passes.
    Type: Grant
    Filed: March 6, 2012
    Date of Patent: February 11, 2014
    Assignee: Scoperta, Inc.
    Inventors: Justin Lee Cheney, John Hamilton Madok
  • Publication number: 20140000770
    Abstract: A tool steel family with outstanding thermal diffusivity, hardness and wear resistance has been developed, also exhibiting good hardenability. Also its mechanical strength, as well as its yield strength, at ambient and high temperature (superior to 600° C.) are high, due to a high alloying level in spite of the high thermal conductivity. Because of its high thermal conductivity and good toughness, steels of this invention have also good resistance to thermal fatigue and thermal shock. This steels are ideal for discontinuous processes where it is interesting to reduce cycle time and that require high hardness and/or wear resistance (plastic injection molding, other plastic forming processes and curing of thermosets, hot forming of sheet . . . ). These tool steels are also appropriate for processes requiring high wear resistance and good resistance to thermal fatigue (forging, hot stamping, light-alloy injection . . . ).
    Type: Application
    Filed: January 13, 2012
    Publication date: January 2, 2014
    Applicant: ROVALMA, S.A.
    Inventor: Isaac Valls Anglés
  • Publication number: 20130323112
    Abstract: In a hot-rolled sheet, an average value of pole densities of an orientation group {100}<011> to {223}<110>, which is represented by an arithmetic mean of pole densities of orientations {100}<011>, {116}<110>, {114}<110>, {112}<110>, and {223}<110> in a thickness center portion of a thickness range of ? to ? from a surface of the steel sheet, is 1.0 to 6.5 and a pole density of a crystal orientation {332}<113> is 1.0 to 5.0; and a Lankford value rC in a direction perpendicular to a rolling direction is 0.70 to 1.10 and a Lankford value r30 in a direction that forms 30° with respect to the rolling direction is 0.70 to 1.10.
    Type: Application
    Filed: March 5, 2012
    Publication date: December 5, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Riki Okamoto, Nobuhiro Fujita, Manabu Takahashi, Kunio Hayashi, Tetsuo Kishimoto, Kazuaki Nakano, Takeshi Yamamoto
  • Patent number: 8562760
    Abstract: Disclosed herein are iron-based alloys having a microstructure comprising a fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferritic matrix comprises <10 ?m Nb and W carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are methods of designing an alloy capable of forming a crack free hardbanding weld overlay, the methods comprising the steps of determining an amorphous forming epicenter composition, determining a variant composition having a predetermined change in constituent elements from the amorphous forming epicenter composition, and forming and analyzing an alloy having the variant composition.
    Type: Grant
    Filed: November 3, 2010
    Date of Patent: October 22, 2013
    Assignee: Scoperta, Inc.
    Inventors: Justin Lee Cheney, John Hamilton Madok
  • Patent number: 8557056
    Abstract: A tool steel, in particular a hot-work steel, has the following composition: 0.26 to 0.55% by weight C; less than 2% by weight Cr; 0 to 10% by weight Mo; 0 to 15% by weight W; wherein the W and Mo contents in total amount to 1.8 to 15% by weight; carbide-forming elements Ti, Zr, Hf, Nb, Ta forming a content of from 0 to 3% by weight individually or in total; 0 to 4% by weight V; 0 to 6% by weight Co; 0 to 1.6% by weight Si; 0 to 2% by weight Mn; 0 to 2.99% by weight Ni; 0 to 1% by weight S; remainder: iron and inevitable impurities. The hot-work steel has a significantly higher thermal conductivity than known tool steels.
    Type: Grant
    Filed: June 8, 2007
    Date of Patent: October 15, 2013
    Assignee: Rovalma, S.A.
    Inventor: Isaac Valls Angles
  • Patent number: 8557060
    Abstract: The invention provides a steel material with satisfactory hydrogen embrittlement resistance, and particularly it relates to high-strength steel with satisfactory hydrogen embrittlement resistance and a strength of 1200 MPa or greater, as well as a process for production thereof. At least one simple or compound deposit of oxides, carbides or nitrides as hydrogen trap sites which trap hydrogen with a specific trap energy is added to steel, where the mean sizes, number densities, and length-to-thickness ratios (aspect ratio) are in specific ranges. By applying the specific steel components and production process it is possible to obtain high-strength steel with excellent hydrogen embrittlement resistance.
    Type: Grant
    Filed: July 15, 2011
    Date of Patent: October 15, 2013
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Shingo Yamasaki, Daisuke Hirakami, Toshimi Tarui, Seiki Nishida
  • Publication number: 20130177469
    Abstract: Methods comprising providing a composition comprising iron and a high melting point element; heating the composition to an elevated temperature up to about 3,500° F.; holding the composition at the elevated temperature for a time sufficient for the heat's temperature to stabilize; and allowing the composition to cool or solidify. Methods comprising providing a master alloy comprising iron and up to about 30% by weight of a high melting point element; and adding the master alloy to a heat of steel. Compositions comprising an alloy of iron and high melting point element in which the alloy is up to about 30% by weight of the high melting point element. Compositions comprising an alloy of iron and high melting point element having a substantially uniform microstructure.
    Type: Application
    Filed: December 21, 2012
    Publication date: July 11, 2013
    Inventors: James D. Ruhlman, Charles Scherrer, Randall W. Schudalla
  • Publication number: 20130153091
    Abstract: A hot-rolled steel sheet has an average value of the X-ray random intensity ratio of a {100} <011> to {223} <110> orientation group at least in a sheet thickness central portion that is in a sheet thickness range of ? to ? from a steel sheet surface of 1.0 to 6.0, an X-ray random intensity ratio of a {332} <113> crystal orientation of 1.0 to 5.0, rC which is an r value in a direction perpendicular to a rolling direction of 0.70 to 1.10, and r30 which is an r value in a direction that forms an angle of 30° with respect to the rolling direction of 0.70 to 1.10.
    Type: Application
    Filed: July 27, 2011
    Publication date: June 20, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Nobuhiro Fujita, Kunio Hayashi, Riki Okamoto, Manabu Takahashi, Tetsuo Kishimoto, Hiroshi Yoshida
  • Patent number: 8070894
    Abstract: An alloy suitable for coating metal surfaces is provided in which the alloy provides a liquid melt which contains a fraction of dissolved oxide forming additives as deoxidizers. The alloyed combination of elements in the liquid melt resists compound formation thus preserving the chemical activity of the individual elements. In a coating application, the alloy may form a coating that can interact with and remove the oxide or residual oxide coating of the base metal to be coated, i.e., scrub the surface of the metal clean. This results in increased coating bond strength and the ability to bond effectively to normally difficult alloys such as stainless steel, refractory metals (W, Ti, Ta etc.), or aluminum alloys which form protective oxide layers.
    Type: Grant
    Filed: February 11, 2004
    Date of Patent: December 6, 2011
    Assignee: The NanoSteel Company, Inc.
    Inventor: Daniel James Branagan
  • Patent number: 8057650
    Abstract: A soft-magnetic FeCo based target material is provided which has a high saturation magnetic flux density and superior atmospheric corrosion resistance. The target material is a soft-magnetic FeCo based target material made of an FeCo based alloy. The FeCo based alloy comprises 0 to 30 at. % of one or more metal elements selected from the group consisting of B, Nb, Zr, Ta, Hf, Ti and V; and the balance being Fe and Co with unavoidable impurities. The Fe:Co atomic ratio ranges from 10:90 to 70:30. The FeCo based alloy may further comprise 0.2 at. % to 5.0 at. % of Al and/or Cr.
    Type: Grant
    Filed: November 7, 2007
    Date of Patent: November 15, 2011
    Assignee: Sanyo Special Steel Co., Ltd.
    Inventors: Ryoji Hayashi, Akihiko Yanagitani, Yoshikazu Aikawa, Toshiyuki Sawada
  • Publication number: 20110129381
    Abstract: The present invention provides a high-tensile steel material having a tensile strength of the 550 MPa class or more which can simultaneously raise the strength and toughness of the heat affected zone of weld to equal those of the matrix and a method of production of the same, that is, a high-tensile steel material with excellent weldability and toughness and with tensile strength of the 550 MPa class or more containing, by mass %, C: 0.005 to 0.10%, W: 0.10 to 3.0%, Nb: 0.010 to 0.080%, and V: 0.010 to 0.50%, limiting the Ti to less than 0.005%, satisfying equation; EC=2[C]?[Nb]/9?[V]/12>0.020, having an amount of precipitation of W contained in the steel material, in terms of analytical value obtained by quantitative analysis of potential electrolysis extraction residue by fluorescent X-ray analysis, of 0.0050% or less, and having 60% or more of its structural composition in a cross-section of the steel as a bainite structure.
    Type: Application
    Filed: May 2, 2005
    Publication date: June 2, 2011
    Applicant: NIPON STEEL CORPORATION
    Inventors: Yasushi Hasegawa, Naoki Saitoh, Youichi Tanaka
  • Publication number: 20110121056
    Abstract: Disclosed herein are iron-based alloys having a microstructure comprising a fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferritic matrix comprises <10 ?m Nb and W carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are methods of designing an alloy capable of forming a crack free hardbanding weld overlay, the methods comprising the steps of determining an amorphous forming epicenter composition, determining a variant composition having a predetermined change in constituent elements from the amorphous forming epicenter composition, and forming and analyzing an alloy having the variant composition.
    Type: Application
    Filed: November 3, 2010
    Publication date: May 26, 2011
    Inventors: Justin Lee Cheney, John Hamilton Madok
  • Patent number: 7875130
    Abstract: The present invention provides: a steel for a welded structure to be used for a crude oil tank that exhibits excellent general and local corrosion resistance in crude oil corrosion caused in a steel oil tank and is capable of suppressing the formation of corrosion products (sludge) containing solid sulfur; a method for producing said steel; a crude oil tank; and a method for preventing a crude oil tank against corrosion. The present invention makes it possible to obtain general and local corrosion resistance in a crude oil tank environment and suppress the formation of corrosion products (sludge) containing solid sulfur by using a steel: containing, in mass, 0.001 to 0.2% C, 0.01 to 2.5% Si, 0.1 to 2% Mn, 0.03% or less P, 0.007% or less S, 0.01 to 1.5% Cu, 0.001 to 0.3% Al, 0.001 to 0.01% N as basic components and, further, 0.01 to 0.2% Mo and/or 0.01 to 0.5% W; and preferably satisfying the following expression; Solute Mo+Solute W?0.005%.
    Type: Grant
    Filed: September 3, 2009
    Date of Patent: January 25, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Akira Usami, Kenji Katoh, Toshiei Hasegawa, Akira Shishibori
  • Publication number: 20100196189
    Abstract: A high-strength steel sheet has high stretch flangeability after working and corrosion resistance after painting. The steel sheet contains, on the basis of mass percent, C: 0.02% to 0.20%, Si: 0.3% or less, Mn: 0.5% to 2.5%, P: 0.06% or less, S: 0.01% or less, Al: 0.1% or less, Ti: 0.05% to 0.25%, and V: 0.05% to 0.25%, the remainder being Fe and incidental impurities. The steel sheet has a substantially ferritic single phase, the ferritic single phase containing precipitates having a size of less than 20 nm, the precipitates containing 200 to 1750 mass ppm Ti and 150 to 1750 mass ppm V, V dissolved in solid solution being 200 or more but less than 1750 mass ppm.
    Type: Application
    Filed: July 31, 2008
    Publication date: August 5, 2010
    Applicant: JFE STEEL CORPORATION
    Inventors: Koichi Nakagawa, Takeshi Yokota, Nobuyuki Nakamura, Kazuhiro Seto, Satoshi Kinoshiro, Katsumi Yamada
  • Publication number: 20100043662
    Abstract: A diffusion alloyed iron powder is provided wherein tungsten W is bonded to the surfaces of the particles of an iron or iron-based powder, and wherein the diffusion alloyed iron powder comprises by weight-%: 30-60 W, with the balance being essentially only iron and unavoidable impurities.
    Type: Application
    Filed: January 21, 2008
    Publication date: February 25, 2010
    Applicant: HOGANAS AB (publ)
    Inventors: Johan Arvidsson, Hans Söderhjelm
  • Publication number: 20090311125
    Abstract: Provided is a hot-working steel excellent in machinability and impact value comprising, in mass %, C: 0.06 to 0.85%, Si: 0.01 to 1.5%, Mn: 0.05 to 2.0%, P: 0.005 to 0.2%, S: 0.001 to 0.35%, and Al: 0.06 to 1.0% and N: 0.016% or less, in contents satisfying Al×N×105?96, and a balance of Fe and unavoidable impurities, total volume of AlN precipitates of a circle-equivalent diameter exceeding 200 nm accounting for 20% or less of total volume of all AlN precipitates.
    Type: Application
    Filed: April 17, 2008
    Publication date: December 17, 2009
    Inventors: Kei Miyanishi, Masayuki Hashimura, Atsushi Mizuno
  • Publication number: 20090274572
    Abstract: The invention provides a high-strength pearlitic steel rail, which is inexpensive, and has a tensile strength of 1200 MPa or more, and is excellent in delayed fracture properties. Specifically, the rail contains, in mass percent, C of 0.6 to 1.0%, Si of 0.1 to 1.5%, Mn of 0.4 to 2.0%, P of 0.035% or less, S of 0.0005 to 0.010%, and the remainder is Fe and inevitable impurities, wherein tensile strength is 1200 MPa or more, and size of a long side of an A type inclusion is 250 mm or less in at least a cross-section in a longitudinal direction of a rail head, and the number of A type inclusions, each having a size of a long side of 1 mm to 250 mm, is less than 25 per observed area of 1 mm2 in the cross-section in the longitudinal direction of the rail head.
    Type: Application
    Filed: March 16, 2007
    Publication date: November 5, 2009
    Applicant: JFE Steel Corporation
    Inventors: Minoru Honjo, Tatsumi Kimura, Shinichi Suzuki, Nobuo Shikanai
  • Publication number: 20090252955
    Abstract: Disclosed is a steel sheet, containing: Si: 0.20-2% (the term “%” herein means “mass %”, the same is true hereinbelow), Mn: 1-2.5%, a total mass of Si and Mn being 1.5% or more, and O: 0.002% or less (exclusive of 0%), C: 0.02-0.25%, P: 0.1% or less (exclusive of 0%), S: 0.05% or less (exclusive of 0%), Al—0.02-0.2%, and N: 0.0015-0.015%. The steel sheet of the invention can be advantageously used for forming wide beads even in high-speed arc welding of 100 cm/min or higher.
    Type: Application
    Filed: June 19, 2009
    Publication date: October 8, 2009
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Tetsuo Soshiroda, Reiichi Suzuki, Kei Yamazaki
  • Patent number: 7572407
    Abstract: A martensitic stainless steel sheet having superior corrosion resistance, toughness at the weld zones, and workability. The composition of the steel sheet is, on a mass basis: less than about 0.02% of carbon; about 1.0% or less of silicon; less than about 1.5% of manganese; about 0.04% or less of phosphorus; about 0.01% or less of sulfur; about 0.1% or less of aluminum; about 1.5% or more and less than about 4.0% of nickel; about 11% or more and less than about 15% of chromium; about 0.5% or more and less than about 2.0% of molybdenum; and less than about 0.02% of nitrogen, the balance being iron and unavoidable impurities, wherein 15.0%?[Cr]+1.5×[Mo]+1.2×[Ni]?20.0%; [C]+[N]<0.030%; [Ni]+0.5×([Mn]+[Mo])+30×[C]>3.0%; and 8.0%?72×[C]+40×[N]+3×[Si]+2×[Mn]+4×[Ni]+[Mo]?18.0%.
    Type: Grant
    Filed: December 23, 2002
    Date of Patent: August 11, 2009
    Assignee: JFE Steel Corporation
    Inventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
  • Patent number: 7404866
    Abstract: A sliding member includes a superficial portion forming a sliding surface. The superficial portion includes an oxygen-containing alloy containing at least one metallic element selected from the group consisting of molybdenum and tungsten in an amount of from 2 to 80% by weight; and oxygen in an amount of from 0.5 to 15% by weight. The sliding member sustains lubricating characteristics given to the sliding surface over a long period of time to maintain a low friction coefficient and durability.
    Type: Grant
    Filed: June 26, 2002
    Date of Patent: July 29, 2008
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Kazuyuki Nakanishi, Hideo Tachikawa, Hiroyuki Mori, Tadashi Oshima
  • Publication number: 20080156403
    Abstract: Disclosed herein is a steel for high-speed cold working which exhibits good cold workability during working and also exhibits high hardness after working. The steel for high-speed cold working contains C: 0.03 to 0.6% (by mass), Si: 0.005 to 0.6%, Mn: 0.05 to 2%, P: no more than 0.05% (excluding 0%), S: no more than 0.05% (excluding 0%), and N: no more than 0.04% (excluding 0%), with the remainder being iron and inevitable impurities and the amount of dissolved nitrogen in the steel being no less than 0.006%.
    Type: Application
    Filed: December 5, 2007
    Publication date: July 3, 2008
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)
    Inventors: Tomokazu MASUDA, Takuya Kochi, Shogo Murakami, Hiroshi Yaguchi
  • Patent number: 7267794
    Abstract: Density-enhanced compositions that are comprised of at least iron and tungsten, and articles, including firearm projectiles, formed therefrom. The articles have a density that exceeds that of steel, and which may be less than, equal to, or greater than that of lead. In some embodiments, iron is the majority component and tungsten is a minority component, with steel optionally forming a portion of the iron-containing component. In some embodiments, the article includes at least one additional minority component, such as one or more of nickel, manganese, tin, carbon, steel, chromium, molybdenum, silicon, aluminum, zinc, copper, potassium, sulfur, vanadium, and/or titanium. In some embodiments, the article is cast or otherwise formed from molten material, and in some embodiments the article is formed via powder metallurgy. In some embodiments, the article is firearm shot, a firearm slug, or a bullet.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: September 11, 2007
    Inventor: Darryl D. Amick
  • Patent number: 7210388
    Abstract: A bimetal saw band which is suitable for cutting materials of high hardness and wear resistance at high cutting speeds and with a reduced consumption of coolant is disclosed. The saw band includes a support band with from 0.20 to 0.45% of carbon, from 0.2 to 0.6% of silicon, from 0.5 to 1.8% of manganese, from 0.1 to 3.5% of molybdenum, from 1.0 to 5.0% of chromium, from 0.5 to 1.5% of nickel, from 0.1 to 1.0% of copper, from 0.1 to 2.0% of tungsten, from 0.1 to 0.5% of vanadium, from 0.01 to 0.30% of niobium and/or tantalum and less than 0.2% of cobalt, and the remainder iron including melting-related impurities, with the tungsten, vanadium and niobium/tantalum contents matched to one another. The saw includes hardmetal tips including at least 75% of tungsten carbide and 5 to 15% of cobalt, as well as grain stabilizers with a grain size of less than 5 ?m.
    Type: Grant
    Filed: January 23, 2003
    Date of Patent: May 1, 2007
    Assignee: Stahlwerk Ergste Westig GmbH
    Inventors: Oskar Pacher, Werner Lenoir
  • Patent number: 6942741
    Abstract: An iron alloy strip having a gage of 0.1 to 5 mm and a magnetic field strength variation within the strip of 0 to 10 Hz, made of an iron alloy consisting essentially of, in % by weight, 0.0001-0.02% of C, 0.0001-5% of Si, 0.001-0.2% of Mn, 0.0001-0.05% of P, 0.0001-0.05% of S, 0.0001-5% of Al, 0.001-0.1% of O, 0.0001-0.03% of N, 0-10% of Co, 0-10% of Cr, 0.01-5% in total of Ti, Zr, Nb, Mo, V, Ni, W, Ta and/or B, and the balance of Fe, and having a saturation magnetic flux density of 1.7-2.3 Tesla, a maximum relative permeability of 1,200-22,000 and a coercive force of 20-380 A/m is suited for use as yokes in voice coil motor magnetic circuits. The iron alloy strip is highly resistant to corrosion and eliminates a need for a corrosion resistant coating.
    Type: Grant
    Filed: August 7, 2002
    Date of Patent: September 13, 2005
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Masanobu Shimao, Masaaki Nishino, Takehisa Minowa
  • Patent number: 6890480
    Abstract: Medium- and high-density articles are formed from melting and casting alloys containing tungsten, iron, nickel and optionally manganese and/or steel. In some embodiments, the articles have densities in the range of 8-10.5 g/cm3, and in other embodiments, the articles have densities in the range of 10.5-15 g/cm3. In some embodiments, the articles are ferromagnetic, and in others the articles are not ferromagnetic. In some embodiments, tungsten forms the largest weight percent of the alloy, and in other embodiments the alloy contains no more than 50 wt % tungsten. In some embodiments, the articles are shell shot.
    Type: Grant
    Filed: February 3, 2003
    Date of Patent: May 10, 2005
    Inventor: Darryl D. Amick
  • Patent number: 6822831
    Abstract: An object of the present invention is to provide a recording head having a magnetic pole simultaneously possessing a high saturation magnetic flux density, a high permeability and a high electric resistivity, and the magnetic pole of the recording head is a polycrystalline film comprising Fe whose content is not less than 57.5 atomic % and not more than 94.5 atomic %; one or more kinds of elements selected from the element group of Al, B, Ga, Si, Ge, Y, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W and Rh, whose whole content is not less than 1 atomic % and not more than 15 atomic %; N whose content is not less than 0.5 atomic % and not more than 10 atomic %; and O whose content is not less than 1.5 atomic % and not more than 22.5 atomic %.
    Type: Grant
    Filed: February 12, 2002
    Date of Patent: November 23, 2004
    Assignee: Fujitsu Limited
    Inventors: Shoji Ikeda, Yuji Uehara, Ikuya Tagawa, Naoki Takeguchi, Masahiro Kakehi
  • Publication number: 20040191110
    Abstract: The object of the present invention is to provide a sliding member which sustains lubricating characteristics given to the sliding surface over a long period of time to maintain the low friction coefficient and durability.
    Type: Application
    Filed: December 29, 2003
    Publication date: September 30, 2004
    Inventors: Kazuyuki Nakanishi, Hideo Tachikawa, Hiroyuki Mori, Tadashi Oshima
  • Publication number: 20030121577
    Abstract: A weldable structural steel product having TiN and ZrN precipitates, which contains, in terms of percent by weight, 0.03 to 0.17% C, 0.01 to 0.5% Si, 0.4 to 2.0% Mn, 0.005 to 0.2% Ti, 0.0005 to 0.1% Al, 0.001 to 0.03% Zr, 0.008 to 0.030% N, 0.0003 to 0.01% B, 0.001 to 0.2% W, at most 0.03% P, at most 0.03% S, at most 0.01% O, and balance Fe and incidental impurities while satisfying conditions of 1.2≦Ti/N≦2.5, 0.3≦Zr/N≦2.0, 10≦N/B≦40, 2.5≦Al/N≦7, and 6.8≦(Ti+Zr+2Al+4B)/N≦17, and having a microstructure essentially consisting of a complex structure of ferrite and pearlite having a grain size of 20 &mgr;m or less.
    Type: Application
    Filed: August 13, 2002
    Publication date: July 3, 2003
    Inventors: Hae-Chang Choi, Hong-Chul Jeong
  • Publication number: 20030106623
    Abstract: A weldable structural steel product having fine complex precipitates of TiN and MnS is provided which contains, in terms of percent by weight, 0.03 to 0.17% C, 0.01 to 0.05% Si, 1.0 to 2.5% Mn, 0.05 to 0.2% Ti, 0.0005 to 0.1% Al, 0.008 to 0.030% N, 0.0003 to 0.01% B, 0.001 to 0.2% W, at most 0.03% P, 0.003 to 0.05% S, at most 0.005 % O, and balance Fe and incidental impurities while satisfying conditions of 1.2≦Ti/N≦2.5, 10≦N/B≦40, 2.5≦Al/N≦7, 6.5≦(Ti+2Al+4B)/N≦14, and 220≦Mn/S≦400. The steel has a microstructure consisting essentially of a complex structure of ferrite and pearlite having a grain size of 20 &mgr;m or less.
    Type: Application
    Filed: July 26, 2002
    Publication date: June 12, 2003
    Inventors: Hong-Chul Jeong, Hae-Chang Choi, Wung-Yong Choo
  • Patent number: 6562207
    Abstract: Sputter target, method of manufacture of same and sputter coating process using the target as a sputtering source are disclosed. The sputter target comprises an Me/Si multi-phase, consolidated blend wherein the Si component is present in a very small amount of about trace—0.99 mole Si:1 mole Me. Preferably, Me comprises one or more of Ta, Ti, Mo, or W. The targets are made from the requisite powders via HIP consolidation to provide densities of greater than 98 % of the theoretical density. The targets are especially useful in reactive cathodic sputtering systems employing N2 as the reactive gas to form amorphous Me/Si/N layers.
    Type: Grant
    Filed: January 14, 2000
    Date of Patent: May 13, 2003
    Assignee: Tosoh SMD, Inc.
    Inventor: Eugene Y. Ivanov
  • Patent number: 6313412
    Abstract: A method of assembling a substrate and an electrical or electronic component, the component having electrically conductive leads with surfaces of an alloy from the list consisting of tin, nickel, tin copper, tin silver, nickel palladium, gold palladium, and silver palladium, and the leads being soldered to copper-based terminals of the substrate by a solder alloy, the solder alloy comprising, by weight, 99.3% tin and 0.7% copper. The soldering takes place in a chamber having a nitrogen inert atmosphere. Lead solder is thus avoided.
    Type: Grant
    Filed: August 6, 1998
    Date of Patent: November 6, 2001
    Assignee: Nortel Networks Limited
    Inventors: William P. Trumble, Murray W. Hamilton, David Bilton
  • Patent number: 6149862
    Abstract: An alloy and alloy product has about 1.3% to 1.7% by weight concentration of silicon, along with iron, alloying elements, and inevitable impurities and exhibits improved resistance to hydrogen embrittlement and sulfide stress cracking in an intensive hydrogen-charged medium wherein H from the medium acts as an alloying element. The alloy is characterized by an Fe--Si--H system wherein Fe is a donor element with respect to Si and Si is an acceptor element with respect to Fe. Further, the alloying elements are Fe--Si noninteractive elements with respect to Fe and Si, such that the presence of the alloying elements are not donor or acceptor elements with respect to Fe or Si. In several alloy compositions, the alloy has between about 1.38% to 1.63% weight Si. The alloy may further include between about 0.10% to 0.25% weight of C. In one particular alloy, the alloy composition includes about 0.18% of C; although, in one alloy product, an alloy is used having about 0.16% to 0.24% weight of C.
    Type: Grant
    Filed: May 18, 1999
    Date of Patent: November 21, 2000
    Assignee: The Atri Group Ltd.
    Inventors: Naum I. Gliklad, Avgust B. Kuslitskiy, Leonid A. Kuslitskiy
  • Patent number: 6112669
    Abstract: A lead-free projectile made from a composition containing about 5-25% by weight tungsten and more than about 97% by weight tungsten plus iron.
    Type: Grant
    Filed: June 5, 1998
    Date of Patent: September 5, 2000
    Assignee: Olin Corporation
    Inventors: Brian Mravic, Peter W. Robinson
  • Patent number: 5831188
    Abstract: Methods of making high specific gravity shotgun shot and small arms projectiles from melts containing primarily tungsten and iron, and particularly including specific melting temperature depressants and using specific quenching both compositions are described and specific conditions and materials and methods for making high specific gravity shot pellets and projectiles by powder metallurgical techniques are described.
    Type: Grant
    Filed: April 17, 1997
    Date of Patent: November 3, 1998
    Assignee: Teledyne Industries, Inc.
    Inventors: Darryl D. Amick, John C. Haygarth, Lloyd Fenwick, Larry K. Seal
  • Patent number: 5817191
    Abstract: An iron-based, cobalt-containing soft magnetic alloy suitable for use as a core in a magnetic switch or other exciting circuits has a cobalt content of 6 through 30 weight percent, at least one of the elements chromium, molybdenum, vanadium and tungsten in range of 3 through 8 weight percent, and a remainder iron, possibly including inconsequential contaminants. The alloy has a coercive field strength of lower than or equal to 3.2 A/cm, and a saturation flux density of greater than 1.9 Tesla.
    Type: Grant
    Filed: August 26, 1997
    Date of Patent: October 6, 1998
    Assignee: Vacuumschmelze GmbH
    Inventors: Kurt Emmerich, Hartwin Weber, Hermann Wegerle
  • Patent number: 5435827
    Abstract: A high speed steel which has been manufactured power metallurgically and has the following chemical composition in weight-%: 0.6-0.9 C, from traces to max 1.0 Si, from traces to max 1.0 Mn, 3-5 Cr, 0-5 Mo, 0-10 W, where (Mo+W/2) shall be at least 4, 0.7-2 V, max 14 Co, 0.7-1.5 Nb, with the balance being substantially iron, incidental impurities and accessory elements in normal amounts. The steel is suited for tools the use of which require a high toughness, a suitable hardness and strength.
    Type: Grant
    Filed: February 4, 1994
    Date of Patent: July 25, 1995
    Assignee: Erasteel Kloster Aktiebolag
    Inventor: Henry Wisell
  • Patent number: 5264022
    Abstract: Lead free shotshell pellets are disclosed which consist essentially of an alloy of iron and 30 to 46% by weight of tungsten. The shotshells may include a plurality of pellet sizes, and the pellets may be coated substantially uniformly with a polymeric coating, resin, or lubricant.
    Type: Grant
    Filed: May 5, 1992
    Date of Patent: November 23, 1993
    Assignee: Teledyne Industries, Inc.
    Inventors: John C. Haygarth, Darryl D. Amick, Lloyd Fenwick
  • Patent number: 5160553
    Abstract: The invention concerns a cold-worked steel of high compressive strength for tools and parts simultaneously subjected to several stresses.The steel of the invention evinces a composition in % by weight ofC: 0.6 to 1.5Si: 0.2 to 1.6Mn: 0.2 to 1.2Cr: 5.0 to 10.0Mo: up to 3.0W: up to 6.0(Mo+2W): 1.0 to 3.0V: 0.3 to 1.5Al: 0.2 to 1.6Nb: up to 0.5N: up to 0.1the remainder being iron and process-entailed contaminations, and it is especially provided for tools and parts comprising an anti-wear layer made at higher temperature.
    Type: Grant
    Filed: October 23, 1990
    Date of Patent: November 3, 1992
    Assignee: Bohler Gesellschaft m.b.H.
    Inventors: Karl Leban, Herbert Schweiger
  • Patent number: 4915901
    Abstract: A high-purity reinforcing steel resistant to salt and capable of preventing deterioration of concrete substantially completely over a long period when the salt content of the concrete is not greater than 0.5 wt % in terms of Nacl amount in the sand of concrete. The reinforcing steel essentially consists of 0.001 to 1.0 wt % of C, less than 0.01 wt % of Si, 0.01 to 2.0 wt % of Mn, less than 0.015 wt % of P, less than 0.005 wt % of S, 0.01 to 0.5 wt % of Cu, 0.01 to 0.5 wt % of W, 0.001 to 0.10 wt % of Al and the balance Fe and incidental impurities. Disclosed also is another reinforcing steel capable of remarkably retarding deterioration of concrete even under such a severe corrosive condition that the salt content of the concrete exceeds 0.5 wt % in terms of Nacl amount in the same of concrete. This reinforcing steel essentially consists of 0.001 to 1.0 wt % of C, not greater than 0.05 wt % of Si, 0.01 to 2.0 wt % of Mn, less than 0.015 wt % of P, less than 0.005 wt % of S, 1.0 to 5.5 wt % of Ni, 0.001 to 0.
    Type: Grant
    Filed: December 2, 1985
    Date of Patent: April 10, 1990
    Assignee: Nippon Steel Corporation
    Inventors: Haruo Shimada, Yoshiaki Sakakibara, Takashi Waseda
  • Patent number: 4710347
    Abstract: Cobalt-free maraging steels consist essentially of 15% to 25% nickel, 2% to 8% tungsten, 0.5% to 2.0% titanium, 0.05% to 0.3% aluminum, and the balance iron so that the maraging steels exhibit a yield strength in the range of 240,000 Psi (1656 Mpa) to 265,000 Psi (1826 Mpa) and a Charpy impact energy of about 25 joules.
    Type: Grant
    Filed: May 30, 1986
    Date of Patent: December 1, 1987
    Assignee: Korea Advanced Institute of Science and Technology
    Inventors: Kim Y. Gil, Lee C. Sun
  • Patent number: 4668310
    Abstract: Amorphous alloys having high strength, high hardness, high crystallization temperature, high saturation magnetic induction, low coercive force, high magnetic permeability and particularly low deterioration of magnetic properties with lapse of time, have a composition formula ofT.sub.a X.sub.b Z.sub.c or T.sub.a' X.sub.b' Z.sub.c' M.sub.d,whereinT is at least one of Fe, Co and Ni,X is at least one of Zr, Ti, Hf and Y,Z is at least one of B, C, Si, Al, Ge, Bi, S and P,a is 70-98 atomic %,b is not more than 30 atomic %,c is not more than 15 atomic %,sum of a, b and c is 100 atomic %,M is at least one Mo, Cr, W, V, Nb, Ta, Cu, Mn, Zn, Sb, Sn, Be, Mg, Pd, Pt, Ru, Os, Rh, Ir, Ce, La, Pr, Nd, Sm, Eu, Gd, Tb and Dy,a' is 70-98 atomic %,b' is not more than 30 atomic %,c' is not more than 15 atomic %,d is not more than 20 atomic %, andsum of a', b', c' and d is 100 atomic %.
    Type: Grant
    Filed: March 14, 1983
    Date of Patent: May 26, 1987
    Assignees: Hitachi Metals, Ltd., Hitachi, Ltd.
    Inventors: Mitsuhiro Kudo, Shinji Takayama, Yoshizo Sawada, Yasunobu Ogata
  • Patent number: 4668591
    Abstract: A matrix for magnetic separators which comprises wire or ribbon of a crystalline magnetic alloy having a fine-grained structure and a supersaturated solid solution structure.
    Type: Grant
    Filed: March 11, 1985
    Date of Patent: May 26, 1987
    Assignee: Hitachi, Ltd.
    Inventors: Tetsuroh Minemura, Joo Ishihara, Masaichi Nagai, Takeo Tamamura