Silicon Containing Patents (Class 420/544)
-
Patent number: 5595615Abstract: A high toughness and high strength casting of an aluminum alloy, has comparatively thick portions with a thickness of 20 mm or more, 4-6% Si, 0.2-0.6% Mg, less than 0.15% Fe, not more than 0.4% Mn, by weight, residual aluminum and unavoidable impurities; Si(%).times.Mg(%) having a value of 1.2-2.8. In forming the casting, the aluminum alloy is under an atmosphere of more than atmospheric pressure during solidification and subsequently a T6 heat treatment is applied to casting.Type: GrantFiled: August 25, 1994Date of Patent: January 21, 1997Assignee: Hitachi Metals, Ltd.Inventors: Ryoichi Shibata, Rikizou Watanabe
-
Patent number: 5578144Abstract: To provide a high-strength, high-ductility cast aluminum alloy, which enables a near-net shape product to be produced by improving the casting structure of an aluminum alloy, particularly by using specific constituents and controlling the cooling rate, and a process for producing the same. The high-strength, high-ductility cast aluminum alloy of the present invention is characterized in that it has a structure comprising fine grains of .alpha.-Al, having an average grain diameter of not more than 10 .mu.m, surrounded by a network of a compound of Al-lanthanide-base metal, the .alpha.-Al grains forming a domain, that the domain comprises an aggregate of .alpha.-Al grains which have been refined, cleaved, and ordered in a single direction and that it has a composition represented by the general formula Al.sub.a Ln.sub.b M.sub.c wherein a, b, and c are, in terms of by weight, respectively 75%.ltoreq.a.ltoreq.95%, 0.5%.ltoreq.b<15%, and 0.5%.ltoreq.c<15%.Type: GrantFiled: June 14, 1995Date of Patent: November 26, 1996Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuaki Satou, Yukio Okochi
-
Patent number: 5573606Abstract: The present invention relates to an aluminum base die casting alloy having substantially improved mechanical properties, and a method for making die cast products from the alloy. More particularly the improved aluminum based alloy comprises 2.5-4.0% by weight magnesium, 0.2-0.6% by weight manganese, 0.25-0.6% by weight iron, 0.2-0.45% by weight silicon, less than 0.003% by weight beryllium with the remainder being aluminum.Type: GrantFiled: February 16, 1995Date of Patent: November 12, 1996Assignee: Gibbs Die Casting Aluminum CorporationInventors: James M. Evans, Richard J. Hagan, William C. Routh, Roland N. Gibbs
-
Patent number: 5527404Abstract: An improved elongate aluminum alloy product, and a method of producing such a product, ideally suited for use as a component in a vehicle frame or subassembly, i.e., body-in-white. The alloy consists of essentially 0.45 to 0.7% magnesium, and about 0.35 to 0.6%, silicon, and about 0.1 to 0.35%, vanadium, and, 0.1-0.4% iron, preferably 0.15 to 0.3%, the balance substantially aluminum and incidental elements and impurities.Type: GrantFiled: July 5, 1994Date of Patent: June 18, 1996Assignee: Aluminum Company of AmericaInventor: Allison S. Warren
-
Patent number: 5523050Abstract: A method is described for preparing a refined or reinforced eutectic or hyper-eutectic metal alloy, comprising: melting the eutectic or hyper-eutectic metal alloy, adding particles of non-metallic refractory material to the molten metal matrix, mixing together the molten metal alloy and the particles of refractory material, and casting the resulting mixture under conditions causing precipitation of at least one intermetallic phase from the molten metal matrix during solidification thereof such that the intermetallics formed during solidification wet and engulf said refractory particles. The added particles may be very small and serve only to refine the precipitating intermetallics in the alloy or they may be larger and serve as reinforcing particles in a composite with the alloy. The products obtained are also novel.Type: GrantFiled: March 15, 1993Date of Patent: June 4, 1996Assignee: Alcan International LimitedInventors: David J. Lloyd, Iljoon Jin
-
Patent number: 5516382Abstract: An aluminum alloy useful for drawing and/or ironing, particularly of drink cans. The alloy consists essentially of, in weight percent, Fe<0.25; Si<0.25; Mn from 1.05 to 1.6; Mg from 0.7 to 2.5; Cu from 0.20 to 0.6; Cr from 0 to 0.35; Ti from 0 to 0.1; V from 0 to 0.1; other elements: each <0.05; total<0.15; and remainder Al.Type: GrantFiled: October 20, 1994Date of Patent: May 14, 1996Assignee: Pechiney RhenaluInventor: Guy-Michel Raynaud
-
Patent number: 5484492Abstract: A cast hypereutectic Al-Si alloy having 12% to 15% Si, and a method of producing such alloy. The alloy and a melt used in the method has at least one element of a first group of elements and at least one element of a second group of elements and further comprises Cu 1.5 to 5.5%; Ni 1.0 to 3.0%; Mg 0.1 to 1.0%; Fe 0.1 to 1.0%; Mn 0.1 to 0.8%; Zr 0.01 to 0.1; Zn 0 to 3.0%; Sn 0 to 0.2%; Pb 0 to 0.2%; Cr 0 to 0.1; Si modifier (Na, Sr) 0.001 to 0.1%; B (elemental) 0.05% maximum; Ca 0.03% maximum; P 0.05% maximum; and others 0.05% maximum each, the balance, apart from incidental impurities being Al. The element of the first group provides stable nucleant particles in the melt. The element of the second groups forms an intermetallic phase such that crystals of the phase form in advance of and nucleate primary Si to provide complex particles which promote nucleation of Al-Si eutectic on cooling of the melt below the eutectic solidification temperature.Type: GrantFiled: July 7, 1994Date of Patent: January 16, 1996Assignee: Comalco Aluminum LimitedInventors: Kevin P. Rogers, Christian Simensen
-
Patent number: 5478418Abstract: An aluminum alloy powder for sliding members includes Fe in an amount of from 0.5 to 5.0% by weight, Cu in an amount of from 0.6 to 5.0% by weight, B in an amount of from 0.1 to 2.0% by weight and the balance of Al. An aluminum alloy includes a matrix made from the aluminum alloy powder and at least one member dispersed, with respect to whole of the matrix taken 100% by weight, in the matrix, and selected from the group consisting of B in an amount of from 0.1 to 5.0% by weight, boride in an amount of from 1.0 to 15% by weight and iron compound in an amount of from 1.0 to 15% by weight, and thereby it exhibits the tensile strength of 400 MPa or more. The aluminum alloy powder and the aluminum alloy are suitable for making sliding members like valve lifters for automobiles.Type: GrantFiled: April 28, 1994Date of Patent: December 26, 1995Assignees: Toyota Jidosha Kabushiki Kaisha, Toyo Aluminum Kabushiki KaishaInventors: Hirohisa Miura, Yasuhiro Yamada, Hirohumi Michioka, Jun Kusui, Akiei Tanaka
-
Patent number: 5453244Abstract: There is disclosed a novel aluminum alloy bearing which exhibits a more excellent fatigue resistance than conventional bearings even under such conditions of use as at a high temperature and under a high load. The aluminum alloy bearing has an aluminum bearing alloy layer containing, by weight, 1 to 10% Zn, 0.1 to 5% Cu, 0.05 to 3% Mg, 0.1 to 2% Mn, 0.1 to 5% Pb, 0.1 to 2% V, and 0.03 to 0.5% in total of Ti--B, and further may optionally contain not more than 8% Si, 0.05 to 0.5% Sr, and Ni, Co and Cr. The alloy may be bonded to a steel metal back sheet, and a surface layer may be formed on the surface of the bearing. By use of the composition of the alloy of the invention, the fatigue resistance of the aluminum alloy bearings has been improved, and such an improved bearing can fully achieve a bearing performance even under severe conditions of use as at high temperature and under a high load.Type: GrantFiled: November 10, 1994Date of Patent: September 26, 1995Assignee: Daido Metal Company Ltd.Inventors: Tadashi Tanaka, Masaaki Sakamoto, Tohru Kato, Yoshiaki Sato
-
Patent number: 5417919Abstract: There is provided an aluminum alloy sheet material having high strength as well as excellent formability, which consists essentially, by weight percent, of 4.5 to 6% Mg, 0.0005 to 1% rare earth elements, 0.001 to 0.15% Ti, 0.0001 to 0.004% B, 0.05 to 0.2% Fe, 0.05 to 0.1% Si, 0.0001 to 0.03% Be, and the balance of Al and inevitable impurities. The aluminum alloy sheet material may further contain at least one element selected from the group consisting of 0.05 to 0.3% Cu, 0.1 to 1% Zn and 0.05 to 0.2% Mn, if required.Type: GrantFiled: August 20, 1993Date of Patent: May 23, 1995Assignee: Mitsubishi Aluminum Co., Ltd.Inventors: Koichi Ohori, Yoshinobu Komiyama, Hiroshi Saitoh, Masahiko Miyazaki
-
Patent number: 5407636Abstract: An Al-based alloy represented by the general formula Al.sub.bal Ti.sub.a M.sub.b and Al.sub.bal Ti.sub.a M.sub.b Q.sub.c wherein M represents at least one element selected from among V, Cr, Mn, Co, Cu, Y, Zr, Nb, Mo, Hf, Ta and W; Q represents at least one element selected from Mg and Si; and a, b and c are, in percentages by weight, 7.ltoreq.a.ltoreq.20, 0.2.ltoreq.b.ltoreq.20 and 0.1.ltoreq.c.ltoreq.5. A compacted and consolidated material is produced by melting a material having the above alloy composition, rapidly solidifying the melt into powder or flakes; compacting the resultant powder or flakes; and subjecting the compacted powder or flakes to press forming and consolidating by a conventional plastic working. The aluminum-based alloy and the compacted and consolidated material thereof have a high strength, a good ductility and an excellent strength at high temperatures.Type: GrantFiled: January 25, 1993Date of Patent: April 18, 1995Assignee: YKK CorporationInventor: Kazuhiko Kita
-
Patent number: 5350436Abstract: An aluminum alloy composite material for brazing has a core member, an Al--Si filler member clad on one surface of the core member and an aluminum alloy cladding member clad on the other side of the core member. The core member is made of an aluminum alloy containing 0.3 to 1.3 wt. % of Si, 0.3 to 1.5 wt. % of Mn, 0.02 to 0.3 wt. % of Ti, and, as required, 0.3 wt. % or less of Cr and 0.2 wt. % or less of Zr, the content of Mg being restricted to 0.2 wt. % or less and the content of the Cu being restricted to 0.2 wt. % or less as an impurity. The cladding member is made of an aluminum alloy containing 0.3 to 3 wt. % of Mg, 5 wt. % or less of Zn, 0.1 to 1.0 wt. % of Si. The thickness of the core member is preferably, 2.5 times or more greater than that of the filler member, falling within a range of 0.1 to 1 mm.Type: GrantFiled: November 24, 1993Date of Patent: September 27, 1994Assignees: Kobe Alcoa Transportation Products Ltd., Nippondenso Co., Ltd.Inventors: Osamu Takezoe, Jun Takigawa, Tadashi Okamoto, Mituo Hashiura, Sunao Fukuda, Keizo Takeuchi, Yasuaki Isobe
-
Patent number: 5217546Abstract: A cast hypereutectic Al-Si alloy with from 12-15% Si, having excellent wear resistance and machinability, improved fatigue strength and good levels of ambient and elevated temperature properties is provided, as well as a method of producing such alloy. The alloy and a melt used in the method contains Sr in excess of 0.10% and Ti in excess of 0.005%, the alloy further comprising: Cu 1.5 to 5.5%, Ni 1.0 to 3.00%, Mg 0.1 to 1.0%, Fe 0.1 to 1.0%, Mn 0.1 to 0.8%, Zr 0.01 to 0.1%, Zn 0 to 3.0%, Sn 0 to 0.2%, Pb 0 to 0.2%, Cr 0 to 0.1%, Na 0 to 0.01%, B (elemental) 0.05% maximum, Ca 0.003% maximum, P 0.003% maximum. Others 0.05 maximum each, the balance, apart from incidental impurities, being Al. The level of Sr in excess of 0.10% and Ti in excess of 0.Type: GrantFiled: May 21, 1992Date of Patent: June 8, 1993Assignee: Comalco Aluminum LimitedInventors: John A. Eady, Christopher J. Heathcock, Peter L. Kean, Kevin P. Rogers, Rodney A. Legge
-
Patent number: 5169462Abstract: An aluminum-lithium based alloy which comprises 10-20 wt. % silicon, 1.5-5.0 wt. % copper, 1.0-4.0 wt. % lithium, 0.45-1.5 wt. % magnesium, 0.01-1.3 wt. % iron, 0.01-0.5 wt. % manganese, 0.01-1.5 wt. % nickel, 0.01-1.5 wt. % zinc, 0.01-0.5 wt. % silver, 0.01-0.25 wt. % titanium and the balance aluminum. The alloy is utilized to cast high temperature assemblies including pistons which have a reduction in density and similar mechanical properties including tensile strengths to alloys presently used.Type: GrantFiled: December 9, 1991Date of Patent: December 8, 1992Assignee: Reynolds Metals CompanyInventors: Richard A. Morley, William H. Overbagh
-
Patent number: 5141703Abstract: In a fusion-metallurgical process of producing fine-grained hereogeneous, ductile alloys which contain Mg.sub.2 Si, the grain size of the Mg.sub.2 Si crystallites formed by primary solidification is kept below 30 .mu.m by doping the molten alloy with 0.05 to 2% by weight of phosphorus.Type: GrantFiled: May 7, 1991Date of Patent: August 25, 1992Assignee: Metallgesellschaft AktiengesellschaftInventors: Eberhard E. Schmid, Kersten V. Oldenburg, Georg Frommeyer
-
Patent number: 5110371Abstract: An aluminum alloy consists of, by weight, from 0.08 to 0.50 percent silicon, from 0.15 to 0.90 percent iron, the weight ratio of iron to silicon being from 1.4 to 2.2, and the remainder aluminum, intermetallic compounds of .alpha.-type Al-Fe-Si system being contained in the alloy. A light gray oxide film is formed on the alloy by anodic treatment.Type: GrantFiled: July 9, 1991Date of Patent: May 5, 1992Assignee: Nippon Light Metal Company, Ltd.Inventors: Takeshi Moriyama, Katsuji Ogawa, Fumio Ohtake, Akito Nishizawa
-
Patent number: 5104615Abstract: An aluminum material suitable for forming the substrate of a photoconductor, such as a photoconductive drum, for electrophotographic copying machine, capable of being satisfactorily mirror-finished by precision machining. The Ti content of the aluminum material is less than 0.008% by weight. The aluminum material contains at least one of Mg, Si and Mn. The Mg content, Si content and Mn content of the aluminum material are in the range of 0.1 to 5.0% by weight, in the range of 0.1 to 1.0% by weight and in the range of 0.1 to 1.5% by weight, respectively.Type: GrantFiled: April 26, 1990Date of Patent: April 14, 1992Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Tadashi Aiura, Osamu Takezoe
-
Patent number: 4929421Abstract: A new family of medium and high strength, thermally stable aluminum based alloys are described having the following composition: 0.4 to 1.2% by weight chromium, 0.3 to 0.8% by weight zirconium, 1.5 to 2.5% by weight manganese, 0 to 2.0% by weight magnesium and the balance essentially aluminum. These alloys can be produced on a twin-roll caster preferably at a thickness of no more than 4 mm and a casting temperature of at least 820.degree. C.Type: GrantFiled: August 15, 1988Date of Patent: May 29, 1990Assignee: Alcan International LimitedInventors: Iljoon Jin, David J. Lloyd
-
Patent number: 4847048Abstract: An alluminum alloy composition represented by the following general formula (I):Al.sub.a Mg.sub.b Ni.sub.c Mn.sub.d Si.sub.e Cu.sub.f Fe.sub.g Ti.sub.h Zn.sub.i B.sub.k Zr.sub.l (I)whereinb=about 2-8 wt %c=0--about 7 wt %d=0--about 3.0 wt %e=0--about 1.0 wt %f=0--about 1.0 wt %g=0--about 0.5 wt %h=0--about 0.3 wt %i=0--about 0.3 wt %j=0--about 0.1 wt %k=0--about 0.1 wt % andl=0--about 0.3 wt %; provided thatc+d.gtoreq.about 0.5 wt %, anda is balance.Type: GrantFiled: July 21, 1987Date of Patent: July 11, 1989Assignee: Ryobi LimitedInventors: Naomi Nishi, Shigetake Kami, Takashi Yamaguchi
-
Patent number: 4735774Abstract: An aluminum-lithium alloy exhibiting good fracture toughness and relatively high strength has a nominal composition of 2.5 percent lithium, 1.0 percent magnesium, 1.6 percent copper, 0.12 percent zirconium with the balance being aluminum and trace elements.Type: GrantFiled: December 30, 1983Date of Patent: April 5, 1988Assignee: The Boeing CompanyInventors: G. Hari Narayanan, William E. Quist, R. Eugene Curtis
-
Patent number: 4729939Abstract: An aluminum alloy support for lithographic printing plates produced by cold rolling an aluminum alloy composed substantially of Mg 0.05 to 3 wt %, Si 0.05 to 0.7 wt %, Zr 0.01 to 0.25 wt %, and Fe 0.05 to 0.4 wt %, with the balance being Al and impurities, and imparting a grained surface to the plate surface has high mechanical strength, good heat softening resistance, excellent water retentive property, and long press life.Type: GrantFiled: July 23, 1986Date of Patent: March 8, 1988Assignees: Nippon Light Metal Company Limited, Fuji Photo Film Co. Ltd.Inventors: Yasuhisa Nishikawa, Tadayuki Katoh, Misako Kawasaki, Kazushige Takizawa
-
Patent number: 4603029Abstract: An aluminum-lithium alloy exhibiting good fracture toughness and relatively high strength has a nominal composition of 2.5 percent lithium, 0.6 percent magnesium, 1.8 percent copper, 0.12 percent zirconium with the balance being aluminum and trace elements.Type: GrantFiled: March 13, 1985Date of Patent: July 29, 1986Assignee: The Boeing CompanyInventors: William E. Quist, R. Eugene Curtis, G. Hari Narayanan
-
Patent number: 4525326Abstract: 0.05 to 0.2% vanadium and manganese in a concentration equal to 1/4 to 2/3 of the iron concentration are added to an aluminum wrought alloy containing 0.3-1.0% Mg, 0.3-1.2% Si, 0.1-0.5% Fe and up to 0.4% Cu. This alloy is employed mainly for the manufacture of extruded products.Type: GrantFiled: August 18, 1983Date of Patent: June 25, 1985Assignee: Swiss Aluminium Ltd.Inventors: Pius Schwellinger, Alois Ried, Jurgen Timm, Manfred Heckler
-
Patent number: 4511632Abstract: A clad sheet comprising an aluminum alloy sheet having excellent high-temperature sagging resistance and thermal conductivity comprising an aluminum alloy sheet clad on at least one surface with a brazing metal, said aluminum alloy sheet consists essentially of:manganese: from 0.1 to 0.5 wt. %,silicon: from 0.1 to 0.8 wt. %,zirconium: from 0.02 to 0.2 wt. %,and, the balance being aluminum and incidental impurities.The clad sheet is particularly adapted to be used as a fin material for tubes of a heat exchanger, said aluminum alloy sheet may also contain chromium within the range of from 0.05 to 0.4 wt. % and/or at least one element selected from the group consisting of:magnesium: from 0.1 to 0.7 wt. %, and,copper: from 0.1 to 0.7 wt. %,total amount of said magnesium and said copper being up to 1.0 wt. %.Type: GrantFiled: July 19, 1982Date of Patent: April 16, 1985Assignee: Mitsubishi Aluminum Kabushiki KaishaInventors: Ken Toma, Masanao Iida, Yo Takeuchi
-
Patent number: 4502900Abstract: This invention relates to a wrought aluminum alloy, to its use for making semifinished and finished products and to processes of improving the properties, particularly the strength properties, of semifinished and finished products made of that alloy.A wrought aluminum alloy is proposed which contains 1.15 to 2.0% manganese, more than 1.0 and up to 2.0% silicon, 0.25 to 0.65% magnesium, 0.2 to 1.0% iron, not in excess of 0.3% copper, not in excess of 0.2% zinc, not in excess of 0.1% zirconium, not in excess of 0.1% titanium, balance aluminum and other impurities in a total not in excess of 0.2%.In FIG. 1, the ultimate tensile stresses which can be obtained with three different combinations of cooling rate and subsequent final cold reduction are plotted as a function of the magnesium content, the prior art being represented by magnesium contents of 0.2% and less.Type: GrantFiled: October 3, 1983Date of Patent: March 5, 1985Assignee: Vereinigte Deutsche Metallwerke AGInventor: Heinz J. Althoff