Cadmium, Lead, Or Bismuth Containing Patents (Class 420/554)
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Publication number: 20150135897Abstract: The disclosure relates to the manufacture of metal articles, more specifically the manufacture of metal articles by additive manufacturing techniques, and in particular to the manufacture of metal articles by an additive manufacturing technique that may involve the selective melting or sintering of a metal powder. Examples of such techniques may include selective laser melting (SLM), selective laser sintering (SLS) and techniques that use an electron beam rather than a laser. Exemplary embodiments include a method of manufacture of an article including selective melting and/or sintering of a powder including an alloy containing aluminium, wherein the alloy contains bismuth.Type: ApplicationFiled: May 28, 2013Publication date: May 21, 2015Inventors: Christopher John Sutcliffe, Peter Fox
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Publication number: 20140376347Abstract: Disclosed herein are near field transducers (NFTs) that include either silver, copper, or aluminum and one or more secondary elements.Type: ApplicationFiled: June 24, 2014Publication date: December 25, 2014Inventors: Justin Glen Brons, Tong Zhao, Sethuraman Jayashankar, Steve C. Riemer, Michael C. Kautzky
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Patent number: 8808619Abstract: Provided herein are a water-reactive Al composite material which comprises 4NAl or 5NAl, as an Al raw material, containing, on the basis of the amount of the Al raw material, added Bi in an amount ranging from 0.8 to 1.4% by mass and Si, including the Si as an impurity of the Al raw material, in a total amount ranging from 0.25 to 0.7% by mass; a thermally sprayed Al film produced using this Al composite material; a method for the production of this Al film; and a constituent member for a film-forming chamber, which is provided, on the surface, with the thermally sprayed Al film.Type: GrantFiled: April 27, 2009Date of Patent: August 19, 2014Assignee: ULVAC, Inc.Inventors: Yutaka Kadowaki, Tomoko Saitou, Keng Weng Lim, Katsuhiko Mushiake
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Publication number: 20130216426Abstract: The present invention discloses a method of strip casting an aluminum alloy from immiscible liquids that yields a highly uniform structure of fine second phase particles. The results of the present invention are achieved by using a known casting process to cast the alloy into a thin strip at high speeds. In the method of the present invention, the casting speed is preferably in the region of about 50-300 feet per minute (fpm) and the thickness of the strip preferably smaller than 0.08-0.25 inches. Under these conditions, favorable results are achieved when droplets of the immiscible liquid phase nucleate in the liquid ahead of the solidification front established in the casting process. The droplets of the immiscible phase are engulfed by the rapidly moving freeze front into the space between the Secondary Dendrite Arms (SDA).Type: ApplicationFiled: March 20, 2013Publication date: August 22, 2013Applicant: Alcoa Inc.Inventor: Alcoa Inc.
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Patent number: 8454766Abstract: An extruded material of a free-cutting aluminum alloy excellent in embrittlement resistance at a high temperature, containing from 3 to 6% by mass of Cu and from 0.9 to 3% by mass of Bi with the balance being Aluminum and inevitable impurities, wherein a temperature for reducing the Charpy impact test value to half of the value at room temperature is 180° C. or more.Type: GrantFiled: March 31, 2008Date of Patent: June 4, 2013Assignee: Furukawa-Sky Aluminum Corp.Inventors: Kensuke Mori, Kazuo Taguchi
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Publication number: 20120107228Abstract: There is provided a hydrogen gas generating member which safely facilitates the hydrogen gas generation reaction by bringing an Al alloy which is subjected to rolling treatment or powdering treatment into contact with water. A hydrogen gas generating member 20 includes a texture in which Al is finely dispersed in a metal matrix, where hydrogen gas is generated by bringing the hydrogen gas generating member into contact with water. A fixing member 14 for mounting the hydrogen gas generating member 20 is provided in a hydrogen generating apparatus 10 and is brought into contact with a water 15 that is stored inside. The hydrogen gas generated from the surface is supplied outside through a hydrogen gas collecting, pipe 12 and stored in a storage tank (not shown).Type: ApplicationFiled: August 11, 2008Publication date: May 3, 2012Applicant: Japan Science and Technology AgencyInventors: Kiyohito Ishida, Ryosuke Kainuma, Ikuo Ohnuma, Toshihiro Omori, Yoshikazu Takaku, Takehito Hagisawa
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Patent number: 7938916Abstract: An aluminum alloy sheet for a lithographic printing plate is obtained by homogenizing an ingot of an aluminum alloy at 500 to 610° C. for one hour or more, the aluminum alloy containing 0.03 to 0.15% of Si, 0.2 to 0.6% of Fe, 0.005 to 0.05% of Ti, and 2 to 30 ppm of Pb, with the balance being aluminum and unavoidable impurities, subjecting the homogenized product to rough hot rolling, a start temperature of the rough hot rolling being 430 to 500° C. and a finish temperature of the rough hot rolling being 400° C. or more, holding the product subjected to rough hot rolling for 60 to 300 seconds after the completion of the rough hot rolling to recrystallize the surface of the product, and subjecting the resulting product to finish hot rolling that is finished at 320 to 370° C.Type: GrantFiled: June 13, 2008Date of Patent: May 10, 2011Assignees: Fujifilm Corporation, Sumitomo Light Metal Industries, Ltd.Inventors: Akio Uesugi, Atsushi Matsuura, Hiroshi Ougi, Atsushi Hibino
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Patent number: 7927516Abstract: A method for synthesis of high quality colloidal nanoparticles using comprises a high heating rate process. Irradiation of single mode, high power, microwave is a particularly well suited technique to realize high quality semiconductor nanoparticles. The use of microwave radiation effectively automates the synthesis, and more importantly, permits the use of a continuous flow microwave reactor for commercial preparation of the high quality colloidal nanoparticles.Type: GrantFiled: September 20, 2005Date of Patent: April 19, 2011Assignee: The Regents of the University of CaliforniaInventors: Geoffrey F. Strouse, Jeffrey A. Gerbec, Donny Magana
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Publication number: 20110041761Abstract: Provided herein are a water-reactive Al composite material comprising an Al raw material selected from the group consisting of 2NAl to 5NAl each containing Cu as an impurity of Al in an amount of not higher than 40 ppm, and at least one metal selected from the group consisting of In and Bi, in amounts ranging from 2 to 5% by mass and 0.7 to 1.4% by mass, respectively, on the basis of the mass of Al; a water-reactive Al film produced using this composite material; a method for the production of this Al film; and a constituent member for a film-forming chamber, which is provided, on the surface, this water-reactive Al film.Type: ApplicationFiled: April 27, 2009Publication date: February 24, 2011Applicant: ULVAC, INCInventors: Yutaka Kadowaki, Tomoko Saitou, Keng Weng Lim, Katsuhiko Mushiake
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Patent number: 7601434Abstract: The invention relates to a plain bearing composite material comprising a steel carrier layer and a bearing coating which is applied to the carrier layer in such a way that it cannot be removed and consists of lead-free aluminium bearing alloy consisting of between 4.4 and 6 wt. % of zinc, between 2.5 and 6 wt % of bismuth, between 1 and 2 wt. % of silicon, between 0.8 and 1.2 wt. % of copper and between 0.2 and 0.8 wt. % of magnesium, optionally a maximum of 0.2 wt. % each of titanium, nickel, manganese, and tin, optionally a maximum of 0.6 wt. % of iron, and also optionally respectively a maximum of 0.1 wt. % of impurity related additives, the total quantity thereof not amounting to more than 1 wt. % of the sum of the constituents. The aluminium bearing alloy forms an aluminium solid solution supersaturated with zinc, said zinc being finely distributed by solution annealing and subsequent chilling.Type: GrantFiled: July 17, 2004Date of Patent: October 13, 2009Assignee: KS Gleitlager GmbHInventors: Werner Schubert, Klaus Deicke, Thomas Steffens, Bernd Mueller
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Patent number: 7572521Abstract: The invention relates to an aluminium alloy used as a coating for surfaces subjected to extreme friction stress, with an aluminium matrix incorporating at least a soft phase and a hard phase, as well as a process for producing the coating. The soft phase and/or the hard phase is essentially finely distributed in the aluminium matrix (20) and at least 80%, preferably at least 90%, of the soft phase or soft phase particles (18) have a mean diameter of a maximum of 3 ?m. The aluminium alloy is produced by depositing it on the base (11) by a process of deposition from a gas phase.Type: GrantFiled: August 3, 2005Date of Patent: August 11, 2009Assignee: Miba Gleitlager GmbHInventors: Robert Mergen, Walter Gärtner
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Patent number: 6969417Abstract: The present invention provides a method for combining sodium and aluminum into a single, substantially homogeneous alloy without the need to use potentially dangerous, toxic mercury compounds. The present invention also provides a catalytic alloy that is capable of dissociating water into hydrogen and oxygen, thereby allowing the hydrogen to be utilized as fuel.Type: GrantFiled: June 19, 2001Date of Patent: November 29, 2005Assignee: Hydrogen Energy America, LLCInventors: Edward W. Baldwin, Russell P. White, Jr.
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Patent number: 6899844Abstract: A method of producing a fine TiC particle-dispersing type Al—Sn based aluminum alloy includes the steps of: preparing either Al mother-alloy or metallic raw materials of the Al alloy and a green compact, in which TiC is dispersed; melting the Al mother-alloy or the metallic raw materials of the Al alloy to form an Al alloy melt; bringing the Al alloy melt and the green compact, in which TiC is dispersed, into contact with one another, thereby dispersing the TiC in the Al-alloy melt; casting the Al alloy melt, in which TiC is dispersed, into an aluminum-alloy ingot, in which TiC is dispersed; and rolling the aluminum-alloy ingot.Type: GrantFiled: April 4, 2003Date of Patent: May 31, 2005Assignees: Taiho Kogyo Co., Ltd., Toyota Jidosha Kabushiki KaishaInventors: Toru Desaki, Soji Kamiya, Kazuaki Sato, Yukio Okouchi, Tetsuya Nukami
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Patent number: 6808864Abstract: Disclosed is a support for a lithographic printing plate obtained by subjecting an aluminum plate to a graining treatment and an anodizing treatment, the support comprising at least any one of Mn in a range from 0.1 to 1.5 wt % and Mg in a range from 0.1 to 1.5 wt %; Fe of 0 to 1 wt %; Si of 0 to 0.5 wt %; Cu of 0 to 0.2 wt %; at least one kind of element out of the elements listed in items (a) to (d) below in a range of content affixed thereto, (a) 1 to 100 ppm each of one or more kinds of elements selected from a group consisting of Li, Be, Sc, Mo, Ag, Ge, Ce, Nd, Dy and Au, (b) 0.Type: GrantFiled: September 10, 2002Date of Patent: October 26, 2004Assignee: Fuji Photo Film Co., Ltd.Inventors: Hirokazu Sawada, Akio Uesugi
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Patent number: 6706126Abstract: Aluminum alloy, which consists of from 2 to 20% by weight of Sn, from 3% by weight or less of Cu, and from 0.3 to 5% by volume of TiC particles, the balance being Al and unavoidable impurities, exhibits improved fatigue resistance at a high temperature region, while maintaining compatibility at low temperature notwithstanding improved fatigue resistance.Type: GrantFiled: April 25, 2001Date of Patent: March 16, 2004Assignees: Taiho Kogyo Co., Ltd., Toyota Jidosha Kabushiki KaishaInventors: Toru Desaki, Soji Kamiya, Kazuaki Sato, Yukio Okouchi, Tetsuya Nukami
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Patent number: 6623693Abstract: An aluminum alloy composition consists essentially of controlled amounts of iron, silicon, copper, manganese, magnesium, titanium, zinc, zirconium, and free machining elements with the balance being aluminum and incidental impurities. The alloy provides improvements in combined strength, corrosion resistance, machinability, and brazeability. A component or article made from the aluminum alloy can be machined to the right configuration and can be brazed to another component to form a high quality brazed joint. In addition, the article can withstand corrosive environments and has the necessary mechanical properties to interface with other components. The alloy is adapted for particular use as a component in a heat exchanger assembly, such as a connector block having one or more machined surfaces or passageways.Type: GrantFiled: November 17, 2000Date of Patent: September 23, 2003Assignee: Reynolds Metals CompanyInventor: Subhahish Sircar
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Patent number: 6572816Abstract: A free-machinable hyper-eutectic Al—Si alloy includes 3.0-5.0 wt % Cu, 13-17 wt % Si, 0.2-0.5 wt % Fe, 2.5-6.0 wt % Bi, 0.005-0.02 wt % P, up to 0.1 wt % Mg, up to 0.1 wt % Ni, up to 0.5 wt% Mn and up to 0.5 wt % total sum of other elements, with the balance of the alloy being Al. The hyper-eutectic Al—Si alloy is advantageous in light of excellent machinability, easy cutting operation, extended lifetime of cutting tools and improved smoothness of cutting faces. In addition, the alloy has excellent elongation ratio and abrasion resistance, while maintaining mechanical properties such as rupture strength, tensile strength, yield strength and hardness which are similar to conventional A390 alloy, and thus can be applied to abrasion resistance-requiring applications, for example, swash plates of compressors for automotive air conditioners, without any surface treatment including anodizing or Sn plating.Type: GrantFiled: June 4, 2002Date of Patent: June 3, 2003Assignee: Foosung Precision Ind., Co., Ltd.Inventor: Young Sek Yang
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Patent number: 6517954Abstract: The invention relates to an aluminium alloy, in particular for a layer of a friction bearing, for example, which, apart from aluminium and smelt-related impurities, additionally contains soft-phase formers, e.g. Sn, Pb, Bi, Sb or similar. The alloy contains added quantities of at least one element from the group of elements consisting of Sc, Y, Hf, Nb, Ta, La, lanthanides and actinides in a maximum of 10% by weight, preferably 4% by weight, in particular between 0.015% by weight and 3.25% by weight, relative to 100% by weight of alloy, the remainder being aluminium with smelt-related impurities.Type: GrantFiled: December 8, 2000Date of Patent: February 11, 2003Assignee: Miba Gleitlager AktiengesellschaftInventors: Robert Mergen, Markus Manner
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Patent number: 6511633Abstract: A free-machinable eutectic Al—Si alloy including 3.0-5.0 wt % Cu, 10.0-13.0 wt % Si, 0.2-0.5 wt % Fe, 2.5-5.0 wt % Bi, 0.1-0.3 wt % Sb, up to 0.1 wt % Mg, up to 0.1 wt % Ni and up to 0.5 wt % total sum of other elements, with the balance of the alloy being Al. The eutectic Al—Si alloy is advantageous in light of excellent machinability, easy cutting operation, extended lifetime of cutting tools and improved smoothness of cutting faces. In addition, the alloy has an excellent elongation ratio and abrasion resistance and good formability, while maintaining mechanical properties such as impact strength, tensile strength, yield strength and hardness which can be applied to compressor piston for air conditioner in motorcars, and thus can be applied to abrasion resistance-requiring applications, for example, piston of compressors for automotive air conditioners, without any surface treatment including anodizing or Sn plating.Type: GrantFiled: May 31, 2002Date of Patent: January 28, 2003Assignee: Foosung Precision Ind., Co., Ltd.Inventor: Young Sek Yang
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Publication number: 20020173687Abstract: A liquid reactant metal alloy includes at least one chemically active metal for reacting with non-radioactive material in a mixed waste stream being treated. The reactant alloy also includes at least one radiation absorbing metal. Radioactive isotopes in the waste stream alloy with, or disperse in, the chemically active and radiation absorbing metals such that the radiation absorbing metals are able to absorb a significant portion of the radioactive emissions associated with the isotopes. Non-radioactive constituents in the waste material are broken down into harmless and useful constituents, leaving the alloyed radioactive isotopes in the liquid reactant alloy. The reactant alloy may then be cooled to form one or more ingots in which the radioactive isotopes are effectively isolated and surrounded by the radiation absorbing metals. These ingots comprise the storage products for the radioactive isotopes. The ingots may be encapsulated in one or more layers of radiation absorbing material and then stored.Type: ApplicationFiled: January 29, 2002Publication date: November 21, 2002Inventor: Anthony S. Wagner
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Patent number: 6471793Abstract: Thin foil of refined aluminum for the manufacture of anodes for electrolytic capacitors, the foil being formed of aluminum of a purity greater than 99.9% by weight and at least one of the elements Pb, B and In with an average total content of these elements of between 0.1 and 10 ppm by weight. The elements are distributed in a surface zone of the foil at a depth of 0.1 &mgr;m, such that a signal current obtained by ionic analysis has a dispersion ratio (Imax−Imin)/Iaverage of less than 5.Type: GrantFiled: February 14, 2000Date of Patent: October 29, 2002Assignee: Pechiney RhenaluInventor: Jean-Remi Butruille
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Patent number: 6409966Abstract: One free machining aluminum alloy includes bismuth as a free machining elemental constituent that functions as a discontinuity in the aluminum alloy matrix rather than a low melting point compound. Using bismuth in weight percents of the total composition ranging between 0.1% and 3.0% improves both machinability and mechanical properties. The bismuth can act as a substitute for another free machining constituent in a free machining aluminum alloy or can be added to an aluminum alloy to improve its machinability. Another free machining aluminum alloy has bismuth and tin as free machining constituents for improved machining. When using bismuth and tin, the bismuth ranges between 0.1 and 3.0% by weight and the tin ranges between 0.1 and 1.5% by weight.Type: GrantFiled: May 23, 2000Date of Patent: June 25, 2002Assignee: Reynolds Metals CompanyInventor: Subhasish Sircar
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Publication number: 20010053346Abstract: The present invention provides a method for combining sodium and aluminum into a single, substantially homogeneous alloy without the need to use potentially dangerous, toxic mercury compounds. The present invention also provides a catalytic alloy that is capable of dissociating water into hydrogen and oxygen, thereby allowing the hydrogen to be utilized as fuel.Type: ApplicationFiled: June 19, 2001Publication date: December 20, 2001Inventors: Edward W. Baldwin, Russell P. White
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Patent number: 6315947Abstract: A free-machining alloy is disclosed containing bismuth and indium. The free-machining constituents act as low melting point compounds for machining and are specially adapted for use in aluminum alloys such as AA6000 series and AA 2000 series alloys. The bismuth and indium are effective replacements for the lead and bismuth addition used previously to improve machinability while providing a high impact energy free machining alloy.Type: GrantFiled: May 23, 2000Date of Patent: November 13, 2001Assignee: Reynolds Metals CompanyInventor: Subhasish Sircar
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Patent number: 6273970Abstract: The invention provides an aluminum alloy having a homogenous distribution of bismuth therein comprising at least 5 wt/wt % bismuth, wherein about 3.5 wt/wt % of the bismuth is distributed in the form of very small particles of up to 5 microns diameter and at least 2 wt/wt % of the bismuth is distributed in the form of spherical particles of about 10 to 40 microns in diameter and the very small particles and the spherical particles are homogenously distributed throughout the aluminum matrix.Type: GrantFiled: February 22, 1999Date of Patent: August 14, 2001Assignee: Elecmatec Electro-Magnetic Technologies, Ltd.Inventors: Dmitri Kopeliovich, Alexander Shapiro, Vladimir Shagal
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Patent number: 6123899Abstract: This invention relates to master alloy hardeners for use in preparing aluminum base alloys. The respective concentrations of the alloying elements in the master alloy hardener are a multiple equal to or greater than 2 of the concentrations of such elements in the base alloy, and the ratios of the alloying elements in the master alloy hardener to each other are the same as the ratios of the alloying elements in the base alloy. After the aluminum base alloy and the concentration of each alloying element therein are identified, a desired multiple of such concentrations is determined. An aluminum master alloy is prepared that contains the alloying elements at concentrations equivalent to such multiple of the corresponding concentrations of the elements in the base alloy. The master alloy hardeners are added to commercially pure aluminum to provide the desired base alloy.Type: GrantFiled: March 8, 1995Date of Patent: September 26, 2000Assignee: KB Alloys, Inc.Inventors: William C. Setzer, Richard J. Malliris, Gary W. Boone, Frank P. Koch, David K. Young
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Patent number: 6113850Abstract: An A-rated, aluminum alloy suitable for machining, said alloy consisting essentially of: about 4-5.75 wt. % copper, about 0.2-0.9 wt. % bismuth, about 0.12-1.0 wt. % tin, the ratio of bismuth to tin ranging from about 0.8:1 to 5:1, up to about 0.7 wt. % iron, up to about 0.4 wt. % silicon, up to about 0.3 wt. % zinc, the balance aluminum, incidental elements and impurities. On a preferred basis, this alloy contains about 4.4-5.0 wt. % copper, about 0.4-0.75 wt. % bismuth, about 0.2-0.5 wt. % tin, the ratio of bismuth to tin ranging from about 1:1 to 3:1, about 0.2 wt. % or less iron and about 0.2 wt. % or less silicon. The alloy is substantially lead-free, cadmium-free and thallium-free. There is further disclosed an improved method for making screw machine stock or wire, rod and bar product from this alloy by casting, preheating, extruding, solution heat treating, cold finishing and aging the same.Type: GrantFiled: August 9, 1994Date of Patent: September 5, 2000Assignee: Aluminum Company of AmericaInventors: Charles W. Bartges, Gerald D. Scott, Thomas J. Klemp, M. Elise Hyland, James A. Brock, Colleen Spillard
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Patent number: 5803994Abstract: An essentially lead-free aluminum alloy is provided for extruded screw machine stock. The alloy consists essentially of from about 4.5% to about 6% copper, a maximum of about 0.4% silicon, a maximum of about 0.7% iron, not more than about 0.3% zinc, from about 0.1% to about 1% bismuth, from about 0.2% to about 0.5% tin, balance aluminum and unavoidable impurities. The screw machine stock is prepared by extruding a homogenized billet to the desired shape, then the shape is subjected to a thermomechanical treatment involving at least one heat-treatment and cold working.Type: GrantFiled: March 19, 1997Date of Patent: September 8, 1998Assignee: Kaiser Aluminum & Chemical CorporationInventors: Norman Leroy Coats, II, Larry Eugene Farrar, Jr.
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Patent number: 5725694Abstract: A free-machining alloy is disclosed containing bismuth, tin and indium. The free-machining constituents act as low melting point compounds for machining and are specially adapted for use in aluminum alloys such as AA6000 series and AA 2000 series alloys. The bismuth, tin and indium are effective replacements for the lead and bismuth addition used previously to improve machinability.Type: GrantFiled: November 25, 1996Date of Patent: March 10, 1998Assignee: Reynolds Metals CompanyInventor: Subhasish Sircar
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Patent number: 5585067Abstract: An aluminum alloy containing at least one alloying metal selected from the group consisting of bismuth, cadmium, indium and lead in a quantity greater than the maximum solubility of the metal in solid aluminum. More than 80% by weight of the alloying metals are finely dispersed in a solid aluminum matrix in the form of globules or crystals with a size of less than 5 micrometers. The alloy can be obtained by means of mechanical or electromagnetic agitation of the alloy in the course of solidifying, and in the case of continuously casting a liquid alloy, the agitation can be accomplished by means of an alternating magnetic field which is coaxial to the continuous casting axis.Type: GrantFiled: April 6, 1995Date of Patent: December 17, 1996Assignee: Aluminium PechineyInventors: Michel Leroy, Marc Marticou
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Patent number: 5332455Abstract: A rapidly solidified brazing alloy consists essentially of about 14 to 45 weight percent magnesium and 0 to 10 weight percent of at least one element selected from the group consisting of silicon, bismuth, strontium, lithium, copper, calcium, zinc and tin, the balance being aluminum and incidental impurities. The alloy has a microcrystalline structure containing uniformly distributed intermetallic particles. It has the form of a foil (liquidus temperature <570.degree. C.) and can be used to braze non-heat-treatable rapidly solidified Al-Fe-V-Si alloy foil, sheet, plate, and tubing to produce components such as deicing duct, overduct, radiator, heat exchanger, evaporator, honeycomb panel for elevated temperature applications.Type: GrantFiled: December 18, 1992Date of Patent: July 26, 1994Assignee: AlliedSignal Inc.Inventors: Chin-Fong Chang, Santosh K. Das, Michael S. Zedalis
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Patent number: 5286445Abstract: Aluminum bearing alloy uses Bi having a higher melting point than Sn as a low melting point metal, and also utilizes a selected element(s) which are simultaneously added as well as the amount of such addition. In this manner, aluminum bearing alloy exhibiting fatigue strength and seizure resistance which are excellent than those of conventional Bi-containing aluminium bearing alloy is provided.Type: GrantFiled: June 18, 1992Date of Patent: February 15, 1994Assignee: Taiho Kogyo Co., Ltd.Inventor: Soji Kamiya
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Patent number: 5053286Abstract: An aluminum-lead bearing alloy in continuously cast strip form has a lead content in excess of 1% by volume, 4% by weight. The lead phase consists of uniformly distributed spherical particles no more than 25 microns in diameter, and the content of all other constituents other than aluminum totals not more than 10% by weight, the balance being aluminum. The alloy is used in engine bearings wherein an aluminum-lead alloy lining is bonded to a steel backing.Type: GrantFiled: November 7, 1989Date of Patent: October 1, 1991Assignee: Federal-Mogul CorporationInventors: George C. Pratt, Warren J. Whitney, Jr.
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Patent number: 4996025Abstract: An engine bearing having an aluminum-lead bearing alloy and a method of casting such aluminum-lead alloys in which the bimetal lining after bonding of the alloy has no lead gradient and contains no lead ribbons of significant size.Type: GrantFiled: January 23, 1986Date of Patent: February 26, 1991Assignee: Federal-Mogul CorporationInventors: George C. Pratt, Warren J. Whitney, Jr.
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Patent number: 4973523Abstract: Composite material for plain bearing elements of a type having a metallic backing and an overlay of aluminum-based bearing material applied on the back. The bearing material is a heterogeneous aluminum alloy having a matrix containing in addition to aluminum, nickel, manganese, and copper. There is dispersed within the matrix, segregated tin or segregated lead, in an amount of from 0.5% to 20% by weight in the case of tin. The matrix contains hard particles of nickel, manganese, nickel-manganese, and alloys of nickel-manganese, and are located in the bonding regions between the matrix and the segregated tin or segregated lead. The segregated tin or segregated lead deposits are substantially free of hard particles. The hard particles are substantially of a dimension .ltoreq.5 um. and are present in a quantity of less than 5 hard particles of a dimension .gtoreq.5 um. in a cube-shaped volume element, the edge of which is 0.1 mm. long.Type: GrantFiled: February 23, 1990Date of Patent: November 27, 1990Assignee: Glyco-Metall-Werke Daelen & Loos GmbHInventors: Peter Neuhaus, Albert Roth, Michael Steeg
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Patent number: 4950560Abstract: The present invention provides a eutectic aluminum base alloy and anode made therefrom which may include at least two elements from the group consisting of scandium, bismuth, cadmium, gallium, indium, lead, mercury, thallium, tin, and zinc. The alloying elements are present in the aluminum alloy in such quantity that they are at least in part liquid at the sites of local reaction on the anode. The preferred alloying components are eutectics of the elements. The alloys and anodes have a high overpotential for water reduction. The purity of the aluminum is preferably at least about 99.99%. Preferred compositions are aluminum-gallium-indium, aluminum-gallium-indium-tin, aluminum-gallium-indium-tin-zinc, aluminum-gallium-indium-zinc, aluminum-gallium-zinc, aluminum-gallium-tin, and aluminum-bismuth-cadium-indium-lead-tin. The alloying elements may preferably be present in a total amount of about 0.01 to 3.0 percent based on total alloy weight. In an alternate embodiment a molten anode may be employed.Type: GrantFiled: August 1, 1988Date of Patent: August 21, 1990Assignee: Aluminum Company of AmericaInventor: Gary P. Tarcy
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Patent number: 4851192Abstract: An aluminum alloy for structures with increased electrical resistivity, consisting essentially of: 1.0-5.0% by weight of Li; one or a plurality of members selected from the group consisting of not more than 0.20% by weight of Ti, 0.05-0.40% by weight of Cr, 0.05-0.30% by weight of Zr, 0.05-0.35% by weight of V and 0.05-0.30% by weight of W; and the balance being aluminum, and impurities which would inevitably be included in the alloy. The aluminum alloy may further include (a) not more than 5.0% by weight of Mn, and/or (b) 0.05-5.0% by weight of Cu and/or 0.05-8.0% by weight of Mg.Type: GrantFiled: February 12, 1988Date of Patent: July 25, 1989Assignee: Sumitomo Light Metal Industries, Ltd.Inventors: Yoshio Baba, Teruo Uno, Hideo Yoshida
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Patent number: 4808498Abstract: An aluminum alloy contains at least about 0.01 to 0.2 weight percent gallium, at least about 0.01 to 0.2 weight percent tin, and at least about 0.01 to 0.2 weight percent lead. In another embodiment, the alloy may contain at least about 0.01 to 0.2 weight percent indium in lieu of the tin. The balance of both alloys is aluminum, tolerable levels of trace metals, and impurities. Preferably, the aluminum is present in 99.9% purity. The alloy can be used advantageously as an anode in an aluminum-air battery. The gallium-tin-lead aluminum alloy when used as an anode, is preferably used with a salt water electrolyte. The gallium-indium-lead alloy, when used as an anode is preferably used with a caustic electrolyte. The aluminum base alloy may be used as an anode in a battery assembly, a housing, an anode of the present invention, a cathode, and a support means within the housing to secure the anode and cathode in a relative spaced relationship.Type: GrantFiled: December 21, 1987Date of Patent: February 28, 1989Assignee: Aluminum Company of AmericaInventors: Gary P. Tarcy, Robert M. Mazgaj
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Patent number: 4789607Abstract: This invention relates to Al bearing alloy and a two-layer bearing material consisting of a bearing layer of said Al bearing alloy and a backing metal consisting of a steel sheet or the like. More particularly, the invention concerns an Al bearing alloy, which contains an aluminum alloy matrix having 2 to 35% of Sn, 0.5 to 10%, of Si, 0.1 to 10% of Pb, 0.01 to 0.3% of Sr and 0.01 to 0.3% of Sb, the balance being substantially Al. Additional constitutents may be 0.1 to 4% in total of at least one member selected from the group consisting of Cu, Mg, Zn, Cr, Mn, Fe, Ni, Co, Mo, Ti, V and Zr.Type: GrantFiled: September 11, 1986Date of Patent: December 6, 1988Assignee: NDC Company, Ltd.Inventors: Masahito Fujita, Akira Ohgawara, Takeshi Sakai, Toshinaga Ohgaki, Tsuyoshi Ohsaki
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Patent number: 4721656Abstract: A coating for metallic faces comprising an alloy of aluminum with at least one of zinc, cadmium or manganese is proposed, whereby the alloy coating is applied onto the metal surface by means of electrodeposition using a non-aqueous electrolyte. The electrolyte comprises toluene as a solvent for chlorides of the alloy components. The coating may be used e.g. for corrosion protection.Type: GrantFiled: May 16, 1986Date of Patent: January 26, 1988Assignee: Eltech Systems CorporationInventors: Christopher J. Vance, Thinh Nguyen
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Patent number: 4499051Abstract: This invention relates to aluminum alloy compositions that have superior pitting corrosion resistance. These compositions include small amounts of manganese, lead, and bismuth, with the major constituent being aluminum. Elements such as titanium, zinc, cobalt, zirconium, and/or boron can also be added. The manganese content ranges from 0.20 to 2 weight percent, the lead content ranges from 0.02 to 0.4 weight percent and the bismuth content ranges from 0.02 to 0.2 weight percent. When included, the zinc content can range from 0.03 to 0.5 weight percent and the titanium content can range from 0.05 to 0.5 weight percent, the cobalt content can range from 0.03 to 0.2 weight percent, the zirconium content can range from 0.03 to 0.5 weight percent, and the boron content can range from 0.03 to 0.1 weight percent.Type: GrantFiled: June 6, 1983Date of Patent: February 12, 1985Assignee: Revere Copper and Brass IncorporatedInventor: Hua S. Tong
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Patent number: 4464442Abstract: A sheet of brazing alloy foil, a clad sheet of aluminum, a brazed large section structure or a method of vacuum brazing large aluminium structures utilizing a brazing alloy based on aluminium and containing 4.5 to 13.5% silicon, 0.1 to 1.5% strontium and up to 3% magnesium.Type: GrantFiled: July 13, 1983Date of Patent: August 7, 1984Assignee: IMI Marston LimitedInventors: Thomas J. McDonald, Christopher Follows
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Patent number: 4383970Abstract: A process for preparation of graphite-containing aluminum alloys includes incorporating graphite particles into an aluminum containing melt. When the graphite particles are incorporated, floating of the graphite particles to the surface of the melt is prevented by the use of certain additive metals. Before the graphite particles are incorporated into the melt, titanium, chromium, zirconium, nickel, vanadium, cobalt, manganese, niobium or phosphorus is incorporated and dispersed into the melt. The produced aluminum alloys are suitable to use as dry frictional contacts such as bearings.Type: GrantFiled: April 11, 1980Date of Patent: May 17, 1983Assignees: Hitachi, Ltd., Hitachi Chemical Company, Ltd.Inventors: Katsuhiro Komuro, Masateru Suwa, Koh Soeno, Masato Ohsawa
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Patent number: 4375499Abstract: An aluminum-tin (Al-Sn) base bearing alloy and a bearing material which is made by applying the Al-Sn base bearing alloy to a backing steel sheet by pressure welding. The Al-Sn base bearing alloy of the invention is characterized in that the coarsening of tin particles and the lowering of the hardness under high temperature conditions are quite small so that the wear resistance as well as the fatigue strength of the alloy are quite excellent. The Al-Sn base bearing alloy comprises 3.5-35 wt. % of Sn; 1.2-10.0 wt. % of Cr; and the remainder of aluminum. The Al-Sn base bearing alloy of the invention can further contain 3 wt. % or less in total of Cu and/or Mg and 9 wt. % or less in total of one or more members of Pb, Bi and In, thereby improving the bearing characteristics. The wear resistance of this bearing alloy can be expected even when the shaft to be supported is hard and the shaft surface is coarse.Type: GrantFiled: January 23, 1981Date of Patent: March 1, 1983Assignee: Taiho Kogyo Co., Ltd.Inventors: Tamotsu Nara, Soji Kamiya
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Patent number: 4333775Abstract: The invention relates to the depositing of aluminum alloys useful as material for the manufacture of sleeve bearings. Aluminum and lead in the proper ratio are melted in a furnace, transferred to a holding furnace wherein the temperature of the melt is maintained within the molten range, and the melt is directed to an atomizing or nebulizing chamber. According to the invention, the molten material flowing into the atomization chamber is subjected to an atomizing gas flow having a specified angle of incidence to atomize the molten flow of alloy into small particles which are directly deposited on a continuous pure aluminum strip which moves under the atomization chamber at a preset rate, the aluminum strip with the alloy layer is submitted to a rolling operation and thereafter the strip is rolled together with a steel strip, to provide a cladding of the alloy-aluminum onto the steel of the backing and supporting strip.Type: GrantFiled: July 1, 1980Date of Patent: June 8, 1982Assignee: Metal Leve S.A. Industria e ComercioInventor: Duraid Mahrus