Over 0.1 Percent Aluminum Containing Patents (Class 420/62)
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Patent number: 11217907Abstract: A disk having at least one electric connecting element is described. The disk has a substrate, and electrically conductive structure on a region of the substrate, a connecting element containing at least chromium-containing steel, and a layer of a soldering compound that electrically connects the connecting element to sub-regions of the electrically conductive structure.Type: GrantFiled: February 18, 2020Date of Patent: January 4, 2022Assignee: SAINT-GOBAIN GLASS FRANCEInventors: Harald Cholewa, Christoph Degen, Bernhard Reul, Mitja Rateiczak, Andreas Schlarb, Lothar Lesmeister
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Patent number: 9920435Abstract: The present invention refers to a procedure which includes the following objectives: a) To determine the morphology of the micro and nanocavities produced by chemical and/or microbiological corrosion in metallic materials, in the space of three dimensions as well as the effective advance of corrosion, the true length of corrosion cavities and their associated parameters: corrosion vectors, corrosion intensity and determination of the cavities diameter/true length of corrosion ratio, applying scanning electron microscopy (MEB) techniques, and analytic, gravimetric and volumetric formulations; b) To quantitatively determine the rate of chemical and/or microbiological corrosion in metallic materials, through their volumetric and gravimetric properties; and c) To obtain a graphic interface to access the numeric information and the micrographs in a simple and friendly manner.Type: GrantFiled: December 9, 2015Date of Patent: March 20, 2018Assignee: INSTITUTO MEXICANO DEL PETROLEOInventors: Florentino Leyte Guerrero, Vicente Garibay Febles, Ubaldo Sadott Pacheco y Alcalá, Norma Icoquih Zapata Peñasco, Gustavo Roberto Pérez Lemus, Marco Antonio Valadez Martínez
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Patent number: 9873924Abstract: A ferritic stainless steel sheet of a composition, expressed in weight percentages: trace amounts?C?0.03%; 0.2%?Mn?1%; 0.2%?Si?1%; trace amounts?S?0.01%; trace amounts?P?0.04%; 15%?Cr?22%; trace amounts?Ni?0.5%; trace amounts?Mo?2%; trace amounts?Cu?0.5%; 0.160%?Ti?1%; 0.02%?Al?1%; 0.2%?Nb?1%; trace amounts?V?0.2%; 0.009%?N?0.03%; trace amounts?Co?0.2%; trace amounts?Sn?0.05%; rare earths (REE)?0.1%; trace amounts?Zr?0.01%; the remainder of the composition consisting of iron and of inevitable impurities resulting from the elaboration; the Al and rare earth (REE) contents satisfying the relationship: Al+30×REE?0.15%; the Nb, C, N and Ti contents in % satisfy the relationship: 1/[Nb+(7/4)×Ti?7×(C+N)]?3; said metal sheet having an entirely recrystallized structure and an average ferritic grain size comprised between 25 and 65 ?m.Type: GrantFiled: September 3, 2012Date of Patent: January 23, 2018Assignee: APERAM STAINLESS FRANCEInventors: Pierre-Olivier Santacreu, Claudine Miraval, Saghi Saedlou
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Publication number: 20150147220Abstract: A material for components of a gas turbine, in particular a jet aircraft engine, is disclosed. The material contains an amount of a ferritic phase with Fe and Al and an amount of at least one Laves phase, where the amount of the at least one Laves phase constitutes the largest amount of the material.Type: ApplicationFiled: November 21, 2014Publication date: May 28, 2015Applicant: MTU Aero Engines AGInventors: Wilfried SMARSLY, Gerhard SAUTHOFF
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Patent number: 8894924Abstract: This ferrite stainless steel includes: by mass %, C: 0.020% or less; N: 0.025% or less; Si: 1.0% or less; Mn: 0.5% or less; P: 0.035% or less; S: 0.01% or less; Cr: 16% to 25%; Al: 0.15% or less; Ti: 0.05% to 0.5%; and Ca: 0.0015% or less, with the balance being Fe and inevitable impurities, wherein the following formula (1) is fulfilled, BI=3Al+Ti+0.5Si+200Ca?0.8??(1) (wherein Al, Ti, Si, and Ca in the formula (1) represent contents (mass %) of the respective components in the steel).Type: GrantFiled: February 5, 2010Date of Patent: November 25, 2014Assignee: Nippon Steel & Sumikin Stainless Steel CorporationInventors: Tooru Matsuhashi, Michio Nakata
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Publication number: 20140294660Abstract: This hot-rolled ferritic stainless steel sheet contains, in terms of % by mass: 0.0150% or less of C, 0.01% to 2.00% of Si, 0.01% to 2.00% of Mn, less than 0.040% of P, 0.010% or less of S, 10.0% to 30.0% of Cr, 0.001% to 0.100% of Al, and 0.0200% or less of N, with a balance being Fe and unavoidable impurities, wherein in a cross section in a range of ¼ to ¾ of a sheet thickness, a length L of all crystal grain boundaries having orientation differences of 1° or more to less than 180° and a length La of subgrain boundaries having orientation differences of 1° or more to less than 15° satisfy a relation of La/L?0.20.Type: ApplicationFiled: December 6, 2012Publication date: October 2, 2014Inventors: Ken Kimura, Junichi Hamada, Jun Takahashi, Yuuji Koyama, Shigeyuki Gotoh
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Publication number: 20140216614Abstract: The present invention focuses on Sn and has as its problem to not only improve the corrosion resistance and rust resistance of Cr-containing ferritic stainless steel but also improve the ridging resistance. The present invention derives the relationship between Ap, which shows the ?-phase rate at 1100° C. due to a predetermined ingredient, and Sn in ferritic stainless steel which becomes a dual phase structure of ?+? in the hot rolling temperature region, applies and adds Sn, and hot rolls the steel to give a total rolling rate of 15% or more in 1100° C. or higher hot rolling to thereby obtain ferritic stainless steel sheet which has good ridging resistance, which also has excellent corrosion resistance and rust resistance, and which can be applied to general durable consumer goods: 0.060?Sn?0.634?0.Type: ApplicationFiled: June 18, 2012Publication date: August 7, 2014Inventors: Masaharu Hatano, Eiichiro Ishimaru, Akihiko Takahashi, Ken Kimura, Shinichi Teraoka
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Publication number: 20140154129Abstract: Stainless steel for fuel cell separators contains C: ?0.03%, Si: ?1.0%, Mn: ?1.0%, S: ?0.01%, P: ?0.05%, Al: ?0.20%, N: ?0.03%, Cr: 16 to 40%, and one or more of Ni: ?20%, Cu: ?0.6% and Mo: ?2.5%, the balance being Fe and inevitable impurities. According to X-ray photoelectron spectroscopy, the surface of the stainless steel contains fluorine and provides a 3.0 or higher ratio of the total of atomic concentrations of Cr and Fe in other than the metallic forms calculated from data resulting from the separation of peaks of Cr and Fe into metallic peaks and peaks other than the metallic peaks to the total of atomic concentrations of Cr and Fe in the metallic forms calculated from data resulting from the separation of peaks of Cr and Fe into metallic peaks and peaks other than the metallic peaks.Type: ApplicationFiled: July 25, 2012Publication date: June 5, 2014Applicant: JFE STEEL CORPORATIONInventors: Noriko Makiishi, Hisato Noro, Shin Ishikawa, Shinsuke Ide, Tomohiro Ishii, Masayasu Nagoshi
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Publication number: 20140069619Abstract: An aspect of a ferritic stainless steel contains, by mass %: C: 0.03% or less; N: 0.03% or less; Si: more than 0.1% to 1% or less; Mn: 0.02% to 1.2%; Cr: 15% to 23%; Al: 0.002% to 0.5%; and either one or both of Nb and Ti, with the remainder being Fe and unavoidable impurities, wherein Expression (1) and Expression (2) illustrated below are satisfied, an oxide film is formed on a surface thereof, and the oxide film contains Cr, Si, Nb, Ti and Al in a total cationic fraction of 30% or more, 8(C+N)+0.03?Nb+Ti?0.6??(1) Si+Cr+Al+{Nb+Ti?8(C+N)}?15.5??(2).Type: ApplicationFiled: March 28, 2012Publication date: March 13, 2014Applicant: NIPPON STEEL & SUMIKIN STAINLESS STEEL CORPORATIONInventors: Nobuhiko Hiraide, Fumio Fudanoki, Shunji Sakamoto
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Publication number: 20130319583Abstract: The present invention provides a low-alloy high-purity ferritic stainless steel sheet provided with improved oxidation resistance and high-temperature strength by utilizing Sn addition in trace amounts without relying on excessive alloying of Al and Si which reduces fabricability and weldability or addition of rare elements such as Nb, Mo, W, and rare earths, and a process for producing the same. The high-purity ferritic stainless steel sheet includes C: 0.001 to 0.03%, Si: 0.01 to 2%, Mn: 0.01 to 1.5%, P: 0.005 to 0.05%, S: 0.0001 to 0.01%, Cr: 16 to 30%, N: 0.001 to 0.03%, Al: 0.05 to 3%, and Sn: 0.01 to 1% (% by mass), with the remainder being Fe and unavoidable impurities. A stainless steel slab having such steel components is heated, wherein an extraction temperature is 1100 to 1250° C., and a winding temperature after hot rolling is 650° C. or lower. A hot-rolled sheet is annealed at 900 to 1050° C., and cooled at 10° C./sec or less over a temperature range of 550 to 850° C.Type: ApplicationFiled: January 23, 2012Publication date: December 5, 2013Applicant: NIPPON STEEL & SUMIKIN STAINLESS STEEL CORPORATIONInventors: Masaharu Hatano, Eiichiro Ishimaru, Akihiko Takahashi
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Patent number: 8554389Abstract: A thermal manager has a digital filter whose input is to receive raw temperature values from a sensor and whose output is to provide processed or filtered temperature values according to a filter function that correlates temperature at the sensor with temperature at another location in the device. The thermal manager has a look-up table that further correlates temperature at the sensor with temperature at the other location. The look-up table contains a list of processed temperature sensor values, and/or a list of temperatures representing the temperature at the other location, and their respective power consumption change commands. The thermal manager accesses the look-up table using selected, filtered temperature values, to identify their respective power consumption change commands. The latter are then evaluated and may be applied, to mitigate a thermal at the other location. Other embodiments are also described and claimed.Type: GrantFiled: October 16, 2012Date of Patent: October 8, 2013Assignee: Apple Inc.Inventors: Keith Cox, Andrew Bradley Just, Matthew G. Watson, Eric Albert, David Matthew Powers, Daniel Ariel West, Donald J. Novotney, Michael F. Culbert
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Patent number: 8470237Abstract: The stainless steel of the first embodiment includes C: 0.001 to 0.02%, N: 0.001 to 0.02%, Si: 0.01 to 0.5%, Mn: 0.05 to 0.5%, P: 0.04% or less, S: 0.01% or less, Ni: more than 3% to 5%, Cr: 11 to 26%, and either one or both of Ti: 0.01 to 0.5% and Nb: 0.02 to 0.6%, and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the second embodiment has an alloy composition different from those of the first and third embodiments and satisfies the formula (A): Cr+3Mo+6Ni?23 and formula (B): Al/Nb?10 and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the third embodiment has an alloy composition different from those of the first and second embodiments and includes either one or both of Sn: 0.005 to 2% and Sb: 0.005 to 1% and contains as the remainder, Fe and unavoidable impurities.Type: GrantFiled: May 8, 2007Date of Patent: June 25, 2013Assignee: Nippon Steel & Sumikin Stainless Steel CorporationInventors: Nobuhiko Hiraide, Haruhiko Kajimura, Ken Kimura
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Patent number: 8444916Abstract: The stainless steel of the first embodiment includes C: 0.001 to 0.02%, N: 0.001 to 0.02%, Si: 0.01 to 0.5%, Mn: 0.05 to 0.5%, P: 0.04% or less, S: 0.01% or less, Ni: more than 3% to 5%, Cr: 11 to 26%, and either one or both of Ti: 0.01 to 0.5% and Nb: 0.02 to 0.6%, and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the second embodiment has an alloy composition different from those of the first and third embodiments and satisfies the formula (A): Cr+3Mo+6Ni?23 and formula (B): Al/Nb?10 and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the third embodiment has an alloy composition different from those of the first and second embodiments and includes either one or both of Sn: 0.005 to 2% and Sb: 0.005 to 1% and contains as the remainder, Fe and unavoidable impurities.Type: GrantFiled: May 8, 2007Date of Patent: May 21, 2013Assignee: Nippon Steel & Sumikin Stainless Steel CorporationInventors: Nobuhiko Hiraide, Haruhiko Kajimura, Ken Kimura
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Patent number: 8431072Abstract: An austenitic stainless steel alloy consisting essentially of, in terms of weight percent ranges 0.15-0.5C; 8-37Ni; 10-25Cr; 2.5-5Al; greater than 0.6, up to 2.5 total of at least one element selected from the group consisting of Nb and Ta; up to 3Mo; up to 3Co; up to 1W; up to 3Cu; up to 15Mn; up to 2Si; up to 0.15B; up to 0.05P; up to 1 total of at least one element selected from the group consisting of Y, La, Ce, Hf, and Zr; <0.3Ti+V; <0.03N; and, balance Fe, where the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale comprising alumina, and a stable essentially single phase FCC austenitic matrix microstructure, the austenitic matrix being essentially delta-ferrite free and essentially BCC-phase-free. A method of making austenitic stainless steel alloys is also disclosed.Type: GrantFiled: May 24, 2011Date of Patent: April 30, 2013Assignee: UT-Battelle, LLCInventors: Govindarajan Muralidharan, Yukinori Yamamoto, Michael P. Brady
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Publication number: 20130017116Abstract: The stainless steel sheet according to the present invention is a ferritic stainless steel which is comprised of, by mass %, C: 0.001 to 0.03%, Si: 0.01 to 1.0%, Mn: 0.01 to 1.5%, P: 0.005 to 0.05%, S: 0.0001 to 0.01%, Cr: 12 to 16%, N: 0.001 to 0.03%, Nb: 0.05 to 0.3%, Ti: 0.03 to 0.15%, Al: 0.005 to 0.5%, Sn: 0.01 to 1.0%, and has the remainder of Fe and unavoidable impurities and satisfies the relationship of 1?Nb/Ti?3.5. The method comprises heating a slab of stainless steel which contains the above steel ingredients, setting the extraction temperature 1080 to 1190° C., and setting the coiling temperature after the end of hot rolling 500 to 700° C. After hot rolling, the method comprises annealing the hot rolled sheet, which can be omitted, cold rolling once or cold rolling twice or more which includes processing annealing, and finish annealing the steel sheet at 850 to 980° C.Type: ApplicationFiled: March 22, 2011Publication date: January 17, 2013Inventors: Masaharu Hatano, Akihito Yamagishi, Shigenori Takahata, Eiichiro Ishimaru
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Publication number: 20120273092Abstract: A method of manufacturing a hot press-hardened component comprises the following production steps: a) providing a steel product produced at least in sections from a stainless steel comprising of the following composition (specified in % wt.) C: 0.010-1.200%, P: up to 0.1%, S: up to 0.1%, Si: 0.10-1.5%, Cr: 10.5-20.0% and optionally one or more elements from the group “Mn, Mo, Ni, Cu, N, Ti, Nb, B, V, Al, Ca, As, Sn, Sb, Pb, Bi, H” with the requirement Mn: 0.10-3.0%, Mo: 0.05-2.50%, Ni: 0.05-8.50%, Cu: 0.050-3.00%, N: 0.01-0.2%, Ti: up to 0.02%, Nb: up to 0.1%, B: up to 0.1%, V: up to 0.2%, Al: 0.001-1.50%, Ca: 0.0005-0.003%, As: 0.003-0.015%, Sn: 0.003-0.01%, Sb: 0.002-0.01%, Pb: up to 0.01%, Bi: up to 0.01%, H: up to 0.Type: ApplicationFiled: June 17, 2010Publication date: November 1, 2012Applicant: THYSSENKRUPP NIROSTA GMBHInventor: Evelin Ratte
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Publication number: 20120111529Abstract: A ferritic stainless steel suitable for use as an EGR cooler member, which can be Ni-brazed into an EGR cooler, contains, by mass, C: at most 0.03%, Si: from more than 0.1 to 3%, Mn: from 0.1 to 2%, Cr: from 10 to 25%, Nb: from 0.3 to 0.8%, and N: at most 0.03%, and optionally selectively contains (a) one or more of Mo, Cu, V and W in a total amount of at most 4%, (b) one or more of Ti, Al and Zr in a total amount of at most 0.3%, (c) one or more of Ni and Co in a total amount of at most 5%, and (d) one or more of REMs (rare earth metals) and Ca in a total amount of at most 0.2%, with a balance of Fe and inevitable impurities.Type: ApplicationFiled: July 27, 2009Publication date: May 10, 2012Applicant: NISSHIN STEEL CO., LTD.Inventors: Manabu Oku, Sadayuki Nakamura, Yoshiaki Hori
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Publication number: 20120093677Abstract: The invention relates to a method for producing a hot strip from transformation-free ferritic steel, wherein a melt is cast into a roughed strip and the latter is subsequently rolled into a hot strip. For this purpose, it is provided that the melt is cast in a horizontal strip casting facility under conditions of a calm flow and free of bending into a roughed strip in the range between 6 and 20 mm and is subsequently rolled into hot strip having a degree of deformation of at least 50%.Type: ApplicationFiled: March 11, 2009Publication date: April 19, 2012Applicants: SMS SIEMAG AG, Salzgitter Flachstahl GMBHInventors: Karl-Heinz Spitzer, Bianca Springub, Joachim Konrad, Hellfried Eichholz, Markus Schäperkötter
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Patent number: 8153055Abstract: A ferritic stainless steel contains no expensive elements such as Mo and W, is free from the oxidation resistance loss caused by addition of Cu, and thereby has excellent levels of oxidation resistance (including water vapor oxidation resistance), thermal fatigue property, and high-temperature fatigue property. The ferritic stainless steel contains, in mass %, C at 0.015% or less, Si at 0.4 to 1.0%, Mn at 1.0% or less, P at 0.040% or less, S at 0.010% or less, Cr at 16 to 23%, Al at 0.2 to 1.0%, N at 0.015% or less, Cu at 1.0 to 2.5%, Nb at 0.3 to 0.65%, Ti at 0.5% or less, Mo at 0.1% or less, and W at 0.1% or less, the Si and the Al satisfying a relation Si (%)?Al (%).Type: GrantFiled: July 5, 2010Date of Patent: April 10, 2012Assignee: JFE Steel CorporationInventors: Tetsuyuki Nakamura, Hiroki Ota, Yasushi Kato, Takumi Ujiro
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Publication number: 20120014828Abstract: In a non-oriented electrical steel sheet, Si: not less than 1.0 mass % nor more than 3.5 mass %, Al: not less than 0.1 mass % nor more than 3.0 mass %, Ti: not less than 0.001 mass % nor more than 0.01 mass %, Bi: not less than 0.001 mass % nor more than 0.01 mass %, and so on are contained. (1) expression described below is satisfied when a Ti content (mass %) is represented as [Ti] and a Bi content (mass %) is represented as [Bi]. [Ti]?0.8×[Bi]+0.Type: ApplicationFiled: May 25, 2010Publication date: January 19, 2012Applicant: NIPPON STEEL CORPORATIONInventors: Masafumi Miyazaki, Hideaki Yamamura, Takeshi Kubota, Yousuke Kurosaki, Kazuto Kawakami, Kazumi Mizukami, Takeaki Wakisaki
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Patent number: 7943085Abstract: A ferritic stainless steel for automobile exhaust gas passage components comprises, in mass percent, C: not more than 0.03%, Si: not more than 1%, Mn: not more than 1.5%, Ni: not more than 0.6%, Cr: 10-20%, Nb: not more than 0.5%, Ti: 0.05-0.3%, Al: more than 0.03% to 0.12%, Cu: more than 1% to 2%, V: not more than 0.2%, N: not more than 0.03%, B: 0.0005-0.02%, O: not more than 0.01%, and the balance of Fe and unavoidable impurities, whose composition satisfies the relationships Nb?8 (C+N) and 0.02?Al?(54/48))?0.1. The steel enables fabrication of automobile exhaust gas passage components that are excellent in high-temperature strength and weld toughness, and offers a wide range of freedom in selecting suitable pipe-making conditions.Type: GrantFiled: December 5, 2007Date of Patent: May 17, 2011Assignee: Nisshin Steel Co., Ltd.Inventors: Takeo Tomita, Manabu Oku
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Patent number: 7875134Abstract: A corrosion and wear resistant iron (Fe)-based alloy is provided. The Fe-based alloy consists essentially of 14.1 to 14.7% by weight of chromium (Cr), 1.41 to 1.47% by weight of carbon (C), 1.78 to 5.46% by weight of titanium (Ti), 0.11 to 0.39% by weight of aluminum (Al), 0.07 to 0.27% by weight of vanadium (V) and the balance of iron (Fe). The Fe-based alloy is highly resistant to corrosion and wear. In addition, since the Fe-based alloy is prepared using titanium alloy scrap at reduced cost, it is economically advantageous. Furthermore, the Fe-based alloy is environmentally friendly in terms of resource recycling. Further provided is a method for preparing the Fe-based alloy.Type: GrantFiled: November 12, 2007Date of Patent: January 25, 2011Assignee: IUCF-HYU (Industry-University Cooporation Foundation Hanyang University)Inventors: Seon Jin Kim, Gyung Guk Kim, Ji Hui Kim, Ki Nam Kim, Ji Young Kim
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Patent number: 7806993Abstract: The present invention provides a ferritic stainless steel that has excellent strength at high temperature, oxidation resistance at high temperature, and salt corrosion resistance at high temperature and that can be used under high temperatures exceeding 900° C., and a method of producing the same. Specifically, the composition thereof is adjusted, on a % by mass basis, so as to include C: 0.02% or less; Si: 2.0% or less; Mn: 2.0% or less; Cr: from 12.0 to 40.0%; Mo: from 1.0 to 5.0%; W: more than 2.0% and 5.0% or less; wherein the total content of Mo and W: (Mo+W)?4.3%, Nb: from 5 (C+N) to 1.0%, N: 0.02% or less, and Fe and inevitable impurities as residual.Type: GrantFiled: June 2, 2003Date of Patent: October 5, 2010Assignee: JFE Steel CorporationInventors: Atsushi Miyazaki, Kenji Takao, Osamu Furukimi
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Publication number: 20100189588Abstract: To provide a high-performance, inexpensive low C-high Si-high Cr—B—Nb type iron-based corrosion-resistant and wear-resistant alloy that is extremely superior in corrosion resistance and wear resistance to 304 stainless steel, high-chromium cast iron and high carbon-high chromium cast-iron-type materials, has a high corrosion-resistant property that would never be obtained from a high carbon-high chromium carbide precipitation-type iron-based wear-resistant alloy and at the same time, a wear-resistant property that is superior to these metals, and further hardly causes brittle peeling that is inherent to high Si—containing steel. This alloy contains, all percentages by weight, C: 0.5 to 2.5% by weight, Si: 2.5 to 4.5%, Mn: 0 to 10% or less, Cr: 15% to 31%, Ni: 0 to 16%, Cu: 7% or less, Mo: 10% or less, B: 0.5% to 3.5%, and 0?Nb+V?8%, and in this structure, within a range of 15% Cr?Cr<27%, (Si×B)?2014/Cr2+0.083Cr+1.05 is satisfied, within a range of 27%?Cr?31%, 1.25%?(Si×B) 6.Type: ApplicationFiled: August 9, 2006Publication date: July 29, 2010Applicant: ING Shoji Co., Ltd.Inventors: Hajime Kawatsu, Akira Shinnya
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Publication number: 20100150770Abstract: The stainless steel of the first embodiment includes C: 0.001 to 0.02%, N: 0.001 to 0.02%, Si: 0.01 to 0.5%, Mn: 0.05 to 0.5%, P: 0.04% or less, S: 0.01% or less, Ni: more than 3% to 5%, Cr: 11 to 26%, and either one or both of Ti: 0.01 to 0.5% and Nb: 0.02 to 0.6%, and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the second embodiment has an alloy composition different from those of the first and third embodiments and satisfies the formula (A): Cr+3Mo+6Ni?23 and formula (B): Al/Nb?10 and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the third embodiment has an alloy composition different from those of the first and second embodiments and includes either one or both of Sn: 0.005 to 2% and Sb: 0.005 to 1% and contains as the remainder, Fe and unavoidable impurities.Type: ApplicationFiled: May 8, 2007Publication date: June 17, 2010Inventors: Nobuhiko Hiraide, Haruhiko Kajimura, Ken Kimura
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Publication number: 20100080921Abstract: A target material for thermal spraying may include chromium and at least one of about 0.5-12% by weight of aluminum and about 2-15% by weight of manganese.Type: ApplicationFiled: September 30, 2008Publication date: April 1, 2010Inventor: M. Brad Beardsley
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Publication number: 20100021337Abstract: A corrosion and wear resistant iron (Fe)-based alloy is provided. The Fe-based alloy consists essentially of 14.1 to 14.7% by weight of chromium (Cr), 1.41 to 1.47% by weight of carbon (C), 1.78 to 5.46% by weight of titanium (Ti), 0.11 to 0.39% by weight of aluminum (Al), 0.07 to 0.27% by weight of vanadium (V) and the balance of iron (Fe). The Fe-based alloy is highly resistant to corrosion and wear. In addition, since the Fe-based alloy is prepared using titanium alloy scrap at reduced cost, it is economically advantageous. Furthermore, the Fe-based alloy is environmentally friendly in terms of resource recycling. Further provided is a method for preparing the Fe-based alloy.Type: ApplicationFiled: November 12, 2007Publication date: January 28, 2010Inventors: Seon Jin Kim, Gyung Guk Kim, Ji Hui Kim, Ki Nam Kim, Ji Young Kim
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Publication number: 20090202381Abstract: The presently described technology relates to a material for components of a gas turbine, in particular for components of a gas turbine aircraft engine, having a matrix of an iron-based alloy material, wherein the matrix of the iron-based alloy material being hardened by means of an intermetallic material of the Laves phase.Type: ApplicationFiled: December 15, 2006Publication date: August 13, 2009Inventors: Wilfried Smarsly, Gerhard Sauthoff
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Publication number: 20080245162Abstract: The present invention provides a stainless steel most suitable as a metal base material for the weight sensor substrate of an automobile airbag, a method for producing said stainless steel and said weight sensor; and the stainless steel sheet comprises a high aluminiferous ferritic stainless steel containing Al of 2.5 to 8 mass % and comprising, in mass, C: 0.025% or less, N: 0.025% or less, the sum of C and N being 0.030% or less, and Nb: 0.05 to 0.5%, with the balance consisting of Fe and unavoidable impurities. Further, said stainless steel sheet may further contain, in mass, one or more of V: 0.05 to 0.4%, Ti: 0.02 to 0.2%, and Zr: 0.02 to 0.2%. The present invention makes it possible to control the difference in the average linear expansion coefficient between said stainless steel sheet and crystallized glass for a weight sensor to less than 10% in the temperature range from 20° C. to 900° C. and thus to improve the adhesiveness of said stainless steel sheet with said crystallized glass.Type: ApplicationFiled: May 14, 2008Publication date: October 9, 2008Applicant: Nippon Steel & Sumikin Stainless Steel CorporationInventors: Masuhiro Fukaya, Tadashi Komori
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Publication number: 20080050264Abstract: An ignition device includes a ground electrode, center electrode, or both composed of a cobalt-based alloy including: Ni in an amount between about 20 and 24% by weight; Cr in an amount between about 20 and 24% by weight; W in an amount between about 10 and 16% by weight; and Co in an amount between about 32 and 47% by weight or alternately an iron-based alloy comprising: Cr in an amount between about 18 and 24% by weight; Al in an amount between about 4 and 7% by weight; and Fe in an amount between about 67 and 78% by weight. It is believed that the electrode alloys may also include Zr and B in an amount, by weight, of 0.005-0.5% Zr and 0.001-0.10% B. Center or ground electrodes of the invention may also include firing tips attached at a sparking end thereof. The firing tips may be formed of at least one of gold, a gold alloy, a platinum group metal or a tungsten alloy.Type: ApplicationFiled: August 28, 2007Publication date: February 28, 2008Applicant: FEDERAL-MOGUL WORLD WIDE, INC.Inventors: James D. Lykowski, Mark S. McMurray
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Patent number: 7005105Abstract: The present invention relates to Fe—Cr—Ar type alloys with additions to improve workability thereof, strength, and heat resistance. The present Fe—Cr—Al alloy for electric resistance wires comprises a basic alloy added with only Be of below 0.01 wt % or with both Be and misch metal composed of rare earth elements wherein the basic alloy consists of a balance element of Fe, a Cr element of 12˜30 wt %, an Al element of 3˜14 wt %, a Zr element of 0.01˜1.5 wt %, and a Ti element of 0.001˜0.1 wt %. The present Fe—Cr—Al type alloys remarkably improve physical properties of Fe—Cr—Al ferritic alloys, especially, workability and mechanical properties, and heating characteristic.Type: GrantFiled: December 28, 2001Date of Patent: February 28, 2006Assignee: Korea Electrotechnology Research InstituteInventors: Hee Woong Lee, Su Dong Park
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Publication number: 20040265162Abstract: Ferritic stainless steel, comprising the following Chemical elements expressed in percentage by weight: —Cr 14.0-20.0 —Al 0.50-1.50 —Zr 0.10-0.50 —Si 0.30-1.50 —Ti 0.10-0.35 —Nb 0.25-0.55 —C<0.035 —N<0.035 provided that the content of Ti, Nb, C and N satisfy the following relation: %Ti+%Nb/1.94>9 (%C+%N) and substantially iron q. s. to 100. This steel may also comprise Yttrium and/or rare earth elements in a percentage by weight comprised in the range 0.10-0.30. The invention also encompasses products manufacturable with the steel of the invention, in particular vehicle exhaust manifold systems. Figure (I) shows a cyclic oxidation test carried out at 1000° C. on samples having the composition of an embodiment of the steel according to the invention.Type: ApplicationFiled: August 20, 2004Publication date: December 30, 2004Inventor: Gianni Songini
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Publication number: 20040131493Abstract: The invention relates to an iron-chrome-aluminium-alloy with a high service life, comprising (in mass %)>2-3.6% aluminium and >10-20% chromium, and other added materials, namely, 0.1-1% Si, max. 0.5% Mn, 0.01-0.2% yttrium and/or 0.01-0.2% Hf and/or 0.01-0.3% Zr, max. 0.01% Mg, max. 0.01% Ca, max. 0.08% carbon, max. 0.04% nitrogen, max. 0.04% phosphorus, max. 0.01% sulphur, max. 0.05% copper and respectively max. 0.1% molybdenum and/or tungsten and the usual manufacture-related impurities, the remainder being iron.Type: ApplicationFiled: October 27, 2003Publication date: July 8, 2004Inventors: Heike Hattendorf, Juergen Webelsiep, Hans-Joachim Balke, Michael Eckhardt
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Patent number: 6719855Abstract: The present invention provides an Fe—Cr—Al-based alloy for catalyst carriers and a foil thereof having a thickness of 40 &mgr;m or less, the alloy and the foil improved in the oxidation resistance at high temperatures and having excellent deformation resistance. Specifically, the present invention provides an Fe—Cr—Al-based alloy foil and a manufacturing method thereof, comprising 16.0 to 25.0 mass % of Cr, 1 to 8 mass % of Al, La, Zr, and the balance being Fe and incidental impurities. The contents by mass % of La and Zr meet the following ranges when the foil thickness thereof is t &mgr;m: 1.4/t≦La≦6.0/t (1) 0.6/t≦Zr≦4.0/t (2) The Fe—Cr—Al-based alloy foil may further comprises Hf and the balance being Fe and incidental impurities, wherein the contents by mass % of La, Zr, and Hf meet the following ranges: 1.4/t≦La≦6.0/t (1) 0.4/t≦Zr≦2.0/t (3) 0.5/t≦Hf≦2.0/t (4).Type: GrantFiled: February 27, 2002Date of Patent: April 13, 2004Assignee: JFE Steel CorporationInventors: Kunio Fukuda, Susumu Satoh, Kazuhide Ishii, Takeshi Fujihira, Akira Kawaharada
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Publication number: 20040028549Abstract: Use, in laminated cores for electrical apparatuses and machines, which cores are to conduct electromagnetically induced magnetic alternating fluxes, of a thin plate of a ferritic stainless steel which besides Fe contains in weight-%, 10-30 Cr, 4-12 Al and Si from traces and up to max 0.7 Si.Type: ApplicationFiled: May 21, 2003Publication date: February 12, 2004Inventor: Roger West
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Patent number: 6627007Abstract: A method has been developed for surface modifications of high temperature resistant alloys, such as FeCrAl alloys, in order to increase their resistance to corrosion at high temperatures. Coating it with a Ca-containing compound before heat-treating builds a continuos uniform and adherent layer on the surface of the alloy, that the aluminum depletion of the FeCrAl alloy is reduced under cyclic thermal stress. By this surface modification the resistance to high temperature corrosion of the FeCrAl alloy and its lifetime are significantly increased.Type: GrantFiled: July 3, 2001Date of Patent: September 30, 2003Assignee: Sandvik ABInventors: Jan Andersson, Magnus Cedergren
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Patent number: 6582835Abstract: Dip-coated ferrite stainless steel sheet usable in the automobile exhaust sector, characterized in that it comprises a steel core with the following composition by weight: 10.5%≦chromium≦20% 0%≦aluminum≦0.6% 0.003%≦carbon≦0.06% 0.003%≦nitrogen≦0.04% 0%≦silicon≦0.6% 0%≦manganese≦0.6% 0%≦sulfur≦0.002% iron and impurities inherent in processing, and a metal coating deposited by dipping the strip in a molten metal bath containing in particular aluminum and at least one rare earth element: cerium, lanthanum, praseodymium, neodymium, mixed metal and/or yttrium.Type: GrantFiled: March 29, 2001Date of Patent: June 24, 2003Assignee: UsinorInventors: Laurent Antoni, Raphael Craen
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Patent number: 6524405Abstract: The present invention is directed to an iron, aluminum, chromium, carbon alloy and a method of producing the same, wherein the alloy has good room temperature ductility, excellent high temperature oxidation resistance and ductility. The alloy includes about 10 to 70 at. % iron, about 10 to 45 at. % aluminum, about 1 to 70 at. % chromium and about 0.9 to 15 at. % carbon. The invention is also directed to a material comprising a body-centered-cubic solid solution of this alloy, and a method for strengthening this material by the precipitation of body-centered-cubic particles within the solid solution, wherein the particles have substantially the same lattice parameters as the underlying solid solution. The ease of processing and excellent mechanical properties exhibited by the alloy, especially at high temperatures, allows it to be used in high temperature structural applications, such as a turbocharger component.Type: GrantFiled: March 31, 2000Date of Patent: February 25, 2003Inventor: Hui Lin
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Publication number: 20020122739Abstract: The present invention relates to Fe—Cr—Ar type alloys with additions to improve workability thereof, strength, and heat resistance. The present Fe—Cr—Al alloy for electric resistance wires comprises a basic alloy added with only Be of below 0.01 wt % or with both Be and misch metal composed of rare earth elements wherein the basic alloy consists of a balance element of Fe, a Cr element of 12˜30 wt %, an Al element of 3˜14 wt %, a Zr element of 0.01˜1.5 wt %, and a Ti element of 0.001˜0.1 wt %. The present Fe—Cr—Al type alloys remarkably improve physical properties of Fe—Cr—Al ferritic alloys, especially, workability and mechanical properties, and heating characteristic.Type: ApplicationFiled: December 28, 2001Publication date: September 5, 2002Applicant: Korea Electrotechnology Research InstituteInventors: Hee Woong Lee, Su Dong Park
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Patent number: 6379477Abstract: An Fe—Cr—Ni alloy for electron gun electrodes, comprises: 15 to 20% Cr; 9 to 15% Ni; 0.12% or less C; 0.005 to 1.0% Si; 0.005 to 2.5% Mn; 0.03% or less P; 0.0003 to 0.0100% S; 2.0% or less Mo; 0.001 to 0.2% Al; 0.003% or less O; 0.1% or less N; 0.1% or less Ti; 0.1% or less Nb; 0.1% or less V; 0.1% or less Zr; 0.05% or less Ca; 0.02% or less Mg by weight; balance Fe; and inevitable impurities. When the alloy is rolled into a sheet with a thickness in the range of 0.1 to 0.7 mm, the surface portion of the sheet includes groups of lining inclusions. The number of groups with widths of 10 &mgr;m or more and less than 20 &mgr;m and with lengths of 20 &mgr;m or more is 20/mm2 or less, and the number of groups with widths of 20 &mgr;m or more and with lengths of 20 &mgr;m or more is 5/mm2 or less.Type: GrantFiled: August 17, 2000Date of Patent: April 30, 2002Assignee: Nippon Mining & Metals Co., Ltd.Inventor: Toshiyuki Ono
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Patent number: 6355212Abstract: The invention is directed to anti-corrosive alloys and relates in particular to an alloy containing cobalt, chromium, aluminum, yttrium, silicon, a metal from the second main group, together with the corresponding oxide, in the following proportions: chromium (Cr) 26.0-30%; aluminum (Al) 5.5-13.0%; yttrium (Y) 0.3-1.5%; silicon (Si) 1.5-4.5%; metal from the second main group (magnesium, calcium, barium, strontium) 0.1-2.0%; oxide of the corresponding metal from the second main group 0.1-2.0%; cobalt (Co) remaining percentage. Preferably, tantalum (Ta) is also added in a proportion of 0.5-4.0%, and the remaining percentage of cobalt is replaced by a remaining percentage of Me, Me being understood to mean a metal which may be nickel (Ni) or iron (Fe) or cobalt (Co) or a composition comprising Ni—Fe—Co, Ni—Fe, Ni—Co, Co—Fe.Type: GrantFiled: January 5, 2000Date of Patent: March 12, 2002Assignee: Turbocoating SpAInventor: Nelso Antolotti
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Publication number: 20020012601Abstract: A metal foil substrate material with improved formability properties for catalytic converters and a method of making the material in which layers of ferritic stainless steel and aluminum are solid state metallurgically bonded together forming a composite material. Such composite material is further rolled to an intermediate foil gauge and then subjected to a thermal in situ reaction to form a resulting uniform solid solution foil material with superior high temperature corrosion resistance. This uniform solid solution material is then rolled to the final foil gauge.Type: ApplicationFiled: May 26, 1999Publication date: January 31, 2002Inventors: ISRAIL M. SUKONNIK, CHEN-CHUNG S. CHANG, BIJENDRA JHA
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Patent number: 6231807Abstract: A dispersion hardened FeCrAl-alloy and method of its production which includes in one step, forming a nitride dispersion in a FeCr-alloy, whereby this nitride dispersion includes one or more of the basic elements hafnium, titanium and zirconium, and, in a later step aluminum is added to the nitrided FeCr-alloy. The unfavorable formation of aluminum nitrides has thereby been avoided by adding aluminum after the nitriding. A FeCrAl-alloy with high high temperature strength and high creep strength has thereby been achieved.Type: GrantFiled: February 4, 1999Date of Patent: May 15, 2001Assignee: Sandvik ABInventor: Roger Berglund
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Patent number: 6207103Abstract: Fe—Cr—Si steel sheet having an excellent corrosion resistance and high toughness and method for manufacturing the same; the amount of Cr is about 10-30 wt %, the total amount of C and N is not more than about 100 ppm and the remainder consists of Fe and incidental impurities; when a cast piece of this steel is subjected to hot rolling to roll into a thickness of not more than about 3 mm, the hot rolled sheet can be subjected to cold rolling or to warm rolling without annealing.Type: GrantFiled: July 29, 1998Date of Patent: March 27, 2001Assignee: Kawasaki Steel CorporationInventors: Shigeaki Takajo, Takako Yamashita, Akihiro Matsuzaki, Osamu Kondo
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Patent number: 6203632Abstract: The invention relates to iron-chromium aluminum metal foil which is resistant to high-temperature oxidation. Said metal foil is produced by hot-dip aluminizing an iron-chromium support band with an aluminum-silicon alloy. The foil has the following composition in weight percent: 18-25% Cr. 4-10% Al, 0.03-0.08% Y, max. 0.01% Ti, 0.01-0.05% Zr, 0.01-0.05% Hf, 0.5-1.5% Si. It also contains residual iron and impurities resulting from the method of production. The total aluminum content of the coated metal foil is at least 7% near the surface and not less than 3% further inside.Type: GrantFiled: July 1, 1999Date of Patent: March 20, 2001Assignee: Krupp VDM GmbHInventors: Ulrich Heubner, Angelika Kolb-Telieps, Ralf Hojda
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Patent number: 6193173Abstract: The invention relates to a burner including an injector one end zone (33) of which can be taken to high temperatures during operation of the burner. This end zone is made of an alloy comprising between 16 and 22% by weight of Cr, between 3 and 6% by weight of Al, between 0.1 and 1.0% by weight of Ti, between 0.1 and 1.0% by weight of Y2O3, and between 70 and 80% by weight of Fe. The burner can be used in a furnace in the glassmaking industry.Type: GrantFiled: June 15, 1999Date of Patent: February 27, 2001Assignee: L'Air Liquide Societe Anonyme pour l'Etude et l'Exploitation des Procedes Georges ClaudeInventors: Pierre Bodelin, Patrick Recourt, Annie Meyer, Jean-Paul Guedra
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Patent number: 6096441Abstract: An austenoferritic stainless steel with high tensile elongation includes iron and the following elements in the indicated weight amounts based on total weight:carbon<0.04%0.4%<silicon<1.2%2%<manganese<4%0.1%<nickel<1%18%<chromium<22%0.05%<copper<4%sulfur<0.03%phosphorus<0.1%0.1%<nitrogen<0.3%molybdenum<3%the steel having a two-phase structure of austenite and ferrite and comprising between 30% and 70% of austenite, whereinCreq=Cr %+Mo %+1.5 Si %Nieq=Ni %+0.33 Cu %+0.5 Mn %+30 C %+30 N %and Creq/Nieq is from 2.3 to 2.75, and whereinIM=551-805(C+N)%--8.52 Si %--8.57 Mn %--12.51 Cr %--36 Ni %--34.5 Cu %--14 Mo %,IM being from 40 to 115.Type: GrantFiled: June 30, 1998Date of Patent: August 1, 2000Assignee: USINORInventors: Jean-Michel Hauser, Herve Sassoulas
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Patent number: 6048601Abstract: Disclosed is soft magnetic alloy powder for electromagnetic and magnetic shield, which can be easily flattened and exhibits good performance over a high frequency band, and a shielding member of good shield effect prepared by dispersing the powder in a matrix of rubber or plastics. Powder of a soft magnetic alloy, which consists essentially of, by weight %, Cr: 0.5.0-20%, Si: 0.01-0.5%, Al: 0.01-20% and the balance of Fe and inevitable impurities, is flattened in an attritor, and is added to the matrix material at a content of 30 wt. % or higher, preferably, as high as possible, and processed to form sheets or molded articles. The shielding member of particularly high flame resistance is prepared by adding soft magnetic alloy powder of alloy composition consisting essentially of, by weight %, Cr: 5-14%, Si: 0.01-0.5%, Al: 0.5-20%, and preferably, REM: up to 0.Type: GrantFiled: January 20, 1998Date of Patent: April 11, 2000Assignee: Daido Steel Co., Ltd.Inventors: Shin'ichiro Yahagi, Akihiko Saito, Michiharu Ogawa
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Patent number: 5944917Abstract: A stainless steel having excellent corrosion resistance to ozone added water, such as ozone added ultrapure water used in semiconductor manufacturing processes and the like, as well as a manufacturing method. The stainless steel comprises a base metal and an oxide film formed on the surface of the base metal, the base metal being a stainless steel which contains 12 to 30% of Cr, 0 to 35% of Ni, and 1 to 6% of Al and Si while the contents of the other alloying elements are limited to as low a level as possible, the oxide film mainly comprising Al oxide or a Si oxide or both. The oxide film may be formed on the base metal surface through the dry oxidation process or the wet oxidation process. In the stainless steel, metallic ions are rarely dissolved from the base metal into the ozone added water.Type: GrantFiled: May 29, 1997Date of Patent: August 31, 1999Assignee: Sumitomo Metal Industries, Ltd.Inventors: Kiyoko Takeda, Shigeki Azuma, Yoshio Tarutani, Yoshitaka Nishiyama, Yasushi Matsuda
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Patent number: 5866065Abstract: Ferritic stainless steel which resists oxidation at high temperature, of use in particular for a catalyst support structure, such as for example structures contained in the exhaust pipes of motor vehicles. This stainless steel comprises by weight:12 to 25% chromium, 4 to 7% aluminium, less than 0.03% carbon, less than 0.02% nitrogen, less than 0.22% nickel, less than 0.002% sulphur,less than 0.6% silicon, less than 0.4% manganese,the active elements selected from the group comprising cerium, lanthanum, neodymium, praseodymium, yttrium taken alone or in combination, at a content of lower than 0.08%, at least one stabilizing element selected from the group comprising zirconium and niobium,the zirconium and/or niobium contents satisfying the following conditions:for the zirconium,(C%/12+N%/14)-0.1.ltoreq.Zr.ltoreq.91 (C%/12+N%/14)+0.1for the niobium,93.times.0.8(C%/12)-0.1.ltoreq.Nb .ltoreq.93.times.0.8(C%/12)+0.15 and Nb<0.3%,for the zirconium and the niobium,91(N%/14)-0.05.ltoreq.Zr .ltoreq.91(N%/14)+0.Type: GrantFiled: March 29, 1996Date of Patent: February 2, 1999Assignee: Usinor SacilorInventors: Jean-Marc Herbelin, Marc Mantel, Jean-Yves Cogne