Sesquicarbonate Patents (Class 423/425)
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Publication number: 20140328743Abstract: All of the methods and devices disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure. While the methods and devices of this invention have been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations may be applied to the methods and devices and in the steps or in the sequence of steps of the method described herein without departing from the concept, spirit, and scope of the invention. More specifically, it will be apparent that certain compositions which are chemically related may be substituted for the compositions described herein while the same or similar results would be achieved. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope, and concept of the invention as defined by the appended claims.Type: ApplicationFiled: May 13, 2014Publication date: November 6, 2014Applicant: Skyonic CorporationInventor: Joe David Jones
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Publication number: 20140286850Abstract: A method of making sodium carbonate and/or sodium bicarbonate is disclosed in which carbon dioxide gas is reacted with an aqueous solution sodium hydroxide solution in the presence of a compound of the formula (I): Na+[X—O]? where X is Cl, Br, or I.Type: ApplicationFiled: August 30, 2013Publication date: September 25, 2014Applicant: New York Synthetics, Inc.Inventors: Richard L. Peterson, Luke Ice, Omar Bradley Sheikh, Omar Ayaz Hussein, Vasilios Spiridon Koutsogiannis
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Publication number: 20130171048Abstract: A solution mining method for recovering alkali values from a cavity of an underground ore formation comprising trona and/or wegscheiderite; a manufacturing process using such method to make sodium-based product(s); and a sodium-based product obtained therefrom. The method comprises: an ore dissolution phase (a) in which the incongruent double-salt in trona and/or wegscheiderite is dissolved from an ore face in a first solvent, and a cavity cleaning phase (b) in which sodium bicarbonate deposited on the ore face during the dissolution phase (a) is dissolved into a second aqueous solvent having a higher pH, hydroxide content, and/or temperature and is partly or completely converted in situ to sodium carbonate. The method further comprises withdrawing a liquor resulting from either phase to the ground surface, optionally recycling some liquor to the cavity; and passing some liquor through a crystallizer, a reactor, and/or an electrodialyser, to form at least one sodium-based product which is recovered.Type: ApplicationFiled: December 21, 2012Publication date: July 4, 2013Applicant: SOLVAY SAInventor: SOLVAY SA
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Patent number: 8460463Abstract: A silicon wafer is produced through the steps of forming a silicon ingot by a CZ method with an interstitial oxygen concentration of not more than 7.0×1017 atoms/cm3 and with a diameter of a COP occurring region not more than a diameter of a crystal, slicing a wafer from the silicon ingot after doping the silicon ingot with phosphorus, forming a polysilicon layer or a strained layer on one main surface of the wafer, and mirror polishing the other main surface of the wafer.Type: GrantFiled: August 20, 2009Date of Patent: June 11, 2013Assignee: Sumco CorporationInventors: Shigeru Umeno, Manabu Nishimoto, Masataka Hourai
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Patent number: 8323743Abstract: An acrylic-fiber finish for use in carbon-fiber production contributes to high tenacity of resultant carbon fiber. The acrylic-fiber finish for carbon-fiber production includes an epoxy-polyether-modified silicone and a surfactant. The weight ratios of the epoxy-polyether-modified silicone and the surfactant in the total of the non-volatile components of the finish respectively range from 1 to 95 wt % and from 5 to 50 wt %. The carbon fiber production method includes a fiber production process for producing an acrylic fiber for carbon-fiber production by applying the finish to an acrylic fiber which is a basic material for the acrylic fiber for carbon-fiber production; an oxidative stabilization process for converting the acrylic fiber produced in the fiber production process into oxidized fiber in an oxidative atmosphere at 200 to 300 deg.C.; and a carbonization process for carbonizing the oxidized fiber in an inert atmosphere at 300 to 2,000 deg.C.Type: GrantFiled: May 21, 2010Date of Patent: December 4, 2012Assignee: Matsumoto Yushi-Seiyaku Co., Ltd.Inventors: Takeyoshi Nakayama, Yoshio Hashimoto, Mikio Nakagawa
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Publication number: 20120275987Abstract: Provided are methods for sequestering carbon dioxide from a synthesis gas to provide a gaseous and an aqueous product. A recovery method and system for combusting the gaseous product and utilizing the aqueous product is provided. Methods and systems are described for utilizing the aqueous product in an electrochemical or a precipitation reaction. Compositions of sequestered carbon dioxide are provided.Type: ApplicationFiled: April 13, 2012Publication date: November 1, 2012Inventors: MICHAEL D. HIZA, Philip Brlan Tuet, Manoj R. Som, Betty Kong Ling Pun
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Patent number: 7682588Abstract: Process for the manufacture of sodium carbonate crystals comprising: the addition of solid sodium carbonate (1) to an aqueous solution comprising sodium bicarbonate and sodium carbonate; the crystallization and the separation of sodium sesquicarbonate crystals; (B, C) the crystallization of sodium carbonate crystals, (E) the amount of sodium carbonate added being adjusted so that the crystallization of sesquicarbonate crystals can be carried out without preliminary evaporation of the aqueous suspension.Type: GrantFiled: May 19, 2004Date of Patent: March 23, 2010Assignee: SOLVAY (Societe Anonyme)Inventor: Paul Demilie
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Patent number: 7638109Abstract: A process for the production and recovery of crystalline sodium sesquicarbonate and of crystalline sodium carbonate monohydrate from aqueous liquors containing sodium carbonate and sodium bicarbonate. The crystalline products may optionally be heated or calcined to produce soda ash. The process is particularly suited for the recovery of soda ash from aqueous minewater streams obtained from solution mining of subterranean trona ore deposits.Type: GrantFiled: December 18, 2006Date of Patent: December 29, 2009Assignee: FMC CorporationInventor: William C. Copenhafer
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Publication number: 20090148729Abstract: Compounds are provided comprising at least one neutral, positive, or negative hydrogen species having a binding energy greater than its corresponding ordinary hydrogen species, or greater than any hydrogen species for which the corresponding ordinary hydrogen species is unstable or is not observed. Compounds comprise at least one increased binding energy hydrogen species and at least one other atom, molecule, or ion other than an increased binding energy hydrogen species. One group of such compounds contains one or more increased binding energy hydrogen species selected from the group consisting of Hn, Hn?, and Hn+ where n is a positive integer, with the proviso that n is greater than 1 when H has a positive charge.Type: ApplicationFiled: June 3, 2008Publication date: June 11, 2009Inventor: Randell L. Mills
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Patent number: 6576209Abstract: A process for producing sodium salts, which comprises adding solid sodium carbonate to a first aqueous solution containing sodium carbonate and sodium hydrogencarbonate, to prepare a second aqueous solution, precipitating, separating and recovering from the second aqueous solution sodium sesquicarbonate crystals containing at least 50 mol % of the sodium hydrogencarbonate component contained in the second aqueous solution, and further recovering sodium carbonate from a mother liquor remaining after separating the sodium sesquicarbonate crystals from the second aqueous solution.Type: GrantFiled: December 28, 2000Date of Patent: June 10, 2003Assignee: Asahi Glass Company Ltd.Inventors: Kunio Tanaka, Shintaro Kikuchi
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Publication number: 20020009409Abstract: A process for the production of soda ash by withdrawing an aqueous mining solution containing dissolved sodium carbonate and at least about 1 wt % sodium bicarbonate from an underground alkali source; stripping CO2 gas from the withdrawn aqueous mining solution, to convert sodium bicarbonate dissolved therein to sodium carbonate; co-crystallizing sodium carbonate monohydrate and sodium sesquicarbonate by evaporation of water from the CO2-stripped aqueous mining solution, without co-crystallization of anhydrous sodium carbonate, to form a slurry of crystalline solids in an aqueous liquor; recovering crystalline solids from the slurry; and calcining the recovered crystalline solids to produce soda ash.Type: ApplicationFiled: May 7, 2001Publication date: January 24, 2002Inventors: William C. Copenhafer, David E. Smith
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Publication number: 20010001037Abstract: A process for producing sodium salts, which comprises adding solid sodium carbonate to a first aqueous solution containing sodium carbonate and sodium hydrogencarbonate, to prepare a second aqueous solution, precipitating, separating and recovering from the second aqueous solution sodium sesquicarbonate crystals containing at least 50 mol % of the sodium hydrogencarbonate component contained in the second aqueous solution, and further recovering sodium carbonate from a mother liquor remaining after separating the sodium sesquicarbonate crystals from the second aqueous solution.Type: ApplicationFiled: December 28, 2000Publication date: May 10, 2001Applicant: ASAHI GLASS COMPANY LTDInventors: Kunio Tanaka, Shintaro Kikuchi
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Patent number: 6221233Abstract: The smelting of aluminum from alumina in the Hall-Heroult process can be dramatically improved by lowering power consumption and in the use of carbon free anodes by using a feed of positively charged alumina. Laboratory experiments have shown that the apparent solubility and reactivity of alumina in molten fluoride baths is surprisingly increased by altering the negatively charged aluminum hydroxide Al(OH)4− particles, at about pH of nine, to positively charged particles containing Al+++ with a pH of less than two, by using acid solutions. The alumina thus produced is referred to as Al+++ alumina, or positively charged alumina. In particular, sulfuric acid is used to convert aluminum hydroxide using the Bayer process to a family of basic aluminum sulfates, 3Al2O3.4SO3.9H2O, which are dehydrated and calcined to produce Al+++ alumina.Type: GrantFiled: March 8, 1999Date of Patent: April 24, 2001Inventor: John S. Rendall
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Patent number: 6207123Abstract: A process for producing sodium salts, which comprises adding solid sodium carbonate to a first aqueous solution containing sodium carbonate and sodium hydrogencarbonate, to prepare a second aqueous solution, precipitating, separating and recovering from the second aqueous solution sodium sesquicarbonate crystals containing at least 50 mol % of the sodium hydrogencarbonate component contained in the second aqueous solution, and further recovering sodium carbonate from a mother liquor remaining after separating the sodium sesquicarbonate crystals from the second aqueous solution.Type: GrantFiled: February 24, 1999Date of Patent: March 27, 2001Assignee: Asahi Glass Company, Ltd.Inventors: Kunio Tanaka, Shintaro Kikuchi
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Patent number: 5112592Abstract: A process for reducing the amount of residual carbonate on alkali metal bicarbonates which comprises:(a) feeding a dry bicarbonate into a reaction zone,(b) admixing the bicarbonate with carbon dioxide gas saturated with water vapor at a temperature T.sub.1,(c) controlling the temperature T.sub.1 so that it exceeds temperature T.sub.2 of the carbon dioxide gas exiting the reaction zone by just enough to condense a controlled amount of water vapor sufficient to accomplish the reaction,(d) and reacting the bicarbonate, carbon dioxide, and condensed water vapor, for a sufficient time to produce dry cured bicarbonate product with less carbonate content.Type: GrantFiled: June 17, 1991Date of Patent: May 12, 1992Assignee: Church & Dwight Co., Inc.Inventor: Andrew D. Kurtz
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Patent number: 5034114Abstract: Boiler fouling, particularly in air preheater section, is minimized by combining with a substance designed to neutralize acids a detergent builder such as the sodium, potassium and ammonium phosphates, polyphosphates, silicates, metasilicates, borates, metaborates and sesquicarbonates.Type: GrantFiled: July 28, 1989Date of Patent: July 23, 1991Inventor: Ira Kukin
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Patent number: 4652437Abstract: A process for producing anhydrous sodium carbonate by the pyrolysis of wet sodium bicarbonate, which comprises (a) a step of forming a complex salt selected from the group consisting of Na.sub.2 CO.sub.3.3NaHCO.sub.3 and Na.sub.2 CO.sub.3.NaHCO.sub.3.2H.sub.2 O by the pyrolysis of wet sodium bicarbonate under such temperature and pressure conditions that said complex salt is stable, and (b) a step of forming anhydrous sodium carbonate by the pyrolysis of said complex salt under such temperature and pressure conditions that the anhydrous sodium carbonate is stable.Type: GrantFiled: September 14, 1984Date of Patent: March 24, 1987Assignee: Asahi Glass Company, Ltd.Inventors: Keiichi Nakaya, Kunio Tanaka, Koichi Yokoyama
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Patent number: 4564508Abstract: Mined salt mixtures comprising sodium-carbonate, -bicarbonate, -chloride, -sulfate, and -double salts, such as trona and burkeite, are leached with a bicarbonate-saturated solution and added carbon dioxide to selectively dissolve the sodium chloride, sodium sulfate and burkeite and to precipitate additional trona, leaving a leach residue consisting essentially of trona. The trona is calcined and dissolved, and the carbonate solution is purified, crystallized and dehydrated in a non-convective solar pond yielding high purity sodium carbonate monohydrate which is converted into dense soda ash. The brine solution from the leach may be treated for the recovery of a further amount of trona.Type: GrantFiled: August 21, 1984Date of Patent: January 14, 1986Assignee: Cominco Ltd.Inventors: Michael J. Fairweather, Michael A. Rockandel, Abraham Sadan, Godefridus M. Swinkels
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Patent number: 4459272Abstract: A process for the dry carbonation of an ammonium or alkali metal carbonate containing material, or a mixture thereof, for conversion to the corresponding bicarbonate containing material comprising reacting in the solid phase an ammonium and/or alkali metal carbonate containing material with liquid water in a carbon dioxide rich atmosphere at a particle temperature of from about 125.degree. F. to about 240.degree. F. for a period of time sufficient to effect the desired conversion of the carbonate groups of said carbonate containing material to bicarbonate groups, the reaction temperature being controlled by the evaporation of liquid water at the reaction site and the removal of the resulting water vapor from the reactor atmosphere.Type: GrantFiled: April 26, 1983Date of Patent: July 10, 1984Assignee: Church & Dwight Co., Inc.Inventors: John P. Krieg, Anthony E. Winston
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Patent number: 4285925Abstract: A method for production of absorptive particles of Wegscheider's Salt (Na.sub.2 CO.sub.3.3NaHCO.sub.3) having low bulk density and acceptable flow properties, by reaction of anhydrous sodium carbonate particles with water and carbon dioxide is disclosed. Particles of anhydrous sodium carbonate having a bulk density less than about 750 g/l are contacted with water up to 1.55 times the stoichiometric amount of water required for the formation of sodium carbonate monohydrate. Carbon dioxide is added in two stages; in the first, the reaction zone is maintained at ambient temperatures, the second, the reaction zone is preheated and the reaction temperature is maintained at between about 90.degree. and 105.degree. C. until at least about 50 weight percent Wegscheider's Salt is produced. Water is added to the carbon dioxide in the second stage if less than about 1.20 times the stoichiometric amount of water is added to the particles of anhydrous sodium carbonate in the first stage and when about 1.20 to 1.Type: GrantFiled: August 16, 1978Date of Patent: August 25, 1981Assignee: Allied Chemical CorporationInventor: Rustom P. Poncha
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Patent number: 4283372Abstract: A method for recovering alkali value from sodium bicarbonate-containing ore by utilizing an aqueous solvent containing ammonia. The aqueous ammonia solvent is contacted with the ore to solubilize the sodium bicarbonate-containing ore. The alkali values in the resulting solution are crystallized, preferably as sodium carbonate monohydrate or as sodium sesquicarbonate, which may be processed to recover soda ash. Aqueous ammonia solvent is preferably regenerated from the mother liquor remaining after recovery of the solids, the ammonia solvent then being employed in a cyclic method to recover additional alkali values from the ore.Type: GrantFiled: January 29, 1980Date of Patent: August 11, 1981Assignee: Intermountain Research and Devel. Corp.Inventors: William R. Frint, William C. Copenhafer, Michael L. Pinsky
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Patent number: 4151266Abstract: A one-stage method for production of free-flowing, absorptive particles of Wegscheider's Salt (Na.sub.2 CO.sub.3 .multidot.3NaHCO.sub.3), having a low bulk density, low alkalinity and low friability, by reaction of higher bulk density, anhydrous sodium carbonate particles with carbon dioxide and steam at superatmospheric pressure is disclosed. Particles of high bulk density anhydrous sodium carbonate are introduced into a preheated reaction zone and heated to a temperature of at least about 100.degree. F., and thence continuously contacted therein with a gaseous mixture containing from about 45 to 70 weight percent steam and 30 to 55 weight percent carbon dioxide. By preheating the reaction zone and delaying the introduction of the gaseous mixture thereto until the temperature of the particles of sodium carbonate therein is at least about 100.degree. F., caking and coagulation of the contacted particles is substantially eliminated. The exothermic reaction mixtue is maintained at a temperature from about 240.Type: GrantFiled: June 22, 1978Date of Patent: April 24, 1979Assignee: Allied Chemical CorporationInventors: Raymond J. Robey, John Capozzolo
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Patent number: 4116757Abstract: A process is provided for increasing the rate of solar evaporation of water from alkaline trona-process waste liquors which comprises introducing to the waste liquors an effective amount of a dye selected from the group consisting of Acid Black 2 and Acid Green 1, and subjecting said waste liquors to solar radiation for evaporation of water therefrom.Type: GrantFiled: November 18, 1976Date of Patent: September 26, 1978Assignee: Allied Chemical CorporationInventors: Norman R. Garofano, Ronald G. Bitney
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Patent number: 4115525Abstract: Conversion of sodium sesquicarbonate particles to particles of lower bulk density, as low as 180 grams per liter, with high absorption property capable of absorbing as much as 40 percent of wetting agent and with good resistance to breakage and attrition and with mild alkalinity of less than 9.9 pH to a pH approaching 9.4 without loss of particulate identity, by passing the particles through a reaction zone at a temperature of 70.degree. to 105.degree. C. and introducing a gas mixture containing 15-85 percent CO.sub.2 and 15-80 percent water vapor and maintaining the gas mixture in contact with the particles until the particles contain at least 10 percent Wegscheider's Salt and continuing the reaction to produce particles containing 20 to in excess of 95 percent Wegscheider's Salt with a water content of less than 12 percent, said particles being characterized by being in needle-form which in turn are composed of randomly oriented Wegscheider's Salt micro needles.Type: GrantFiled: May 2, 1973Date of Patent: September 19, 1978Assignee: Allied Chemical CorporationInventors: Alan B. Gancy, Rustom P. Poncha
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Patent number: 3984527Abstract: Low bulk density products containing at least 10% Wegscheider's Salt, by weight, in needlelike form are produced from sodium bicarbonate by heating in the presence of a slow inert gas stream an aqueous feed mixture comprising, by weight, at least about 50% sodium bicarbonate and about 15 to 30% Wegscheider's Salt.Type: GrantFiled: January 13, 1975Date of Patent: October 5, 1976Assignee: Allied Chemical CorporationInventors: Alan B. Gancy, Rustom P. Poncha
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Patent number: 3981686Abstract: Method for clarifying a carbonate process solution containing suspended insolubles which solution is used in the preparation of crystals selected from the group consisting of sodium bicarbonate, sodium sesquicarbonate, anhydrous sodium carbonate, and sodium carbonate monohydrate, which comprises dispersing in the carbonate process solution prior to crystallization a cationic flocculating agent comprising a substituted guar gum containing one quaternary ammonium group per 2 to 12 monosaccharide units to agglomerate the suspended insolubles so the suspended insolubles will readily settle out of the carbonate process solution.This invention relates to a process for clarifying a carbonate process solution used in the preparation of sodium bicarbonate, sodium sesquicarbonate, anhydrous sodium carbonate or sodium carbonate monohydrate crystals.Type: GrantFiled: October 24, 1974Date of Patent: September 21, 1976Assignee: Intermountain Research and Development CorporationInventors: Walter Lobunez, Nam Kyun Kim, Eric Rau
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Patent number: 3944500Abstract: Low bulk density products containing at least 10% Wegscheider's Salt (Na.sub.2 CO.sub.3.3NaHCO.sub.3), by weight, in needlelike form are produced from sodium bicarbonate by heating in two distinct steps an aqueous feed mixture comprising by weight at least about 50% sodium bicarbonate and about 3 to 25% Wegscheider's Salt.Type: GrantFiled: January 13, 1975Date of Patent: March 16, 1976Assignee: Allied Chemical CorporationInventors: Alan B. Gancy, Rustom P. Poncha