Recovery Or Purification Patents (Class 423/461)
  • Patent number: 7294314
    Abstract: What is disclosed herein deals with low to medium pressure, high temperature, all ceramic, air-to-air, indirect heat exchangers, novel ball joints, high load-bearing ceramic tube sheets, and tube seal extenders for ceramic tubes that are useful in such heat exchangers. Also disclosed are new and novel systems used in new and novel industrial processes such as chemical processing, sludge destruction and the production of particulates such as, for example, carbon black. Systems utilizing several heat exchangers are also disclosed.
    Type: Grant
    Filed: September 8, 2003
    Date of Patent: November 13, 2007
    Inventor: Robert G. Graham
  • Patent number: 7220697
    Abstract: The present invention is related to a mesoporous carbon molecular sieve, which can be used as a catalyst carrier capable of improving the activity of a supported catalyst and a method of preparing the same. Additionally, the invention is related to a supported catalyst employing the mesoporous carbon molecular sieve as a carrier, and a fuel cell employing the supported catalyst. The mesoporous carbon molecular sieve has an average primary particle size of less than about 500 nm, an average mesopore size in the range of about 3 nm to about 6 nm, and a surface area in the range of about 500 m2/g to about 2000 m2/g.
    Type: Grant
    Filed: November 19, 2004
    Date of Patent: May 22, 2007
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Chan-ho Pak, Hyuk Chang, Ji-man Kim
  • Patent number: 7208132
    Abstract: The invention provides a method of separating a first and a second set of fullerenes in a fullerene mixture. In the method of the invention, a stable fullerene cation is formed of one of the first or the second set of fullerenes. The fullerene cation is then separated from the other set of fullerenes. Optionally, the fullerene cation may be returned to its neutral state. The method of the invention is particularly useful for the purification and separation of endohedral fullerenes from empty fullerenes. However, the method may be applied to the purification of a broad range of endohedral and empty fullerene materials.
    Type: Grant
    Filed: October 1, 2002
    Date of Patent: April 24, 2007
    Assignee: TDA Research, Inc.
    Inventors: Robert D. Bolskar, J. Michael Alford
  • Patent number: 7166266
    Abstract: Disclosed are methods for isolating and purifying single wall carbon nanotubes from contaminant matrix material, methods for forming arrays of substantially aligned nanotubes, and products and apparatus comprising a plurality of nanotube structures.
    Type: Grant
    Filed: July 9, 2002
    Date of Patent: January 23, 2007
    Assignee: GB Tech, Inc.
    Inventors: Pavel Nikolaev, Sivaram Arepalli, Mark S. F. Clarke, Daniel L. Feeback
  • Patent number: 7153398
    Abstract: The inventive method for producing fullerene-containing carbon and the device for carrying out said method relate to the chemical industry and are used for producing fullerenes. Said method for producing fullerene-containing carbon consists in vaporising graphite in an electric arc between coaxial graphite electrodes. The graphite electrode is continuously moved inside the electric arc zone through the glow discharge zone. The products formed inside the electric arc are removed therefrom with the aid of an annular inert gas flow which is directed along the axes of the electrodes through an area arranged at a defined distance from a discharge axis. The inventive device for producing fullerene-containing carbon comprises a plasma reactor provided with a system for circulating inert gas and a system for recuperating fullerene carbon. Said reactor is provided with a chamber for degassing the graphite electrode which is continuously moved by the glow discharge towards the arc.
    Type: Grant
    Filed: March 5, 2002
    Date of Patent: December 26, 2006
    Assignee: Euronano Spa
    Inventors: Georgy Andreevich Duzhev, Igor Vladimirovich Basargin, Boris Mikhailovich Filippov, Nikolay Igorevich Alekseev, Dmitry Vladimirovich Afanasiev, Aleksandr Alekseevich Bogdanov
  • Patent number: 7150865
    Abstract: A method for treating carbon nanotubes with microwave energy to selective remove metallic-type carbon nanotubes is provided. A sample containing carbon nanotubes is positioned in a microwave cavity at a location corresponding to a maximum in the electric field component of a stationary wave having a microwave frequency. The sample is exposed to the microwave energy for a sufficient period of time to increase the proportion of semiconducting-type carbon nanotubes within the sample. Alternatively, a sample consisting essentially of metallic-type and semiconducting-type carbon nanotubes is exposed to microwave energy for a sufficient period of time to increase the proportion of semiconducting-type carbon nanotubes within the sample.
    Type: Grant
    Filed: March 31, 2003
    Date of Patent: December 19, 2006
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Avetik Harutyunyan, Toshio Tokune
  • Patent number: 7135160
    Abstract: A method for separating single-wall carbon nanotubes from an aqueous slurry comprises adding a water-immiscible organic solvent to an aqueous slurry comprising single-wall carbon nanotubes, isolating at least some of the single-wall carbon nanotubes in the solvent, and removing the solvent from the single-wall carbon nanotubes to form dried single-wall carbon nanotubes. A spheroidal aggregate of single-wall carbon nanotubes is formed wherein the aggregate is approximately spherical and has a diameter in a range of about 0.1 and about 5 mm, and wherein the aggregate contains at least about 80 wt % single-wall carbon nanotubes. The spheroidal aggregates of single-wall carbon nanotubes are easily handled in industrial processes and are redispersable to single-wall carbon nanotubes and/or ropes of single-wall carbon nanotubes. This invention can also be applied to multi-wall carbon nanotubes.
    Type: Grant
    Filed: April 1, 2003
    Date of Patent: November 14, 2006
    Assignee: Carbon NanoTechnologies, Inc.
    Inventors: Yuemei Yang, Martin Grosboll, Eduardo Vega, Jr.
  • Patent number: 7090819
    Abstract: The present invention relates to an all gas-phase process for the purification of single-wall carbon nanotubes and the purified single-wall carbon nanotube material. Known methods of single-wall carbon nanotube production result in a single-wall carbon nanotube product that contains single-wall carbon nanotubes in addition to impurities including residual metal catalyst particles and amounts of small amorphous carbon sheets that surround the catalyst particles and appear on the sides of the single-wall carbon nanotubes and “ropes” of single-wall carbon nanotubes. The purification process removes the extraneous carbon as well as metal-containing residual catalyst particles. The process comprises oxidation of the single-wall carbon nanotube material, reduction and reaction of a halogen-containing gas with the metal-containing species. The oxidation step may be done dry or in the presence of water vapor.
    Type: Grant
    Filed: February 8, 2002
    Date of Patent: August 15, 2006
    Assignee: William Marsh Rice University
    Inventors: Richard E. Smalley, Robert H. Hauge, Wan-Ting Chiang, Yuemei Yang, Kenneth A. Smith, Wilber Carter Kittrell, Zhenning Gu
  • Patent number: 7052666
    Abstract: This invention relates generally to cutting single-wall carbon nanotubes (SWNT). In one embodiment, the present invention provides for preparations of homogemeous populations of short carbon nanotube molecules by cutting and annealing (reclosing) the nanotube pieces followed by fractionation. The cutting and annealing processes may be carried out on a purified nanotube bucky paper, on felts prior to purification of nanotubes or on any material that contains single-wall nanotubes. In one embodiment, oxidative etching with concentrated nitric acid is employed to cut SWNTs into shorter lengths. The annealed nanotubes may be disbursed in an aqueous detergent solution or an organic solvent for the fractionation. Closed tubes can also be derivatized to facilitate fractionation, for example, by adding solubilizing moieties to the end caps.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: May 30, 2006
    Assignee: William Marsh Rice University
    Inventors: Daniel T. Colbert, Hongjie Dai, Jason H. Hafner, Andrew G. Rinzler, Richard E. Smalley, Jie Liu, Kenneth A. Smith, Ting Guo, Pavel Nikolaev, Andreas Thess
  • Patent number: 7037479
    Abstract: An exemplary method for substantially non-chemically-reactive separation of nanomorphic carbon species (140) comprises inter alia the steps of suspending a nanomorphic carbon sample (100) in an aqueous surfactant suspension (110), adding nanoparticles to the sample suspension (115), sonicating the sample (120), centrifugating the sample suspension (125) and decanting off the resulting supernatant (130). Disclosed features and specifications may be variously controlled, adapted or otherwise optionally modified to improve carbon nanospecies purification. An exemplary embodiment of the present invention representatively provides for non-oxidative cleaning of carbon nanotubes via at least partial removal of amorphous carbon contaminants.
    Type: Grant
    Filed: September 19, 2002
    Date of Patent: May 2, 2006
    Assignee: Motorola, Inc.
    Inventor: Timothy P. Burgin
  • Patent number: 7029645
    Abstract: An exemplary method for substantially non-chemically-reactive separation of nanomorphic carbon species (150) comprises inter alia the steps of dissolving a crude nanomorphic carbon sample (100) in an organic solvent (110), centrifugation of the solvated sample (120) and decantation of the resulting supernatant (130). Disclosed features and specifications may be variously controlled, adapted or otherwise optionally modified to improve carbon nanospecies purification. An exemplary embodiment of the present invention representatively provides for non-oxidative cleaning of carbon nanotubes.
    Type: Grant
    Filed: June 18, 2002
    Date of Patent: April 18, 2006
    Assignee: Motorola, Inc.
    Inventor: Timothy P. Burgin
  • Patent number: 7014737
    Abstract: Disclosed are methods of purifying mixtures comprising nanofibers and/or nanotubes and residual catalyst particles that are covered by outer layers of the nanotube or nanofiber material. The mixtures are exposed to electromagnetic radiation, which induces localized heating in the residual catalyst particles. The localized heating creates breaches in the outer layers. Thereafter, the residual catalyst particles may be removed under relatively mild conditions that do not significantly affect the structural integrity of the nanotubes or nanofibers. The methods of the invention have been used to particular advantage in the purification of single wall carbon nanotubes (SWNTs) synthesized using metal catalysts. For these SWNTs, microwave radiation is preferably used to induce the localized heating, the outer layers are preferably removed at least in part by carrying out the localized heating under air, and the residual catalyst may be removed by exposure to relatively dilute aqueous acid.
    Type: Grant
    Filed: June 17, 2002
    Date of Patent: March 21, 2006
    Assignee: Penn State Research Foundation
    Inventors: Avetik Harutyunyan, Bhabendra K. Pradhan, Peter C. Eklund
  • Patent number: 6936233
    Abstract: This invention relates generally to a single-wall carbon nanotube (SWNT) purification process and more particularly to a purification process that comprises heating the SWNT-containing felt under oxidizing conditions to remove the amorphous carbon deposits and other contaminating materials. In a preferred mode of this purification procedure, the felt is heated in an aqueous solution of an inorganic oxidant, such as nitric acid, a mixture of hydrogen peroxide and sulfuric acid, or a potassium permanganate. Preferably, SWNT-containing felts are refluxed in an aqueous solution of an oxidizing acid at a concentration high enough to etch away amorphous carbon deposits within a practical time frame, but not so high that the single-wall carbon nanotube material will be etched to a significant degree. When material having a high proportion of SWNT is purified, the preparation produced will be enriched in single-wall nanotubes, so that the SWNT are substantially free of other material.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: August 30, 2005
    Assignee: William Marsh Rice University
    Inventors: Richard E. Smalley, Daniel T. Colbert, Hongjie Dai, Jie Liu, Andrew G. Rinzler, Jason H. Hafner, Kenneth A. Smith, Ting Guo, Pavel Nikolaev, Andreas Thess
  • Patent number: 6923915
    Abstract: The invention generally relates to purification of carbon nanomaterials, particularly fullerenes, by removal of PAHs and other hydrocarbon impurities. The inventive process involves extracting a sample containing carbon nanomaterials with a solvent in which the PAHs are substantially soluble but in which the carbon nanomaterials are not substantially soluble. The sample can be repeatedly or continuously extracted with one or more solvents to remove a greater amount of impurities. Preferred solvents include ethanol, diethyl ether, and acetone. The invention also provides a process for efficiently separating solvent extractable fullerenes from samples containing fullerenes and PAHs wherein the sample is extracted with a solvent in which both fullerenes and PAHs are substantially soluble and the sample extract then undergoes selective extraction to remove PAHs. Suitable solvents in which both fullerenes and PAHs are soluble include o-xylene, toluene, and o-dichlorobenzene.
    Type: Grant
    Filed: August 30, 2002
    Date of Patent: August 2, 2005
    Assignee: TDA Research, Inc.
    Inventors: J. Michael Alford, Robert Bolskar
  • Patent number: 6881680
    Abstract: The present invention relates to a low nitrogen concentration carbonaceous material with a nitrogen concentration according to glow discharge mass spectrometry of 100 ppm or less, as well as a manufacturing method thereof are provided. A carbonaceous material subjected to a high purification treatment in a halogen gas atmosphere is heat treated under a pressure of 100 Pa or less and at a temperature of 1800° C. or higher, releasing nitrogen in the carbonaceous material and then cooling the material under a pressure of 100 Pa or less or in a rare gas atmosphere.
    Type: Grant
    Filed: June 14, 2002
    Date of Patent: April 19, 2005
    Assignee: Toyo Tanso Co., Ltd.
    Inventor: Ichiro Fujita
  • Patent number: 6878361
    Abstract: Methods of producing stable dispersions of single-walled carbon nanotube structures in solutions are achieved utilizing dispersal agents. The dispersal agents are effective in substantially solubilizing and dispersing single-walled carbon nanotube structures in aqueous solutions by coating the structures and increasing the surface interaction between the structures and water. Exemplary agents suitable for dispersing nanotube structures in aqueous solutions include synthetic and natural detergents having high surfactant properties, deoxycholates, cyclodextrins, chaotropic salts and ion pairing agents. The dispersed nanotube structures may further be deposited on a suitable surface in isolated and individualized form to facilitate easy characterization and further processing of the structures.
    Type: Grant
    Filed: August 21, 2001
    Date of Patent: April 12, 2005
    Assignee: Battelle Memorial Institute
    Inventors: Mark S. F. Clarke, Daniel L. Feeback
  • Patent number: 6869583
    Abstract: Carbon structures, e.g. carbon nano-fibers, suitable for absorbing hydrogen at low pressures and low temperatures are produced by a selective oxidation and/or acid reflux process. The process includes heating an impure mixture containing a crystalline form of carbon in the presence of an oxidizing gas at a temperature and time sufficient to selectively oxidize and remove a substantial amount of any amorphous carbon impurities from the mixture. Metal containing impurities can be removed from the mixture by exposing the desired carbon and accompanying impurities to an acid to produce a carbon fiber that is substantially free of both non-fiber carbon impurities and metal impurities. Another aspect of the present invention includes purified carbon structures that can store hydrogen at low pressures and temperatures.
    Type: Grant
    Filed: April 12, 2002
    Date of Patent: March 22, 2005
    Assignees: The Penn State Research Foundation, Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Avetik Harutyunyan, Bhabendra Pradhan, Peter C. Eklund, Yoshiya Fujiwara, Hajime Goto
  • Publication number: 20040251241
    Abstract: Inductively coupled plasma (ICP) reforming converts carbonaceous compounds into a fuel for use in generating electrical power. Energy rich hydrocarbon fuels, such as coal, marine diesel, oils, and hydrocarbon wastes are employed as a feedstock for the ICP, which transforms the feedstock into a fuel that can be used by fuel cells and gas turbines for the production of electricity. The overall efficiency of an ICP-based electrical power system can be increased by providing partial oxidation within the reaction vessel. The partial oxidation conditions consume a small amount of the reformed fuel gas, thereby liberating sufficient thermal energy to reduce the electrical power requirements of the ICP to maintain desired reactor temperatures, and providing an increase in the overall net electrical power production. The integrated power production system can also adjust to meet an increased requirement for process heat and steam by balancing the effect of partial oxidation.
    Type: Application
    Filed: June 10, 2004
    Publication date: December 16, 2004
    Applicant: Nuvotec, Inc.
    Inventors: Andreas Blutke, John Vavruska, Mark Henderson, Robert Ferguson
  • Publication number: 20040057896
    Abstract: A method of processing fullerenes includes generating a gas stream having suspended soot particles and condensable gases, wherein the condensable gases comprise fullerenes, and separating at least a portion of the condensable gases from the suspended soot particles using a gas/solid separations process. At least a portion of the fullerenes in the condensable gases can be condensed and collected after separation of the condensable gases.
    Type: Application
    Filed: July 3, 2003
    Publication date: March 25, 2004
    Applicant: Nano-C, LLC
    Inventors: David F. Kronholm, Jack B. Howard
  • Publication number: 20040057895
    Abstract: An exemplary method for substantially non-chemically-reactive separation of nanomorphic carbon species (140) comprises inter alia the steps of suspending a nanomorphic carbon sample (100) in an aqueous surfactant suspension (110), adding nanoparticles to the sample suspension (115), sonicating the sample (120), centrifugating the sample suspension (125) and decanting off the resulting supernatant (130). Disclosed features and specifications may be variously controlled, adapted or otherwise optionally modified to improve carbon nanospecies purification. An exemplary embodiment of the present invention representatively provides for non-oxidative cleaning of carbon nanotubes via at least partial removal of amorphous carbon contaminants.
    Type: Application
    Filed: September 19, 2002
    Publication date: March 25, 2004
    Inventor: Timothy P. Burgin
  • Publication number: 20040047779
    Abstract: A system (10), process and apparatus are disclosed for purifying carbon black (15) containing sulfur and metal oxide impurities by digesting (20) the impure carbon black in an acid to extract the metal oxide (25). Sulfur (45) is then removed from the acid treated carbon black (30) by solvent extraction (35) with an organic aromatic solvent which is then recovered (50). The purified carbon black (40) is then suitable for use as a toner (60) by toner black processing (55).
    Type: Application
    Filed: June 10, 2003
    Publication date: March 11, 2004
    Inventor: Gilbert W. Denison
  • Publication number: 20040009116
    Abstract: Carbon bodies are heated in an oven under low pressure and while being swept with an inert gas, gaseous effluent containing elemental or compound sodium in sublimed form being continuously extracted from the oven via an effluent exhaust pipe. At least one sodium-neutralizing agent is injected into the effluent exhaust pipe immediately downstream from the outlet for exhausting gaseous effluent from the oven. The sodium-neutralizing agent is selected from carbon dioxide and steam, and it can be injected continuously into the flow of gaseous effluent.
    Type: Application
    Filed: September 26, 2002
    Publication date: January 15, 2004
    Inventors: Jean-Etienne Loncle, Jacky Minet
  • Patent number: 6669918
    Abstract: A method for bulk separation of single-walled tubular fullerenes (100) based on chirality is provided wherein a first step is the formation of a template (40) on a crystalline substrate (30). The template (40) has a plurality of openings (32) which are oriented to energetically favor adsorption of a respective plurality of single-walled fullerenes (100) having a tubular contour and a selected chirality. Next, the template (40) is exposed to a suspension (16) of single-walled tubular fullerenes (100) of random chiralities for adsorption of single-walled tubular fullerenes (100) of the selected chirality into the openings (32) of template (40). Then, the template (40) is removed from exposure to the suspension (16) and the adsorbed single-walled tubular fullerenes (100) of the selected chirality are removed from the template (40). The template (40) may then be reused to adsorb further tubular fullerenes (100) of the selected chirality from a suspension (16) of tubular fullerenes (100) of random chiralities.
    Type: Grant
    Filed: August 7, 2001
    Date of Patent: December 30, 2003
    Assignee: The Mitre Corporation
    Inventors: Monika H. Schleier-Smith, James C. Ellenbogen
  • Publication number: 20030232002
    Abstract: An exemplary method for substantially non-chemically-reactive separation of nanomorphic carbon species (150) comprises inter alia the steps of dissolving a crude nanomorphic carbon sample (100) in an organic solvent (110), centrifugation of the solvated sample (120) and decantation of the resulting supernatant (130). Disclosed features and specifications may be variously controlled, adapted or otherwise optionally modified to improve carbon nanospecies purification. An exemplary embodiment of the present invention representatively provides for non-oxidative cleaning of carbon nanotubes.
    Type: Application
    Filed: June 18, 2002
    Publication date: December 18, 2003
    Inventor: Timothy P. Burgin
  • Publication number: 20030215380
    Abstract: A method for separating single-wall carbon nanotubes from an aqueous slurry comprises adding a water-immiscible organic solvent to an aqueous slurry comprising single-wall carbon nanotubes, isolating at least some of the single-wall carbon nanotubes in the solvent, and removing the solvent from the single-wall carbon nanotubes to form dried single-wall carbon nanotubes. A spheroidal aggregate of single-wall carbon nanotubes is formed wherein the aggregate is approximately spherical and has a diameter in a range of about 0.1 and about 5 mm, and wherein the aggregate contains at least about 80 wt % single-wall carbon nanotubes. The spheroidal aggregates of single-wall carbon nanotubes are easily handled in industrial processes and are redispersable to single-wall carbon nanotubes and/or ropes of single-wall carbon nanotubes. This invention can also be applied to multi-wall carbon nanotubes.
    Type: Application
    Filed: April 1, 2003
    Publication date: November 20, 2003
    Inventors: Yuemei Yang, Martin Grosboll, Eduardo Vega
  • Publication number: 20030170167
    Abstract: Disclosed are methods for isolating and purifying single wall carbon nanotubes from contaminant matrix material, methods for forming arrays of substantially aligned nanotubes, and products and apparatus comprising a plurality of nanotube structures.
    Type: Application
    Filed: July 9, 2002
    Publication date: September 11, 2003
    Applicant: GB Tech, Inc.
    Inventors: Pavel Nikolaev, Sivaram Arepalli, Mark S.F. Clarke, Daniel L. Feeback
  • Publication number: 20030157016
    Abstract: The invention provides a method of separating a first and a second set of fullerenes in a fullerene mixture. In the method of the invention, a stable fullerene cation is formed of one of the first or the second set of fullerenes. The fullerene cation is then separated from the other set of fullerenes. Optionally, the fullerene cation may be returned to its neutral state. The method of the invention is particularly useful for the purification and separation of endohedral fullerenes from empty fullerenes. However, the method may be applied to the purification of a broad range of endohedral and empty fullerene materials.
    Type: Application
    Filed: October 1, 2002
    Publication date: August 21, 2003
    Inventors: Robert D. Bolskar, J. Michael Alford
  • Patent number: 6576341
    Abstract: This invention relates to a process for purification of nanotube soot in a non-destructive and efficient method using a polymer having a coiling structure to extract nanotubes from their accompanying material without damage to their structure and with a high mass yield. Nanotube soot is added to a solvent which including a coiling polymer to form a solution. The solution is mixed with a nanotube composite suspension is formed with extraneous solid material such as amorphous carbon settling at the bottom of the solution. The nanotube composite suspension is decanted from the settled solid.
    Type: Grant
    Filed: April 9, 1999
    Date of Patent: June 10, 2003
    Assignees: Horcom Limited, Materials Ireland, a division of Forbairt, The Provost Fellows and Scholars of the College of the Holy and Undivided Trinity of Queen Elizabeth Near Dublin of College Green
    Inventors: Andrew Davey, Seamus Curran, Werner Blau
  • Publication number: 20030042128
    Abstract: Disclosed are methods of purifying mixtures comprising nanofibers and/or nanotubes and residual catalyst particles that are covered by outer layers of the nanotube or nanofiber material. The mixtures are exposed to electromagnetic radiation, which induces localized heating in the residual catalyst particles. The localized heating creates breaches in the outer layers. Thereafter, the residual catalyst particles may be removed under relatively mild conditions that do not significantly affect the structural integrity of the nanotubes or nanofibers. The methods of the invention have been used to particular advantage in the purification of single wall carbon nanotubes (SWNTs) synthesized using metal catalysts. For these SWNTs, microwave radiation is preferably used to induce the localized heating, the outer layers are preferably removed at least in part by carrying out the localized heating under air, and the residual catalyst may be removed by exposure to relatively dilute aqueous acid.
    Type: Application
    Filed: June 17, 2002
    Publication date: March 6, 2003
    Inventors: Avetik Harutyunyan, Bhabendra K. Pradhan, Peter C. Eklund
  • Publication number: 20030039605
    Abstract: The invention relates to a process for recovering precious metals from fine carbon bearing residual amounts of precious metals. The process involves the incineration of the carbon, followed by a method for separating the precious metals from carbon ash. Possible methods include cyanidation, gravity concentration, smelting, electrowinning and solvent extraction.
    Type: Application
    Filed: May 20, 2002
    Publication date: February 27, 2003
    Inventor: Edward Ramsay
  • Publication number: 20030031620
    Abstract: Carbon structures, e.g. carbon nano-fibers, suitable for absorbing hydrogen at low pressures and low temperatures are produced by a selective oxidation and/or acid reflux process. The process includes heating an impure mixture containing a crystalline form of carbon in the presence of an oxidizing gas at a temperature and time sufficient to selectively oxidize and remove a substantial amount of any amorphous carbon impurities from the mixture. Metal containing impurities can be removed from the mixture by exposing the desired carbon and accompanying impurities to an acid to produce a carbon fiber that is substantially free of both non-fiber carbon impurities and metal impurities. Another aspect of the present invention includes purified carbon structures that can store hydrogen at low pressures and temperatures.
    Type: Application
    Filed: April 12, 2002
    Publication date: February 13, 2003
    Inventors: Avetik Harutyunyan, Bhabendra K. Pradhan, Peter C. Eklund, Yoshiya Fujiwara, Hajime Goto
  • Publication number: 20030007924
    Abstract: There is provided a method of purifying single wall carbon nanotubes so as to be able to remove impurities such as a metal catalyst to obtain the single wall carbon nanotubes with high purity. The method includes the first oxidizing step of oxidizing the single wall carbon nanotubes soot 1 containing an impurity with a metal catalyst 2, the first refluxing step of refluxing the single wall carbon nanotubes soot 1 obtained by the first oxidizing step in an acid solution, the second oxidizing step of oxidizing the single wall carbon nanotubes soot 1 obtained by the first refluxing step, and the second refluxing step of refluxing the single wall carbon nanotubes obtained soot 1 by the second oxidizing step in an acid solution. The single wall nanotubes 1 are synthesized by an arc discharge with a carbon electrode containing a metal catalyst 2. The carbon electrode contains a metal catalyst which consists of Ni, Y, and Ti.
    Type: Application
    Filed: June 11, 2002
    Publication date: January 9, 2003
    Applicant: HONDA GIKEN KOGYO KABUSHIKI KAISHA
    Inventors: Hajime Goto, Terumi Furuta, Yoshiya Fujiwara, Toshiyuki Ohashi
  • Publication number: 20020159943
    Abstract: A method for purifying a mixture comprising single-wall carbon nanotubes and amorphous carbon contaminate is disclosed The method includes the steps of heating the mixture under oxidizing conditions sufficient to remove the amorphous carbon, followed by recovering a product comprising at least about 80% by weight of single-wall carbon nanotubes. A method for producing tubular carbon molecules of about 5 to 500 nm in length is also disclosed. The method includes the steps of cutting single-wall nanotube containing-material to form a mixture of tubular carbon molecules having lengths in the range of 5-500 nm and isolating a fraction of the molecules having substantially equal lengths. The nanotubes may be used, singularly or in multiples, in power transmission cables, in solar cells, in batteries, as antennas, as molecular electronics, as probes and manipulators, and in composites.
    Type: Application
    Filed: December 28, 2001
    Publication date: October 31, 2002
    Applicant: William Marsh Rice University
    Inventors: Richard E. Smalley, Daniel T. Colbert, Hongjie Dai, Jie Liu, Andrew G. Rinzler, Jason H. Hafner, Ken Smith, Ting Guo, Pavel Nikolaev, Andreas Thess
  • Publication number: 20020150524
    Abstract: This invention relates generally to a method for producing composites of single-wall carbon nanotubes (SWNTs) and compositions thereof. In one embodiment, the present invention involves a method of producing a composite material that includes a matrix and a carbon nanotube material embedded within said matrix. In another embodiment, a method of producing a composite material containing carbon nanotube material is disclosed. This method includes the steps of preparing an assembly of a fibrous material; adding the carbon nanotube material to the fibrous material; and adding a matrix material precursor to the carbon nanotube material and the fibrous material.
    Type: Application
    Filed: December 28, 2001
    Publication date: October 17, 2002
    Applicant: William Marsh Rice University
    Inventors: Richard E. Smalley, Daniel T. Colbert, Hongjie Dai, Jie Liu, Andrew G. Rinzler, Jason H. Hafner, Ken Smith, Ting Guo, Pavel Nikolaev, Andreas Thess
  • Publication number: 20020136683
    Abstract: This invention relates generally to forming arrays of single-wall carbon nanotubes (SWNT). In one embodiment, the present invention involves forming a macroscopic molecular array of tubular carbon molecules, said method comprising the step of assembling subarrays of up to 106 single-wall carbon nanotubes into a composite array.
    Type: Application
    Filed: December 28, 2001
    Publication date: September 26, 2002
    Applicant: William Marsh Rice University
    Inventors: Richard E. Smalley, Daniel T. Colbert, Hongjie Dai, Jie Liu, Andrew G. Rinzler, Jason H. Hafner, Ken Smith, Ting Guo, Pavel Nikolaev, Andreas Thess
  • Publication number: 20020132736
    Abstract: A method of manufacturing active carbon from regenerated carbon powder by splitting of waste tires including the following steps: (1) regenerating the carbon powder by splitting of the waste tires; (2) using a fluidized bed reactor for further carbonization and activation of the carbon powder; (3) cooling and collecting the carbon powder after reaction. The process of manufacturing promotes reaction and makes uniform heating, thus carbon powder can sufficiently contact steam to speed up and make uniform of the activation, and a complete reaction can be effected.
    Type: Application
    Filed: March 17, 2001
    Publication date: September 19, 2002
    Inventor: Mow-Jing Kuo
  • Publication number: 20020127169
    Abstract: A method for purifying a mixture comprising single-wall carbon nanotubes and amorphous carbon contaminate is disclosed. The method includes the steps of heating the mixture under oxidizing conditions sufficient to remove the amorphous carbon, followed by recovering a product comprising at least about 80% by weight of single-wall carbon nanotubes. A method for producing tubular carbon molecules of about 5 to 500 nm in length is also disclosed. The method includes the steps of cutting single-wall nanotube containing-material to form a mixture of tubular carbon molecules having lengths in the range of 5-500 nm and isolating a fraction of the molecules having substantially equal lengths. The nanotubes may be used, singularly or in multiples, in power transmission cables, in solar cells, in batteries, as antennas, as molecular electronics, as probes and manipulators, and in composites.
    Type: Application
    Filed: December 28, 2001
    Publication date: September 12, 2002
    Applicant: William Marsh Rice University
    Inventors: Richard E. Smalley, Daniel T. Colbert, Hongjie Dai, Jie Liu, Andrew G. Rinzler, Jason H. Hafner, Ken Smith, Ting Guo, Pavel Nikolaev, Andreas Thess
  • Patent number: 6422450
    Abstract: A carbon-based material containing an allotrope of carbon, such as single-walled carbon nanotubes, is capable of accepting and intercalated alkali metal. The material exhibits a reversible capacity ranging from approximately 650 mAh/g-1,000 mAh/g. The high capacity of the material makes it attractive for a number of applications, such as a battery electrode material. A method of producing a single-walled carbon nanotube material includes purifying an as-recovered nanotube material, and depositing the purified material onto a conductive substrate. The coated substrate is incorporated into an electrochemical cell, an its ability to accept intercalated materials, such as an alkali metal (e.g.—lithium) is measured.
    Type: Grant
    Filed: September 15, 2000
    Date of Patent: July 23, 2002
    Assignee: University of North Carolina, The Chapel
    Inventors: Otto Z. Zhou, Bo Gao
  • Publication number: 20020085968
    Abstract: This invention relates generally to a method for producing self-assembled objects comprising single-wall carbon nanotubes (SWNTs) and compositions thereof. In one embodiment, the present invention involves a three-dimensional structure of derivatized single-wall nanotube molecules that spontaneously form. It includes several component molecule having multiple derivatives brought together to assemble into the three-dimensional structure. In another embodiment, objects may be obtained by bonding functionally-specific agents (FSAs) groups of nanotubes into geometric structures. The bond selectivity of FSAs allow selected nanotubes of a particular size or kind to assemble together and inhibit the assembling of unselected nanotubes that may also be present.
    Type: Application
    Filed: December 28, 2001
    Publication date: July 4, 2002
    Applicant: William Marsh Rice University
    Inventors: Richard E. Smalley, Daniel T. Colbert, Hongjie Dai, Jie Liu, Andrew G. Rinzler, Jason H. Hafner, Ken Smith, Ting Guo, Pavel Nikolaev, Andreas Thess
  • Publication number: 20020010093
    Abstract: The invention relates to a process for the manufacture of improved active charcoal exhibiting a high resistance to sulphur-comprising products, such as H2S, COS and mercaptans; to the improved active charcoal thus obtained; and to a process for the purification of a gas stream comprising sulphur-comprising compounds. The gas to be treated is air, nitrogen, hydrogen produced by reforming or cracking of alcohols, of ammonia or of hydrocarbons, natural gas, combustion gas or fermentation gas.
    Type: Application
    Filed: March 7, 2001
    Publication date: January 24, 2002
    Applicant: L'AIR LIQUIDE SOCIETE ANONYME POUR L'ETUDE ET L'EXPLOITATION DES PROCEDES GEORGES CLAUDE
    Inventors: Christian Monereau, Serge Moreau
  • Patent number: 6331262
    Abstract: Naked single-walled nanotube carbon metals and semiconductors were dissolved in organic solutions by derivatization with SOCl2 and octadecylamine charge. Both ionic (charge transfer) and covalent solution phase chemistry with concomitant modulation of the single-walled carbon nanotubes (SWNT) band structure were demonstrated. Solution phase near-IR spectroscopy was used to study the effects of chemical modifications on the band gaps of the SWNTs. Reaction of solubilized SWNTs with dichlorocarbene led to functionalization of the nanotube walls.
    Type: Grant
    Filed: September 22, 1999
    Date of Patent: December 18, 2001
    Assignee: University of Kentucky Research Foundation
    Inventors: Robert C. Haddon, Jian Chen
  • Patent number: 6254771
    Abstract: This invention relates to a method for the treatment of a desulfurization absorbing fluid after gas-liquid contact with combustion exhaust gas in which fine particles of unburned carbon and other materials are efficiently removed from the desulfurization absorbing fluid to improve the quality of a by-product (e.g., gypsum) obtained therefrom. The method of this invention comprises the steps of feeding a gas into a desulfurization absorbing fluid (A) containing fine particles of unburned carbon and other materials and thereby producing gas bubbles so as to cause the fine particles to adhere to the surfaces of the gas bubbles and create a foam phase (D) consisting of the gas bubbles; and breaking the foam phase (D) to obtain a liquid (E) containing the fine particles.
    Type: Grant
    Filed: August 4, 1999
    Date of Patent: July 3, 2001
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Koichiro Iwashita, Takeo Shinoda, Masakazu Onizuka, Masao Hino, Kenji Inoue
  • Patent number: 6238443
    Abstract: The invention is directed to a process for agglomerating high-carbon dust, such as kish. The process comprises the steps of providing a supply of the high-carbon dust, applying a suifactant and water to the high-carbon dust, and applying a bonding agent to the high-carbon dust so that the high-carbon dust becomes agglomerated. The process provides a product having favorable characteristics. A substantially non-dusting high-carbon composition, for example, can be provided. The high-carbon composition comprises high-carbon dust, a surfactant, and a bonding agent in an amount by weight between about {fraction (1/20,000)} and about {fraction (1/200)} of the weight of the high-carbon dust. The high-carbon dust, surfactant, and bonding agent are agglomerated to form a clay-like material. A kish agglomerating system also is provided. The system comprises a kish storage container, a mixing tank, and a transport mechanism.
    Type: Grant
    Filed: July 30, 1999
    Date of Patent: May 29, 2001
    Assignee: Bethlehem Steel Corporation
    Inventors: John D. Lynn, Colvin W. Smith, Marvin S. Stern
  • Patent number: 6217836
    Abstract: Spent potliner from aluminum reduction cells is treated, for example, with sulfuric acid to recover carbon, silica and alumina or to recover a vitrified product of silca and alumina.
    Type: Grant
    Filed: November 30, 1998
    Date of Patent: April 17, 2001
    Assignee: Goldendale Aluminum Company
    Inventors: Robert J. Barnett, Michael B. Mezner
  • Patent number: 6156281
    Abstract: An improved process for removing mercury and other trace elements from coal containing pyrite by forming a slurry of finely divided coal in a liquid solvent capable of forming ions or radicals having a tendency to react with constituents of pyrite or to attack the bond between pyrite and coal and/or to react with mercury to form mercury vapors, and heating the slurry in a closed container to a temperature of at least about 50.degree. C. to produce vapors of the solvent and withdrawing vapors including solvent and mercury-containing vapors from the closed container, then separating mercury from the vapors withdrawn.
    Type: Grant
    Filed: December 4, 1998
    Date of Patent: December 5, 2000
    Assignees: Howard University, CQ Inc.
    Inventors: David J. Akers, Kenneth N. Ekechukwu, Mobolaji E. Aluko, Howard E. Lebowitz
  • Patent number: 6139990
    Abstract: There are provided modified and rounded graphite particles derived from scaly natural graphite particles by modification so as to bring their form close to a spherical form and satisfying all the following requirements (a) to (c): (a) that the degree of circularity should be not less than 0.86; (b) that, upon microscopic observation, the broken-out section should show a cabbage-like appearance with graphite slices taking various directions; and (c) that, upon X ray diffraction, the peak intensity ratio (Ih.sub.110 /Ih.sub.002) between the 002 face (parallel to graphite layers) and 110 face (perpendicular to graphite layers), which serves as an index of the randomness of orientation, should be not less than 0.0050. They retain good qualities of the raw material scaly natural graphite particles and are additionally unique in structure and characteristics. A method of producing such modified particles is also provided.
    Type: Grant
    Filed: September 10, 1998
    Date of Patent: October 31, 2000
    Assignee: Kansai Netsukagaku Kabushiki Kaisha
    Inventors: Satoshi Kubota, Hirokazu Koyanagi, Kojiro Tenno, Syun Saito
  • Patent number: 6121179
    Abstract: Contaminated adsorbent particles, preferably activated carbon particles, are regenerated in water at supercritical conditions. The particles are preferably mixed in water prior to treatment. The mixture is preferably heated to a temperature at least about 900.degree. F. (482.degree. C.) and pressurized to a pressure sufficient to achieve supercritical conditions for water. The mixture is preferably flowed through a first reactor for a time sufficient to substantially remove the organic contaminants from the particles. The particles are separated from the water and the mixture of water and organic contaminants may be transferred to a second reactor. Within the second reactor the organic contaminants are preferably substantially oxidized by supercritical water oxidation.
    Type: Grant
    Filed: January 8, 1998
    Date of Patent: September 19, 2000
    Assignee: Chematur Engineering AB
    Inventors: Roy N. McBrayer, Jr., Jos A. Boere, Lars Tidlund, Richard W. Humphries
  • Patent number: 6045768
    Abstract: A process for selective removal of residual carbon, such as graphite, from a mixture also containing a valuable material, such as diamonds, by selective oxidation using a silver oxide doped on copper oxide catalyst.
    Type: Grant
    Filed: August 1, 1997
    Date of Patent: April 4, 2000
    Assignee: Mypodiamond Inc.
    Inventor: Oswald Robert Bergmann
  • Patent number: 5858911
    Abstract: Disclosed is a rigid fine-celled foam composition and a method of producing it. The foam composition is nontoxic, environmentally friendly, has improved absorption/adsorption and retention of liquids, is not as hard as prior art foams, does not include polymerization by-products detrimental to flower and plant life, and is a foamed mixture of a caustic silicate solution derived from the caustic digestion of rice hull ash having diffused activated carbon particles from thermal pyrolysis of rice hulls rather than from commercial sodium silicate solutions. Valuable by-products of commodity grade are obtained including activated carbon and sodium fluoride.
    Type: Grant
    Filed: November 24, 1997
    Date of Patent: January 12, 1999
    Assignee: Agritec, Inc.
    Inventors: Clyde W. Wellen, Douglas K. Stephens, Greg R. Wellen
  • Patent number: 5723717
    Abstract: A procedure for the recovery and/or cleaning of carbon formed as a result of thermal processes. This carbon is present with supernatant C in equilibrium with CO.sub.2 and CO (Boudouard equilibrium) after being transformed into CO.sub.2 with oxygen in a synthesis gas at an elevated temperature. In so doing, the synthesis gas is brought to a temperature higher than 800.degree. and then, using H.sub.2 O, abruptly cooled to a temperature less than 100.degree. C., the carbon-water-dispersion is also used as an adsorption agent and the contaminants and residue are bound together in the waste gases, the carbon-water-dispersion is concentrated, the carbon sludge forming at the elevated temperature, preferably greater than 1200.degree. C., is dried. During the drying process the contaminants or contaminant components are vaporized from the carbon sludge and then condensed and the dried carbon is returned to the initial combustion process.
    Type: Grant
    Filed: February 2, 1995
    Date of Patent: March 3, 1998
    Assignee: Thermoselect AG
    Inventor: Gunter H. Kiss