Catalyst Substance Contains Nickel Patents (Class 423/653)
  • Patent number: 9981896
    Abstract: Herein disclosed is a method of producing dimethyl ether (DME) comprising introducing one or more feed streams comprising methane and carbon dioxide into a reformer to generate synthesis gas; and converting synthesis gas to DME in one step. In some cases, the reformer comprises a Ni catalyst. In some cases, the reformer is a pressurized fluidized bed dry reforming reactor. In some cases, the reformer comprises a hydrogen membrane. The hydrogen membrane removes hydrogen contained in the synthesis gas and shifts reforming reactions toward completion.
    Type: Grant
    Filed: June 2, 2017
    Date of Patent: May 29, 2018
    Assignee: RES USA, LLC
    Inventors: Harold A. Wright, Mark K. Robertson, Weibin Jiang
  • Patent number: 9975767
    Abstract: A catalyst arrangement disposed within a vertical reaction tube includes a structured catalyst within an upper part of the reaction tube, a particulate catalyst beneath the structured catalyst in a lower part of the reaction tube, and a catalyst support device located between the structured catalyst and the particulate catalyst, wherein the catalyst support device includes a cylindrical body having a first end adapted for connection to the structured catalyst, and a second end, and the cylindrical body has a diameter 70-90% of the internal diameter of the tube and a length/diameter in the range 0.5-2.5.
    Type: Grant
    Filed: February 17, 2015
    Date of Patent: May 22, 2018
    Assignee: Johnson Matthey Public Limited Company
    Inventor: Peter William Farnell
  • Patent number: 9278328
    Abstract: A reformer tube for producing synthesis gas by steam reforming of hydrocarbon-containing feed gases, preferably natural gas, includes one or more helically coiled heat exchanger tubes which are arranged within a catalyst bed of a reforming catalyst and are helically coiled over part of their length located within the catalyst bed and are otherwise straight are present, where the straight proportion of the heat exchanger tubes and/or the helix pitch of the helically coiled part alters within the catalyst bed and matching to requirements of the pressure drop, the heat exchange properties, and the corrosion resistance.
    Type: Grant
    Filed: November 7, 2012
    Date of Patent: March 8, 2016
    Assignees: L'AIR LIQUIDE, SOCIETE ANONYME POUR L'ETUDE ET L'EXPLOITATION DES PROCEDES GEORGES CLAUDE, AIR LIQUIDE GLOBAL E&C SOLUTIONS GERMANY GMBH
    Inventors: Holger Schlichting, Ulrich Wolf, Sven Pohl, Dieter Ulber, Udo Zolnowski, Antonio Coscia, Julien Cances, Frederic Camy-Peyret, Fabrice Mathey
  • Patent number: 8974699
    Abstract: The invention relates to a cyclic process for producing synthesis gas comprising: a first step of oxidation of an oxidizable oxygen-carrying solid; a second purge step; a third combustion step with production of CO2; a fourth step of production of synthesis gas; a fifth purge step.
    Type: Grant
    Filed: February 9, 2011
    Date of Patent: March 10, 2015
    Assignees: Total Raffinage Chimie, IFP Energies Nouvelles
    Inventors: Sebastien Rifflart, Gregory Patience, Francois Xavier Chiron
  • Patent number: 8968601
    Abstract: Disclosed is a catalyst used for steam carbon dioxide reforming of natural gas, wherein an alkaline earth metal alone or an alkaline earth metal and a group 8B metal are supported on a hydrotalcite-like catalyst containing nickel, magnesium and aluminum. The disclosed catalyst is useful as a steam carbon dioxide reforming (SCR) catalyst of natural gas at high temperature and high pressure, while minimizing deactivation of the catalyst due to sintering of the active component nickel and deactivation of the catalyst due to coke generation at the same time. A synthesis gas prepared using the catalyst has a H2/CO molar ratio maintained at 1-2.2. A synthesis gas having a H2/CO molar ratio of 1.8-2.2 may be used as a raw material for Fischer-Tropsch synthesis or methanol synthesis and a synthesis gas having a H2/CO molar ratio of may be used as a raw material for dimethyl ether synthesis.
    Type: Grant
    Filed: August 20, 2013
    Date of Patent: March 3, 2015
    Assignee: Korea Institute of Science and Technology
    Inventors: Dong Ju Moon, Yun Ju Lee, Jae Sun Jung, Jin Hee Lee, Seung Hwan Lee, Bang Hee Kim, Hyun Jin Kim, Eun Hyeok Yang
  • Patent number: 8915979
    Abstract: The present application is directed to a gas-generating apparatus. Hydrogen is generated within the gas-generating apparatus and is transported to a fuel cell. The first fuel component is introduced into the second fuel component through a conduit which punctures a septum separating the reaction chamber and the first fuel component reservoir, and the fuel conduit introduces the first fuel component to different portions of the second fuel component to produce hydrogen.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: December 23, 2014
    Assignee: Societe BIC
    Inventors: Alain Rosenzweig, Kurt Rath
  • Patent number: 8877673
    Abstract: A method of making a supported catalyst for reforming of steam and hydrocarbons and a steam-hydrocarbon reforming process using the supported catalyst. The supported catalyst is made from a mixture comprising 20 to 99.5 mass % of lanthanum-stabilized ?-alumina and/or lanthanum-stabilized ?-alumina, 0 to 60 mass % oalumina, 0 to 25 mass % of calcium carbonate and/or magnesium carbonate, and 0.5 to 5 mass % of graphite, a cellulose ether, and/or magnesium stearate. The supported catalyst has a porosity between 55% and 75% and a pore volume between 0.3 cc/g and 0.65 cc/g.
    Type: Grant
    Filed: November 8, 2011
    Date of Patent: November 4, 2014
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Diwakar Garg, Frederick Carl Wilhelm
  • Patent number: 8864857
    Abstract: An apparatus for generating hydrogen gas from a replaceable aluminum pack comprising an aluminum and hydride mixture encased in a breathable membrane that is raised and lowered into a fluid contained within an enclosed tank wherein contact with the fluid releases hydrogen gas from the aluminum. A pressure transducer and microprocessor chip are provided for monitoring and regulating the rate of hydrogen production by engaging and disengaging a reversible motor that raises and lowers an inner tray on which the aluminum pack resides accordingly.
    Type: Grant
    Filed: July 26, 2011
    Date of Patent: October 21, 2014
    Inventor: Harlo Mayne
  • Patent number: 8834585
    Abstract: A hydrogen generating device is adapted for a fuel cell. The hydrogen generating device includes a casing, a button, a solid reactant, a bag-shaped body, and at least one flexible element. The casing has a containing space and an opening. The button is integrally formed and connected to the casing to seal the opening. The solid reactant is disposed in the casing. The bag-shaped body is disposed in the casing and contains a liquid reactant. The flexible element is connected to the casing and is located in the containing space. The flexible element includes a bending end, wherein the flexible element is aligned to the button and is located between the button and the bag-shaped body. When the button is pressed, the button pushes the flexible element so the bending end pierces the bag-shaped body, and the liquid reactant flows out and reacts with the solid reactant to generate hydrogen.
    Type: Grant
    Filed: July 21, 2011
    Date of Patent: September 16, 2014
    Assignee: Young Green Energy Co.
    Inventors: Yu-Hsiang Lin, Hsuan-Yi Lu
  • Patent number: 8809603
    Abstract: A method of producing a hydrocarbon fuel from a hydrocarbon-containing gas is disclosed and described. A hydrocarbon-containing gas is produced (10) containing from about 25% to about 50% carbon dioxide and can be reformed (12) with a steam gas to form a mixture of hydrogen, carbon monoxide and carbon dioxide. The reforming can be a composite dry-wet reforming or a tri-reforming step. The mixture of hydrogen, carbon monoxide and carbon dioxide can be at least partially converted (14) to a methanol product. The methanol product can be converted to the hydrocarbon fuel (18), optionally via UME synthesis (16). The method allows for effective fuel production with low catalyst fouling rates and for operation in an unmanned, self-contained unit at the source of the hydrocarbon-producing gas.
    Type: Grant
    Filed: February 15, 2013
    Date of Patent: August 19, 2014
    Assignee: Oberon Fuels, Inc.
    Inventors: Andrew Corradini, Jarod McCormick
  • Publication number: 20140205536
    Abstract: There is provided herein a method for producing hydrogen gas, comprising: sorbing a liquid hydrocarbon fuel to a gasification catalyst to form a sorbed hydrocarbon fuel; heating said sorbed hydrocarbon fuel to a first temperature for a first period of time sufficient to form coke; and gasifying said coke at a second temperature at a pressure for a second period of time in the presence of water and/or oxygen, so as to produce hydrogen gas and carbon monoxide and to regenerate said catalyst. In particular, the hydrocarbon fuel can be a liquid biomass, such pyrolysis oil, and the method can be CO2 neutral.
    Type: Application
    Filed: March 20, 2014
    Publication date: July 24, 2014
    Applicant: PHILLIPS 66 COMPANY
    Inventors: Roland Schmidt, Christopher J. LaFrancois
  • Patent number: 8765018
    Abstract: The invention relates to a method for controlling a hydrocarbon vapor reforming reaction using a combustion chamber containing burners and tubes, said tubes being filled with catalysts and capable of being crossed by a mixture of hydrocarbons and vapor, the burners being arranged so as to transfer their combustion heat to the mixture of hydrocarbons and vapor through the walls of the tubes, wherein the temperature T of the wall of each tube is measured in the downstream part of the tube, and if for at least one tube, the measured temperature“is higher or equal to the MOT (DTT-15° C.), DTT being the design temperature of the measured tube, the functional parameters of the reforming method are then modified so as to decrease the measured temperature T of this tube down to a value lower than the MOT.
    Type: Grant
    Filed: October 29, 2007
    Date of Patent: July 1, 2014
    Assignee: L'Air Liquide, Societe Anonyme Pour l'Etude et l'Exploitation des Procedes Georges Claude
    Inventors: Fouad Ammouri, Jean Gallarda
  • Patent number: 8747806
    Abstract: A process for producing hydrogen includes: passing a hydrocarbon feed though purification sorbent(s), combining steam with the purified hydrocarbon and passing the hydrocarbon/steam mixture adiabatically through a bed of steam reforming catalyst, passing the pre-reformed gas mixture through a fired steam reformer to generate a crude synthesis gas mixture, passing the crude synthesis gas mixture through one or more beds of water-gas shift catalyst to generate a shifted synthesis gas mixture, passing the shifted synthesis gas mixture to a membrane shift reactor containing a bed of water-gas shift catalyst and a CO2-selective membrane, cooling the hydrogen-enriched gas mixture to below the dew point and separating off the condensate, passing the de-watered hydrogen-enriched gas mixture to CO2 separation in pressure-swing absorption apparatus, and recycling at least a portion of the purge gas stream as fuel to the fired steam reformer or to the hydrocarbon feed or purified hydrocarbon feed streams.
    Type: Grant
    Filed: January 14, 2010
    Date of Patent: June 10, 2014
    Assignee: Johnson Matthey PLC
    Inventor: Stephen John Catchpole
  • Patent number: 8715617
    Abstract: A hydrogen production process wherein steam and a hydrocarbon feed is reacted in a prereformer, the prereformed intermediate is further reacted in an oxygen-based reformer, the reformate is shifted and then separated by a pressure swing adsorber to form a H2 product stream and a tail gas, a first portion of the tail gas is recycled to the prereformer and/or the oxygen-based reformer, and a second portion of the tail gas is recycled to the pressure swing adsorber.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: May 6, 2014
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Eugene S. Genkin, Patricia Kentosh Hershman, Edward Landis Weist, Jr., Jianguo Xu
  • Patent number: 8642496
    Abstract: The present invention relates to a method for forming a catalyst comprising catalytic nanoparticles and a catalyst support, wherein the catalytic nanoparticles are embedded in the catalyst support, comprising forming the catalytic nanoparticles on carbon particle, dispersing the carbon particle in a solution comprising precursors of the catalyst support to form a suspension, heating the suspension to form a gel, subjecting the gel to incineration to form a powder, and sintering the powder to form the catalyst.
    Type: Grant
    Filed: July 13, 2011
    Date of Patent: February 4, 2014
    Assignee: Agency for Science, Technology and Research
    Inventors: Zetao Xia, Liang Hong, Wei Wang, Zhao Lin Liu
  • Publication number: 20130330263
    Abstract: A catalyst according to the present invention exhibits a catalytic action to a methanol decomposition reaction or a hydrocarbon steam-reforming reaction in a short time. The present invention provides a catalyst for producing hydrogen gas, using an Ni3Si-based intermetallic compound.
    Type: Application
    Filed: March 8, 2012
    Publication date: December 12, 2013
    Applicant: OSAKA PREFECTURE UNIVERSITY PUBLIC CORPORATION
    Inventors: Yasuyuki Kaneno, Takayuki Takasugi
  • Patent number: 8591861
    Abstract: A production process includes combining a first feed stream and a second feed stream to produce, in a pre-reforming reactor, a first product stream comprising CH4 and H2O; wherein the first feed stream contains a mixture of H2 and at least one selected from the group consisting of hydrocarbons having two or more carbon atoms and alcohols having two or more carbon atoms, and the mixture has a hydrogen stoichiometric ratio (?) of at least 0.1, and the second feed stream contains steam; feeding the first product stream into a reforming reactor; and reacting the first product stream in the reforming reactor to produce a second product stream containing CO and H2; and a catalyst for use in the process. Conversion of the second product stream to synthetic crude, methanol, higher alcohols, and/or DME may also be undertaken. Yet further conversion of a synthetic crude to lubricants, diesel and the like, and/or the alcohols/DME to gasoline, olefins, and/or other oxygenates may also be included.
    Type: Grant
    Filed: April 2, 2008
    Date of Patent: November 26, 2013
    Assignee: Schlumberger Technology Corporation
    Inventors: Franklin D. Lomax, Rama A. Zakaria, Maxim Lyubovsky, Stephen C. Leviness
  • Patent number: 8522573
    Abstract: A system for conversion of waste and solar heat energy into a carbon sequestration device, including as a collector for collecting carbon dioxide gas from a carbon dioxide gas source, such as ambient air. The Joule Thompson effect is used to cool and thereby refrigerate/liquefy ambient air and then extracting carbon dioxide therefrom, comprising steps of and means for providing a hydride heat engine, operating the hydride heat engine utilizing hydride thermal compression technology to compress hydrogen gas and thereby to cool ambient air to a temperature rendering air into a refrigerated/liquefied state by use of a Joule-Thompson type process, and extracting carbon dioxide from the refrigerated/liquefied ambient air and collecting the carbon dioxide.
    Type: Grant
    Filed: February 13, 2012
    Date of Patent: September 3, 2013
    Assignee: Ergenics Corporation
    Inventor: P. Mark Golben
  • Patent number: 8378159
    Abstract: A method of producing a hydrocarbon fuel from a hydrocarbon-containing gas is disclosed and described. A hydrocarbon-containing gas is produced (10) containing from about 25% to about 50% carbon dioxide and can be reformed (12) with a steam gas to form a mixture of hydrogen, carbon monoxide and carbon dioxide. The reforming can be a composite dry-wet reforming or a tri-reforming step. The mixture of hydrogen, carbon monoxide and carbon dioxide can be at least partially converted (14) to a methanol product. The methanol product can be converted to the hydrocarbon fuel (18), optionally via DME synthesis (16). The method allows for effective fuel production with low catalyst fouling rates and for operation in an unmanned, self-contained unit at the source of the hydrocarbon-producing gas.
    Type: Grant
    Filed: December 17, 2009
    Date of Patent: February 19, 2013
    Assignee: Oberon Fuels, Inc.
    Inventors: Andrew Corradini, Jarod McCormick
  • Patent number: 8361433
    Abstract: There is provided a technique for manufacturing a hydrogen-containing gas. An oxygen-containing gas is mixed with a feed gas obtained by mixing steam with a hydrocarbon fuel, this mixture is introduced into a catalytic reaction chamber, and a partial oxidation reaction and a steam reforming reaction are conducted to obtain a hydrogen-containing gas. In this reforming, an antechamber of the catalytic reaction chamber is heated up to a self-ignition temperature in a first catalyst section, where the self-ignition temperature is the temperature at which a mixed gas self-ignites during the advection period required for the mixed gas to move from a mixing chamber to the catalytic reaction chamber, with this temperature being at least a minimum partial-oxidation temperature and lower than a minimum steam reforming temperature.
    Type: Grant
    Filed: June 13, 2006
    Date of Patent: January 29, 2013
    Assignee: Osaka Gas Co., Ltd.
    Inventors: Fuyuki Noguchi, Naoki Inoue, Kota Yokoyama
  • Patent number: 8338041
    Abstract: To provide a reformer that uses a relatively inexpensive granular catalyst and can provide a more uniform temperature distribution in a catalyst bed while suppressing increase in the size of the reformer and the required power and size of an auxiliary machine, and a more compact indirect internal reforming high temperature fuel cell while suppressing increase in cost. A reformer that produces a hydrogen-containing gas from a hydrocarbon-based fuel by a steam reforming reaction has a reactor vessel and a reforming catalyst bed packed with a granular catalyst having steam reforming activity in the reactor vessel, the reformer has a partition plate that divides the reforming catalyst bed into at least two sections, the partition plate has a thermal conductivity higher than effective thermal conductivity of the catalyst bed, and the partition plate extends in the reactor vessel from a part which is at a higher temperature in a rated operation to a part which is at a lower temperature in rated operation.
    Type: Grant
    Filed: May 15, 2008
    Date of Patent: December 25, 2012
    Assignee: Nippon Oil Corporation
    Inventor: Susumu Hatada
  • Publication number: 20120275992
    Abstract: A process wherein a gas mixture of a reformate gas comprised predominantly of hydrogen and carbon oxides, and a biogas comprised predominantly of methane and carbon dioxide is passed through a pressure swing adsorption unit. Contaminants, such as carbon oxides, are adsorbed and a methane-rich stream and a hydrogen-rich stream are separately recovered. The methane-rich stream is sent to steam methane reforming that results in a reformate comprised primarily of hydrogen which is then combined with the biogas feed stream and sent to pressure swing adsorption.
    Type: Application
    Filed: February 10, 2012
    Publication date: November 1, 2012
    Inventor: Juzer Jangbarwala
  • Patent number: 8257466
    Abstract: Hydrogen-producing fuel processing systems, hydrogen purification membranes, hydrogen purification devices, fuel processing and fuel cell systems that include hydrogen purification devices, and methods for operating the same. In some embodiments, operation of the fuel processing system is initiated by heating at least the reforming region of the fuel processing system to at least a selected hydrogen-producing operating temperature. In some embodiments, an electric heater is utilized to perform this initial heating. In some embodiments, use of the electric heater is discontinued after startup, and a burner or other combustion-based heating assembly combusts a fuel to heat at least the hydrogen producing region, such as due to the reforming region utilizing an endothermic catalytic reaction to produce hydrogen gas.
    Type: Grant
    Filed: November 14, 2011
    Date of Patent: September 4, 2012
    Assignee: Idatech, LLC
    Inventors: David J. Edlund, William A. Pledger, R. Todd Studebaker
  • Publication number: 20120207668
    Abstract: There is provided herein a method for producing hydrogen gas, comprising: sorbing a liquid hydrocarbon fuel to a gasification catalyst to form a sorbed hydrocarbon fuel; heating said sorbed hydrocarbon fuel to a first temperature for a first period of time sufficient to form coke; and gasifying said coke at a second temperature at a pressure for a second period of time in the presence of water and/or oxygen, so as to produce hydrogen gas and carbon monoxide and to regenerate said catalyst. In particular, the hydrocarbon fuel can be a liquid biomass, such pyrolysis oil, and the method can be CO2 neutral.
    Type: Application
    Filed: January 25, 2012
    Publication date: August 16, 2012
    Applicant: CONOCOPHILLIPS COMPANY
    Inventors: Roland Schmidt, Christopher J. LaFrancois
  • Patent number: 8241600
    Abstract: A method of catalytically reforming a reactant gas mixture using a pyrochlore catalyst material comprised of one or more pyrochlores having the composition A2B2-y-zB?yB?zO7-?, where y>0 and z?0. Distribution of catalytically active metals throughout the structure at the B site creates an active and well dispersed metal locked into place in the crystal structure. This greatly reduces the metal sintering that typically occurs on supported catalysts used in reforming reactions, and reduces deactivation by sulfur and carbon. Further, oxygen mobility may also be enhanced by elemental exchange of promoters at sites in the pyrochlore. The pyrochlore catalyst material may be utilized in catalytic reforming reactions for the conversion of hydrocarbon fuels into synthesis gas (H2+CO) for fuel cells, among other uses.
    Type: Grant
    Filed: August 31, 2011
    Date of Patent: August 14, 2012
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: David A. Berry, Dushyant Shekhawat, Daniel Haynes, Mark Smith, James J. Spivey
  • Patent number: 8182787
    Abstract: A method and apparatus are provided for use in producing high-pressure hydrogen from natural gas, methanol, ethanol, or other fossil fuel-derived and renewable hydrocarbon resources. The process can produce hydrogen at pressures ranging from 2000 to 12,000 pounds per square inch (psi) using a hydrogen carrier, with or without high-pressure water, and an appropriate catalyst. The catalyst reacts with the hydrogen carrier and, optionally, high-pressure water, in a catalytic reformer (20) maintained under desired temperature and pressure conditions.
    Type: Grant
    Filed: June 25, 2009
    Date of Patent: May 22, 2012
    Assignee: Energy & Environmental Research Center Foundation
    Inventors: Michael Collings, Ted R. Aulich, Ronald C. Timpe, Michael J. Holmes
  • Patent number: 8178075
    Abstract: A tubular reactor and method for producing a product mixture in a tubular reactor where the tubular reactor comprises an internal catalytic insert having orifices for forming fluid jets for impinging the fluid on the tube wall. Jet impingement is used to improve heat transfer between the fluid in the tube and the tube wall in a non-adiabatic reactor. The tubular reactor and method may be used for endothermic reactions such as steam methane reforming and for exothermic reactions such as methanation.
    Type: Grant
    Filed: August 13, 2008
    Date of Patent: May 15, 2012
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Xiaoyi He, Robert Roger Broekhuis, Diwakar Garg, Bo Jin, William Robert Licht, Stephen Clyde Tentarelli
  • Patent number: 8133463
    Abstract: A method of catalytically reforming a reactant gas mixture using a pyrochlore catalyst material comprised of one or more pyrochlores having the composition A2-w-xA?wA?xB2-y-zB?yB?zO7-?. Distribution of catalytically active metals throughout the structure at the B site creates an active and well dispersed metal locked into place in the crystal structure. This greatly reduces the metal sintering that typically occurs on supported catalysts used in reforming reactions, and reduces deactivation by sulfur and carbon. Further, oxygen mobility may also be enhanced by elemental exchange of promoters at sites in the pyrochlore. The pyrochlore catalyst material may be utilized in catalytic reforming reactions for the conversion of hydrocarbon fuels into synthesis gas (H2+CO) for fuel cells, among other uses.
    Type: Grant
    Filed: April 13, 2009
    Date of Patent: March 13, 2012
    Assignee: The United States of America as represented by the Department of Energy
    Inventors: David A. Berry, Dushyant Shekhawat, Daniel Haynes, Mark Smith, James J. Spivey
  • Publication number: 20120039794
    Abstract: A process for producing hydrogen includes: passing a hydrocarbon feed though purification sorbent(s), combining steam with the purified hydrocarbon and passing the hydrocarbon/steam mixture adiabatically through a bed of steam reforming catalyst, passing the pre-reformed gas mixture through a fired steam reformer to generate a crude synthesis gas mixture, passing the crude synthesis gas mixture through one or more beds of water-gas shift catalyst to generate a shifted synthesis gas mixture, passing the shifted synthesis gas mixture to a membrane shift reactor containing a bed of water-gas shift catalyst and a CO2-selective membrane, cooling the hydrogen-enriched gas mixture to below the dew point and separating off the condensate, passing the de-watered hydrogen-enriched gas mixture to CO2 separation in pressure-swing absorption apparatus, and recycling at least a portion of the purge gas stream as fuel to the fired steam reformer or to the hydrocarbon feed or purified hydrocarbon feed streams.
    Type: Application
    Filed: January 14, 2010
    Publication date: February 16, 2012
    Applicant: JOHNSON MATTHEY PLC
    Inventor: Stephen John Catchpole
  • Patent number: 8101141
    Abstract: A unified fuel processing reactor for a solid oxide fuel cell can reform hydrocarbon-based fuel into hydrogen-rich gas, remove a sulfur component, and convert non-converted fuel and a low carbon (C2˜C5) hydrocarbon compound into hydrogen and methane in a single reactor. The reactor comprises a primary-reformer which reforms a hydrocarbon-base fuel and generates hydrogen-rich reformed gas, a desulfurizer which removes a sulfur component from the reformed gas, and a post-reformer which selectively decomposes a low carbon (C2˜C5) hydrocarbon in the desulfurized reformed gas into hydrogen and methane. The primary-reformer, desulfurizer and post-reformer are in the unified reactor and isolated, except for a fluid passage, from each other by internal partition walls. The primary-reformer is disposed at a center portion of the reactor. The post-reformer and the desulfurizer are concentrically disposed outside of the primary-reformer.
    Type: Grant
    Filed: April 24, 2009
    Date of Patent: January 24, 2012
    Assignee: Korea Advanced Institute of Science and Technology
    Inventors: Joongmyeon Bae, Sangho Yoon, Sunyoung Kim
  • Patent number: 8057773
    Abstract: The invention described herein relates to a novel process that eliminates the need for post combustion CO2 capture from fired heaters (at atmospheric pressure and in dilute phase) in a petroleum refinery to achieve environmental targets by capturing CO2 in a centralized facility and providing fuel gas low in carbon to the fired heaters. It combines the pre-combustion capture of carbon dioxide with production of a hydrogen fuel source within a refinery to drastically reduce the carbon dioxide emissions of the plant. The hydrogen fuel is utilized for the process fired heaters and the fuel quality (carbon content) can be set to meet the refinery's emissions objectives. Moreover, the carbon dioxide captured can be sequestered and/or utilized for enhanced oil recovery (EOR).
    Type: Grant
    Filed: December 28, 2009
    Date of Patent: November 15, 2011
    Assignee: Institute Francais du Pétrole
    Inventors: James B. MacArthur, James J. Colyar
  • Patent number: 8057575
    Abstract: Hydrogen-producing fuel processing systems, hydrogen purification membranes, hydrogen purification devices, fuel processing and fuel cell systems that include hydrogen purification devices, and methods for operating the same. In some embodiments, operation of the fuel processing system is initiated by heating at least the reforming region of the fuel processing system to at least a selected hydrogen-producing operating temperature. In some embodiments, an electric heater is utilized to perform this initial heating. In some embodiments, use of the electric heater is discontinued after startup, and a burner or other combustion-based heating assembly combusts a fuel to heat at least the hydrogen producing region, such as due to the reforming region utilizing an endothermic catalytic reaction to produce hydrogen gas.
    Type: Grant
    Filed: October 21, 2010
    Date of Patent: November 15, 2011
    Assignee: Idatech, LLC
    Inventors: David J. Edlund, William A. Pledger, R. Todd Studebaker
  • Patent number: 8034321
    Abstract: A method is described for producing a hydrogen-containing gas mixture from a suitable hydrocarbon-containing feed gas in a reformer, wherein at least part of the feed gas is diverted before it enters the reformer and is supplied to at least one secondary reformer, and wherein the feed gas is contacted with a nanostructured catalyst in the secondary reformer and the substantially CO and CO2 -free exhaust gases of the secondary reformer are either combined with the hydrogen-containing gas mixture which escapes the reformer or introduced into the reformer. Furthermore there is described the use of this method for producing high quality soots, nanoonions, nanohorns, nanofibers and/or nanotubes which adhere to the catalyst, and a device for producing a hydrogen-containing gas mixture from a suitable feed gas in a reformer which comprises a supply line with a super-heated-vapor line joining said supply line, and a discharge line.
    Type: Grant
    Filed: January 23, 2006
    Date of Patent: October 11, 2011
    Assignee: Electrovac AG
    Inventors: Klaus Mauthner, Ernst Hammel
  • Patent number: 7985399
    Abstract: A hydrogen production method and facility in which a synthesis gas stream produced by the gasification of a carbonaceous substance is processed within a synthesis gas processing unit in which the carbon monoxide content is reacted with steam to produce additional hydrogen that is removed by a pressure swing adsorption unit. The tail gas from the pressure swing adsorption unit is further reformed with the addition of a hydrocarbon containing stream in a steam methane reforming system, further shifted to produce further additional hydrogen. The further hydrogen is then separated in another pressure swing adsorption unit.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: July 26, 2011
    Assignee: Praxair Technology, Inc.
    Inventors: Raymond F. Drnevich, Ramchandra M. Watwe
  • Patent number: 7972394
    Abstract: A method of operating a methanation reactor to reduce carbon monoxide concentration in a reformate stream in a fuel cell reformer. The reactor includes a flowpath with a noble metal catalyst supported by a ceramic support such that the reactor preferentially converts carbon monoxide via methanation over that of carbon dioxide. The reduced level of carbon monoxide present in the reformate stream after passing through the methanation reactor reduces the likelihood of poisoning of the catalyst used on the fuel cell anode.
    Type: Grant
    Filed: August 11, 2006
    Date of Patent: July 5, 2011
    Assignee: GM Global Technology Operations LLC
    Inventors: Mark Robert Feaviour, Julia Margaret Rowe
  • Patent number: 7972587
    Abstract: Briefly described, methods of generating (H2) from a biomass and the like, are disclosed.
    Type: Grant
    Filed: September 4, 2007
    Date of Patent: July 5, 2011
    Assignee: Georgia Tech Research Corporation
    Inventors: Christopher W. Jones, Pradeep K. Agrawal
  • Patent number: 7951350
    Abstract: A process and system for producing an effluent gas containing carbon monoxide and hydrogen is presented. The process includes introducing a fuel gas including a hydrocarbon and a reformer gas into a reactor system. The reformer gas may include steam, CO2, or a mixture thereof. Under steam reforming temperatures and pressures, the gases are reacted in the presence of reactant solids. The reaction process produces a carbon monoxide and hydrogen containing effluent, which may be withdrawn from the reactor system.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: May 31, 2011
    Assignee: West Biofuels, LLC
    Inventor: Donald Taylor
  • Patent number: 7939051
    Abstract: Hydrogen-producing fuel processing assemblies, including steam reforming fuel processing assemblies, startup assemblies for use therein, and methods of operating the same. In some embodiments, the startup assemblies include a startup reforming region that is upstream from a primary, or second, hydrogen-producing reforming region. In some embodiments, the startup reforming region and primary reforming regions are both steam reforming regions. In some embodiments, the startup assembly further includes at least one of a vaporization region and a startup heating assembly. In some embodiments, the startup heating assembly is an electrically powered heating assembly, and the fuel processing assembly further includes a (primary) heating assembly that combusts a byproduct stream from the fuel processing assembly to produce a combustion exhaust stream.
    Type: Grant
    Filed: May 21, 2007
    Date of Patent: May 10, 2011
    Assignee: Idatech, LLC
    Inventors: Vernon Wade Popham, Curtiss Renn, Mesa Scharf, Kyle Taylor
  • Patent number: 7901662
    Abstract: Provided herein is a process for generating steam comprising supplying a first stream to a steam reformer to produce a second stream comprising essentially 100% steam such that the molecular composition of the first stream is identical to the molecular composition of second stream, wherein the steam reformer comprises a reformer inlet in fluid communication with a reformer outlet, and at least one tube arranged between, and in fluid communication with the reformer inlet and the reformer outlet; and wherein the at least one tube is in thermal communication with a furnace of the steam reformer. A steam reformer for producing steam is also disclosed.
    Type: Grant
    Filed: November 1, 2005
    Date of Patent: March 8, 2011
    Assignee: Celanese International Corporation
    Inventors: Terry Allen Marshall, Mark Irl Chambers, Robert El Wade
  • Patent number: 7846413
    Abstract: A process and a system are provided for producing and separating hydrogen and carbon dioxide from a hydrocarbon and steam. A hydrocarbon and steam are steam reformed and the reformed gas is shift reacted to produce a shift gas. Hydrogen is removed from the shift gas, and the hydrogen-depleted gas is reformed and shift reacted again to produce more hydrogen and carbon dioxide. The hydrogen and carbon dioxide are then separated.
    Type: Grant
    Filed: November 28, 2007
    Date of Patent: December 7, 2010
    Assignee: Shell Oil Company
    Inventors: Lloyd Anthony Clomburg, Jr., Andreas Nicholas Matzakos, Peter Veenstra, Scott Lee Wellington
  • Patent number: 7842634
    Abstract: A useful partial oxidation catalyst element includes a catalyst component, a support component, and a substrate. The catalyst component is formed by combining a catalytically active metal with a first support material to form a mixture and calcining the mixture. The support component is formed by calcining a second support material, not containing the active metal. The first and second support materials include particles having an average particle diameter of less than 20 microns. A catalyst material is formed by combining the catalyst component and the support component, wherein the catalyst material contains less than 20% of the catalyst component by weight. The catalyst material is applied to a substrate configured for gas flow therethrough, thereby formulating the partial oxidation catalyst element. The partial oxidation catalyst element is especially useful for fuel reforming and fuel cell applications.
    Type: Grant
    Filed: September 11, 2006
    Date of Patent: November 30, 2010
    Assignee: Umicore AG & Co. KG
    Inventors: Jeffrey G. Weissman, Ming-Cheng Wu
  • Patent number: 7790059
    Abstract: A staged steam hydrocarbon reformer is disclosed having a chamber within which convectively heated reformer stages are enclosed. The reformer stages are tubes containing steam reforming catalyst. The stages are in serial fluid communication with one another through mixing vessels positioned between each stage. The first reforming stage is fed a mixture of steam and a gaseous hydrocarbon. Partially reformed gases having increased hydrogen concentration are produced at each stage and are mixed with additional gaseous hydrocarbon and optionally steam in the mixing vessels. Collection and distribution manifolds provide fluid communication between the reformer stages and the mixing vessels. A method is also disclosed in which partially reformed gases from a preceding stage are mixed with gaseous hydrocarbon and steam having a lower steam to carbon ratio than the fresh feed to the previous stage.
    Type: Grant
    Filed: October 18, 2007
    Date of Patent: September 7, 2010
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Xiang-Dong Peng, John Michael Repasky, Blaine Edward Herb
  • Patent number: 7789941
    Abstract: Hydrogen-producing fuel processing systems, hydrogen purification membranes, hydrogen purification devices, fuel processing and fuel cell systems that include hydrogen purification devices, and methods for operating the same. In some embodiments, operation of the fuel processing system is initiated by heating at least the reforming region of the fuel processing system to at least a selected hydrogen-producing operating temperature. In some embodiments, an electric heater is utilized to perform this initial heating. In some embodiments, use of the electric heater is discontinued after startup, and a burner or other combustion-based heating assembly combusts a fuel to heat at least the hydrogen producing region, such as due to the reforming region utilizing an endothermic catalytic reaction to produce hydrogen gas.
    Type: Grant
    Filed: April 20, 2009
    Date of Patent: September 7, 2010
    Assignee: IdaTech, LLC
    Inventors: David J. Edlund, William A. Pledger, R. Todd Studebaker
  • Patent number: 7776112
    Abstract: Methods, processes, and apparatuses for the production of hydrogen gases are provided. A catalytic amount of iodine is dissolved in a hydrocarbon fuel source, such as cyclopropane and/or benzene, and the mixture is heated to a temperature greater than about 80° C. A reaction vessel capable of maintaining pressures greater than 1 atmosphere is used. The hydrogen gas thus produced is recovered, and optionally purified. The hydrogen gas product can be delivered to a fuel cell stack. The fuel cell stack receives hydrogen gas from the reaction chamber and produces an electric current therefrom as the hydrogen gas is reacted with oxygen to form water.
    Type: Grant
    Filed: February 8, 2007
    Date of Patent: August 17, 2010
    Assignee: Honda Motor Co., Ltd.
    Inventor: Leonid Grigorian
  • Patent number: 7771702
    Abstract: The invention provides active, affordable, durable, and sulfur-tolerant catalysts and related precursors and processes useful in hydrogen production. The catalysts have a wide applicability. For example, in one embodiment, the invention provides sulfur-tolerant catalysts which, when used in a catalytic fuel processor, will facilitate sufficient hydrogen generation within 30 seconds or so of automobile start-up to generate around 50 kW of fuel cell power. Catalysts of the instant invention are made by reducing a catalyst precursor comprising a support phase impregnated with one or more elemental transition metals, wherein: (a) the support phase is formed by dispersion of a monolayer on the surface of a high surface area alumina support; and (b) the monolayer comprises XOnYO2, where (1) XOn is a redox active metal oxide and n is either 1.5, 2, or 2.5 depending on the oxidation number of X, and (2) YO2 is a redox inactive metal oxide. Ni—V2O5—ZrO2/Al2O3 catalysts of the instant invention are preferred.
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: August 10, 2010
    Assignees: University of Iowa Research Foundation, Honda Motor Co., Ltd.
    Inventors: Darrell P. Eyman, Christopher Brooks
  • Patent number: 7767182
    Abstract: In a reaction where a lower hydrocarbon is subjected to direct decomposition by using a catalyst to produce a functional nanocarbon and hydrogen, the lower hydrocarbon is subjected to the reaction in an coexistent gas comprising low concentration of oxidizing gas, reducing gas or a mixture thereof. The precursor of functional nanocarbon produced on the catalyst and amorphous carbon secondarily produced on the catalyst react with the coexistent gas so that being removed from the catalyst, making it possible to prevent the drop of conversion with time on stream due to the inhibition of the reaction by the precursor and by-product. In the case where the raw material of lower hydrocarbon is biogas, the coexistent gas can be easily contained in methane by lowering purification degree of methane.
    Type: Grant
    Filed: March 29, 2006
    Date of Patent: August 3, 2010
    Assignees: The Japan Steel Works, Ltd., National University Corporation Kitami Institute of Technology, Kajima Corporation
    Inventors: Akio Tada, Satoru Nakamura, Hideaki Ito, Yoshitaka Togo, Kikuo Koseki, Hiroyuki Takasuna
  • Patent number: 7722854
    Abstract: The present invention provides catalysts, reactors, and methods of steam reforming over a catalyst. Surprisingly superior results and properties obtained in methods and catalysts of the present invention are also described. For example, a coated catalyst was demonstrated to be highly stable under steam reforming conditions (high temperature and high pressure of steam). Methods of making steam reforming catalysts are also described.
    Type: Grant
    Filed: February 13, 2004
    Date of Patent: May 25, 2010
    Assignee: Velocy's
    Inventors: Junko M. Watson, Francis P. Daly, Yong Wang, Anna Lee Tonkovich, Sean P. Fitzgerald, Steven T. Perry, Laura J. Silva, Rachid Taha, Enrique Aceves de Alba, Ya-Huei Chin, Robert Rozmiarek, XiaoHong Li
  • Patent number: 7700005
    Abstract: A method is provided for the thermo-neutral reforming of liquid hydrocarbon fuels which employs a Ni, Ce2O3, La2O3, Pt?ZrO2, Rh and Re catalyst having dual functionalities to achieve both combustion and steam reforming.
    Type: Grant
    Filed: December 26, 2006
    Date of Patent: April 20, 2010
    Assignees: Saudi Arabian Oil Company, King Fahd University of Petroleum & Minerals
    Inventors: Tomoyuki Inui, Bashir Osama Dabbousi, Shakeel Ahmed, Fahad Ibrahim Al-Muhaish, Mohammed Abdul Bari Siddiqui
  • Patent number: 7618612
    Abstract: Disclosed is a method of producing hydrogen from oxygenated hydrocarbon reactants, such as methanol, glycerol, sugars (e.g. glucose and xylose), or sugar alcohols (e.g. sorbitol). The method takes place in the condensed liquid phase. The method includes the steps of reacting water and a water-soluble oxygenated hydrocarbon in the presence of a metal-containing catalyst. The catalyst contains a metal selected from the group consisting of Group VIIIB transitional metals, alloys thereof, and mixtures thereof. The disclosed method can be run at lower temperatures than those used in the conventional steam reforming of alkanes.
    Type: Grant
    Filed: May 9, 2005
    Date of Patent: November 17, 2009
    Assignee: Wisconsin Alumni Research Foundation
    Inventors: Randy D. Cortright, James A. Dumesic
  • Patent number: 7578986
    Abstract: Materials that are useful for absorption enhanced reforming (AER) of a fuel, including absorbent materials such as Group 1 and Group 2 metal oxides that are adapted to absorb CO2 and catalyst materials such as reforming catalysts and water-gas shift catalysts, and methods for using the materials. The materials can be fabricated by spray processing. The use of the materials in AER can produce a H2 product gas having a high H2 content and a low level of carbon oxides.
    Type: Grant
    Filed: August 31, 2007
    Date of Patent: August 25, 2009
    Assignee: Cabot Corporation
    Inventors: Mark J. Hampden-Smith, Paolina Atanassova, Jian-Ping Shen, Paul Napolitano, James Brewster