Seed Used Patents (Class 423/709)
  • Patent number: 7985400
    Abstract: A method for making a mesoporous or combined mesoporous/microporous inorganic oxide includes reacting a source of inorganic oxide with a complexing agent at a complexation temperature to provide a complex; decomposing the complex to provide a porous material precursor having an inorganic oxide framework containing at least some organic pore-forming agent; and removing the organic pore forming agent from the inorganic oxide framework by solvent extraction and/or calcination.
    Type: Grant
    Filed: January 26, 2004
    Date of Patent: July 26, 2011
    Assignee: Lummus Technology Inc.
    Inventors: Zhiping Shan, Xintao Gao, Chuen Y. Yeh, Philip J. Angevine, Martin Kraus
  • Patent number: 7976822
    Abstract: Zeolites may be natural or synthetic and are inorganic crystalline aluminosilicates, with a highly regular structure of pores and channels rendering them suitable for molecular sieving, adsorption, ion exchange, dehydration, and rehydration processes for example. They generally have a definite crystalline structure as evidenced by x-ray diffraction. The present invention relates to the area of zeolites and its method of production. More particularly but not exclusively it relates to a novel zeolite ICS-3 in its “as synthesized” and its calcined forms and the method of producing both these forms.
    Type: Grant
    Filed: November 19, 2004
    Date of Patent: July 12, 2011
    Assignee: Agency For Science, Technology and Research
    Inventors: Raman Ravishankar, Elango Shanmugam
  • Patent number: 7977273
    Abstract: A catalyst for converting methanol to light olefins and the process for making and using the catalyst are disclosed and claimed. SAPO-34 is a specific catalyst that benefits from its preparation in accordance with this invention. A seed material is used in making the catalyst that has a higher content of the EL metal than is found in the principal part of the catalyst. The molecular sieve has predominantly a roughly rectangular parallelepiped morphology crystal structure with a lower fault density and a better selectivity for light olefins.
    Type: Grant
    Filed: April 28, 2009
    Date of Patent: July 12, 2011
    Assignee: UOP LLC
    Inventors: Wharton Sinkler, Robert W. Broach, Natasha Erdman, Thomas M. Reynolds, John Q. Chen, Stephen T. Wilson, Paul T. Barger
  • Patent number: 7972989
    Abstract: A catalyst for converting methanol to light olefins and the process for making and using the catalyst are disclosed and claimed. SAPO-34 is a specific catalyst that benefits from its preparation in accordance with this invention. A seed material is used in making the catalyst that has a higher content of the EL metal than is found in the principal part of the catalyst. The molecular sieve has predominantly a roughly rectangular parallelepiped morphology crystal structure with a lower fault density and a better selectivity for light olefins.
    Type: Grant
    Filed: April 28, 2009
    Date of Patent: July 5, 2011
    Assignee: UOP LLC
    Inventors: Wharton Sinkler, Robert W. Broach, Natasha Erdman, Thomas M. Reynolds, John Q. Chen, Stephen T. Wilson, Paul T. Barger
  • Patent number: 7968079
    Abstract: The present disclosure provides a ready-to-use seed composition water, a source of silica, a source of alumina, and Na20, wherein the molar ratio of H20:Na20 ranges from 5 to 20, Na20:SiO2 ranges from 0.4 to 5 and SiO2:Al203 ranges from 1.3 to 5 used in the preparation of a synthetic faujasite zeolite which has high thermal stability and higher crystallite size. It further provides a process for preparing the ready-to-use seed composition for preparation of synthetic faujasite zeolite that requires lower crystallization time. The present disclosure provides a seed composition that does not require maturing time and a reaction gel composition that has low water and soda content. The present disclosure further provides a process for the preparation of synthetic faujasite zeolite by blending seed and reaction gel reaction composition to form a seed gel composition and subjecting it to crystallization.
    Type: Grant
    Filed: January 8, 2008
    Date of Patent: June 28, 2011
    Assignee: Indian Oil Corporation Limited
    Inventors: Biswanath Sarkar, Kapil Arya, Gopal Ravichandran, Mohan Prabhu Kuvettu, Shiba Prasad Choudhury, Venkatachalam Krishnan, Sanjay Kumar Ray, Jayaraj Christopher, Satish Makhija
  • Patent number: 7951738
    Abstract: The present invention provides a process for production of a zeolite separation membrane with satisfactory separation performance. The process for production of a zeolite separation membrane according to the invention is comprising: a seed crystal-attaching step in which: a sealed body (10), which is obtained by sealing both ends of a cylindrical porous body (11) with sealing members (12a, 12b), is immersed from the sealing member (12a) end into a suspension (22) containing zeolite seed crystals; the suspension (22) is allowed to permeate from the exterior of the porous body (11) to the interior thereof; the zeolite seed crystals are thereby attached to the porous body (11); and a seed crystal-attached porous body is obtained; and a zeolite membrane-forming step in which: the seed crystal-attached porous body is contacted with a reaction solution containing the raw material of a zeolite membrane; the zeolite membrane is formed on the porous body (11); and a zeolite separation membrane is obtained.
    Type: Grant
    Filed: July 27, 2006
    Date of Patent: May 31, 2011
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Hiroyuki Chida, Takehito Mizuno
  • Publication number: 20110094380
    Abstract: A method for producing a crystalline silicoaluminophosphate (SAPO) membrane in which a porous support is contacted with SAPO seed crystals to form a SAPO seeded porous support. The SAPO seeded porous support is filled with an aqueous SAPO synthesis gel including a mixture of sources of aluminum, phosphorus, silicon, oxygen, water, and a templating agent, forming a gel-filled porous structure which is then heated to form a SAPO layer of SAPO crystals on a surface of and/or within pores of the porous support. The SAPO layer is calcined, thereby removing the templating agent and forming a supported porous SAPO membrane layer, which is then subjected to a pore size reduction post-synthesis treatment process, producing a reduced pore size supported porous SAPO membrane layer having an average pore size of less than about 0.38 nm.
    Type: Application
    Filed: October 28, 2009
    Publication date: April 28, 2011
    Applicant: GAS TECHNOLOGY INSTITUTE
    Inventors: Shiguang Li, Qinbai Fan
  • Patent number: 7922997
    Abstract: A new family of crystalline aluminosilicate zeolites has been synthesized. These zeolites are represented by the empirical formula. Mmn+Rr+Al(1-x)ExSiyOz where M represents a combination of potassium and sodium exchangeable cations, R is a singly charged organoammonium cation such as the dimethyldipropylammonium cation and E is a framework element such as gallium. These zeolites are similar to MCM-68 but are characterized by unique x-ray diffraction patterns and compositions and have catalytic properties for carrying out various hydrocarbon conversion processes.
    Type: Grant
    Filed: September 30, 2008
    Date of Patent: April 12, 2011
    Assignee: UOP LLC
    Inventors: Jaime G. Moscoso, Deng-Yang Jan
  • Publication number: 20110044891
    Abstract: A process for manufacturing a synthetic porous crystalline molecular sieve requires an aqueous reaction mixture comprising a source of X2O3 (X is a trivalent element), a source of YO2 (Y is a tetravalent element) and a source of MOH (M is an alkali metal). The H2O/MOH molar ratio is within the range of 70 to 126 and the source of X2O3 and YO2 is an amorphous material containing both X2O3 and YO2 and having YO2/X2O3 molar ratio of 15 or less. The molecular sieve products are useful as catalysts and/or absorbents. Such molecular sieves having MFI structure type, TON structure type or the structure type of zeolite beta and a composition involving the molar relationship (n) YO2:X2O3 wherein n is from 2 to less than 15 are novel compositions of matter.
    Type: Application
    Filed: January 19, 2009
    Publication date: February 24, 2011
    Inventors: Wieslaw Jerzy Roth, Mae Koenig Rubin
  • Patent number: 7883686
    Abstract: This disclosure relates to a crystalline MCM-22 family molecular sieve having a platelet aggregates morphology wherein greater than 50 wt % of the molecular sieve having a crystal diameter greater than 1 ?m as measured by the SEM. The crystalline MCM-22 family molecular sieve of this disclosure, wherein the platelet aggregates morphology is rosette habit morphology, or multiple layer plate's morphology.
    Type: Grant
    Filed: June 28, 2007
    Date of Patent: February 8, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Wenyih Frank Lai, Robert Ellis Kay, Mohan Kalyanaraman
  • Publication number: 20100322847
    Abstract: The present invention relates to an organotemplate-free synthetic process for the production of a zeolitic material having a BEA framework structure comprising YO2 and optionally comprising X2O3, wherein said process comprises the steps of (1) preparing a mixture comprising seed crystals and at least one source for YO2; and (2) crystallizing the mixture; wherein Y is a tetravalent element, and X is a trivalent element, wherein the zeolitic material optionally comprises at least one alkali metal M, wherein when the BEA framework additionally comprises X2O3; the mixture according to step (1) comprises at least one source for X2O3, and wherein the seed crystals comprise zeolitic material having a BEA framework structure, preferably zeolite Beta.
    Type: Application
    Filed: June 18, 2009
    Publication date: December 23, 2010
    Applicant: BASF SE
    Inventors: Feng-Shou XIAO, Bin XIE, Ulrich MUELLER, Bilge YILMAZ
  • Patent number: 7816573
    Abstract: The invention relates to a process for converting hydrocarbons with a catalyst comprising a crystalline molecular sieve composition which is obtainable by crystallizing a pre-formed extrudate mixture in a reactor and, during crystallization, removing excess alkali metal hydroxide from the pre-formed extrudate. The pre-formed extrudate mixture comprises at least one source of ions of tetravalent element Y, at least one source of alkali metal hydroxide, water, optionally at least one seed crystal, and optionally at least one source of ions of trivalent element X. The reaction mixture has the following mole composition: Y:X2=10 to infinity; OH?:Y=0.001 to 2; and M+:Y=0.001 to 2; wherein M is an alkali metal. The amount of water in the mixture is at least sufficient to permit extrusion of said reaction mixture.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: October 19, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Wenyih Frank Lai, Robert Ellis Kay, Christine N. Elia, Frederick Y. Lo, David O. Marler
  • Publication number: 20100197480
    Abstract: A crystallized solid, referred to by the name IM-14, which has an X-ray diffraction diagram as provided below, is described. Said solid has a chemical composition that is expressed according to the formula GeO2:nY2O3:pR:qF:wH2O, where R represents one or more organic radical(s), Y represents at least one trivalent element, and F is fluorine.
    Type: Application
    Filed: October 1, 2007
    Publication date: August 5, 2010
    Applicant: IFP
    Inventors: Yannick Lorgouilloux, Jean Louis Paillaud, Philippe Caullet, Joel Patarin, Nicolas Bats
  • Publication number: 20100178241
    Abstract: The invention concerns a process for preparing an EU-1 zeolite having a XO2/Y2O3 ratio in the range 10 to 100, comprising the following steps: a) mixing, in an aqueous medium, at least one source of at least one oxide XO2, X being selected from silicon and/or germanium, at least one source of at least one oxide Y2O3, Y being selected from aluminium, iron, gallium and boron, and at least one organic template Q; b) drying the reaction mixture derived from step a) at a temperature of less than 200° C.; c) hydrothermal treatment of the dried reaction mixture derived from step b) in an autoclave, said dried reaction mixture not being in contact with a liquid phase at the bottom of the autoclave.
    Type: Application
    Filed: April 14, 2008
    Publication date: July 15, 2010
    Inventors: Simone Goergen, Loïc Rouleau, Joël Patarin
  • Patent number: 7699819
    Abstract: A method of making zeolite microneedles includes providing a polymer microneedles template, depositing zeolite seeds on the polymer microneedles template, and growing the zeolite seeds into an array of zeolite microneedles.
    Type: Grant
    Filed: February 14, 2007
    Date of Patent: April 20, 2010
    Assignee: The Hong Kong University of Science and Technology
    Inventors: King Lun Yeung, Ling Wai Wong, Wenqing Sun, Wai Kin Leung, Wing Yan Lai, Ngar Wai Chan
  • Patent number: 7687423
    Abstract: The subject invention comprises a novel UZM-14 catalytic material comprising globular aggregates of crystallites having a MOR framework type with a mean crystallite length parallel to the direction of 12-ring channels of about 60 nm or less and a mesopore volume of at least about 0.10 cc/gram. Catalysts formed from the novel material are particularly effective for the transalkylation of aromatics.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: March 30, 2010
    Assignee: UOP LLC
    Inventors: Jaime G. Moscoso, Edwin P. Boldingh, Michael G. Gatter, Susan C. Koster
  • Patent number: 7625478
    Abstract: Blends of ZSM-48 catalysts are used for hydroprocessing of hydrocarbon feedstocks. The blend of ZSM-48 catalysts includes at least a portion of ZSM-48 crystals having a SiO2:Al2O3 ratio of 110 or less that are free of non-ZSM-48 seed crystals and have a desirable morphology.
    Type: Grant
    Filed: December 12, 2006
    Date of Patent: December 1, 2009
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Wenyih F. Lai, Terry E. Helton, Dominick N. Mazzone
  • Publication number: 20090291046
    Abstract: A b-oriented MFI zeolite membrane with variable thickness is provided. The MFI zeolite membrane is composed of zeolite crystals whose b-axes are all uniformly oriented perpendicular to a substrate. Further provided is a method for preparing the MFI zeolite membrane. The method comprises forming zeolite or zeotype molecular sieve seeds with different thicknesses on a substrate and adding the seeded substrate to a gel for the synthesis of an MFI zeolite containing a structure-directing agent to grow zeolite or zeotype molecular sieve crystals thereon. The MFI zeolite membrane overcomes the limitations of prior art zeolite membranes to maximize its applicability.
    Type: Application
    Filed: December 1, 2008
    Publication date: November 26, 2009
    Inventors: Kyung Byung Yoon, Hyun Sung Kim, Pham Cao Thanh Tung
  • Publication number: 20090269276
    Abstract: The present invention provides a process for production of a zeolite separation membrane with satisfactory separation performance. The process for production of a zeolite separation membrane according to the invention is comprising: a seed crystal-attaching step in which: a sealed body (10), which is obtained by sealing both ends of a cylindrical porous body (11) with sealing members (12a, 12b), is immersed from the sealing member (12a) end into a suspension (22) containing zeolite seed crystals; the suspension (22) is allowed to permeate from the exterior of the porous body (11) to the interior thereof; the zeolite seed crystals are thereby attached to the porous body (11); and a seed crystal-attached porous body is obtained; and a zeolite membrane-forming step in which: the seed crystal-attached porous body is contacted with a reaction solution containing the raw material of a zeolite membrane; the zeolite membrane is formed on the porous body (11); and a zeolite separation membrane is obtained.
    Type: Application
    Filed: July 27, 2006
    Publication date: October 29, 2009
    Inventors: Hiroyuki Chida, Takehito Mizuno
  • Patent number: 7601330
    Abstract: The present invention relates to a process for producing a binder-free ZSM-5 zeolite in small crystal size. The invention is primarily used for solving the problems in the practical application, e.g., the zeolite powder is difficult to be recovered and easily inactivates and aggregates, and the addition of the binder in the shaping process will result in the reduction of effective surface areas and introduce the diffusional limitation. Said problems are better solved in the present invention by using diatomite or silica aerogel as the main starting material, adding a seed crystal orienting agent, a silica sol and sodium silicate for kneading and shaping, and then converting to integrative ZSM-5 in small crystal size by vapor-solid phase crystallization with organic amine and water vapor. Said process can be used in the industrial preparation of ZSM-5 molecular sieve catalyst in small crystal size.
    Type: Grant
    Filed: August 14, 2006
    Date of Patent: October 13, 2009
    Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Petroleum Technology SINOPEC
    Inventors: Deju Wang, Zhongneng Liu, Jiang Zhao, Xinghua Jiang
  • Patent number: 7585490
    Abstract: Embodiments of the present invention relate to a method for synthesizing nanocrystalline zeolites, the method comprising contacting starting products that comprise a solvent, a silicon source, a cation base, an organic template, and an aluminum source, or any combination thereof sufficient to produce a zeolite gel by hydrolysis, heating the zeolite gel sufficient to produce a first batch of zeolite crystals and a first clear solution, separating the first batch of zeolite crystals from the first clear solution, heating the first clear solution sufficient to produce a second batch of zeolite crystals and second clear solution and separating the second batch of zeolite crystals from the second clear solution.
    Type: Grant
    Filed: April 17, 2006
    Date of Patent: September 8, 2009
    Assignee: University of Iowa Research Foundation
    Inventors: Sarah Larsen, Vicki Grassian, Weiguo Song, Gonghu Li
  • Publication number: 20090220414
    Abstract: The invention provides a process for production of a zeolite separation membrane having a porous support and a zeolite layer formed on the porous support, the process comprising: a seed crystal attaching step in which zeolite seed crystals are attached to the porous support; a layer forming step in which: the porous support to which the zeolite seed crystals have been attached is contacted with a reaction solution containing zeolite raw material, and the temperature of the reaction solution is raised to a prescribed temperature to form a zeolite layer on the porous support; and a support separating step in which the porous support on which the zeolite layer has been formed is separated from the reaction solution; wherein in the layer forming step, after the start of contact between the porous support and reaction solution, the temperature of the reaction solution is held at or below 40° C. for at least 30 minutes before being raised to the prescribed temperature.
    Type: Application
    Filed: August 17, 2006
    Publication date: September 3, 2009
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventor: Takehito Mizuno
  • Patent number: 7582278
    Abstract: The invention relates to a microporous crystalline zeolite material which, in the calcined state and in the absence of defects in the crystalline lattice thereof, manifested by the presence of silanols, has empirical formula x(M1/nXO2):yYO2:SiO2, in which M is selected from among H+, at least one inorganic cation with charge +n and a mixture of both; X is at least one chemical element in oxidation state +3; Y is at least one chemical element in oxidation state +4, which is different from Si, x has a value of between 0 and 0.2 inclusive, and y has a value of between 0 and 0.1 inclusive. In addition, as it is synthesised, and in the calcined state, the material has a characteristic X-ray diffraction pattern known as ITQ-32. The invention also relates to the method of preparing said material and to the use thereof.
    Type: Grant
    Filed: January 26, 2006
    Date of Patent: September 1, 2009
    Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de Valencia
    Inventors: Avelino Corma Canós, Ángel Cantín Sanz, Fernando Rey García, Susana Valencia Valencia, Sandra Leiva Herrero
  • Patent number: 7547812
    Abstract: A catalyst for converting methanol to light olefins and the process for making and using the catalyst are disclosed and claimed. SAPO-34 is a specific catalyst that benefits from its preparation in accordance with this invention. A seed material is used in making the catalyst that has a higher content of the EL metal than is found in the principal part of the catalyst. The molecular sieve has predominantly a roughly rectangular parallelepiped morphology crystal structure with a lower fault density and a better selectivity for light olefins.
    Type: Grant
    Filed: June 30, 2005
    Date of Patent: June 16, 2009
    Assignee: UOP LLC
    Inventors: Wharton Sinkler, Robert W. Broach, Natasha Erdman, Thomas M. Reynolds, John Q. Chen, Stephen T. Wilson, Paul T. Barger
  • Publication number: 20090048095
    Abstract: There is disclosed iron-containing aluminosilicate zeolites having both framework iron and iron cations on the ion-exchange sites. There is also disclosed a direct synthesis method of making an iron-containing aluminosilicate zeolite, which does not require the use of an intermediate step, such as ion-exchange or impregnation. In addition, there is disclosed a method of using the iron-containing aluminosilicate zeolite disclosed herein in a selective catalytic reduction reaction, typically in the presence of ammonia, to reduce or remove nitric oxides from exhaust emissions.
    Type: Application
    Filed: August 13, 2008
    Publication date: February 19, 2009
    Inventors: Hong-Xin LI, William E. Cormier, Bjorn Moden
  • Patent number: 7442365
    Abstract: A process for preparing beads of various compositions has been developed. The process involves preparing a reaction mixture of sources of framework elements of a molecular sieve. The reaction mixture can optionally contain molecular sieve seeds. Additional sources of the framework elements are added to give a concentration above the critical supersaturation limit thereby forming beads. Depending on the composition of the reaction mixture and the reaction conditions one can obtain beads which are substantially amorphous, to beads that are substantially crystalline molecular sieve. These beads in turn can be further processed to deposit a molecular sieve layer onto the beads.
    Type: Grant
    Filed: June 14, 2004
    Date of Patent: October 28, 2008
    Assignee: UOP LLC
    Inventors: Lance L. Jacobsen, Brian S. Konrad, David A. Lesch, Beckay J. Mezza, James G. Vassilakis, Cynthia R. Berinti-Vondrasek
  • Patent number: 7399341
    Abstract: A process for the purification of hydrogen based gas mixtures utilizing zeolite X wherein the particle size distribution of the zeolite X powder has a coefficient of variation from about 15% to about 30%.
    Type: Grant
    Filed: April 26, 2005
    Date of Patent: July 15, 2008
    Assignee: UOP LLC
    Inventors: Kirit M. Patel, Henry Rastelli, Martha S. Buchan, Henry L. Griffith, Michele S. Herron
  • Publication number: 20080159952
    Abstract: Disclosed is a method for preparing crystalline small pore molecular sieves, said method comprising (a) preparing a reaction mixture comprising (1) at least one active source of an oxide of a tetravalent element or mixture of tetravalent elements, (2) optionally at least on active source of an oxide of a trivalent element or mixture of trivalent elements, (3) at least one active source of an alkali metal, (4) seed crystals capable of forming the small pore molecular sieve, (5) a structure directing agent capable of forming the small pore molecular sieve, and (6) an amount of water that is not substantially in excess of the amount required to cause and maintain crystallization of the small pore molecular sieve; and (b) heating said reaction mixture at crystallization conditions for sufficient time to form crystallized material containing crystals of the small pore molecular sieve.
    Type: Application
    Filed: September 27, 2007
    Publication date: July 3, 2008
    Inventors: Stephen J. Miller, Lun-teh Yuen
  • Patent number: 7344697
    Abstract: The invention relates to a microporous crystalline zeolite material, zeolite ITQ-28, the production method thereof and the use of same. More specifically, the invention relates to a microporous crystalline zeolite material, ITQ-28, which, in the calcined state and in the absence of defects in the crystalline lattice thereof, manifested by the presence of silanols, is characterised by having empirical formula x (M1/nXO2): y YO2: SiO2, wherein: M is selected from H+, at least one inorganic cation with charge +n, preferably alkalines or alkaline earths, and a mixture of both; X is at least one chemical element in oxidation state +3, preferably Al, Ga, B, Fe, Cr or mixtures thereof; Y is at least a chemical element in oxidation state +4, which is different from Si, preferably Ge, Ti, Sn, V or mixtures of same; x has a value of between 0 and 0.2 inclusive; and y has a value of between 0 and 0.1 inclusive.
    Type: Grant
    Filed: March 29, 2006
    Date of Patent: March 18, 2008
    Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de Valencia
    Inventors: Avelino Corma Canós, María José Sabater Picot, Susana Valencia Valencia
  • Patent number: 7344695
    Abstract: A novel method of forming ZSM-5 comprises reacting calcined kaolin microspheres with silicate and a seed solution used for forming zeolite Y under conditions of pH, temperature, and time to yield ZSM-5 crystals formed in-situ on said calcined kaolin microspheres. The reaction medium does not contain any organic templates or ZSM-5 seeding crystals.
    Type: Grant
    Filed: March 14, 2005
    Date of Patent: March 18, 2008
    Assignee: Engelhard Corporation
    Inventors: Mingting Xu, John Macaoay
  • Patent number: 7264789
    Abstract: A colloidal suspension of LEV structure type crystalline molecular sieve, making the suspension by washing smaller crystallites from a previously found solid LEV product, and using the suspension as seeds in further crystalline molecular sieve syntheses.
    Type: Grant
    Filed: July 28, 1999
    Date of Patent: September 4, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jannetje Maatje Van Den Berge, legal representative, Machteld Maria Wilfried Mertens, Marcel Johannes Janssen, Cornelius Wilhelmus Maria Van Oorschot, David E. W. Vaughan, Johannes Petrus Verduijn, deceased
  • Publication number: 20070191658
    Abstract: A method of preparing a crystalline molecular sieve is provided, which method comprises (a) providing a reaction mixture comprising at least one source of ions of tetravalent element Y, at least one source of alkali metal hydroxide, water, optionally at least one seed crystal, and optionally at least one source of ions of trivalent element X, said reaction mixture having the following mole composition: Y:X2=10 to infinity OH?:Y=0.001 to 2 M+:Y=0.001 to 2 wherein M is an alkali metal and the amount of water is at least sufficient to permit extrusion of said reaction mixture; (b) extruding said reaction mixture to form a pre-formed extrudate; and (c) crystallizing said pre-formed extrudate under vapor phase conditions in a reactor to form said crystalline molecular sieve whereby excess alkali metal hydroxide is removed from the pre-formed extrudate during crystallization. The crystalline molecular sieve product is useful as catalyst in hydrocarbon conversion processes.
    Type: Application
    Filed: January 26, 2007
    Publication date: August 16, 2007
    Inventors: Wenyih Frank Lai, Robert Ellis Kay
  • Publication number: 20070191660
    Abstract: A method of crystallizing a crystalline molecular sieve having a pore size in the range of from about 2 to about 19 ?, said method comprising the steps of (a) providing a mixture comprising at least one source of ions of tetravalent element (Y), at least one hydroxide source (OH?), and water, said mixture having a solid-content in the range of from about 15 wt. % to about 50 wt. %; and (b) treating said mixture to form the desired crystalline molecular sieve with stirring at crystallization conditions sufficient to obtain a weight hourly throughput from about 0.005 to about 1 hr?1, wherein said crystallization conditions comprise a temperature in the range of from about 200° C. to about 500° C. and a crystallization time less than 100 hr.
    Type: Application
    Filed: January 29, 2007
    Publication date: August 16, 2007
    Inventors: Ivy D. Johnson, Wenyih Frank Lai
  • Publication number: 20070191659
    Abstract: The invention relates to a crystalline molecular sieve composition which is obtainable by crystallizing a pre-formed extrudate mixture in a reactor and, during crystallization, removing excess alkali metal hydroxide from the pre-formed extrudate. The pre-formed extrudate mixture comprises at least one source of ions of tetravalent element Y, at least one source of alkali metal hydroxide, water, optionally at least one seed crystal, and optionally at least one source of ions of trivalent element X. The reaction mixture has the following mole composition: Y:X2=10 to infinity; OH?:Y=0.001 to 2; and M+:Y=0.001 to 2; wherein M is an alkali metal. The amount of water in the mixture is at least sufficient to permit extrusion of said reaction mixture.
    Type: Application
    Filed: January 26, 2007
    Publication date: August 16, 2007
    Inventors: Wenyih Frank Lai, Robert Ellis Kay, Christine N. Elia, Frederick Y. Lo, David O. Marler
  • Publication number: 20070191663
    Abstract: A method of making a crystalline molecular sieve of MFS framework type, said method comprising the steps of (a) adding at least one source of ions of tetravalent element (Y), at least one source of ions of trivalent element (X), at least one hydroxide source (OH?), at least one structure-directing-agent (R), at least one seed source (Seed), and water (H2O) to form a mixture having the following mole composition (expressed in term of oxide): YO2:(n)X2O3:(x)OH?:(y)R:(z)H2O+(m)Seed wherein the m is in the range of from about 10 wtppm to about 2 wt. % (based on total weight of the synthesis mixture), the n is in the range of from about 0.005 to 0.05, the x is in the range of from about 0.01 to about 0.3, the y is in the range of from about 0.
    Type: Application
    Filed: January 29, 2007
    Publication date: August 16, 2007
    Inventors: Ivy D. Johnson, Machteld M. Mertens, An Verberckmoes
  • Patent number: 7244409
    Abstract: A process is described for producing synthetic zeolites useful as catalysts with a MFI structure, a Si/Al atomic ratio from about 8 to 45 to 1 and very small primary crystallites. A Si source, an Al source and an organic template are reacted with one another under hydrothermal conditions. The process is carried out in the presence of seed crystals with an average particle size from roughly 10 to 100 nm, preferably from 20 to 50 nm, prepared from an earlier batch of synthetic zeolites with a MFI structure, without separation from the mother liquor. The process further includes conversion by ion exchange of the zeolites into an H form. Moldings may also be produced by the addition of binders and optionally catalytically active base metal and/or precious metal components before or after the moldings are produced. The zeolites as claimed in the invention are characterized by the combination of the following features: (a) Si/Al atomic ratio 8 to 45:1 (b) Size of the primary crystallites roughly 0.01 to 0.
    Type: Grant
    Filed: September 13, 2005
    Date of Patent: July 17, 2007
    Assignee: Sud-Chemie AG
    Inventors: Götz Burgfels, Josef Schönlinner, Friedrich Schmidt
  • Patent number: 7166265
    Abstract: A process for the preparation of mesostructured organofunctional silica and silica-alumina compositions using a hydrolyzable organosilane compound is described. The process uses a water soluble silicate to form the compositions, which have hexagonal, wormhole or foam mesostructures. The compositions are useful for catalytic and sorption applications.
    Type: Grant
    Filed: November 20, 2003
    Date of Patent: January 23, 2007
    Assignee: Board of Trustees of Michigan State University
    Inventors: Thomas J. Pinnavaia, Jainisha R. Shah, Seong-Su Kim
  • Patent number: 7157075
    Abstract: The present invention relates to a process for preparing zeolites having the MTT framework topology defined by the connectivity of the tetrahedral atoms in the zeolite, such as zeolites SSZ-32 and ZSM-23, using certain nitrogen-containing organic compounds.
    Type: Grant
    Filed: August 30, 2005
    Date of Patent: January 2, 2007
    Assignee: Chevron U.S.A. Inc.
    Inventors: Allen W. Burton, Jr., Stacey Zones
  • Patent number: 7141232
    Abstract: Molecular sieves are prepared by forming a reaction mixture slurry, spray drying the reaction mixture slurry to form particles, and heating the spray dried reaction mixture at a temperature and pressure sufficient to cause crystallization of the molecular sieve. The reaction mixture contains an organic templating agent capable of forming the molecular sieve. The template may be added to the reaction mixture either by adding all of the template prior to spray drying, or by adding a portion of the template prior to spray drying with the remainder being added after spray drying.
    Type: Grant
    Filed: April 14, 2005
    Date of Patent: November 28, 2006
    Assignees: Chevron U.S.A. Inc., PQ Corporation
    Inventors: Stephen J. Miller, David Allen Cooper, Gerald Martin Woltermann, William Edward Cormier
  • Patent number: 7128892
    Abstract: Mesoporous hexagonal, cubic, lamellar, wormhole, or cellular foam aluminosilicates, gallosilicates and titanosilicates derived from protozeolitic seeds using an ionic structure directing agent are described. The silicon and aluminum, gallium or titanium centers in the structures are stable so that the framework of the structure does not collapse when heated in the presence of water or water vapor (steam). The steam stable compositions can be used as catalysts for hydrocarbon conversions, including the fluidized bed catalytic cracking and the hydrocracking of petroleum oils, and other reactions of organic compounds.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: October 31, 2006
    Assignee: Board of Trustees of Michigan State University
    Inventors: Thomas J. Pinnavaia, Wenzhong Zhang, Yu Liu
  • Patent number: 7112316
    Abstract: A process for synthesizing a variety of molecular sieves has been developed. The process involves forming a reaction mixture comprising reactive sources of the framework elements plus at least one templating agent, reacting the mixture to at least partially crystallize the molecular sieve and provide a slurry of seed crystals and adding to it nutrients (sources) of the framework elements, e.g. aluminum and silicon in order to grow the seed crystals. The rate of addition of the nutrients is controlled such that it is substantially the same as the crystal growth rate and such that there is substantially no nucleation of new crystals. The seed crystals may be the same or different than the nutrients being added, thus allowing for a layered molecular sieve. When the crystals have reached a desired size, they are isolated by conventional techniques.
    Type: Grant
    Filed: August 8, 2005
    Date of Patent: September 26, 2006
    Assignee: UOP LLC
    Inventors: Brian S. Konrad, Julio C. Marte, Beckay J. Mezza, Stephen T. Wilson, Lance L. Jacobsen, David A. Lesch
  • Patent number: 7094389
    Abstract: A crystalline material substantially free of framework phosphorus and comprising a CHA framework type molecular sieve with stacking faults or at least one intergrown phase of a CHA framework type molecular sieve and an AEI framework type molecular sieve, wherein said material, in its calcined, anhydrous form, has a composition involving the molar relationship: (n)X2O3:YO2, wherein X is a trivalent element; Y is a tetravalent element; and n is from 0 to about 0.5. The material exhibits activity and selectivity in the conversion of methanol to lower olefins, especially ethylene and propylene.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: August 22, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Guang Cao, Machteld M. Mertens, Karl G. Strohmaier, Richard B. Hall, Thomas Herman Colle, Mobae Afeworki, Antonie J. Bons, Wilfried J. Mortier, Chris Kliewer, Hailian Li, Anil S. Guram, Robert J. Saxton, Mark T. Muraoka, Jeffrey C. Yoder
  • Patent number: 7067108
    Abstract: The synthesis of a crystalline material, in particular a high silica zeolite, having a chabazite-type framework is aided by the addition to the synthesis mixture of seeds of an AEI framework-type material. The chabazite-type product has a relatively small crystal size and exhibits activity and selectivity in the conversion of methanol to lower olefins, especially ethylene and propylene.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: June 27, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Machteld M. Mertens, Guang Cao, Hailian Li, Anil S. Guram, Robert J. Saxton, Mark T. Muraoka, Jeffrey C. Yoder
  • Patent number: 7025948
    Abstract: The invention concerns a crystalline solid, designated ITQ-31, which has the X ray diffraction diagram given below. Said solid has a chemical composition, expressed as the anhydrous base in terms of moles of oxide, defined by the general formula XO2: mYO2:pZ2O3:qR:sF, in which R represents an organic nitrogen-containing template, X represents one or more tetravalent elements other than germanium, Y represents germanium, Z represents at least one trivalent element and F is fluorine.
    Type: Grant
    Filed: April 11, 2005
    Date of Patent: April 11, 2006
    Assignee: Institut Francais du Petrole
    Inventors: Eva Barea, Vicente Fornes, Avelino Corma, Patrick Bourges, Emmanuelle Guillon
  • Patent number: 7014837
    Abstract: Described is a process to synthesize nano-size Zeolite A from an amorphous gel precursor which can be synthesized via reaction of NaAlO2, NaOH, and tetraethoxysilane (TEOS). Zeolite A with particle sizes of ˜150 nm was made by transformation of the amorphous precursor in (CH3)4NOH solution with Zeolite A seeding. The nano-sized Zeolite A can be part of processes for making non-phosphate detergent where the as-synthesized Zeolite A used as builders, for making thin films for separation and/or catalysis, for making secondary ordered patterns.
    Type: Grant
    Filed: September 16, 2003
    Date of Patent: March 21, 2006
    Assignees: E. I. duPont de Nemours and Company, Northeastern University, University of Connecticut
    Inventors: David Richard Corbin, Albert J. Sacco, Steven L. Suib, Qiuhua Zhang
  • Patent number: 7011810
    Abstract: MFS structure type zeolite manufacture is facilitated by using a second organic molecule in addition to the usual hexaethylpentane diammonium salt.
    Type: Grant
    Filed: September 27, 2002
    Date of Patent: March 14, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jihad Mohammed Dakka, Machteld M. Mertens, Daria Nowakiwska Lissy
  • Patent number: 7008610
    Abstract: A crystalline material is described that has an AEI framework type, wherein the material, in its calcined, anhydrous form, has a composition involving the molar relationship: (n)X2O3:YO2, wherein X is a trivalent element, Y is a tetravalent element n is from 0 to less than 0.01. The material is normally synthesized in a halide, typically a fluoride, medium and exhibits activity and selectivity in the conversion of methanol to lower olefins, especially ethylene and propylene.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: March 7, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Guang Cao, Karl G. Strohmaier, Hailian Li, Anil S. Guram, Robert J. Saxton, Mark T. Muraoka, Jeffrey C. Yoder, Karin Yaccato
  • Patent number: 6964934
    Abstract: The present invention relates to a process for the preparation of doped pentasil-type zeolite, which process comprises the steps of: a) preparing an aqueous precursor mixture from a silicon source, an aluminium source, and doped non-zeolitic seeds; and b) thermally treating the precursor mixture to form a doped pentasil-type zeolite. The term “non-zeolitic seeds” includes seeds made from materials selected from the group consisting of (i) X-ray amorphous materials, (ii) milled crystalline materials, such as milled zeolites, that have a relative crystallinity of not more than 75%, and (iii) crystalline materials other than zeolites, such as clays (e,g, bentonite and kaolin) and (low) crystalline aluminas.
    Type: Grant
    Filed: August 25, 2003
    Date of Patent: November 15, 2005
    Assignee: Albemarle Netherlands B.V.
    Inventors: Mike Brady, Erik Jeroen Laheij, Paul O'Connor, Dennis Stamires
  • Patent number: 6951638
    Abstract: A process is described for producing synthetic zeolites with a MFI structure, a Si/Al atomic ratio from roughly 8 to 45 and very small primary crystallites, a Si source, an Al source and an organic template being reacted with one another under hydrothermal conditions, the Si/Al atomic ratio being roughly 9 to 50 and the ratio between the longest and shortest axis of the primary crystallites being roughly 1.0 to 1.5:1; the process is characterized in that the reaction is carried out in the presence of seed crystals with an average particle size from roughly 10 to 100 nm, preferably from 20 to 50 nm from an earlier batch without separation from the mother liquor. The zeolites as claimed in the invention which are characterized by the combination of the following features: (a) Si/Al atomic ratio 8 to 45:1 (b) Size of the primary crystallites roughly 0.01 to 0.05 microns; (c) Ratio between longest and shortest axis of the primary crystallites: roughly 1.0 to 1.
    Type: Grant
    Filed: October 11, 2000
    Date of Patent: October 4, 2005
    Assignee: Sud-Chemie AG
    Inventors: Götz Burgfels, Josef Schönlinner, Friedrich Schmidt
  • Patent number: 6942847
    Abstract: A zeolite crystalline solid, designated IM-9, having an X ray diffraction diagram according to FIG. 1, has a chemical composition, expressed as the anhydrous base, in terms of moles of oxides, in accordance with the formula XO2: mYO2: pZ2O3: qR2/nO: sF, in which R represents one or more cation(s) with valency n, X represents one or more tetravalent element(s) other than germanium, Y represents germanium, Z represents at least one trivalent element and F is fluorine. The solid is useable, for example as an adsorbent or catalyst.
    Type: Grant
    Filed: January 16, 2004
    Date of Patent: September 13, 2005
    Assignee: Institut Francais du Petrole
    Inventors: Bogdan Harbuzaru, Jean-Louis Paillaud, Joel Patarin, Nicolas Bats, Loic Rouleau