Seed Used Patents (Class 423/709)
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Patent number: 7985400Abstract: A method for making a mesoporous or combined mesoporous/microporous inorganic oxide includes reacting a source of inorganic oxide with a complexing agent at a complexation temperature to provide a complex; decomposing the complex to provide a porous material precursor having an inorganic oxide framework containing at least some organic pore-forming agent; and removing the organic pore forming agent from the inorganic oxide framework by solvent extraction and/or calcination.Type: GrantFiled: January 26, 2004Date of Patent: July 26, 2011Assignee: Lummus Technology Inc.Inventors: Zhiping Shan, Xintao Gao, Chuen Y. Yeh, Philip J. Angevine, Martin Kraus
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Patent number: 7976822Abstract: Zeolites may be natural or synthetic and are inorganic crystalline aluminosilicates, with a highly regular structure of pores and channels rendering them suitable for molecular sieving, adsorption, ion exchange, dehydration, and rehydration processes for example. They generally have a definite crystalline structure as evidenced by x-ray diffraction. The present invention relates to the area of zeolites and its method of production. More particularly but not exclusively it relates to a novel zeolite ICS-3 in its “as synthesized” and its calcined forms and the method of producing both these forms.Type: GrantFiled: November 19, 2004Date of Patent: July 12, 2011Assignee: Agency For Science, Technology and ResearchInventors: Raman Ravishankar, Elango Shanmugam
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Patent number: 7977273Abstract: A catalyst for converting methanol to light olefins and the process for making and using the catalyst are disclosed and claimed. SAPO-34 is a specific catalyst that benefits from its preparation in accordance with this invention. A seed material is used in making the catalyst that has a higher content of the EL metal than is found in the principal part of the catalyst. The molecular sieve has predominantly a roughly rectangular parallelepiped morphology crystal structure with a lower fault density and a better selectivity for light olefins.Type: GrantFiled: April 28, 2009Date of Patent: July 12, 2011Assignee: UOP LLCInventors: Wharton Sinkler, Robert W. Broach, Natasha Erdman, Thomas M. Reynolds, John Q. Chen, Stephen T. Wilson, Paul T. Barger
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Patent number: 7972989Abstract: A catalyst for converting methanol to light olefins and the process for making and using the catalyst are disclosed and claimed. SAPO-34 is a specific catalyst that benefits from its preparation in accordance with this invention. A seed material is used in making the catalyst that has a higher content of the EL metal than is found in the principal part of the catalyst. The molecular sieve has predominantly a roughly rectangular parallelepiped morphology crystal structure with a lower fault density and a better selectivity for light olefins.Type: GrantFiled: April 28, 2009Date of Patent: July 5, 2011Assignee: UOP LLCInventors: Wharton Sinkler, Robert W. Broach, Natasha Erdman, Thomas M. Reynolds, John Q. Chen, Stephen T. Wilson, Paul T. Barger
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Patent number: 7968079Abstract: The present disclosure provides a ready-to-use seed composition water, a source of silica, a source of alumina, and Na20, wherein the molar ratio of H20:Na20 ranges from 5 to 20, Na20:SiO2 ranges from 0.4 to 5 and SiO2:Al203 ranges from 1.3 to 5 used in the preparation of a synthetic faujasite zeolite which has high thermal stability and higher crystallite size. It further provides a process for preparing the ready-to-use seed composition for preparation of synthetic faujasite zeolite that requires lower crystallization time. The present disclosure provides a seed composition that does not require maturing time and a reaction gel composition that has low water and soda content. The present disclosure further provides a process for the preparation of synthetic faujasite zeolite by blending seed and reaction gel reaction composition to form a seed gel composition and subjecting it to crystallization.Type: GrantFiled: January 8, 2008Date of Patent: June 28, 2011Assignee: Indian Oil Corporation LimitedInventors: Biswanath Sarkar, Kapil Arya, Gopal Ravichandran, Mohan Prabhu Kuvettu, Shiba Prasad Choudhury, Venkatachalam Krishnan, Sanjay Kumar Ray, Jayaraj Christopher, Satish Makhija
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Patent number: 7951738Abstract: The present invention provides a process for production of a zeolite separation membrane with satisfactory separation performance. The process for production of a zeolite separation membrane according to the invention is comprising: a seed crystal-attaching step in which: a sealed body (10), which is obtained by sealing both ends of a cylindrical porous body (11) with sealing members (12a, 12b), is immersed from the sealing member (12a) end into a suspension (22) containing zeolite seed crystals; the suspension (22) is allowed to permeate from the exterior of the porous body (11) to the interior thereof; the zeolite seed crystals are thereby attached to the porous body (11); and a seed crystal-attached porous body is obtained; and a zeolite membrane-forming step in which: the seed crystal-attached porous body is contacted with a reaction solution containing the raw material of a zeolite membrane; the zeolite membrane is formed on the porous body (11); and a zeolite separation membrane is obtained.Type: GrantFiled: July 27, 2006Date of Patent: May 31, 2011Assignee: Mitsubishi Chemical CorporationInventors: Hiroyuki Chida, Takehito Mizuno
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Publication number: 20110094380Abstract: A method for producing a crystalline silicoaluminophosphate (SAPO) membrane in which a porous support is contacted with SAPO seed crystals to form a SAPO seeded porous support. The SAPO seeded porous support is filled with an aqueous SAPO synthesis gel including a mixture of sources of aluminum, phosphorus, silicon, oxygen, water, and a templating agent, forming a gel-filled porous structure which is then heated to form a SAPO layer of SAPO crystals on a surface of and/or within pores of the porous support. The SAPO layer is calcined, thereby removing the templating agent and forming a supported porous SAPO membrane layer, which is then subjected to a pore size reduction post-synthesis treatment process, producing a reduced pore size supported porous SAPO membrane layer having an average pore size of less than about 0.38 nm.Type: ApplicationFiled: October 28, 2009Publication date: April 28, 2011Applicant: GAS TECHNOLOGY INSTITUTEInventors: Shiguang Li, Qinbai Fan
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Patent number: 7922997Abstract: A new family of crystalline aluminosilicate zeolites has been synthesized. These zeolites are represented by the empirical formula. Mmn+Rr+Al(1-x)ExSiyOz where M represents a combination of potassium and sodium exchangeable cations, R is a singly charged organoammonium cation such as the dimethyldipropylammonium cation and E is a framework element such as gallium. These zeolites are similar to MCM-68 but are characterized by unique x-ray diffraction patterns and compositions and have catalytic properties for carrying out various hydrocarbon conversion processes.Type: GrantFiled: September 30, 2008Date of Patent: April 12, 2011Assignee: UOP LLCInventors: Jaime G. Moscoso, Deng-Yang Jan
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Publication number: 20110044891Abstract: A process for manufacturing a synthetic porous crystalline molecular sieve requires an aqueous reaction mixture comprising a source of X2O3 (X is a trivalent element), a source of YO2 (Y is a tetravalent element) and a source of MOH (M is an alkali metal). The H2O/MOH molar ratio is within the range of 70 to 126 and the source of X2O3 and YO2 is an amorphous material containing both X2O3 and YO2 and having YO2/X2O3 molar ratio of 15 or less. The molecular sieve products are useful as catalysts and/or absorbents. Such molecular sieves having MFI structure type, TON structure type or the structure type of zeolite beta and a composition involving the molar relationship (n) YO2:X2O3 wherein n is from 2 to less than 15 are novel compositions of matter.Type: ApplicationFiled: January 19, 2009Publication date: February 24, 2011Inventors: Wieslaw Jerzy Roth, Mae Koenig Rubin
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MCM-22 family molecular sieve composition, its method of making, and use for hydrocarbon conversions
Patent number: 7883686Abstract: This disclosure relates to a crystalline MCM-22 family molecular sieve having a platelet aggregates morphology wherein greater than 50 wt % of the molecular sieve having a crystal diameter greater than 1 ?m as measured by the SEM. The crystalline MCM-22 family molecular sieve of this disclosure, wherein the platelet aggregates morphology is rosette habit morphology, or multiple layer plate's morphology.Type: GrantFiled: June 28, 2007Date of Patent: February 8, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Wenyih Frank Lai, Robert Ellis Kay, Mohan Kalyanaraman -
Publication number: 20100322847Abstract: The present invention relates to an organotemplate-free synthetic process for the production of a zeolitic material having a BEA framework structure comprising YO2 and optionally comprising X2O3, wherein said process comprises the steps of (1) preparing a mixture comprising seed crystals and at least one source for YO2; and (2) crystallizing the mixture; wherein Y is a tetravalent element, and X is a trivalent element, wherein the zeolitic material optionally comprises at least one alkali metal M, wherein when the BEA framework additionally comprises X2O3; the mixture according to step (1) comprises at least one source for X2O3, and wherein the seed crystals comprise zeolitic material having a BEA framework structure, preferably zeolite Beta.Type: ApplicationFiled: June 18, 2009Publication date: December 23, 2010Applicant: BASF SEInventors: Feng-Shou XIAO, Bin XIE, Ulrich MUELLER, Bilge YILMAZ
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Patent number: 7816573Abstract: The invention relates to a process for converting hydrocarbons with a catalyst comprising a crystalline molecular sieve composition which is obtainable by crystallizing a pre-formed extrudate mixture in a reactor and, during crystallization, removing excess alkali metal hydroxide from the pre-formed extrudate. The pre-formed extrudate mixture comprises at least one source of ions of tetravalent element Y, at least one source of alkali metal hydroxide, water, optionally at least one seed crystal, and optionally at least one source of ions of trivalent element X. The reaction mixture has the following mole composition: Y:X2=10 to infinity; OH?:Y=0.001 to 2; and M+:Y=0.001 to 2; wherein M is an alkali metal. The amount of water in the mixture is at least sufficient to permit extrusion of said reaction mixture.Type: GrantFiled: January 26, 2007Date of Patent: October 19, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Wenyih Frank Lai, Robert Ellis Kay, Christine N. Elia, Frederick Y. Lo, David O. Marler
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Publication number: 20100197480Abstract: A crystallized solid, referred to by the name IM-14, which has an X-ray diffraction diagram as provided below, is described. Said solid has a chemical composition that is expressed according to the formula GeO2:nY2O3:pR:qF:wH2O, where R represents one or more organic radical(s), Y represents at least one trivalent element, and F is fluorine.Type: ApplicationFiled: October 1, 2007Publication date: August 5, 2010Applicant: IFPInventors: Yannick Lorgouilloux, Jean Louis Paillaud, Philippe Caullet, Joel Patarin, Nicolas Bats
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Publication number: 20100178241Abstract: The invention concerns a process for preparing an EU-1 zeolite having a XO2/Y2O3 ratio in the range 10 to 100, comprising the following steps: a) mixing, in an aqueous medium, at least one source of at least one oxide XO2, X being selected from silicon and/or germanium, at least one source of at least one oxide Y2O3, Y being selected from aluminium, iron, gallium and boron, and at least one organic template Q; b) drying the reaction mixture derived from step a) at a temperature of less than 200° C.; c) hydrothermal treatment of the dried reaction mixture derived from step b) in an autoclave, said dried reaction mixture not being in contact with a liquid phase at the bottom of the autoclave.Type: ApplicationFiled: April 14, 2008Publication date: July 15, 2010Inventors: Simone Goergen, Loïc Rouleau, Joël Patarin
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Patent number: 7699819Abstract: A method of making zeolite microneedles includes providing a polymer microneedles template, depositing zeolite seeds on the polymer microneedles template, and growing the zeolite seeds into an array of zeolite microneedles.Type: GrantFiled: February 14, 2007Date of Patent: April 20, 2010Assignee: The Hong Kong University of Science and TechnologyInventors: King Lun Yeung, Ling Wai Wong, Wenqing Sun, Wai Kin Leung, Wing Yan Lai, Ngar Wai Chan
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Patent number: 7687423Abstract: The subject invention comprises a novel UZM-14 catalytic material comprising globular aggregates of crystallites having a MOR framework type with a mean crystallite length parallel to the direction of 12-ring channels of about 60 nm or less and a mesopore volume of at least about 0.10 cc/gram. Catalysts formed from the novel material are particularly effective for the transalkylation of aromatics.Type: GrantFiled: June 26, 2008Date of Patent: March 30, 2010Assignee: UOP LLCInventors: Jaime G. Moscoso, Edwin P. Boldingh, Michael G. Gatter, Susan C. Koster
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Patent number: 7625478Abstract: Blends of ZSM-48 catalysts are used for hydroprocessing of hydrocarbon feedstocks. The blend of ZSM-48 catalysts includes at least a portion of ZSM-48 crystals having a SiO2:Al2O3 ratio of 110 or less that are free of non-ZSM-48 seed crystals and have a desirable morphology.Type: GrantFiled: December 12, 2006Date of Patent: December 1, 2009Assignee: ExxonMobil Research and Engineering CompanyInventors: Wenyih F. Lai, Terry E. Helton, Dominick N. Mazzone
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Publication number: 20090291046Abstract: A b-oriented MFI zeolite membrane with variable thickness is provided. The MFI zeolite membrane is composed of zeolite crystals whose b-axes are all uniformly oriented perpendicular to a substrate. Further provided is a method for preparing the MFI zeolite membrane. The method comprises forming zeolite or zeotype molecular sieve seeds with different thicknesses on a substrate and adding the seeded substrate to a gel for the synthesis of an MFI zeolite containing a structure-directing agent to grow zeolite or zeotype molecular sieve crystals thereon. The MFI zeolite membrane overcomes the limitations of prior art zeolite membranes to maximize its applicability.Type: ApplicationFiled: December 1, 2008Publication date: November 26, 2009Inventors: Kyung Byung Yoon, Hyun Sung Kim, Pham Cao Thanh Tung
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Publication number: 20090269276Abstract: The present invention provides a process for production of a zeolite separation membrane with satisfactory separation performance. The process for production of a zeolite separation membrane according to the invention is comprising: a seed crystal-attaching step in which: a sealed body (10), which is obtained by sealing both ends of a cylindrical porous body (11) with sealing members (12a, 12b), is immersed from the sealing member (12a) end into a suspension (22) containing zeolite seed crystals; the suspension (22) is allowed to permeate from the exterior of the porous body (11) to the interior thereof; the zeolite seed crystals are thereby attached to the porous body (11); and a seed crystal-attached porous body is obtained; and a zeolite membrane-forming step in which: the seed crystal-attached porous body is contacted with a reaction solution containing the raw material of a zeolite membrane; the zeolite membrane is formed on the porous body (11); and a zeolite separation membrane is obtained.Type: ApplicationFiled: July 27, 2006Publication date: October 29, 2009Inventors: Hiroyuki Chida, Takehito Mizuno
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Patent number: 7601330Abstract: The present invention relates to a process for producing a binder-free ZSM-5 zeolite in small crystal size. The invention is primarily used for solving the problems in the practical application, e.g., the zeolite powder is difficult to be recovered and easily inactivates and aggregates, and the addition of the binder in the shaping process will result in the reduction of effective surface areas and introduce the diffusional limitation. Said problems are better solved in the present invention by using diatomite or silica aerogel as the main starting material, adding a seed crystal orienting agent, a silica sol and sodium silicate for kneading and shaping, and then converting to integrative ZSM-5 in small crystal size by vapor-solid phase crystallization with organic amine and water vapor. Said process can be used in the industrial preparation of ZSM-5 molecular sieve catalyst in small crystal size.Type: GrantFiled: August 14, 2006Date of Patent: October 13, 2009Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Petroleum Technology SINOPECInventors: Deju Wang, Zhongneng Liu, Jiang Zhao, Xinghua Jiang
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Patent number: 7585490Abstract: Embodiments of the present invention relate to a method for synthesizing nanocrystalline zeolites, the method comprising contacting starting products that comprise a solvent, a silicon source, a cation base, an organic template, and an aluminum source, or any combination thereof sufficient to produce a zeolite gel by hydrolysis, heating the zeolite gel sufficient to produce a first batch of zeolite crystals and a first clear solution, separating the first batch of zeolite crystals from the first clear solution, heating the first clear solution sufficient to produce a second batch of zeolite crystals and second clear solution and separating the second batch of zeolite crystals from the second clear solution.Type: GrantFiled: April 17, 2006Date of Patent: September 8, 2009Assignee: University of Iowa Research FoundationInventors: Sarah Larsen, Vicki Grassian, Weiguo Song, Gonghu Li
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Publication number: 20090220414Abstract: The invention provides a process for production of a zeolite separation membrane having a porous support and a zeolite layer formed on the porous support, the process comprising: a seed crystal attaching step in which zeolite seed crystals are attached to the porous support; a layer forming step in which: the porous support to which the zeolite seed crystals have been attached is contacted with a reaction solution containing zeolite raw material, and the temperature of the reaction solution is raised to a prescribed temperature to form a zeolite layer on the porous support; and a support separating step in which the porous support on which the zeolite layer has been formed is separated from the reaction solution; wherein in the layer forming step, after the start of contact between the porous support and reaction solution, the temperature of the reaction solution is held at or below 40° C. for at least 30 minutes before being raised to the prescribed temperature.Type: ApplicationFiled: August 17, 2006Publication date: September 3, 2009Applicant: MITSUBISHI CHEMICAL CORPORATIONInventor: Takehito Mizuno
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Microporous crystalline zeolite material, zeolite ITQ-32, preparation method thereof and use of same
Patent number: 7582278Abstract: The invention relates to a microporous crystalline zeolite material which, in the calcined state and in the absence of defects in the crystalline lattice thereof, manifested by the presence of silanols, has empirical formula x(M1/nXO2):yYO2:SiO2, in which M is selected from among H+, at least one inorganic cation with charge +n and a mixture of both; X is at least one chemical element in oxidation state +3; Y is at least one chemical element in oxidation state +4, which is different from Si, x has a value of between 0 and 0.2 inclusive, and y has a value of between 0 and 0.1 inclusive. In addition, as it is synthesised, and in the calcined state, the material has a characteristic X-ray diffraction pattern known as ITQ-32. The invention also relates to the method of preparing said material and to the use thereof.Type: GrantFiled: January 26, 2006Date of Patent: September 1, 2009Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de ValenciaInventors: Avelino Corma Canós, Ángel Cantín Sanz, Fernando Rey García, Susana Valencia Valencia, Sandra Leiva Herrero -
Patent number: 7547812Abstract: A catalyst for converting methanol to light olefins and the process for making and using the catalyst are disclosed and claimed. SAPO-34 is a specific catalyst that benefits from its preparation in accordance with this invention. A seed material is used in making the catalyst that has a higher content of the EL metal than is found in the principal part of the catalyst. The molecular sieve has predominantly a roughly rectangular parallelepiped morphology crystal structure with a lower fault density and a better selectivity for light olefins.Type: GrantFiled: June 30, 2005Date of Patent: June 16, 2009Assignee: UOP LLCInventors: Wharton Sinkler, Robert W. Broach, Natasha Erdman, Thomas M. Reynolds, John Q. Chen, Stephen T. Wilson, Paul T. Barger
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Publication number: 20090048095Abstract: There is disclosed iron-containing aluminosilicate zeolites having both framework iron and iron cations on the ion-exchange sites. There is also disclosed a direct synthesis method of making an iron-containing aluminosilicate zeolite, which does not require the use of an intermediate step, such as ion-exchange or impregnation. In addition, there is disclosed a method of using the iron-containing aluminosilicate zeolite disclosed herein in a selective catalytic reduction reaction, typically in the presence of ammonia, to reduce or remove nitric oxides from exhaust emissions.Type: ApplicationFiled: August 13, 2008Publication date: February 19, 2009Inventors: Hong-Xin LI, William E. Cormier, Bjorn Moden
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Patent number: 7442365Abstract: A process for preparing beads of various compositions has been developed. The process involves preparing a reaction mixture of sources of framework elements of a molecular sieve. The reaction mixture can optionally contain molecular sieve seeds. Additional sources of the framework elements are added to give a concentration above the critical supersaturation limit thereby forming beads. Depending on the composition of the reaction mixture and the reaction conditions one can obtain beads which are substantially amorphous, to beads that are substantially crystalline molecular sieve. These beads in turn can be further processed to deposit a molecular sieve layer onto the beads.Type: GrantFiled: June 14, 2004Date of Patent: October 28, 2008Assignee: UOP LLCInventors: Lance L. Jacobsen, Brian S. Konrad, David A. Lesch, Beckay J. Mezza, James G. Vassilakis, Cynthia R. Berinti-Vondrasek
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Patent number: 7399341Abstract: A process for the purification of hydrogen based gas mixtures utilizing zeolite X wherein the particle size distribution of the zeolite X powder has a coefficient of variation from about 15% to about 30%.Type: GrantFiled: April 26, 2005Date of Patent: July 15, 2008Assignee: UOP LLCInventors: Kirit M. Patel, Henry Rastelli, Martha S. Buchan, Henry L. Griffith, Michele S. Herron
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Publication number: 20080159952Abstract: Disclosed is a method for preparing crystalline small pore molecular sieves, said method comprising (a) preparing a reaction mixture comprising (1) at least one active source of an oxide of a tetravalent element or mixture of tetravalent elements, (2) optionally at least on active source of an oxide of a trivalent element or mixture of trivalent elements, (3) at least one active source of an alkali metal, (4) seed crystals capable of forming the small pore molecular sieve, (5) a structure directing agent capable of forming the small pore molecular sieve, and (6) an amount of water that is not substantially in excess of the amount required to cause and maintain crystallization of the small pore molecular sieve; and (b) heating said reaction mixture at crystallization conditions for sufficient time to form crystallized material containing crystals of the small pore molecular sieve.Type: ApplicationFiled: September 27, 2007Publication date: July 3, 2008Inventors: Stephen J. Miller, Lun-teh Yuen
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Patent number: 7344697Abstract: The invention relates to a microporous crystalline zeolite material, zeolite ITQ-28, the production method thereof and the use of same. More specifically, the invention relates to a microporous crystalline zeolite material, ITQ-28, which, in the calcined state and in the absence of defects in the crystalline lattice thereof, manifested by the presence of silanols, is characterised by having empirical formula x (M1/nXO2): y YO2: SiO2, wherein: M is selected from H+, at least one inorganic cation with charge +n, preferably alkalines or alkaline earths, and a mixture of both; X is at least one chemical element in oxidation state +3, preferably Al, Ga, B, Fe, Cr or mixtures thereof; Y is at least a chemical element in oxidation state +4, which is different from Si, preferably Ge, Ti, Sn, V or mixtures of same; x has a value of between 0 and 0.2 inclusive; and y has a value of between 0 and 0.1 inclusive.Type: GrantFiled: March 29, 2006Date of Patent: March 18, 2008Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de ValenciaInventors: Avelino Corma Canós, María José Sabater Picot, Susana Valencia Valencia
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Patent number: 7344695Abstract: A novel method of forming ZSM-5 comprises reacting calcined kaolin microspheres with silicate and a seed solution used for forming zeolite Y under conditions of pH, temperature, and time to yield ZSM-5 crystals formed in-situ on said calcined kaolin microspheres. The reaction medium does not contain any organic templates or ZSM-5 seeding crystals.Type: GrantFiled: March 14, 2005Date of Patent: March 18, 2008Assignee: Engelhard CorporationInventors: Mingting Xu, John Macaoay
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Patent number: 7264789Abstract: A colloidal suspension of LEV structure type crystalline molecular sieve, making the suspension by washing smaller crystallites from a previously found solid LEV product, and using the suspension as seeds in further crystalline molecular sieve syntheses.Type: GrantFiled: July 28, 1999Date of Patent: September 4, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jannetje Maatje Van Den Berge, legal representative, Machteld Maria Wilfried Mertens, Marcel Johannes Janssen, Cornelius Wilhelmus Maria Van Oorschot, David E. W. Vaughan, Johannes Petrus Verduijn, deceased
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Publication number: 20070191658Abstract: A method of preparing a crystalline molecular sieve is provided, which method comprises (a) providing a reaction mixture comprising at least one source of ions of tetravalent element Y, at least one source of alkali metal hydroxide, water, optionally at least one seed crystal, and optionally at least one source of ions of trivalent element X, said reaction mixture having the following mole composition: Y:X2=10 to infinity OH?:Y=0.001 to 2 M+:Y=0.001 to 2 wherein M is an alkali metal and the amount of water is at least sufficient to permit extrusion of said reaction mixture; (b) extruding said reaction mixture to form a pre-formed extrudate; and (c) crystallizing said pre-formed extrudate under vapor phase conditions in a reactor to form said crystalline molecular sieve whereby excess alkali metal hydroxide is removed from the pre-formed extrudate during crystallization. The crystalline molecular sieve product is useful as catalyst in hydrocarbon conversion processes.Type: ApplicationFiled: January 26, 2007Publication date: August 16, 2007Inventors: Wenyih Frank Lai, Robert Ellis Kay
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Publication number: 20070191660Abstract: A method of crystallizing a crystalline molecular sieve having a pore size in the range of from about 2 to about 19 ?, said method comprising the steps of (a) providing a mixture comprising at least one source of ions of tetravalent element (Y), at least one hydroxide source (OH?), and water, said mixture having a solid-content in the range of from about 15 wt. % to about 50 wt. %; and (b) treating said mixture to form the desired crystalline molecular sieve with stirring at crystallization conditions sufficient to obtain a weight hourly throughput from about 0.005 to about 1 hr?1, wherein said crystallization conditions comprise a temperature in the range of from about 200° C. to about 500° C. and a crystallization time less than 100 hr.Type: ApplicationFiled: January 29, 2007Publication date: August 16, 2007Inventors: Ivy D. Johnson, Wenyih Frank Lai
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Publication number: 20070191659Abstract: The invention relates to a crystalline molecular sieve composition which is obtainable by crystallizing a pre-formed extrudate mixture in a reactor and, during crystallization, removing excess alkali metal hydroxide from the pre-formed extrudate. The pre-formed extrudate mixture comprises at least one source of ions of tetravalent element Y, at least one source of alkali metal hydroxide, water, optionally at least one seed crystal, and optionally at least one source of ions of trivalent element X. The reaction mixture has the following mole composition: Y:X2=10 to infinity; OH?:Y=0.001 to 2; and M+:Y=0.001 to 2; wherein M is an alkali metal. The amount of water in the mixture is at least sufficient to permit extrusion of said reaction mixture.Type: ApplicationFiled: January 26, 2007Publication date: August 16, 2007Inventors: Wenyih Frank Lai, Robert Ellis Kay, Christine N. Elia, Frederick Y. Lo, David O. Marler
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Publication number: 20070191663Abstract: A method of making a crystalline molecular sieve of MFS framework type, said method comprising the steps of (a) adding at least one source of ions of tetravalent element (Y), at least one source of ions of trivalent element (X), at least one hydroxide source (OH?), at least one structure-directing-agent (R), at least one seed source (Seed), and water (H2O) to form a mixture having the following mole composition (expressed in term of oxide): YO2:(n)X2O3:(x)OH?:(y)R:(z)H2O+(m)Seed wherein the m is in the range of from about 10 wtppm to about 2 wt. % (based on total weight of the synthesis mixture), the n is in the range of from about 0.005 to 0.05, the x is in the range of from about 0.01 to about 0.3, the y is in the range of from about 0.Type: ApplicationFiled: January 29, 2007Publication date: August 16, 2007Inventors: Ivy D. Johnson, Machteld M. Mertens, An Verberckmoes
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Patent number: 7244409Abstract: A process is described for producing synthetic zeolites useful as catalysts with a MFI structure, a Si/Al atomic ratio from about 8 to 45 to 1 and very small primary crystallites. A Si source, an Al source and an organic template are reacted with one another under hydrothermal conditions. The process is carried out in the presence of seed crystals with an average particle size from roughly 10 to 100 nm, preferably from 20 to 50 nm, prepared from an earlier batch of synthetic zeolites with a MFI structure, without separation from the mother liquor. The process further includes conversion by ion exchange of the zeolites into an H form. Moldings may also be produced by the addition of binders and optionally catalytically active base metal and/or precious metal components before or after the moldings are produced. The zeolites as claimed in the invention are characterized by the combination of the following features: (a) Si/Al atomic ratio 8 to 45:1 (b) Size of the primary crystallites roughly 0.01 to 0.Type: GrantFiled: September 13, 2005Date of Patent: July 17, 2007Assignee: Sud-Chemie AGInventors: Götz Burgfels, Josef Schönlinner, Friedrich Schmidt
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Patent number: 7166265Abstract: A process for the preparation of mesostructured organofunctional silica and silica-alumina compositions using a hydrolyzable organosilane compound is described. The process uses a water soluble silicate to form the compositions, which have hexagonal, wormhole or foam mesostructures. The compositions are useful for catalytic and sorption applications.Type: GrantFiled: November 20, 2003Date of Patent: January 23, 2007Assignee: Board of Trustees of Michigan State UniversityInventors: Thomas J. Pinnavaia, Jainisha R. Shah, Seong-Su Kim
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Patent number: 7157075Abstract: The present invention relates to a process for preparing zeolites having the MTT framework topology defined by the connectivity of the tetrahedral atoms in the zeolite, such as zeolites SSZ-32 and ZSM-23, using certain nitrogen-containing organic compounds.Type: GrantFiled: August 30, 2005Date of Patent: January 2, 2007Assignee: Chevron U.S.A. Inc.Inventors: Allen W. Burton, Jr., Stacey Zones
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Patent number: 7141232Abstract: Molecular sieves are prepared by forming a reaction mixture slurry, spray drying the reaction mixture slurry to form particles, and heating the spray dried reaction mixture at a temperature and pressure sufficient to cause crystallization of the molecular sieve. The reaction mixture contains an organic templating agent capable of forming the molecular sieve. The template may be added to the reaction mixture either by adding all of the template prior to spray drying, or by adding a portion of the template prior to spray drying with the remainder being added after spray drying.Type: GrantFiled: April 14, 2005Date of Patent: November 28, 2006Assignees: Chevron U.S.A. Inc., PQ CorporationInventors: Stephen J. Miller, David Allen Cooper, Gerald Martin Woltermann, William Edward Cormier
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Patent number: 7128892Abstract: Mesoporous hexagonal, cubic, lamellar, wormhole, or cellular foam aluminosilicates, gallosilicates and titanosilicates derived from protozeolitic seeds using an ionic structure directing agent are described. The silicon and aluminum, gallium or titanium centers in the structures are stable so that the framework of the structure does not collapse when heated in the presence of water or water vapor (steam). The steam stable compositions can be used as catalysts for hydrocarbon conversions, including the fluidized bed catalytic cracking and the hydrocracking of petroleum oils, and other reactions of organic compounds.Type: GrantFiled: October 2, 2003Date of Patent: October 31, 2006Assignee: Board of Trustees of Michigan State UniversityInventors: Thomas J. Pinnavaia, Wenzhong Zhang, Yu Liu
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Patent number: 7112316Abstract: A process for synthesizing a variety of molecular sieves has been developed. The process involves forming a reaction mixture comprising reactive sources of the framework elements plus at least one templating agent, reacting the mixture to at least partially crystallize the molecular sieve and provide a slurry of seed crystals and adding to it nutrients (sources) of the framework elements, e.g. aluminum and silicon in order to grow the seed crystals. The rate of addition of the nutrients is controlled such that it is substantially the same as the crystal growth rate and such that there is substantially no nucleation of new crystals. The seed crystals may be the same or different than the nutrients being added, thus allowing for a layered molecular sieve. When the crystals have reached a desired size, they are isolated by conventional techniques.Type: GrantFiled: August 8, 2005Date of Patent: September 26, 2006Assignee: UOP LLCInventors: Brian S. Konrad, Julio C. Marte, Beckay J. Mezza, Stephen T. Wilson, Lance L. Jacobsen, David A. Lesch
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Patent number: 7094389Abstract: A crystalline material substantially free of framework phosphorus and comprising a CHA framework type molecular sieve with stacking faults or at least one intergrown phase of a CHA framework type molecular sieve and an AEI framework type molecular sieve, wherein said material, in its calcined, anhydrous form, has a composition involving the molar relationship: (n)X2O3:YO2, wherein X is a trivalent element; Y is a tetravalent element; and n is from 0 to about 0.5. The material exhibits activity and selectivity in the conversion of methanol to lower olefins, especially ethylene and propylene.Type: GrantFiled: December 20, 2004Date of Patent: August 22, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Guang Cao, Machteld M. Mertens, Karl G. Strohmaier, Richard B. Hall, Thomas Herman Colle, Mobae Afeworki, Antonie J. Bons, Wilfried J. Mortier, Chris Kliewer, Hailian Li, Anil S. Guram, Robert J. Saxton, Mark T. Muraoka, Jeffrey C. Yoder
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Chabazite-type molecular sieve, its synthesis and its use in the conversion of oxygenates to olefins
Patent number: 7067108Abstract: The synthesis of a crystalline material, in particular a high silica zeolite, having a chabazite-type framework is aided by the addition to the synthesis mixture of seeds of an AEI framework-type material. The chabazite-type product has a relatively small crystal size and exhibits activity and selectivity in the conversion of methanol to lower olefins, especially ethylene and propylene.Type: GrantFiled: December 20, 2004Date of Patent: June 27, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Machteld M. Mertens, Guang Cao, Hailian Li, Anil S. Guram, Robert J. Saxton, Mark T. Muraoka, Jeffrey C. Yoder -
Patent number: 7025948Abstract: The invention concerns a crystalline solid, designated ITQ-31, which has the X ray diffraction diagram given below. Said solid has a chemical composition, expressed as the anhydrous base in terms of moles of oxide, defined by the general formula XO2: mYO2:pZ2O3:qR:sF, in which R represents an organic nitrogen-containing template, X represents one or more tetravalent elements other than germanium, Y represents germanium, Z represents at least one trivalent element and F is fluorine.Type: GrantFiled: April 11, 2005Date of Patent: April 11, 2006Assignee: Institut Francais du PetroleInventors: Eva Barea, Vicente Fornes, Avelino Corma, Patrick Bourges, Emmanuelle Guillon
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Patent number: 7014837Abstract: Described is a process to synthesize nano-size Zeolite A from an amorphous gel precursor which can be synthesized via reaction of NaAlO2, NaOH, and tetraethoxysilane (TEOS). Zeolite A with particle sizes of ˜150 nm was made by transformation of the amorphous precursor in (CH3)4NOH solution with Zeolite A seeding. The nano-sized Zeolite A can be part of processes for making non-phosphate detergent where the as-synthesized Zeolite A used as builders, for making thin films for separation and/or catalysis, for making secondary ordered patterns.Type: GrantFiled: September 16, 2003Date of Patent: March 21, 2006Assignees: E. I. duPont de Nemours and Company, Northeastern University, University of ConnecticutInventors: David Richard Corbin, Albert J. Sacco, Steven L. Suib, Qiuhua Zhang
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Patent number: 7011810Abstract: MFS structure type zeolite manufacture is facilitated by using a second organic molecule in addition to the usual hexaethylpentane diammonium salt.Type: GrantFiled: September 27, 2002Date of Patent: March 14, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jihad Mohammed Dakka, Machteld M. Mertens, Daria Nowakiwska Lissy
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Patent number: 7008610Abstract: A crystalline material is described that has an AEI framework type, wherein the material, in its calcined, anhydrous form, has a composition involving the molar relationship: (n)X2O3:YO2, wherein X is a trivalent element, Y is a tetravalent element n is from 0 to less than 0.01. The material is normally synthesized in a halide, typically a fluoride, medium and exhibits activity and selectivity in the conversion of methanol to lower olefins, especially ethylene and propylene.Type: GrantFiled: December 20, 2004Date of Patent: March 7, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Guang Cao, Karl G. Strohmaier, Hailian Li, Anil S. Guram, Robert J. Saxton, Mark T. Muraoka, Jeffrey C. Yoder, Karin Yaccato
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Patent number: 6964934Abstract: The present invention relates to a process for the preparation of doped pentasil-type zeolite, which process comprises the steps of: a) preparing an aqueous precursor mixture from a silicon source, an aluminium source, and doped non-zeolitic seeds; and b) thermally treating the precursor mixture to form a doped pentasil-type zeolite. The term “non-zeolitic seeds” includes seeds made from materials selected from the group consisting of (i) X-ray amorphous materials, (ii) milled crystalline materials, such as milled zeolites, that have a relative crystallinity of not more than 75%, and (iii) crystalline materials other than zeolites, such as clays (e,g, bentonite and kaolin) and (low) crystalline aluminas.Type: GrantFiled: August 25, 2003Date of Patent: November 15, 2005Assignee: Albemarle Netherlands B.V.Inventors: Mike Brady, Erik Jeroen Laheij, Paul O'Connor, Dennis Stamires
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Patent number: 6951638Abstract: A process is described for producing synthetic zeolites with a MFI structure, a Si/Al atomic ratio from roughly 8 to 45 and very small primary crystallites, a Si source, an Al source and an organic template being reacted with one another under hydrothermal conditions, the Si/Al atomic ratio being roughly 9 to 50 and the ratio between the longest and shortest axis of the primary crystallites being roughly 1.0 to 1.5:1; the process is characterized in that the reaction is carried out in the presence of seed crystals with an average particle size from roughly 10 to 100 nm, preferably from 20 to 50 nm from an earlier batch without separation from the mother liquor. The zeolites as claimed in the invention which are characterized by the combination of the following features: (a) Si/Al atomic ratio 8 to 45:1 (b) Size of the primary crystallites roughly 0.01 to 0.05 microns; (c) Ratio between longest and shortest axis of the primary crystallites: roughly 1.0 to 1.Type: GrantFiled: October 11, 2000Date of Patent: October 4, 2005Assignee: Sud-Chemie AGInventors: Götz Burgfels, Josef Schönlinner, Friedrich Schmidt
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Patent number: 6942847Abstract: A zeolite crystalline solid, designated IM-9, having an X ray diffraction diagram according to FIG. 1, has a chemical composition, expressed as the anhydrous base, in terms of moles of oxides, in accordance with the formula XO2: mYO2: pZ2O3: qR2/nO: sF, in which R represents one or more cation(s) with valency n, X represents one or more tetravalent element(s) other than germanium, Y represents germanium, Z represents at least one trivalent element and F is fluorine. The solid is useable, for example as an adsorbent or catalyst.Type: GrantFiled: January 16, 2004Date of Patent: September 13, 2005Assignee: Institut Francais du PetroleInventors: Bogdan Harbuzaru, Jean-Louis Paillaud, Joel Patarin, Nicolas Bats, Loic Rouleau