Abstract: Hazardous waste containing organic compound having covalently bound oxygen, nitrogen, sulfur and/or phosphorus is reduced with aluminum to less hazardous form.

Abstract: A process for oxidizing hydrogen halides having substantially no sulfur impurities by means of a catalytically active molten salt is disclosed. A mixture of the subject hydrogen halide and an oxygen bearing gas is contacted with a molten salt containing an oxidizing catalyst and alkali metal normal sulfates and pyrosulfates to produce an effluent gas stream rich in the elemental halogen and substantially free of sulfur oxide gases.

Abstract: A particulate mixture of an alkali metal carbonate solvent, titanium oxide, and an alkaline earth reactant selected from the group consisting of barium oxide, strontium oxide, and mixtures thereof, is heated to melt the alkali metal carbonate solvent in which the reactants dissolve and react precipitating a titanate selected from the group consisting of barium titanate, strontium titanate and mixtures thereof.

Abstract: A process for treating iron chloride wastes such as those obtained when chlorinating titanium ore is disclosed. The process involves reacting the iron chlorides with limestone in molten CaCl.sub.2.xH.sub.2 O, where x equals 3-6 and separating the resulting iron oxide from the molten CaCl.sub.2.xH.sub.2 O.

Abstract: Decontaminating an aluminum melt by chlorination wherein the melt is blanketed with a layer of molten flux containing calcium oxide to consume any Cl.sub.2 and/or AlCl.sub.3 offgasses from the melt.

Abstract: Essentially pure silane, SiH.sub.

Abstract: A method for destroying toxic organic chemical products. The method is particularly adapted for the destruction of polyhalogenated polyphenyls, especially polychlorinated biphenyls (PCBs). The toxic organic chemical product is intimately contacted and reacted with a molten mixture of an alkali metal hydroxide and an alkali metal nitrate, so that it is converted to harmless products which, in the case of PCBs, include a halide salt, at least one carbon oxide, and water. By incorporating a substantial excess of nitrate in the mixture most of the salt is caused to precipitate and to settle out to the bottom for easy removal.

Abstract: A method for dehydrating aluminum chloride hexahydrate which comprises contacting the hexahydrate with a melt consisting essentially of a chlorobasic mixture of aluminum chloride and alkali metal chloride and then treating the resulting mixture with HCl to form an AlCl.sub.3 /alkali metal chloride melt enriched in AlCl.sub.3. NaCl is a preferred alkali metal chloride.

Abstract: Tungsten monocarbide is prepared by sparging a molten composition comprising an alkali metal halide and an oxygen compound of tungsten with a gas comprising a gaseous hydrocarbon, particularly methane.

Abstract: This invention relates to the destruction of polychlorinated biphenyls (PCBs) and other hazardous halogenated hydrocarbons by treating solids contaminated with such to extract the halogenated hydrocarbon, vaporizing extract and contacting the vapor with a bath containing molten metallic aluminum.

Abstract: Titanium tetrachloride is produced from titanium ore and reductant suspended in molten salt by the passage of chlorine therethrough. The titanium tetrachloride is scrubbed by passage through at least one scrubber of molten salt and oxidized to produce titanium oxide and chlorine. Chlorine is recaptured as a solute in cold titanium tetrachloride and then liberated and recycled.

Abstract: According to the present invention a saturated aqueous solution comprising at least one alkali metal hydroxide and at least one alkali metal nitrate is provided which can be spray added to a fused anhydrous bath which contains alkali metal materials.

Abstract: An organic waste containing halogen is destroyed by treatment in a molten salt pool comprising a mixture of a basic alkaline earth metal compound with an alkaline earth metal halide. An oxygen-containing gas is introduced into the pool containing the waste to produce a gaseous combustion product and to cause the halogen present in the waste to react with the basic alkaline earth metal compound to produce additional alkaline earth metal halide.

Abstract: A process of chlorinating titanium ore suspended with carbonaceous reductant in molten salt by passage of chlorine therethrough. Titanium tetrachloride produced is purified of by-product metal chlorides by their absorption in the salt as non-volatile double salts.

Abstract: A novel method of activating carbon is provided comprising contacting the carbon with low temperature aluminum chloride acid melts comprising at least 50 mole percent aluminum chloride and less than 50 mole percent of at least one halide salt capable of exhibiting a liquid state at atmospheric conditions, e.g., sodium chloride. Carbon activated according to the present invention is useful as a reductant of the chlorination of aluminous materials to produce anhydrous aluminum chloride.

Abstract: A carbonaceous material containing vanadium is reacted with an oxidizing gas in a molten salt pool containing an alkali metal carbonate. Vanadium values present in the carbonaceous material are converted to water-soluble vanadium compounds which are recovered from the melt and reacted with a strong acid to precipitate the vanadium values as insoluble vanadates. The vanadates are recovered as product or optionally further converted to vanadium pentoxide.

Abstract: Spent nuclear fuels, including actinide fuels, volatile and non-volatile fission products, are reprocessed and separated in a molten metal solvent housed in a separation vessel made of a carbon-containing material. A first catalyst, which promotes the solubility and permeability of carbon in the metal solvent, is included. By increasing the solubility and permeability of the carbon in the solvent, the rate at which actinide oxides are reduced (carbothermic reduction) is greatly increased. A second catalyst, included to increase the affinity for nitrogen in the metal solvent, is added to increase the rate at which actinide nitrides form after carbothermic reduction is complete.

Abstract: Sulfur dioxide is converted to elemental surfur by reduction with a carbonaceous material in a reaction zone containing a molten salt. Heat is provided by reacting a portion of the carbonaceous material with oxygen. In a preferred embodiment alkali metal sulfates present in the molten salt are reduced to alkali metal sulfides.

Abstract: A particulate mixture of an alkali metal hydroxide solvent, barium oxide in excess of stoichiometric amount, and zirconium oxide in about stoichiometric amount, is heated to melt the hydroxide solvent in which the barium oxide and zirconium oxide dissolve and react precipitating ultrafine barium meta-zirconate (BaZrO.sub.3).

Abstract: A fuel gas is desulfurized while hot by contact with a molten alkali salt. The salt is regenerated for further use by contact with a recirculating gas stream. The H.sub.2 S and COS picked up by the recirculating gas stream is scrubbed at low temperature in an aqueous alkaline salt scrub system such as hot potash. H.sub.2 S regenerated from the low temperature alkaline scrub system is subsequently converted to sulfur. By combining both high temperature and low temperature alkali scrubbing in a single dual temperature dual alkali (DTDA) process, the best advantages of both scrub techniques are retained whereas the serious disadvantages of molten salt scrubbing are eliminated.

Abstract: High temperature thermal exchange between molten liquid and a gas stream is effected by generating in a confined flow passageway a plurality of droplets of molten liquid and by passing a gas stream through the passageway in heat exchange relationship with the droplets. The droplets are recovered and adjusted to a predetermined temperature by means of thermal exchange with an external source for recycle. The process provides for removal of undesired solid, liquid or gaseous components.

Abstract: A mixture of particulate NiO, a suitable source of Li.sup..sym. cation and an alkali chloride salt solvent is heated to melt the chloride solvent in which the source of Li.sup..sym. cation dissolves along with a portion of the NiO particles forming a solution of lithiated nickel oxide which precipitates onto the undissolved NiO particles forming a black adherent encapsulating coating thereon.

Abstract: A particulate mixture of an alkali chloride solvent salt, zirconium oxide and an alkaline earth reactant selected from the group consisting of barium oxide, strontium oxide, and mixtures thereof, is heated to melt the chloride salt solvent in which the zirconium oxide and alkaline earth reactant dissolve and react precipitating a zirconate selected from the group consisting of barium zirconate, strontium zirconate and mixtures thereof.

Abstract: A particulate mixture of an alkali metal hydroxide solvent, a reactant selected from the group consisting of titanium oxide, zirconium oxide and mixtures thereof, and an alkaline earth reactant selected from the group consisting of barium oxide, strontium oxide, and mixtures thereof, is heated to melt the alkali metal hydroxide solvent in which the reactants dissolve and react precipitating a titanate, zirconate or solid solutions thereof.

Abstract: A process for converting chloride salts and sulfuric acid to sulfate salts and elemental chlorine is disclosed. A chloride salt and sulfuric acid are combined in a furnace where they react to produce a sulfate salt and hydrogen chloride. Hydrogen chloride from the furnace contacts a molten salt mixture containing an oxygen compound of vanadium, an alkali metal sulfate and an alkali metal pyrosulfate to recover elemental chlorine. In the absence of an oxygen-bearing gas during the contacting, the vanadium is reduced, but is regenerated to its active higher valence state by separately contacting the molten salt mixture with an oxygen-bearing gas.

Abstract: A process for the decomposition of polychlorinated biphenyls (PCB's) with negligible environmental pollution. The process comprises feeding the PCB and a source of oxygen to a molten salt comprising an alkali metal carbonate and preferably also an alkali metal sulfate to decompose the PCB by pyrolysis and oxidation. Some of the resulting decomposition products react with and are retained in the molten salt; the remaining gaseous products pass through the melt and are safely exhaustable to the atmosphere or, alternatively, the PCB is introduced into a first zone for partial pyrolysis and oxidation and then into a second reaction zone for further oxidation of any remaining combustible gases.

Abstract: Wet separation at high temperatures of acidic impurities from gases. The gases are scrubbed with a melt of an alkali metal compound in which a solid alkaline earth metal compound is dispersed.

Abstract: A reaction effluent containing vaporized salt withdrawn from a reaction zone, such as a molten salt reaction zone, is contacted with solid particles to cool the gas and condense vaporized salt onto the particles. Such contacting may be effected in either a fluidized bed of solids or in a dilute phase transport contact zone. Heat is recovered either by indirect heat transfer in the fluidized bed or by separating the solid particles and introduction thereof into a fluidized bed cooled by indirect heat transfer. Solid salt is attrited from the particles during contacting with the reaction gas and fluidizing gas, with such solid salts being returned to the reaction zone.

Abstract: A mixture of lead oxide, niobium pentoxide and an alkali chloride salt solvent is heated to melt the chloride salt solvent in which the lead oxide and niobium pentoxide dissolve and react precipitating orthorhombic lead metaniobate.

Abstract: A mixture of niobium pentoxide, an oxide of an alkali selected from the group consisting of sodium, potassium, lithium and mixtures thereof, and an alkali chloride salt solvent is heated to melt the chloride salt solvent in which the niobium oxide and alkali oxide dissolve and react precipitating the alkali niobate.

Abstract: A mixture of niobium pentoxide, an oxide of sodium or potassium, an oxide of lead or cadmium, and an alkali chloride salt solvent is heated to melt the chloride salt solvent in which all of the oxides dissolve and react precipitating modified alkali niobate.

Abstract: A particulate mixture of an alkali chloride solvent salt, titanium oxide and an alkaline earth reactant selected from the group consisting of barium oxide, strontium oxide, and mixtures thereof, is heated to melt the chloride salt solvent in which the titanium oxide and alkaline earth reactant dissolve and react precipitating a titanate selected from the group consisting of barium titanate, strontium titanate and mixtures thereof.

Abstract: A process for forming a metal chloride of a metal or its compound comprising forming a liquid fused salt bath mixture of at least two metal chlorides with one of the chlorides being selected from the group consisting of ferric chloride, ferrous chloride, cupric chloride and cuprous chloride, and introducing the metal or compound into the liquid fused salt bath in the presence of a chlorine source to form the metal chloride and elemental sulfur, and recovering the formed chloride from the liquid fused salt bath mixture. Chlorine gas or sulfur chloride may be introduced into the bath as an additional source of chlorine for reaction with the metal and for the generation of a portion of the ferrous chloride or cuprous chloride into ferric chloride or cupric chloride.

Abstract: A particulate mixture of an alkali chloride solvent salt, a lithium salt reactant selected from the group consisting of lithium hydroxide, lithium nitrate, lithium carbonate and mixtures thereof, and an aluminum salt reactant selected from the group consisting of aluminum hydroxide, alpha-alumina, gamma-alumina and mixtures thereof is heated to melt the chloride salt solvent in which the lithium and aluminum salt reactants dissolve and react precipitating lithium meta-aluminate.

Abstract: In the conversion of a metal oxide to a metal chloride by reaction with chlorine and carbon monoxide wherein hydrogen chloride is produced as byproduct, the byproduct hydrogen chloride is contacted with a molten salt mixture containing the higher and lower valent chlorides of a multivalent metal and oxygen to recover the hydrogen chloride by enriching the salt in the higher valent metal chloride. Essentially all of the chlorine values are recovered from the salt by direct contact with all or a portion of the carbon monoxide fresh feed to the metal chloride production, with such carbon monoxide stripping gaseous chlorine from the salt, as well as combining with the chlorine to produce phosgene. The carbon monoxide, chlorine and phosgene are employed in the metal chloride production.

Abstract: M-type hexagonal ferrites whose prototype chemical formula (BaFe.sub.12 O.sub.19) contains no zinc and W-type hexagonal ferrites whose prototype chemical formula is (BaZn.sub.2 Fe.sub.16 O.sub.27) can be successfully grown by LPE on spinel substrates having appropriate lattice parameters when controlled quantities of the zinc are present in the melts from which these hexagonal ferrites are grown. Using this growth technique, composites comprising a monocrystalline magnetic M-type or W-type hexagonal ferrite film on a non-magnetic single crystalline spinel substrate are provided.

Abstract: A process for forming a metal chloride of a metal or its compound comprising forming a liquid fused salt bath mixture of at least two metal chlorides, the bath having the property of dissolving the formed metal chloride, and introducing the metal or compound into the liquid fused salt bath in the presence of chlorine to form the metal chloride and recovering the formed chloride from the liquid fused salt bath mixture. The metals which may be chlorinated are those from groups 1b, 2a, 2b, 3a, 3b, 4a, 5a and 8 of the periodic table and the rare earth metals. Compounds from which the metals may be chlorinated are the sulfides, oxides, carbonates and sulfates. Chlorine may be introduced as such or its source may be a chlorine donor such as ferric chloride or sulfur chloride. The chlorides for the liquid fused salt bath are those of alkali metals, alkaline earth metals, ammonia, zinc, and ferric iron. The chlorination can be performed within a temperature range of 150.degree. C.-1000.degree. C.

Abstract: A process for the recovery of copper or lead from a sulfide ore concentrate containing the same. The ore concentrate, a carbonaceous material, an alkali metal carbonate and gaseous oxygen are introduced into a reaction zone to form a reaction mixture. The amount of carbonaceous material introduced is sufficient to reduce all of the copper or lead constituent of the sulfide ore to its elemental state in a single stage. A sufficient excess of carbonaceous material is provided to react with the oxygen and generate heat in situ to maintain the reaction zone at a temperature of from about 600.degree. to 1350.degree. C. thereby causing reduction of the metal sulfide to substantially pure copper or lead for recovery. The sulfur constituents of the ore react with the alkali metal carbonate to form sulfides. The other metal constituents of the ore are retained in the molten reaction mixture.

Abstract: In a process for hydrocracking heavy polynuclear carbonaceous feedstocks to produce lighter hydrocarbon fuels by contacting the heavy feedstocks with hydrogen in the presence of a molten metal halide catalyst in a hydrocracking zone, thereafter separating at least a major portion of the lighter hydrocarbon fuels from the spent molten metal halide and thereafter regenerating the spent molten metal halide by incinerating the spent molten metal halide by combustion of carbon and sulfur compounds in the spent molten metal halide in an incineration zone, the improvement comprising: (a) contacting the heavy feedstocks and hydrogen in the presence of the molten metal halide in the hydrocracking zone at reaction conditions effective to convert from about 60 to about 90 weight percent of the feedstock to lighter hydrocarbon fuels; (b) separating at least a major portion of the lighter hydrocarbon fuels from the spent molten metal halide; (c) contacting the spent molten metal halide with oxygen in a liquid phase gasifi

Abstract: Sodium chloride and/or potassium chloride is added to an aqueous suspension of the oxides of lead, titanium and zirconium and stirred until the suspension converts to a gel which is then heated evaporating the water and melting said chloride in which the oxides dissolve and react precipitating lead zirconate titanate.

Abstract: Sodium chloride and/or potassium chloride is added to an aqueous suspension of the oxides of lead, titanium, zirconium and cationic modifier and stirred until the suspension converts to a gel which is then heated, evaporating the water and melting said chloride in which the oxides dissolve and react precipitating modified lead zirconium titanate.

Abstract: In a process for hydrocracking heavy polynuclear carbonaceous feedstocks to produce lighter hydrocarbon fuels by contacting the heavy feedstocks with hydrogen in the presence of a molten metal halide catalyst, thereafter separating at least a substantial portion of the carbonaceous material associated with the reaction mixture from the spent molten metal halide and thereafter regenerating the metal halide catalyst, an improvement comprising contacting the spent molten metal halide catalyst after removal of a major portion of the carbonaceous material therefrom with an additional quantity of hydrogen is disclosed.

Abstract: In a process for hydrocracking heavy carbonaceous materials by contacting such carbonaceous materials with hydrogen in the presence of a molten metal halide catalyst to produce hydrocarbons having lower molecular weights and thereafter recovering the hydrocarbons so produced from the molten metal halide, an improvement comprising injecting into the spent molten metal halide, a liquid low-boiling hydrocarbon stream is disclosed.

Abstract: Sulfur-containing petroleum oil feedstocks which include heavy hydrocarbon constituents undergo simultaneous desulfurization and hydroconversion by contacting and reacting such feedstocks with sodamide in the presence of hydrogen and at elevated temperatures. The mixture of reaction products resulting from the above procedure is separated to give a sodium sulfur salt by-product, and a petroleum oil product which has been substantially desulfurized and demetallized, as well as being significantly improved as indicated by a reduced Conradson carbon content and an increased API gravity relative to the feedstock. Sodamide is regenerated from the sodium sulfur salt by-product and can be recycled for reaction with additional feedstock.

Abstract: A process for the simultaneous desulfurization and hydroconversion of heavy carbonaceous feeds, including various sulfur-containing heavy petroleum oils, is disclosed. These feedstocks are contacted with potassium sulfide in a conversion zone maintained at elevated temperatures and in the presence of added hydrogen. In this manner, the feeds are substantially desulfurized, and significant upgrading of these feeds is also obtained as demonstrated by decreased Conradson carbon, increased API gravity, and the conversion of substantial portion of the 1,050.degree. F.+ portion of these feeds. In a preferred embodiment, such a process is disclosed employing a combination of potassium sulfide and sodium sulfide, and in particular these processes include procedures for the regeneration of the sulfides and their recycle to the conversion zone.

Abstract: A method and apparatus is disclosed where aqueous solutions of chemicals are added to fused non-aqueous baths. This is done by spraying the aqueous solution of the chemicals onto the surface of the fused bath in a fine spray, causing the evaporation of the water.

Abstract: Process for quantitatively converting non-ferrous metals chosen from the group consisting of copper, nickel, cobalt, vanadium, and manganese in an ore concentrate to soluble sulfates and simultaneously convert the ferrous values in the ore to insoluble oxides. The process comprises roasting finely divided ore particles at a temperature in excess of 650.degree. C. in the presence of a roaster gas comprising at least a stoichiometric amount of oxygen and at least 1% SO.sub.2. The roasting is performed in the presence of a sufficient amount of a mixture of salts to allow the formation of a liquid coating on the ore particles. In a preferred embodiment, the mixed salt which forms the liquid coating comprises Na.sub.2 SO.sub.4 and K.sub.2 SO.sub.4 with the ratio of sodium to potassium being between 1.0 and 2.0.

Abstract: Disclosed is a process for the production of sulphur hexafluoride comprising the steps of reacting fluorine and molten sulphur, removing lower-boiling by-products, separating a portion of the sulphur hexafluoride from higher-boiling by-products and treating the residue containing the higher-boiling by-products at a temperature between about 450.degree. and 800.degree. C. for a period of time between about 0.1 and 25 seconds. The treatment step may be carried out in the presence of elementary fluorine, and provision may be made for recycling the treated or untreated residue to the reaction stage. An apparatus for carrying out the process is also disclosed.

Abstract: A process for oxidizing hydrogen halides by means of a catalytically active molten salt is disclosed. The subject hydrogen halide is contacted with a molten salt containing an oxygen compound of vanadium and alkali metal sulfates and pyrosulfates to produce an effluent gas stream rich in the elemental halogen. The reduced vanadium which remains after this contacting is regenerated to the active higher valence state by contacting the spent molten salt with a stream of oxygen-bearing gas.

Abstract: Technical-grade silicon is purified to produce silicon having less than 1 ppm of electrically effective impurities therein, particularly boron and phosphorus, by treating molten technical silicon with a hydrogen containing gas in the presence of water so as to remove such impurities from the molten silicon.