Abstract: A process is provided for the recovery of sulfur dioxide liberated in the chemical pulping of lignocellulosic material, which comprises(1) collecting sulfur dioxide-containing gas emitted during the pulping and separating it into at least two portions;(2) contacting at least one portion with chlorine gas, thereby forming a gaseous mixture comprising sulfur dioxide and chlorine;(3) effecting reaction of sulfur dioxide, chlorine and water to form hydrochloric acid and sulfuric acid while forming an intimate dispersion in said gaseous mixture of an aqueous solution of hydrochloric acid and sulfuric acid;(4) dissolving said hydrochloric acid and sulfuric acid in said solution;(5) recovering said solution and separating it from substantially sulfur dioxide-free residual gas.

Abstract: A composition is provided which comprises an aqueous alkaline solution of a metal salt and black liquor, the metal salt being selected from the group consisting of iron, chromium, cobalt and nickel salts. This composition is useful in a process described for absorption of hydrogen sulfide from flue gas, followed by subsequent oxidation of dissolved sulfide to thiosulfate, if desired. The presence of the metal ions and black liquor synergistically catalyzes the overall reaction of absorption of hydrogen sulfide, followed by oxidation of the sulfide. Preferably, prior to scrubbing to remove hydrogen sulfide with the solution, the flue gas is first cooled to near its dew point, and then scrubbed with water to remove particulates. Additionally, the effluent flue gas from the absorption step is usefully scrubbed with water to recover heat, following which it is used to scrub condensates from a kraft pulp mill. The metal salt in the solution is preferably an iron salt at a concentration of about 0.002 M.

Abstract: A continuous process of removing silica from spent pulping liquors (black liquors) which have been obtained by the alkaline digestion of annual plants. The spent liquor is preconcentrated and contacted with a CO.sub.2 -containing gas. The CO.sub.2 -containing gas is supplied at a rate of 30 to 40 m.sup.3 s.t.p. per m.sup.3 of spent liquor. The precipitated silica is removed from the treated liquor. The silica-containing precipitate which has been separated is diluted and washed with water and causticized by an addition of lime or milk of lime. Solid and liquid phases are separated from each other and the resulting residue is combusted.

Abstract: The method relates to a process in the preparation of the cooking liquor for sodium sulphite pulp for carrying out a reaction between sodium bisulphite and sodium bicarbonate and/or sodium carbonate by bringing solutions containing said compounds into contact with each other. The contact between the solution and gas phase takes place in a layer of tower packings. The carbon dioxide produced as a reaction product is allowed to pressurize the reaction vessel a pressure of 1 to 5 bar by restricting the flow escaping from the reaction vessel and by recovering at the same time the carbon dioxide escaping from the reaction vessel at the said pressure in order to use it for carbonation of a solution of green liquor and/or sodium carbonate.

Abstract: The invention relates to a method for recovering sodium chemicals from green liquor by precarbonating green liquor by means of flue gases, by bringing a precarbonated solution into contact with a sodium bicarbonate solution and by stripping hydrogen sulphide from the so obtained reaction mixture by means of steam, for producing hydrogen sulphide gas and a sodium carbonate solution, which sodium carbonate solution is so pure, in relation to sodium sulphide that it can directly be led into the washing of the flue gases and into a carbonation stage, for producing the sodium bicarbonate solution.

Abstract: An improved method for removing malodorous sulfur compounds from flue gases generated in kraft or sodium sulfite pulping operations and the like by the absorption process using green liquor, an aqueous solution containing sodium sulfide and sodium carbonate. The malodorous gas compounds, including hydrogen sulfide, methyl mercaptan, and dimethyl sulfide are preferentially absorbed by the sodium sulfide forming sodium hydrosulfide and methanol. Any sulfur dioxide in the gas is absorbed and neutralized by sodium carbonate. In this method carbon dioxide absorption is minimized and the formation of sodium bicarbonate is limited. Sodium bicarbonate formation is minimized in order to avoid its reaction with sodium hydrosulfide which would then release undesirable hydrogen sulfide during absorption, as well as to forestall the need to increase chemical and lime kiln capacity requirements when the green liquor returned to the kraft recovery process contains excess amounts of sodium bicarbonate.

Abstract: At the dissolving of molten smelt from the so called spouts at a chemical recovery apparatus in a sulphate pulp plant, the molten chemicals which are discharged from the recovery boiler are desintegrated into smaller droplets, which fall down into the bath where the chemicals shall be dissolved in an aqueous solution to produce green liquor. For the desintegration there is used one or more jets of an air-water mist.

Abstract: A recovery system for residual liquor from a pulp mill, utilizing a fluidized bed to burn the organic material in the residual liquor and generate heat which may be recovered. Heat preferably from the flue gases is used to dry residual liquor sprayed to pellets extracted from the bed, thereby to provide pellets coated with dried residual liquor. The so coated and dried pellets are then reinjected into the bed and the organic material in the dried residual liquor is burned to generate the heat recovered from the bed.If the residual liquor is from a kraft mill sulfur compounds are in the form of sulfate and must be reduced to sulfide and a reducing stage will also be provided either in the reducing zone in existing conventional kraft system (if capacity is available) or in a separate reducing zone and some of the pellets from the bed may be directed to the reducing zone together with some of the pellets coated with dried residual liquor.

Abstract: Sawdust is mixed with partially concentrated black liquor from pulp manufacture. The sawdust, coated with the solids of the black liquor, is dried by heated air. The sawdust, coated with organic and inorganic black liquor solids, is fed to the hearth of a chemical recovery boiler. Combustion of the char formed on the boiler hearth produces heat which causes additional organic material to pyrolize. The inorganic material combines to form molten smelt. The moisture-laden, heated air from the dryer is introduced into the boiler with the secondary air and the smelt is tapped off into an aqueous solution to form green liquor.

Abstract: A method for recovering ammonia from spent ammonia-base sulfite pulping liquor includes steam stripping spent ammonia and condensing the resulting vapor to produce a dilute ammonia or ammonium hydroxide solution. This dilute solution is passed through a cation exchange column to produce an ammonium sulfite-ammonium bisulfite solution which is delivered to a sulfur dioxide absorption tower to thereby produce a concentrated ammonia-base sulfite cooking liquor. The residual liquor from the stripping step and the non-condensable gases are burned as fuel and the waste gases from this burning, which contain a small percentage of sulfur dioxide, are delivered to the absorption tower and subsequently discharged to the atmosphere free of sulfur dioxide and ammonia.

Abstract: A method of utilizing kraft black liquor by converting the black liquor to "green liquor" and then oxidizing the green liquor with air in the presence of a quinone compound or spent liquor from the kraft process, the soda semi-chemical process or the neutral sulfite semi-chemical process as a catalyst. A marked improvement in the rate of oxidation is obtained. The thus oxidized green liquor is then able to be used as part at least of the digestion liquor in the NSSC process.

Abstract: The digestion of the cellulose-containing material is performed with a digestion liquor containing sulphur and sodium followed by recovery and regeneration of said digestion liquor and bleaching of the cellulose-containing material with chlorine dioxide. The SO.sub.2 -containing and possibly chloride-containing gas from the recovery boiler (11) of the process and from combustion of evil-smelling gases (20) is absorbed in an absorption liquor containing and alkali metal salt solution free of sulphur or sulphur compounds such as sulphide or thiosulphate, in a scrubber (27). The resulting scrubber liquor is mixed with acid residual solution (26) from the manufacture of chlorine dioxide, whereby sulphur dioxide (32) in gaseous state is returned to the process, whereafter the residual solution (34) free from SO.sub.

Abstract: A Kraft pulping process by which spent pulping liquor is burned in a recovery furnace 12 to reduce inactive alkali sulfates therein to active alkali sulfides while producing molten smelt that when added to water forms green liquor and residual dregs bearing catalytic iron. The dregs are separated from the green liquor and divided into first and second portions. The first portion of the dregs is discarded while the second portion of dregs required to maintain a concentration of iron in the smelt at from 0.05% to 5% is recirculated back to the furnace to provide optimum catalytic reduction of alkali sulfates to alkali sulfides. A quantity of alkali metal compounds is added at 24 to the pulping liquor in line 10 to serve as a temperature depressor that, together with the co-addition of said dregs, lowers the temperature of the molten smelt in furnace 12 from approximately 800.degree. C. to a more favorable temperature of about 650.degree. C.

Abstract: High heat recovery and minimized oxygen requirement for oxidation of sulfur compounds in black liquor is obtained by integrating the oxidation into the multiple effect evaporation system of the pulp mill recovery sequence. The oxidation step is carried out at an intermediate stage in the multiple effect concentration of weak black liquor in counterflow to the external heat input, and the thus oxidized liquor is then further concentrated by flow through the remaining effects of the system co-currently with the direction of heat flow.

Abstract: An integrated system, process and apparatus are provided for the efficient and effective recovery of spent pulping liquors, particularly kraft black liquor, whereby in an initial stage concentrated spent liquor is subjected to combustion in a reactor equipped with a plurality of particulate materials, at least one of which is of finer particle size than the other, preferably subjecting a portion of said particulate materials to at least one further treatment in a fluidized bed unit, and treating the inorganic solid combustion products in a reducing atmosphere.

Abstract: In the production of pulp, the amount of ballast in the white liquor is reduced by maintaining the concentration of the green liquor, prior to causticizing thereof to convert it to the white liquor used for cooking the wood, at a level of 110.+-.20 grams per liter total titratable alkali counted as NaOH, maintaining the efficiency of the causticizing operation at 92.+-.3%, and concentrating the white liquor, prior to the cooking, by evaporation to a content of 130-200 grams per liter efficient alkali counted as NaOH.

Abstract: A process is disclosed in which a waste gas containing sulfur compounds and carbon dioxide from pulp mill is contacted with an aqueous alkali solution derived from green liquor, white liquor or weak white liquor having low pH value and low sodium ion concentration and having been oxidized, whereby the sulfur compounds are absorbed as completely as possible with minimal absorption of carbon dioxide in the waste gas.

Abstract: A cellulosic pulp and bleaching process is described. The process integrates two cycles, one is a digestor liquor cycle and the other is a sulfur cycle.The digestor liquor cycle comprises the steps of digesting a fibrous cellulosic feed to form a pulp, separating the pulp and bleaching it in at least one stage with chlorine dioxide, evaporating and burning the remaining waste liquor to form a smelt, dissolving the smelt to form a green liquor and utilizing the green liquor, after recausticizing, as at least a portion of the feed stock for the digestor step.The sulfur cycle of the present invention utilizes a portion of the green liquor of the digestor liquor cycle. The green liquor is carbonated to form a bicarbonate which is then stripped of H.sub.2 S. The H.sub.2 S is converted into H.sub.2 SO.sub.4 and utilized as a feed stock to a chlorine dioxide generator. The chlorine dioxide generator utilizes H.sub.2 SO.sub.4 as feed stock and produces Na.sub.2 SO.sub.4 as a by-product. The Na.sub.2 SO.sub.

Abstract: A process is provided for the separation of sodium chloride in the sodium chemicals recovery stage of sodium-based pulp manufacturing processes so as to maintain a low sodium chloride content in the recycled sodium chemicals, comprising the steps of treating an aqueous sodium chloride-containing solution with carbon dioxide gas, thereby forming a saturated sodium bicarbonate solution; precipitating sodium values of the solution as sodium bicarbonate while retaining sodium chloride in solution; separating such sodium bicarbonate; withdrawing the residual aqueous sodium chloride-containing solution from the process; and recycling the separated sodium bicarbonate.

Abstract: The accumulation of potassium values in a closed cycle pulp mill process usually using sodium hydroxide as a pulping chemical is prevented by removal of potassium values as potassium chloride by crystallization. A variety of procedures are described, including coprecipitation from white liquor with sodium chloride followed by separation of the codeposited salts, precipitation from white liquor separate from sodium chloride precipitation, and intermittent precipitation from green liquor with intermittent precipitation of sodium chloride from white liquor.

Abstract: An improved method for recovering sulfur from flue gas which contains sulfur dioxide formed from burning sulfur containing fuels. The method first involves the reduction burning of auxilary fuel in the presence of sodium sulfite to convert it to smelt containing sodium sulfide and sodium carbonate. The smelt is dissolved, and the solution reacted with carbon dioxide, hydrogen sulfide and water vapor forming sodium hydrosulfide. The sodium hydrosulfide is reacted with a high concentration of recycled sodium bicarbonate and stripped with carbon dioxide to form sodium carbonate and release the sulfides as hydrogen sulfide from the stripper. The hydrogen sulfide released is then converted to sulfur dioxide, sulfuric acid or elemental sulfur. Pressurized carbon dioxide is used for pressure carbonation of recycled solution from the stripper to convert the sodium carbonate to the high concentration of recycled sodium bicarbonate used for stripping.

Abstract: High recovery of useful energy from the heat of reaction in the oxidation of black liquor is obtained by integrating the oxidation into the multiple effect evaporation system of the pulp mill recovery sequence. The heat of reaction is thereby recovered as flash steam, which when combined with the vapors from an appropriate evaporator body enables recovery of its energy through further evaporation. The oxidation reaction may be carried out on the liquor leaving the second effect of the evaporation sequence for maximum energy recovery, or in accordance with an alternative embodiment, the reaction is carried out between the first effect and the flash tank with preferable addition of a second flash tank in series with the first.

Abstract: A method for disposal of sodium containing waste material comprising combustion sodium containing waste material and a silica bearing material in an incinerator having interior walls lined with a refractory material which tends to react with metallic sodium and deteriorate. The sodium containing waste material comprises sodium salt and/or bases and by providing reaction conditions whereby the metallic sodium tends to react with silica to provide a combustion product including a sodium silicate compound, the combustion is carried out in manner to reduce deterioration of refractory materials by reaction with metallic sodium. Also disclosed is a method for the simultaneous disposal of sodium containing waste material and rice hulls which contain silica and provide a portion of the combustion energy.

Abstract: Process is provided for controlling the degree of causticization of white liquor in its preparation from green liquor by the addition of calcium oxide, which comprises determining the sodium carbonate concentration of green liquor fed to the causticization; determining the sodium carbonate concentration of white liquor resulting from the causticization; and controlling the degree of causticization within a predetermined range while taking both sodium carbonate concentrations into account, so as to maintain the degree of causticization of the white liquor within the range despite variations in sodium carbonate concentration of the green liquor and variations in calcium oxide content of the calcium oxide added for causticization.

Abstract: A process for recovery of chemicals from a sodium sulfite pulping waste liquor is disclosed in which a smelt obtained from the waste liquor is introduced into an aqueous slurry containing solidified smelt while make up water and a weak aqueous slurry are supplied to effect incomplete dissolution of the smelt into the aqueous slurry to maintain the content of total solid and the temperature of the slurry at constant levels, the resulting aqueous slurry is subjected to a solid-liquid separation to obtain a wet cake having the molar ratio of S/Na.sub.

Abstract: The present invention discloses a process of pretreating a waste black liquor which results from the pulping of various vegetative fibers and wherein the pulping liquor contains as its active pulping ingredient sodium and sulfur with the pretreatment taking place prior to the subjecting of the waste black liquor to a hydropyrolysis reaction. The method and the materials used in the pretreatment are derived from the reaction products resulting from the hydropyrolysis reaction. The pretreatment serves to enable one to regenerate the inorganic chemical values a pulping liquor in an easy and economical manner and the pretreatment, also, serves to appropriately adjust the physical and chemical characteristics of the char produced in the hydropyrolysis reaction. This is accomplished primarily by utilizing the products resulting from the hydropyrolysis reaction.

Abstract: A device for recovering chemicals from flue gases and green liquor obtained from burning the waste liquor of sodium based pulping processes, which device comprises a precarbonation reactor, a H.sub.

Abstract: Materials with unfulfilled chemical oxygen demand are oxidized in a liquid environment at superatmospheric temperatures and pressures. The liquid environment is created within a pressure vessel by an inert liquid that is capable of absorbing and dispersing oxygen. Generated heat is captured for further useful work.

Abstract: In the alkaline pulping of cellulose and particularly in the step wherein green liquor is converted to white liquor by causticizing or the addition of calcium hydroxide, it has been found that the addition of any of three specially selected organic phosphonate reagents, namely, nitrilotris(methylenephosphonic acid) (Dequest 2000); 2-phosphonobutane-1,2,4-tricarboxylic acid (Bayer PBS-AM); and hexamethylenediaminetetrakis(methylenephosphonic acid) (Nalco 7691/Dequest 2051), accelerates the speed of the reaction to the right. These acid compounds and their soluble alkali metal and ammonium salts have proved effective in increasing the acceleration rate to the right of the causticizing reaction and the production of the titratable sodium hydroxideCaO+H.sub.2 O.fwdarw.Ca(OH).sub.2ca(OH).sub.2 +Na.sub.2 CO.sub.3 .fwdarw.2NaOH+CaCO.sub.3 .dwnarw.these additives give up to a 2-4% increase in causticizing conversion to NaOH when applied at 0.

Abstract: An alkali metal-containing spent liquor is treated to recover the alkali metal content for reuse without the need for recycling furnace ash and forming solid pellets therefrom. A mixture of aluminum hydrate and alkali metal-containing waste liquor is directed through a heated furnace and dried to form granules of the aluminum hydrate and waste liquor solids, and the organic content of the granules are combusted and reacted to form granular alkali metal aluminate furnace ash. The granular furnace ash is removed from the furnace and treated to recover the alkali metal and to produce aluminum hydrate for reuse in the process.

Abstract: A method of treating an aqueous alkali metal sulfide-containing liquor to remove the sulfur values therefrom. Broadly, the method comprises introducing an alkaline liquor containing an alkali metal sulfide into a neutralization zone where it is intimately contacted and reacted with a sufficient amount of a gas containing a major amount of H.sub.2 S and a minor amount of CO.sub.2 to produce a product liquor of reduced alkalinity consisting essentially of a slurry of alkali metal bicarbonate and alkali metal bisulfide. The product liquor is withdrawn from the neutralization zone and introduced into a carbonation zone where it is contacted with a sufficient amount of a CO.sub.2 -containing gas to produce a product stream comprising a slurry of alkali metal bicarbonate crystals substantially free of alkali metal bisulfide and an H.sub.2 S-rich product gas containing a minor amount of CO.sub.2. The H.sub.

Abstract: Sodium polysulphide is formed by reacting sodium sulphide and sodium sulphur-oxygen salts in the presence of carbon and oxygen. The invention is particularly applicable to reacting recovery furnace smelt from a polysulphide pulping process to form a mixture of sodium polysulphide and sodium carbonate which is substantially free from sodium sulphur-oxygen salts, so that dead-load sulphidity is substantially eliminated from the pulping liquor.

Abstract: A method of carrying out air oxidation comprises substantially continuously feeding liquid and air to an oxidizing tank (A) via a bubble forming device (D) which is fixed at the bottom of the tank, feeding a part of the liquid out of the tank via a lower port to a gas-liquid separating device (B) and then returning the liquid free from gas from the separating device to the oxidizing tank via the bubble forming device. Air separated from the liquid in the separating device is returned to the oxidizing tank and the finished solution is overflowed out from an upper portion of the oxidizing tank. The bubble forming device operates by feeding air into the lower chamber thereof via a nozzle which is aligned with and directed toward an orifice in a partition which divides the bubble forming device into two chambers. The liquid is fed into the lower chamber and the liquid and air are fed as a mixture through the orifice to impinge an upper wall of the upper chamber of the bubble forming device to more fully mix same.

Abstract: An improved method for recovering spent sodium and sulfur components in sodium sulfite and sodium bisulfite pulping operations. The method involves reduction burning of spent liquor to convert it to smelt and the treatment of this smelt in a sequence of operations that accelerate the reaction steps used to produce sodium hydrosulfide, hydrogen sulfide, sulfur dioxide, sodium carbonate, sodium bicarbonate and to recover sodium sulfite, sodium bisulfite, sodium carbonate and/or sodium hydroxide while preventing formation of sodium thiosulfate.

Abstract: A process for recovery of chemicals from a sodium sulfite pulping waste liquor is disclosed in which a smelt obtained from the waste liquor is introduced into an aqueous slurry containing solidified smelt while make up water and a weak aqueous slurry are supplied to effect incomplete dissolution of the smelt into the aqueous slurry to maintain the content of total solid and the temperature of the slurry at constant levels, the resulting aqueous slurry is subjected to a solid-liquid separation to obtain a wet cake having the molar ratio of S/Na.sub.

Abstract: A process for pulping hardwood to produce cellulose pulp in good yield and of high quality, with a low requirement for causticized pulping liquor, which comprises in a first pulping stage pulping the hardwood in an alkaline pulping liquor containing sodium sulfide at a pH of about 10.5 to about 13 and at a temperature within the range from about 110.degree. to about 170.degree. C while generating hydrogen sulfide in situ by reaction of sodium sulfide with organic acids liberated in the pulping; and then in a second pulping stage, following directly after the first pulping stage, continuing the pulping at a pH higher than said first stage pH, within the range of about 12.5 to about 14 and at a temperature higher than said first stage temperature within the range from about 145.degree. to about 190.degree. C, in the presence of added alkaline pulping liquor comprising sodium hydroxide and sodium sulfide until cellulose pulp is produced.

Abstract: A method of preventing a physical explosion caused by the contact of water with a molten material such as molten smelt and molten metal by the addition of a porous, high surface area powder which is coated with an anti-wetting agent. The material sinks through the water layer to the interface between the water and the molten material carrying air or gas bubbles with it. The invention is particularly applicable to smelt-water explosion in kraft chemical recovery furnaces.

Abstract: A process for the recovery of chemicals from the waste liquors of sulfate cellulose digestion and from the waste waters of bleaching, wherein a melt from a soda-ash roaster, mainly containing sodium sulfide and sodium carbonate, but also sodium chloride, is dissolved and clarified to produce green liquor containing carbonate, sulfide and chlorides is dissolved. The carbonate is separated from the sulfide and the chlorides, at least part of the sodium chloride is separated from the sulfide in solution, at least part of the carbonate is causticized into hydroxide, and the hydroxide and sulfide in solutions is mixed together in a ratio suitable to form a digestion solution with a desired sulfide content.

Abstract: A method of removing and preferably recovering sulfur values from an alkali metal sulfide and carbonate mixture comprising the steps of (1) introducing the mixture in an aqueous medium into a first carbonation zone and reacting the mixture with a gas containing a major amount of CO.sub.2 and a minor amount of H.sub.2 S; (2) introducing the resultant product from step 1 into a stripping zone maintained at subatmospheric pressure, and contacting this product with steam to produce a gaseous mixture, comprising H.sub.2 S and water vapor, and a liquor of reduced sulfide content; (3) introducing the liquor of reduced sulfide content into a second carbonation zone, and reacting the liquor with substantially pure gaseous CO.sub.2 in an amount sufficient to precipitate bicarbonate crystals and produce an offgas containing CO.sub.2 and H.sub.

Abstract: Environmental regulations tend to restrict the emissions from pulping platns, which increase the amount of sulphur and chlorine in the cooking liquor to undesirable amounts. This is detrimental to the process and increases the risk of corrosion upon the furnace walls. According to the invention certain metals, preferably iron and/or aluminum are burned together with the waste liquor, and will form compounds with the sulphur and the chlorine, respectively, which are easily separated from the chemicals taking part in the normal process cycle.

Abstract: Combustible carbonaceous and sulfur-containing wastes, especially waste liquors of cellulose plants, are burnt with a combustion-sustaining gas having a greater oxygen concentration than atmospheric oxygen (e.g. pure oxygen) and the gaseous products of the combustion are subjected to scrubbing to remove carbon oxides. The process is carried out under pressure and preferably with two-stage combustion so that carbon monoxide produced in an initial stage can be burnt further in the combustion chamber of a gas turbine to drive the latter and generate at least part of the power necessary to operate the compressor for the oxygen-rich gas.

Abstract: Process for transforming water-soluble metal sulfate residue obtained from spent sulfuric acid containing inorganic impurities, such as pickle liquors or acid wastes from hydrometallurgical processes, into substantially water-insoluble form suitable for disposal which comprises introducing the residue into a pool of molten sulfur maintained at temperature of at least about 250.degree. C. to thereby generate a gaseous stream comprising sulfur dioxide and to transform the metal sulfate residue into corresponding reduction products, and recovering sulfur dioxide and reduction products associated with sulfur in solid form suitable for disposal.