Shoe Last Type Support For Preform Patents (Class 425/119)
  • Patent number: 11752719
    Abstract: A footwear injection mould for Direct Injection moulding of footwear parts, where the mould comprises: a first mould cavity defining a first footwear part, a second mould cavity defining a second footwear part, a first side frame defining at least a part of a first side of the first and second mould cavities, a second side frame defining at least a part of a second side of the first and second mould cavities, and a bottom frame defining at least a part of the first and second mould cavities, where the first and/or the second side frame define(s) at least a part of a first injection channel which is in fluid communication with the first mould cavity and the second mould cavity.
    Type: Grant
    Filed: June 2, 2021
    Date of Patent: September 12, 2023
    Assignee: ECCO Sko A/S
    Inventors: Hans Christian Hansen, Malte Jakobsen
  • Patent number: 11712826
    Abstract: An injection-molding system includes an extruding system configured to produce a mixture; a discharging channel communicable with the extruding system and including an outlet configured to discharge the mixture; and molding devices configured to receive the mixture. Each of the molding devices includes a hollow space, and a feeding port communicable with the hollow space and engageable with the outlet. An injection-molding method includes providing an extruding system configured to produce a mixture, a discharging channel including an outlet, and first and second molding devices; engaging the outlet with the first molding device; injecting the mixture into the first molding device; disengaging the outlet from the first molding device; moving the discharging channel away from the first molding device and toward the second molding device; engaging the outlet with the second molding device; injecting the mixture into the second molding device; and disengaging the outlet from the second molding device.
    Type: Grant
    Filed: January 21, 2020
    Date of Patent: August 1, 2023
    Inventors: Ching-Hao Chen, Liang-Hui Yeh
  • Patent number: 11167447
    Abstract: Resin pellets (7) supplied to a resin block forming space (150) are heated and melted by a heater unit (300) and the melted resin pellets (7) are cooled and solidified to form a resin layer. Since a lifting mechanism (230) of a lifting unit (200) lowers a bottom surface plate (215) whenever forming each of the resin layers, the resin layers formed by the resin block forming space (150) are sequentially laminated to form a large resin block.
    Type: Grant
    Filed: February 28, 2019
    Date of Patent: November 9, 2021
    Assignee: ATL Co., Ltd.
    Inventors: Naohisa Yoshinaga, Raita Kimura, Taisei Fujimori, Naoto Maejima
  • Patent number: 10857709
    Abstract: An injection-molding process for injecting a shoe soling including at least two adjacent injection-molding layers onto a shoe upper drawn over a shoe last, uses a mold cavity including a frame, the cavity being covered at the top by the upper also serving as a mold cover, with plastic material being injected into the cavity below the upper. To produce two adjacent injection-molding layers of plastic materials having different properties and reaction times in one operation, i.e. without needing an interim mold opening, before covering the cavity a film is clamped over it by a clamp mounted on the frame. When filling the cavity, the space below the film is first filled with plastic material to produce the first injection-molding layer and then, to produce the adjacent second injection-molding layer, the space above the film is filled with plastic material. Plastic materials are used that inseparably attach to the film.
    Type: Grant
    Filed: June 10, 2016
    Date of Patent: December 8, 2020
    Assignee: KLOECKNER DESMA SCHUHMASCHINEN GMBH
    Inventors: Adrian Strauss, Joachim Pfeiffer
  • Patent number: 10327501
    Abstract: A footwear assembly having an upper that comprises a neoprene sock with a foot portion integrally connected to a leg portion. The foot portion has heel, vamp and under-foot portions. The leg portion has front shin, side wall, and rear calf-side portions. The upper has a unitary, outer, injection molded layer molded directly onto the foot and shin portions of the neoprene sock, while the sidewall and rear calf-side portions remain substantially uncovered by the injection molded layer. The injection molded layer encases the foot portion of the neoprene sock. The injection molded layer on the shin portion defines a shin guard portion having a necked down area integrally connected to the injection molded layer at the vamp portion, wherein the shin guard extends upwardly from the necked-down portion in an outwardly diverging shape away from the vamp.
    Type: Grant
    Filed: April 7, 2017
    Date of Patent: June 25, 2019
    Assignee: LaCrosse Footwear, Inc.
    Inventors: John William Ludemann, Justin Behnke, Paul W. Brabson, Aaron Barker, Xiaojian Tong
  • Patent number: 10293592
    Abstract: A 3D color printing mechanism includes a sliding track (100), a slider (200), a painting nozzle (300) and a modeling nozzle (400). The slider (200) is arranged on the sliding track (100) and capable of sliding between two ends of the sliding track (100). The painting nozzle (300) is arranged on the slider (200) and comprises at least one ink jet head (310). The modeling nozzle (400) is connected to the slider (200) and includes a material squeezer head (410). The material squeezer head (410) is arranged non-collinearly with the ink jet head (310) at a direction parallel to the sliding track (100).
    Type: Grant
    Filed: November 30, 2016
    Date of Patent: May 21, 2019
    Assignees: XYZPRINTING, INC., KINPO ELECTRONICS, INC.
    Inventors: Ming-En Ho, Yi-Chu Hsieh, Chun-Hsiang Huang, Jia-Yi Juang, Yang-Teh Lee
  • Patent number: 10265898
    Abstract: The present application discloses an injection molding apparatus including a heating injector which heats and melts a conductive material to a molten temperature. The heating injector injects the conductive material into a mold with a cavity formation surface which forms a cavity. The injection molding apparatus includes an electrifying portion configured to apply a voltage; and a controller including an electrification controller configured to control the voltage which is applied by the electrifying portion. The mold includes conductive portions at least on a part of the cavity formation surface. The conductive portions are insulated from each other. The electrifying portion applies the voltage between the conductive portions. The conductive material injected from the heating injector is electrically heated by the voltage, which is applied from the electrifying portion under control of the electrification controller, when the conductive material comes in contact with the conductive portions.
    Type: Grant
    Filed: January 7, 2016
    Date of Patent: April 23, 2019
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Hidekazu Kato, Takahiro Tanaka, Hiroki Tanizawa, Naoto Waku, Michihisa Iwamoto
  • Patent number: 10166734
    Abstract: A mold apparatus includes a first pivot arm having a first mold surface, a second pivot arm having a second mold surface opposing the first mold surface, and a driving cam member having a first driving cam surface configured to engage a first driven cam surface of the first arm to pivot the first arm in a first direction, and a second driving cam surface configured to engage a second driven cam surface of the second arm to pivot the second arm in a second direction opposite the first direction. The driving cam member moves between a first position, in which the first mold surface of the first arm and the second mold surface of the second arm form a continuous mold surface, and a second position, in which the first arm and the second arm are separated to enable removal of a molded element having an undercut mold surface contour.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: January 1, 2019
    Assignee: NIKE, Inc.
    Inventor: Jared S. Baggen
  • Patent number: 10076886
    Abstract: Methods of and molds for manufacturing footwear are disclosed. In one example, the method may include forming at least one molded portion adjacent to at least one non-molded portion such that part of the at least one molded portion overlaps and contacts the at least one non-molded portion, and forming the at least one molded portion to include end portions that are adjacent the part of the at least one molded portion and that extend away from the at least one non-molded portion such that the end portions do not contact the at least one non-molded portion; moving the end portions of the at least one molded portion toward the at least one non-molded portion such that the end portions contact the at least one non-molded portion; and securing the end portions of the at least one molded portion to the at least one non-molded portion.
    Type: Grant
    Filed: January 21, 2016
    Date of Patent: September 18, 2018
    Assignee: Chinook Asia LLC
    Inventor: Robert Kent Scofield
  • Patent number: 9914274
    Abstract: Methods and systems are disclosed for apparel assembly using three-dimensional printing directly onto fabric apparel materials. Disclosed is a method and system for direct three-dimensional printing and assembly of an article of apparel, including designing a three-dimensional pattern for printing, positioning at least a portion of the article on a tray in a three-dimensional printing system, the portion being positioned substantially flat on the tray, printing a three-dimensional material directly onto the article using the designed pattern, curing the printed material, and removing the article from the three-dimensional printing system.
    Type: Grant
    Filed: March 12, 2015
    Date of Patent: March 13, 2018
    Assignee: NIKE, Inc.
    Inventors: David P. Jones, Ryan R. Larson
  • Patent number: 9878509
    Abstract: A shoe mold structure contains: a base, a lower part, an upper part, a mold core, and two connecting rod assemblies. The base includes a movable space, and the lower part includes a lower cavity, a through orifice, and two guiding slots. The upper part includes an upper cavity and at least one feeding orifice, and a connecting face of the upper part and the lower part flushes with a connection section of a body and a sole of a shoe. The mold core includes a molding portion, an extension, a holding plate, and two guide plates, wherein the extension extends to the movable space from the molding portion via the through orifice. Each connecting rod assembly couples with each of the two side surfaces of the upper part and said each guide plate.
    Type: Grant
    Filed: January 19, 2016
    Date of Patent: January 30, 2018
    Inventor: Chia-Hung Wu
  • Patent number: 8974711
    Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed therefrom, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to mold an upper portion that attaches to the lining during the molding process. In the finished footwear product, the molded upper portion has a molded foot portion that extends around the wear's foot and an upwardly-extending molded portion that covers a part of the lining while leaving another part of the lining uncovered.
    Type: Grant
    Filed: January 22, 2014
    Date of Patent: March 10, 2015
    Assignee: Genfoot Inc.
    Inventors: Gordon Cook, Joseph Bichai
  • Publication number: 20140339730
    Abstract: A method is described for producing a footbed for a shoe having an open planar formation (5), which absorbs tensile forces, and which is held freely stretched in a support frame (4), which defines the edge profile of the footbed, with the aid of a cover frame (9). To provide an advantageous bond between the planar formation (5) and the support frame (4), it is proposed that the cover frame (9) be molded in an integrally joined manner through the open planar formation (5) onto the support frame during its production from a plastic melt.
    Type: Application
    Filed: September 3, 2012
    Publication date: November 20, 2014
    Inventors: Julia Stoehr, Norbert Hessenberger
  • Patent number: 8883058
    Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed therefrom, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to mold an upper portion that attaches to the lining during the molding process. In the finished footwear product, the molded upper portion has a molded foot portion that extends around the wearer's foot and an upwardly-extending molded portion that covers a part of the lining while leaving another part of the lining uncovered.
    Type: Grant
    Filed: June 19, 2014
    Date of Patent: November 11, 2014
    Assignee: Genfoot Inc.
    Inventors: Gordon Cook, Joseph Bichai
  • Patent number: 8715549
    Abstract: The present invention relates to a polyurethane-coated (PU-coated) spandex fabric-fused midsole, and an apparatus and method for manufacturing the same, which allow a shoe midsole to be easily and conveniently manufactured through a single automatic process, and allows a PU-coated spandex fabric to be easily fused to a surface of the midsole in the process of manufacturing the midsole.
    Type: Grant
    Filed: May 12, 2010
    Date of Patent: May 6, 2014
    Inventor: Dong-gun Lee
  • Patent number: 8662875
    Abstract: Disclosed herein are an injection foam molding apparatus for manufacturing one-piece shoes or soles and one-piece shoes manufactured using the same. A thermoplastic resin is injected into top and bottom molds in a state in which the top and bottom molds are coupled with a middle mold and is then pressed to form the upper and lower parts of a shoe, the middle mold is separated therefrom, and then the top mold and bottom mold, including the upper part and lower part of the shoe, respectively, are pressed, thereby forming the upper part and lower part of the shoe into one body. The injection foam molding apparatus is advantageous in that, since functional one-piece shoes or soles, having various colors, hardnesses and specific gravities, and having excellent feeling and durability, can be manufactured using different materials by one apparatus, working time is decreased, and productivity can be increased.
    Type: Grant
    Filed: June 15, 2010
    Date of Patent: March 4, 2014
    Assignees: Comtech Chemical Co., Ltd., Sung Shin New Material Co., Ltd.
    Inventors: Byoung Mun Lim, Jang Sik Yang, Si Hyeok Lee, In Chul Choi
  • Patent number: 8641953
    Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed there from, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to cooperate with the exterior surface of the lining covered last to form: (i) a pre-injection cavity between the shells and the lining covered last when in position in the mold for injection molding; and, (ii) an injection cavity, defining the configuration of the footwear product, between the shells and the lining covered last when injection material is being injected into the injection cavity whereby the injection pressure causes the microcellular lining material to reconfigure the pre-injection cavity.
    Type: Grant
    Filed: January 25, 2013
    Date of Patent: February 4, 2014
    Assignee: Genfoot Inc.
    Inventors: Gordon Cook, Joseph Bichai
  • Publication number: 20130318833
    Abstract: The present invention consists in an injection method in which a material is injected which serves as the connection between the upper and the sole of the shoe, the mould used for this purpose and the shoe thus obtained in such a manner that the membranes of the breathable type incorporated in said shoe are not damaged.
    Type: Application
    Filed: March 2, 2010
    Publication date: December 5, 2013
    Applicants: DESARROLLO INTEGRAL DEL MOLDE, S.L., PLASTINHER, S.L., INDUSTRIAL ZAPATERA, S.A.
    Inventors: José Maria Izquieta Anaut, Ramób Baltasar Pajares Salinas, Francisco Manuel Urban Bru
  • Patent number: 8540502
    Abstract: A shoe mold set includes a mold, a movable block and an adjustment unit. The mold is connected to the movable block, and both are slidably between two rail members of the replacement unit. The replacement unit is connected with the adjustment unit which is adjustably located between the top board and the bottom board of the replacement unit. The mold is micro-adjustable by operation of the adjustment unit.
    Type: Grant
    Filed: January 12, 2011
    Date of Patent: September 24, 2013
    Inventor: Ming Te Chen
  • Patent number: 8361369
    Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed there from, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to cooperate with the exterior surface of the lining covered last to form: (i) a pre-injection cavity between the shells and the lining covered last when in position in the mold for injection molding; and, (ii) an injection cavity, defining the configuration of the footwear product, between the shells and the lining covered last when injection material is being injected into the injection cavity whereby the injection pressure causes the microcellular lining material to reconfigure the pre-injection cavity.
    Type: Grant
    Filed: June 19, 2012
    Date of Patent: January 29, 2013
    Assignee: Genfoot Inc.
    Inventors: Gordon Cook, Joseph Bichai
  • Publication number: 20120056345
    Abstract: The present invention relates to a polyurethane-coated (PU-coated) spandex fabric-fused midsole, and an apparatus and method for manufacturing the same, which allow a shoe midsole to be easily and conveniently manufactured through a single automatic process, and allows a PU-coated spandex fabric to be easily fused to a surface of the midsole in the process of manufacturing the midsole.
    Type: Application
    Filed: May 12, 2010
    Publication date: March 8, 2012
    Inventor: Dong-gun Lee
  • Publication number: 20110177186
    Abstract: A shoe mold set includes a mold, a movable block and an adjustment unit. The mold is connected to the movable block, and both are slidably between two rail members of the replacement unit. The replacement unit is connected with the adjustment unit which is adjustably located between the top board and the bottom board of the replacement unit. The mold is micro-adjustable by operation of the adjustment unit.
    Type: Application
    Filed: January 12, 2011
    Publication date: July 21, 2011
    Inventor: Ming Te CHEN
  • Patent number: 7883658
    Abstract: A shoe construction employs a midsole molded of flexible, resilient material around a rigid plate, where the midsole and encapsulated plate are insertable into a separately constructed outsole and shoe upper.
    Type: Grant
    Filed: August 13, 2008
    Date of Patent: February 8, 2011
    Assignee: Converse Inc.
    Inventors: John L. Baier, Christopher J. Edington
  • Patent number: 7861345
    Abstract: The present invention is directed to apparatus and a method for reshaping a footwear shell, the apparatus includes a support structure, a drive mechanism and external mold arrangement that drives the external mold toward or away from the shell being reshaped; and an internal mold assembly that includes an angled support arm having a first leg adapted to couple to one of a selection of couplings provided in the support structure and a second leg offset from the first leg at an angle ?. The internal mold assembly also includes an adapter that is rotatably fixed to the second leg of the angled support arm, and a static mold removably fixed to the adapter and coaxially aligned with a common axis extending through the external mold and static mold, the support arm angle ? provides an improved support shape that improves placement of the static mold within the footwear shell during reshaping.
    Type: Grant
    Filed: February 24, 2007
    Date of Patent: January 4, 2011
    Assignee: Outside The Box Designs, Ltd
    Inventors: Paul J. Prutzman, Cullen L. Speakman
  • Publication number: 20100192420
    Abstract: A wear sole (1) for a footwear of the type in which a portion at least of the bearing outer surface (2) of the sole is made of a single piece and has protruding portions (3) and empty gaps (6) provided between the protruding portions (3), each protruding portion (3) being formed from an emptied embossment (3) of the sole defining a cavity (4) open on the side of the inner surface (15) of the sole, the embossments (3) being connected together by a portion of the sole defining a bridge (7). The sole is characterized in that a portion at least of the sole portion defining the bridge between the embossments (3) is provided with through holes (8) for permanent communication between the inner (15) and outer (2) surfaces of the sole, the openings (8) being closed by a watertight membrane (9) that is pervious to steam and air.
    Type: Application
    Filed: July 9, 2008
    Publication date: August 5, 2010
    Inventor: Bernard Favraud
  • Patent number: 7731883
    Abstract: A method for making an article of footwear is disclosed. The method can include a number of steps where various molds are used to attach or mold a tread element onto a substrate or matrix lining. The tread element can be formed by compressing a rubber block between various molding members to liquefy and cause the resulting rubber material to flow into at least one lug cavity disposed near the matrix lining. The rubber material eventually enters the lug cavity and becomes attached to the matrix lining.
    Type: Grant
    Filed: June 5, 2006
    Date of Patent: June 8, 2010
    Assignee: Nike, Inc.
    Inventors: Jeffrey L. Johnson, Jang Rae Cho
  • Patent number: 7270526
    Abstract: A main mouth of a brick molding machine is disclosed. In a main mouth installed between a pressing unit of a brick molding machine and a mold in an assembled structure, the main mouth of a brick molding machine comprises a bolt insertion hole that passes through two opposing sides among upper and lower sides and left and right sides between inlet and outlet parts of a mouth body; a resistance member that includes an attaching surface attached to an inner surface of the mouth body having the bolt insertion hole therein, and a resistance surface protruded in a direction of an inner surface of the mouth body; a nut member embedded in the attaching surface of the resistance member with a part of the same being exposed; and an engaging bolt that is inserted from an outer side of the mouth body through the bolt insertion hole and thread-engaged with the nut member embedded in the resistance member for thereby fixing the resistance member to an inner surface of the mouth body.
    Type: Grant
    Filed: May 9, 2005
    Date of Patent: September 18, 2007
    Inventor: Jeong-Seon Park
  • Publication number: 20070200264
    Abstract: The present invention is directed to apparatus and a method for reshaping a footwear shell, the apparatus includes a support structure, a drive mechanism and external mold arrangement that drives the external mold toward or away from the shell being reshaped; and an internal mold assembly that includes an angled support arm having a first leg adapted to couple to one of a selection of couplings provided in the support structure and a second leg offset from the first leg at an angle ?. The internal mold assembly also includes an adapter that is rotatably fixed to the second leg of the angled support arm, and a static mold removably fixed to the adapter and coaxially aligned with a common axis extending through the external mold and static mold, the support arm angle ? provides an improved support shape that improves placement of the static mold within the footwear shell during reshaping.
    Type: Application
    Filed: February 24, 2007
    Publication date: August 30, 2007
    Applicant: Outside The Box Designs, LTD.
    Inventors: Paul J. Prutzman, Cullen L. Speakman
  • Patent number: 7081221
    Abstract: An article of textile-soled footwear and method of making employ a simple fabrication process and apparatus that allows fabrication of the footwear outer shell via a single injection-molding step. The article of footwear has a textile layer at the ground-contacting surface of the outsole, the textile layer being moldably and integrally attached, in a common mold, to the molded outsole as it is being created during the injection process. Fasteners are set along the side of the sole plate of the injection mold to secure the textile layer across the sole plate and prevent it from being moved during injection of the moldable compound to form the outsole. The sole plate and the sidewalls of the injection mold are assembled in place for the injection process. The shoe upper is fitted onto the shoe last and set in place in the mold, the mold is closed, and the moldable compound is injected into the mold.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: July 25, 2006
    Inventors: Stephen L. Paratore, Bilo Tsui
  • Patent number: 6805825
    Abstract: The present invention relates to a method and apparatus for making an item of footwear (2) and to a last (5) to be used in that method and apparatus. The last (5) includes a body (8) which mimicks the general shape of a foot around which an upper (3) for the item of footwear (2) is formed. The last body (8) has a base (9) corresponding to a sole of the general foot shape and the base is adapted to be heated to facilitate moulding of a rubber sole (4) to the upper (3) while the upper is still positioned on the forming last (5). The last preferably has heating means (16) located inside.
    Type: Grant
    Filed: August 21, 2000
    Date of Patent: October 19, 2004
    Inventor: Norman William MacLeod
  • Publication number: 20040026820
    Abstract: A process for manufacturing a sole for shoes composed of a tread sole made of vulcanised rubber provides, for the vulcanizable rubber, a mixture composed of a vulcanizable nitrile rubber (NBR), at least one hydroxyl acrylic resin, at least one hydrocarbon resin, at least one reinforcing filler, and at least one vulcanization accelerator. A dosed amount of the mixture is introduced in a first mold cavity (2), in which the bottom is constituted by a piston (12), which is kept at a temperature of 100-200 ° C., while in an upper region there is a dummy last (8), which is also kept at a temperature of 100-200 ° C., the two temperatures being adjustable independently of each other. After preparing the tread sole in this manner, the sole bottom, supported by the piston, descends and forms an additional cavity into which the two-component polyurethane is injected. The vulcanizable rubber with the mixture adopted has many free bonds, which combine with the polyurethane, giving rise to a very strong coupling.
    Type: Application
    Filed: June 16, 2003
    Publication date: February 12, 2004
    Inventor: Lorenzo Lorenzin
  • Patent number: 6682680
    Abstract: A method of applying a protective strip to an edge of a wood product piece. The process uses a set of aligned rollers and a belt apparatus that includes a pair of rollers having a shoe positioned between them and a belt fitted about the rollers and the shoe. The distance from the belt to the first set of aligned rollers is substantially equal to the width of the wood product piece. The wood product piece is placed between the first set of aligned rollers and the belt apparatus and resin is applied to the edge the wood product piece. The wood products piece is then squeezed between the first set of aligned rollers and the belt apparatus. At least a subset of the rollers are driven to move the wood products piece along the belt apparatus, thereby causing the resin to be squeezed into the edge of the wood products piece. Finally, the resin is cured.
    Type: Grant
    Filed: November 10, 2001
    Date of Patent: January 27, 2004
    Assignee: Joined Products, Inc.
    Inventor: Robert J. Peterman
  • Patent number: 6168741
    Abstract: A mould (14) for manufacturing an article of footwear comprises two mould halves (16); a hollow last (20) which includes a cylindrical downwardly open opening (30) at its foot end (26); and a first sole plate (34) which includes a projection (32) having a head portion (36) which is arranged to extend into the opening (30) in the last (20) in order to restrict movement of the last within the mould. Polyurethane is injected into cavity (44) defined between the last and mould halves (16)/sole plate (34) to form an inner sole of an article of footwear having a hole in it in a position where projection (32) cooperated with opening (30). This opening may then be plugged prior to the formation of an outer sole using a second sole plate (which does not include a projection (32) instead of the first sole plate.
    Type: Grant
    Filed: December 3, 1998
    Date of Patent: January 2, 2001
    Inventor: Peter Foldes
  • Patent number: 5955017
    Abstract: Method for producing soles for shoes, which initially includes the production, by molding, of a sole that has a perimetric ridge that protrudes downwards. The sole is then placed on a plunger of a mold that has a head which is shaped complementarily with respect to the lower surface of the sole and with respect to the ridge and in which there is a recess for containing the ridge and a gap for the intended flow of a second material to be injected. The last step consists in trimming the flash, which has an intended consistency.
    Type: Grant
    Filed: January 29, 1997
    Date of Patent: September 21, 1999
    Assignee: Nordica S.p.A.
    Inventors: Massimo Foffano, Riccardo Perotto
  • Patent number: 5942172
    Abstract: A method for making a shoe pad is composed of a first step in which a foot-shaped body is formed of a foamable material. A shoe tree of a heat-resistant material is used as an inner mold over which the foot-shaped body is fitted. The inner mold and the foot-shaped body are contained in a shoe-shaped outer mold, which is then heated to cause the foot-shaped body to foam. The outer mold is cooled to allow the foot-shaped body to take form of the shoe pad. Upon completion of the process of cooling the outer mold, the outer mold is opened to remove the shoe pad from the inner mold.
    Type: Grant
    Filed: April 8, 1998
    Date of Patent: August 24, 1999
    Inventor: Su-Man Huang Liu
  • Patent number: 5891484
    Abstract: The invention includes a device for the manufacture of sandals. The device is formed by a last, covered by the sandal shaft which represents the upper limitation of the cavity of a mold of an injection molding tool. The molding tool is designed for molding a sole onto the shaft in an injection mold cavity, such cavity being formed by lateral parts of the mold and, if necessary, a bottom last portion. The upper edge of the lateral parts of the mold and the complementary contour of the last form a sealing zone for the cavity. In addition, there is provided within the area of the sealing zone, a seal of elastic material, disposed between the last and the lateral parts of the mold. The seal encloses the last completely when the lateral parts of the mold are in their closed position.
    Type: Grant
    Filed: November 21, 1997
    Date of Patent: April 6, 1999
    Assignee: Klockner Desma Schuhmaschinen GmbH
    Inventor: Rolf Strussmann
  • Patent number: 5736167
    Abstract: A mold device for making a safety shoe includes a last and a post secured on a board. The last includes a number of spacers and a number of cone-shaped supports formed on top for engaging with a protector and for spacing the protector from the last. Two mold pieces are pivotally coupled to the post and each includes a mold cavity for engaging with the last. A cover is pivotally coupled to the post. The spacers and the supports may space the protector from the last and the mold pieces and the cover for allowing the protector to be engaged in the safety shoe.
    Type: Grant
    Filed: February 27, 1997
    Date of Patent: April 7, 1998
    Inventor: Hui Hwa Chang
  • Patent number: 5667815
    Abstract: In a sandal, lateral parts are produced without a separate cementing process in a hollow mold in a single operation as a show sole is made by foaming. To this end the hollow mold has lateral pockets in which the strap parts are fixed by a holding frame reaching partially over the bottom end of each strap part before plastic is placed in the hollow mold and the mold is closed for foaming.
    Type: Grant
    Filed: March 26, 1996
    Date of Patent: September 16, 1997
    Assignee: ALSA GmbH
    Inventors: Karl-Heinz Herber, Karl-Ernst Kohlhepp
  • Patent number: 5480297
    Abstract: An apparatus for the manufacture of goods wherein a component of such goods comprises a softgoods fabricated from a natural or synthetic fabric-like component, such as leather, nylon or urethane, and a component thereof that is injection molded relative to the fabric-like component resulting in the formation of an essentially complete, permanent and uniform seal therebetween. This improvement in the manufacturing process is the result, in part, of the modification of the apparatus used in such manufacture by providing an improved masking system for the precision application of an adhesive to a delimited area of the softgoods.
    Type: Grant
    Filed: October 13, 1994
    Date of Patent: January 2, 1996
    Assignee: Injection Footwear Corp
    Inventor: Anselmo Ross
  • Patent number: 5193240
    Abstract: Process for producing shoe soles of injected plastics material, which soles have an empty chamber visible through a transparent material, which process comprises the following steps:a) injection, into a hollow region comprised between a mobile die and a first removable plate, of a multipart tread sole, with at least one of said sole parts being made from a transparent material;b) injection, into a region comprised between said first removable matrix and a second, removable matrix, of a shaped body comprising a perimetrical wall 13 and a top wall 14;c) removal of said first matrix and injection, into the hollow region comprised between said tread sole and said shaped body, of a layer 17 made of a material suitable for bonding the shoe sole and said shaped body to each other;d) removal of said second matrix and injection, into the hollow region comprised between the vamp, the tread sole and the external side of said shaped body, of a material which constitutes the intersole;e) possible either partial or total f
    Type: Grant
    Filed: January 21, 1992
    Date of Patent: March 16, 1993
    Assignee: Protec s.r.l.
    Inventor: Francesco Salpietro
  • Patent number: 5083910
    Abstract: A custom-fitted insole assembly for use in a shoe directly under a wearer's foot includes a heel-cupping and arch-supporting base component custom contoured to fit the heel and arch of the wearer's foot, a heel stabilizing component attached to an underside heel region of the base component, and a shock absorbing top sheet component sized to underlie the bottom of the wearer's foot and at its rear half to overlie and conform to the contour of the base component.
    Type: Grant
    Filed: May 17, 1990
    Date of Patent: January 28, 1992
    Inventors: Danny P. Abshire, Jennifer M. Abshire
  • Patent number: 4996012
    Abstract: To automate the roughening of the peripheral surface of a shoe upper in the region to be soled, the application of adhesive along such surface and a final deburring operation, prior to injection molding the last supported shoe upper in the region of lateral side mold elements is measured at the peripheral curvature to determine a curved line of spacial coordinates and angles of curvature starting at a preselected null point, and the values are stored. Another last supported shoe upper is moved by a rotary turntable to be scanned at selected points along its periphery for comparing the selected points to the spacial coordinates and angles of curvature. Any deviation therefrom is adapted to a second preselected null point, after which the shoe upper is guided by a computer controlled robotic device along the curved line starting from the second null point.
    Type: Grant
    Filed: May 4, 1989
    Date of Patent: February 26, 1991
    Assignee: Klockner Ferromatik Desma GmbH
    Inventors: Fritz Gierschewski, Claus D. Koster, Joachim Luhr
  • Patent number: 4987628
    Abstract: This invention relates to a shoe sole molding system comprising a press for molding a shoe sole and a mold control assembly for controlling mold members from the press. The mold control assembly comprises a body assembly movable up-and-down by means of hydraulic cylinder and piston. A carriage of box-shape in general is provided for carrying the body member and a rail member is provided for rollably engaging with the carriage member. Within the body member are nested two frame members in turn each carrying channel member for slidably engaging with the mold members in the press, thereby pulling out the mold members of the press, inserting the mold members into the press after the molding product is removed from the mold members.
    Type: Grant
    Filed: October 19, 1989
    Date of Patent: January 29, 1991
    Assignee: Sung Bo Ind. Co., Ltd.
    Inventor: Hae Y. Kim
  • Patent number: 4960374
    Abstract: Outer and inner soles and a sole welt are molded onto shoe uppers. A molded outer sole is formed by injection molding plasticized thermoplastic material into a first mold cavity defined by a first mold part at an end of a pivotable mold carrier and a confronting mold plate. A molded sole welt closed on itself is formed on a last supported shoe upper by injection molding plasticized thermoplastic material into a sole welt mold cavity defined by an opposed pair of first lateral mold elements closed against the shoe upper while a second mold part at an opposite end of the mold carrier confronts the shoe upper and the lateral mold elements. The mold carrier is shifted away from the lateral mold elements and pivoted to confront the first mold part and the molded outer sole to the shoe upper. An inner sole mold cavity is formed with the molded outer sole by closing an opposed pair of second lateral mold elements located between the first lateral elements and the first mold part.
    Type: Grant
    Filed: April 19, 1989
    Date of Patent: October 2, 1990
    Assignee: Klockner Ferromatik Desma GmbH
    Inventor: Manfred Proll
  • Patent number: 4886238
    Abstract: Apparatus and method for injecting molten plastics material into a midsole cavity by the provision of channels entirely within at least one-half of a split side mold defining sides of the cavity. This arrangement eliminates the problems associated with injecting the molten plastics along a channel formed in the parting line between the side mold halves and particularly overcomes the problem of injecting molten plastics material incorporating a blowing agent to provide closed cells in the midsole.
    Type: Grant
    Filed: February 25, 1988
    Date of Patent: December 12, 1989
    Inventor: John M. Davis
  • Patent number: 4854841
    Abstract: An apparatus is provided for molding an article of footwear having an outer sole, a lateral sole and an inner sole, the outer and lateral soles being of an elastomer, and the inner sole being of a thermoplastic or a mixture of isocyanate and a polyol reacting into polyurethane. The outer sole and the inner sole are each injection molded from an elastomer and bonded at their common contact zone by full vulcanization. The outer sole and the lateral sole may each be of different elastomers. The outer sole and the inner sole are bonded together in the area of their contact zone via chemical bonds between the isocyanate and reactive end-groups of substances added to the elastomer.
    Type: Grant
    Filed: December 21, 1987
    Date of Patent: August 8, 1989
    Assignee: Klockner Ferromatik Desma GmbH
    Inventors: Hans-Joachim Graf, Wolfgang Koliwer
  • Patent number: 4817305
    Abstract: The last for a shoe shaft includes a groove which, in cross section, has a generally T-shaped configuration, a profile band mounted in the groove and which, in cross section, also has a generally T-shaped configuration, and a plurality of springs for biasing the profile band such that a stem part thereof is biased towards the mouth of the groove where the inlet portion thereof opens onto the surface of said last, the stem part contacting the shoe shaft opposite where the sealing edges of cooperable lateral mold parts will contact the shoe shaft when molding a sole to the shoe shaft. As a result, sole material is prevented from extruding past the sealing edges of the lateral mold parts onto the upper part of the shoe shaft.
    Type: Grant
    Filed: November 27, 1987
    Date of Patent: April 4, 1989
    Assignee: Klockner Ferromatik Desma GmbH
    Inventor: Walter Wetzel
  • Patent number: 4810178
    Abstract: An apparatus for molding an outer sole of elastomer and an inner sole of a mixture of isocyanate and a polyol reacting into polyurethane to shoe uppers includes a vertically movable upper cross block supporting a pivotably mounted mold carrier with a heatable first mold part at one end for the molding of outer soles, and a lower, vertically adjustable cross block has a heatable plate in contact with the first mold part. The mold carrier is pivoted such that the heatable first mold part containing the molded outer sole forms a mold cavity for an inner sole together with laterally movable mold elements and a last supported shoe upper.
    Type: Grant
    Filed: November 4, 1987
    Date of Patent: March 7, 1989
    Assignee: Klockner Ferromatik Desma GmbH
    Inventors: Manfred Proll, Gunter Rebers
  • Patent number: 4801256
    Abstract: An apparatus and process for molding an outer sole of elastomer and an inner sole of a mixture of isocyanate and a polyol reacting into polyurethane to shoe uppers includes a vertically movable upper cross block supporting a pivotably mounted mold carrier with a heatable first mold part at one end for the molding of outer soles, and a lower, vertically adjustable cross block has a mold plate confronting the first mold part. The first mold part releases the molded outer sole on to the mold plate, the mold carrier is pivoted such that a cooled second mold part at the opposite end thereof overlies the molded outer sole which is then transferred to the second mold part, the mold carrier is again pivoted to confront the molded outer sole to a shoe last supported shoe upper, and an inner sole mold cavity is formed with the molded outer sole juxtaposed to the last supported shoe upper, and by an opposed pair of lateral mold elements closed about the shoe upper.
    Type: Grant
    Filed: November 4, 1987
    Date of Patent: January 31, 1989
    Assignee: Klockner Ferromatik Desma GmbH
    Inventors: Reinhard Landwehr, Gunter Rebers
  • Patent number: 4778368
    Abstract: A device including an injection mold for the production of a boot from thermoplastic material, the boot having a boot shank of a color different from that of the shank flange and the outer sole, both of which have the same color, by molding the shank and then in a subsequent and simultaneous step, molding the upper shank flange and the outer sole onto the molded shank. The injection mold includes a last for fitting with a textile sock, a base stemple having a deadhead borehole for injection molding the outer sole, another base stemple having a deadhead borehole for molding the shank, and two sidepieces. The sidepieces having sliding elements and, in their closed position for molding the upper shank flange, accommodate at least one deadhead borehole which communicates with the deadhead borehole of the base stemple for the outer sole. The sliding elements cover the cavity for the upper shaft flange during the molding of the shaft and release it for the molding of the upper shank flange.
    Type: Grant
    Filed: April 13, 1987
    Date of Patent: October 18, 1988
    Assignee: Klockner Ferromatik Desma GmbH
    Inventors: Gunter Rebers, Klaus-Jurgen Zierott