Means To Support Plural Preforms In Spaced Relation In Or At Common Female Mold Patents (Class 425/123)
  • Patent number: 6866492
    Abstract: A gypsum board forming device having a gypsum forming station including two laterally disposed edger shoes, and at least one laterally disposed edger bar clamping element on the edger bar. In one embodiment a laterally extending forming plate extends over the top surface of the formed gypsum board, the forming plate including a plurality of micropore conduits through which pressurized water is supplied to provide a film of smoothing water over the top surface of the gypsum board. In another embodiment the edger shoes have a flapper mechanism for retaining unset slurry skimmed off the surface of the gypsum board by the edger bar.
    Type: Grant
    Filed: June 4, 2002
    Date of Patent: March 15, 2005
    Assignee: BPB plc
    Inventors: Robert J. Hauber, Christopher J. Sanders, Mark E. Hennis, Michael P. Fahey
  • Patent number: 6854965
    Abstract: A brush manufacturing machine having an injection mold is used to manufacture multi-component brush elements made of plastic, in particular for toothbrushes. The injection mold has a nozzle-side mold plate and an ejector-side mold plate, in which mutually allocated mold cavities (8) are provided, the injection mold being formed as a turning tool, having a turning part (index plate) that can be rotated about an axis of rotation and that is allocated to the ejector-side mold plate (3), said turning part having partial cavities (8b) of the mold cavities of the ejector-side mold plate (3). The turning part, formed as an index plate (4), has at least three carrier arms (11) that have the partial cavities (8b) and that are situated approximately radially in relation to the axis of rotation (14) of the rotatable turning part. The mold cavities (8) are situated with their longitudinal extension approximately tangential to the axis of rotation (14).
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: February 15, 2005
    Assignee: Zahoransky Formenbau GmbH
    Inventors: Winfried Ebner, Michael Schmidt, Alexander Senn
  • Patent number: 6843950
    Abstract: The invention relates to a device for the plastic sheathing of connections, which are produced by circular weld seams, of a pipeline comprising steel pipes which are provided with a factory-fitted plastic insulation and are reinsulated in the region of the circular weld seam by injection molding, having a split injection mold, which can be connected to an injection-molding fixture and, in the region of the weld seam, can be laid and secured, in the manner of a sleeve, around the steel pipes in such a manner that the injection mold in each case covers the end of the factory-fitted plastic insulation of the two steel pipes which have been welded together, the injection mold having an internal diameter, at least in the axial region between the factory-fitted plastic insulations, which corresponds to the external diameter of the plastic sheathing which is to be produced in the region of the weld seam and having an internal diameter, at its ends, which corresponds to the external diameter of the factory-fitted pla
    Type: Grant
    Filed: November 2, 2000
    Date of Patent: January 18, 2005
    Assignee: EUPEC Pipe Coatings GmbH
    Inventors: Günter Mally, Peter A. Blome
  • Patent number: 6841108
    Abstract: A balustrade product including an elongated molded housing formed of a synthetic material is disclosed. An insert member is embedded within the molded housing to form a plurality of holes extending longitudinally through the molded housing. The insert member includes supports having openings and pipes extended through the openings. The supports each have a circumferentially spaced plurality of tabs that are sized to extend to an outer portion of the molded housing. The pipes are positioned in parallel relation to one another and in parallel relation to a longitudinal axis of the balustrade product. Each of the holes is configured to receive connecting pins for releasable connection with the support structure. The balustrade product is formed by centrifuge molding process with the insert member placed within the mold halves allowing the tabs to engage the mold halves to position and hold the insert member in place.
    Type: Grant
    Filed: September 5, 2000
    Date of Patent: January 11, 2005
    Inventor: Peter Savenok
  • Patent number: 6797214
    Abstract: A method for treating workpieces (307, 801, 802, 803) to be injection moulded in a production process comprises a step for forming a workpiece (307, 801, 802, 803) by injection moulding so that during the injection moulding, the workpiece is fastened to a given elongated transport arrangement (301, 302, 304, 305, 306). The workpiece (307, 801, 802, 803) is moved forwards in the production process by means of the elongated transport arrangement (301, 302). Subsequently the fastening (311) of the workpiece (307, 801, 802, 803) is partly detached from the elongated transport arrangement (305, 306) and the workpiece (307, 801, 802, 803) is fastened, supported by the fastening remaining between itself and the transport arrangement, into a position where it is substantially outside a plane (800) defined by the transport arrangement.
    Type: Grant
    Filed: May 28, 2002
    Date of Patent: September 28, 2004
    Assignee: IT Innovations Finland Oy
    Inventors: Jari Ruuttu, Filip Törnroos
  • Patent number: 6783346
    Abstract: A device (1) and method for injection molding articles (25) with several plastic material components. The device (1) includes a fixed, first half mold (3), a second half-mold (6) that is movable relative to the first half-mold (3) for the purpose of opening and closing the device (1). The device also includes at least two further half-molds (10, 11), which are jointly movable relative to the first and second half-molds (3, 6), and which, in the closed position of the device (1), are situated between the first and the second half-molds (3, 6) such that cavities are formed in each of a first and a second parting plane (32, 33). The two further half-molds (10, 11), which are jointly movable, include a device (22), which in the case of an opened device (1) serves to transport the article (25) out of a first cavity (21.1) into a second cavity (21.2) so that the article (25) can be injection molded around with a further material component in the second cavity (21.2).
    Type: Grant
    Filed: January 28, 2002
    Date of Patent: August 31, 2004
    Assignee: Foboha GmbH
    Inventors: Werner Bodmer, Rainer Armbruster
  • Patent number: 6773247
    Abstract: A die used for molding an electronic component with resin includes a fixed, top die and a movable, bottom die and at least has a surface contacting a melted resin material that is electroplated with nickel-tungsten alloy. This plating can provide releaseability of a resin-molded body and the like superior to hard-chromium plating to allow an ejector pin to efficiently eject and release the resin-molded body from the die.
    Type: Grant
    Filed: November 2, 2000
    Date of Patent: August 10, 2004
    Assignees: Towa Corporation, Shimizu Co., Ltd.
    Inventors: Michio Osada, Keiji Maeda, Yoshihisa Kawamoto, Yoshiji Shimizu, Toshiyuki Nishimura, Susumu Yamahara
  • Publication number: 20040091560
    Abstract: A foaming die for forming an armrest, which includes a pair of core die elements in addition to comprising upper and lower dies in which a trim cover assembly with a frame provided there is to be placed for foaming process. Both of the upper and lower dies have, formed therein, recessed die surfaces including local support regions in which the two core die elements can be temporarily secured together and supported against dislocation. Both two core die elements are so designed that they may respectively be attached on two lateral sides of the trim cover assembly and connected with the frame. Hence, the frame in the trim cover assembly can be positively retained in the upper and lower dies against rotation and dislocation.
    Type: Application
    Filed: November 8, 2002
    Publication date: May 13, 2004
    Applicant: Tachi-S Co., Ltd.
    Inventor: Yoshiyuki Takei
  • Publication number: 20040075184
    Abstract: A method of manufacturing a foamed plastic article includes disposing a release film on a mold surface of a mold cavity. At least a portion of a bushing is inserted through the release film to form an aperture in the release film. The bushing defines an inlet for foamable material. The mold cavity is then sealed. The foamable material is then injected into the mold cavity through the inlet, wherein the foamable material is conformed to the shape of the mold cavity.
    Type: Application
    Filed: October 16, 2002
    Publication date: April 22, 2004
    Inventors: Bari William Brown, George Bernard Byma
  • Publication number: 20040033283
    Abstract: The upper and lower mold plates of a transfer molding machine are configured for one-side encapsulation of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipator. The pair of devices is positioned back-to-back within a single mold cavity for simultaneous encapsulation. A buffer member, optionally with cut-outs or apertures, may be placed between the two back-to-back substrates for protecting the grid-arrays and enabling encapsulation of devices with varying thicknesses without adjustment of the molding machine. Alternately, the upper and lower plates are configured for one-side encasement using covers of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipator.
    Type: Application
    Filed: August 11, 2003
    Publication date: February 19, 2004
    Inventor: Steven G. Thummel
  • Publication number: 20040032159
    Abstract: An apparatus and method for producing brushes. The bristle bundles are loaded into a magazine which includes part of a cavity for an injection mold. The magazine is mated with the remainder of the injection mold and the brush handle injection molded around the bristles. The bristles may be profiled, trimmed, end-rounded, fused, or otherwise processed before the handle is injection molded. In addition, the handle of the brush may be formed in two injection molding steps of two different materials. An apparatus is taught which enables the brush to be produced, optionally ornamented, and packaged on a single machine.
    Type: Application
    Filed: January 10, 2003
    Publication date: February 19, 2004
    Inventors: Carroll Buckner, James Collins, Kenan Bible, Lloyd Etter, David E. Harris
  • Patent number: 6676397
    Abstract: In an air passage switching door, a packing material having a size approximately corresponding to a plate surface of a door base member is used, and the door base member is crossed with the packing material at a portion around a rotation shaft for rotating the door base member, so that both plate portions of the door base member are bonded to opposite surfaces of the packing material at different areas of the packing material. Accordingly, the air passage switching door can be manufactured using the single packing material.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: January 13, 2004
    Assignees: Denso Corporation, Shimizu Industry Co., Ltd.
    Inventors: Mitsutoshi Kato, Yasuhiro Sato, Yutaka Ichitani, Kunio Nakashima, Hiroyuki Saito
  • Patent number: 6659752
    Abstract: A mold assembly accepts a flexible inserted decoration sheet and molds a cylindrical component to include the inserted decoration sheet. The mold assembly has a female part a male part insertable thereinto such that the component is molded therebetween from an introduced mold material. The female part includes a circular wall, a cylindrical wall, and a pair of demarcating ridges on the cylindrical wall. The pair of ridges accept the inserted decoration therebetween and hold the inserted decoration against the cylindrical wall such that the introduced mold material stays substantially on a side of the inserted decoration opposite the cylindrical wall of the female part.
    Type: Grant
    Filed: October 31, 2001
    Date of Patent: December 9, 2003
    Assignee: Elster Electrically, LLC
    Inventor: Lars Lindqvist
  • Patent number: 6652794
    Abstract: Embodiment of a disclosed seam tool comprise a rigid backing configured to be positioned about a seam region defined by at least two adjacent pattern segments. The rigid backing further includes an injection port and, typically, a gas outlet port, fluidly coupled to the seam region. The disclosed device may further include a resilient liner which contacts and forms a seal with surfaces of the pattern segments. Compensating grooves may be formed in the resilient material to allow complete filling of the seam region by weld-forming material. An injection fitting may be operably coupled to an injection port to provide an improved ability to receive weld-forming material to form welds. A method for forming a weld between plural, adjacently positioned pattern segments also is disclosed. The method comprises positioning the disclosed embodiments of the seam tool about a seam region defined between adjacent pattern segments.
    Type: Grant
    Filed: December 13, 2001
    Date of Patent: November 25, 2003
    Assignee: PCC Structurals, Inc.
    Inventors: Robert J. Geertsen, Edward L. Hazlewood
  • Publication number: 20030205842
    Abstract: A system for molding a jointed linkage support system with joints that allow movement and bending in many directions and degrees of freedom. A chain-like linkage system made up of a series of joints is molded in a single step from materials having different melting temperatures in a series of alternating communicating mold cavities. The jointed linkage support system emerges from the mold fully assembled. An electrical switch may be provided within one of the joints between sleeves and rods whereby movement of the rod relative to the sleeve actuates the switch.
    Type: Application
    Filed: June 11, 2003
    Publication date: November 6, 2003
    Inventors: James S. W. Lee, Chiu-Keung Kwan
  • Patent number: 6626656
    Abstract: The upper and lower mold plates of a transfer molding machine are configured for one-side encapsulation of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipator. The pair of devices is positioned back-to-back within a single mold cavity for simultaneous encapsulation. A buffer member, optionally with cut-outs or apertures, may be placed between the two back-to-back substrates for protecting the grid-arrays and enabling encapsulation of devices with varying thicknesses without adjustment of the molding machine. Alternately, the upper and lower plates are configured for one-side encasement using covers of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipator.
    Type: Grant
    Filed: November 13, 2001
    Date of Patent: September 30, 2003
    Assignee: Micron Technology, Inc.
    Inventor: Steven G. Thummel
  • Publication number: 20030157281
    Abstract: In a method of reinforcing an existing concrete electric pole having an annular side wall, an inner hollow portion provided therein and an opening portion formed to a position of the annular side wall to be penetrated therethrough, at least one of a predetermined amount of mortar, a predetermined amount of sand and a predetermined amount of gravel is injected into the inner hollow portion of the electric pole through the opening portion. A reinforcing member for reinforcing the electric pole is injected into the inner hollow portion of the electric pole through the opening portion.
    Type: Application
    Filed: December 17, 2002
    Publication date: August 21, 2003
    Inventors: Hiroyasu Minayoshi, Masato Ushiroyama, Hitoshi Shoji
  • Publication number: 20030129272
    Abstract: A mold for an integrated circuit package. The mold for an integrated circuit package includes a main cavity, a front cavity, a rear cavity, a plurality of gates and a plurality of air vents. The gates and the air vents are located on two opposite sides of the mold respectively. The front cavity is located between the main cavity and the gates and the rear cavity is located between the main cavity and the air vents. The gates, the front cavity, the main cavity, the rear cavity and the air vents are interconnected so that they share a common inner space. The extension direction of the rear cavity is parallel to the arrangement direction of the air vents, and the extension direction of the front cavity is parallel to the arrangement direction of the gates. The width of the rear cavity is much smaller than the width of the main cavity.
    Type: Application
    Filed: May 2, 2002
    Publication date: July 10, 2003
    Inventors: Chi-Chih Shen, Shin-Shyan Hsieh
  • Publication number: 20030118680
    Abstract: A jig structure for an integrated circuit package. The jig structure is used for integrated circuits to be covered by glue. The jig structure includes a base formed with a plurality of receiving regions for receiving the integrated circuits, a mold plate covering the base, a plurality of glue inlets formed on the mold plate at locations corresponding to each receiving region on the base, and a projection arranged between each glue inlet and its corresponding receiving region. The projection blocks and buffers the glue entering the receiving regions from the glue inlets. According to the jig structure, the mold flow of the glue can be effectively buffered when the glue is poured. Thus, it is not necessary to redesign the jig with the change of the relative position relationships between the glue inlets and the integrated circuits. The jig of this invention can be widely used for packaging various integrated circuits having different sizes and specifications.
    Type: Application
    Filed: December 20, 2001
    Publication date: June 26, 2003
    Inventors: Chief Lin, C. S. Cheng, Allis Chen
  • Patent number: 6572355
    Abstract: A homogeneous sash or fenestration unit is shown which may be made of a wide variety of materials, and holds a first and a second pane of glazing material in a parallel, spaced apart, relationship without the use of spacers or a preassembled glazing unit. A novel method and apparatus for making the sash or fenestration unit may use a double door horizontal booking press with fixed or adjustable molds.
    Type: Grant
    Filed: October 3, 2000
    Date of Patent: June 3, 2003
    Assignee: Libbey-Owens-Ford Co.
    Inventors: Randall L. Bauman, John H. Gillen
  • Patent number: 6562272
    Abstract: An apparatus and method for providing delamination-resistant, array type molding of chip laminate packages such that larger chip array block sizes may be employed. An advanced mold die provides multiple wells for the formation of ejector pin tabs to be formed integrally to the mold cap of a chip laminate package. The die further provides for an ejector pin hole to be located at each ejector pin tab such that the ejector pins, when pressed for release of the laminate package from the mold die, bear against the integrally formed pin tabs rather than against the substrate of the chip/substrate assembly. The placement of the ejector pins for bearing against the pin tabs precludes the loading of the interface within the laminate package between the mold cap and the chip/substrate assembly. Substantially reduced delamination of the chip laminate package is achieved allowing for the use of larger chip array block sizes and providing for a substantial reduction in chip laminate package moisture sensitivity.
    Type: Grant
    Filed: December 5, 2000
    Date of Patent: May 13, 2003
    Assignee: Cypress Semiconductor Corporation
    Inventors: Bo Chang, Vani Verma, Annie Tan
  • Patent number: 6561780
    Abstract: Apparatus for the manufacturing of prestressed reinforced concrete railroad ties and the like in which the apparatus consists of an elongated spine or compression member which has no foundation but rather is independent of the supporting surface upon which it rests. In one version of the apparatus two bridge members confront the opposite ends of the spine and permanent tension resisting members pass beneath the spine from end to end of the spine and are attached to the lower ends of the bridge members. In another version two structural members are embedded in the concrete of the spine and protrude to provide terminal members.
    Type: Grant
    Filed: June 12, 2001
    Date of Patent: May 13, 2003
    Inventors: David P. Ollendick, Robert W. Ollendick
  • Patent number: 6554598
    Abstract: A mold assembly including: a first mold half; a second mold half relatively movable with respect to the first mold half; and a thin film disposes between the both mold halves and in contact with the surface of a semiconductor chip. Because of the contact between the edges of the surface of the semiconductor chip and the thin film, the portion of the semiconductor chip at which the burr is liable to be generated is protected and no burrs are generated.
    Type: Grant
    Filed: May 25, 2000
    Date of Patent: April 29, 2003
    Assignee: NEC Electronics Corporation
    Inventor: Hisayuki Tsuruta
  • Patent number: 6551543
    Abstract: The invention relates to a method for producing a two-chamber tube with a dividing wall (9) that extends into the tube head.
    Type: Grant
    Filed: September 17, 2001
    Date of Patent: April 22, 2003
    Assignee: Aisa Automation Industrielle SA
    Inventors: Gerhard Keller, Jean-Pierre Voigtmann
  • Patent number: 6544457
    Abstract: An injection molding apparatus for manufacturing dental floss holders has at least one strand of dental floss from a supply spool extended through the space between mating mold pieces and thereafter to a take-up device. From each injection stage of the molding cycle a rack of connected dental floss holders is produced. Tension of the floss is maintained from the upstream supply spool by a first tensioning device through the mold to the downstream end by the take-up device. During each injection cycle the take-up device engages another rack of molded parts and moves it to a downstream position where it is severed from the strand of floss while it maintains the tension in the floss upstream of the severed rack. This is achieved by the take-up device engaging at least two successive racks downstream of the mold and using the rack closest to the mold to maintain tension.
    Type: Grant
    Filed: February 17, 2000
    Date of Patent: April 8, 2003
    Assignee: Placontrol, Inc.
    Inventor: Alan J. Rieser
  • Patent number: 6540948
    Abstract: A method of overmolding a heat pipe includes providing an injection mold apparatus having a cavity, an input gate, a bleed off overflow gate in communication with the cavity and a tubular heat pipe charged with phase change media which is capable of being collapsed by imparting an external collapsing pressure. The tubular heat pipe is placed into the cavity in the injection mold apparatus. A net shape moldable thermally conductive material is introduced into the cavity and around the tubular pipe. The bleed off overflow gate is set to open at a predetermined pressure which less than the external collapsing pressure which would damage the heat pipe to be overmolded. Pressure is relieved in the cavity of the mold apparatus through the bleed off overflow gate when pressure in the bleed off overflow gate reaches the predetermined pressure. As a result, delicate heat pipes can be overmolded in an injection mold apparatus without damage to the heat pipe during the molding process.
    Type: Grant
    Filed: January 10, 2001
    Date of Patent: April 1, 2003
    Assignee: Cool Options, Inc.
    Inventor: Kevin A. McCullough
  • Publication number: 20030039800
    Abstract: A top side member 4 is attached to the side of one die 2 of a cavity 6 between a pair of dies 2 and 3, and a back side member 5 is attached to the side of the other die 3. A charge space is provided between these top and back side members 4 and 5. Raw material beads each made of a foam resin are supplied between the charge space, air is discharged from a plurality of work piece nozzles provided at the side of the die 3, and raw material beads are charged. At this time, air discharging is started from a work piece nozzle a41 set at the most distant position from a charger 61 for supplying raw material beads. Air is charged while the air is discharged sequentially up to the work piece nozzle a21 set at the most proximal position as the raw material beads are charged. Then, the raw material beads are heated to be foamed and fused, and the top and back side members 4 and 5 are integrated with each other via the foam member 8.
    Type: Application
    Filed: October 24, 2002
    Publication date: February 27, 2003
    Applicant: Daisen Industry Co., Ltd.
    Inventors: Iwao Nohara, Shigeki Yoshimura, Kiyotaka Ida
  • Patent number: 6523907
    Abstract: An apparatus and method for producing brushes. The bristle bundles are loaded into a magazine which includes part of a cavity for an injection mold. The magazine is mated with the remainder of the injection mold and the brush handle injection molded around the bristles. The bristles may be profiled, trimmed, end-rounded, fused, or otherwise processed before the handle is injection molded. In addition, the handle of the brush may be formed in two injection molding steps of two different materials. An apparatus is taught which enables the brush to be produced, optionally ornamented, and packaged on a single machine.
    Type: Grant
    Filed: February 1, 2000
    Date of Patent: February 25, 2003
    Assignee: Moll Industries, Inc.
    Inventors: Carroll Buckner, James Collins, Kenan Bible, Lloyd Etter, David E. Harris
  • Patent number: 6503436
    Abstract: Contacts connected to wires are set in a lower mold and an upper mold is then fitted on the lower mold. The upper and lower molds include contact restraining portions and wire restraining portions, and upper mold holding members and lower mold holding members extending into the cavity at opposite positions enabling these holding members to restrain the wires. The upper and lower molds further include elastic members arranged to urge the upper and lower mold holding members into the cavity of the upper and lower molds for restraining the wire before an insulating plastic material is poured into the cavity. Either of the upper and lower mold is provided with a contact positioning portion adapted to abut against distal ends of the contacts for positioning the contacts relative to the molds.
    Type: Grant
    Filed: January 11, 2000
    Date of Patent: January 7, 2003
    Assignee: DDK Ltd.
    Inventors: Yasuyuki Koguchi, Shigeo Ueki
  • Patent number: 6481995
    Abstract: A multi-layer roll having a thin fluoropolymer top coat on an elastomeric base layer bonded to a substantially rigid insert is provided. The top coat is formed by placing a thin non-self supporting fluoropolymer sleeve about the insert, or wrapping extruded fluoropolymer film about the insert which is placed in a mold sleeve and positioned in a book mold to hold the membrane in place. Liquid or flowable elastomer is injected into the space between the insert and flexible top coat at a point downstream of where the top layer is held in position between mold elements to prevent wrinkling. The mold is then heated to cure the elastomer.
    Type: Grant
    Filed: January 2, 2001
    Date of Patent: November 19, 2002
    Assignee: Ames Rubber Corporation
    Inventors: Chris F. Delrosario, Melvin F. Luke, Timothy D. Marvil
  • Publication number: 20020167119
    Abstract: An apparatus for molding a composite structure which includes an insert that is pervious to a flowable resin, and a mold having a cavity defining contiguous upper and lower portions. The upper portion is adapted to receive a fibrous pre-form, and the lower portion is adapted to receive the insert. The insert defines a volume to accommodate a pool of the flowable resin. Also, the insert preferably includes a plurality of fluid transferable elements. The fluid transferable elements preferably include a generally planar plate and an expanded metal pre-form, wherein the plate and the expanded metal pre-form are configured to facilitate resin flow in a direction generally orthogonal to a bottom surface of the mold to distribute the resin uniformly across the mold cavity.
    Type: Application
    Filed: May 11, 2001
    Publication date: November 14, 2002
    Inventor: W. Scott Hemphill
  • Publication number: 20020149134
    Abstract: A method of making a composite part includes the steps of placing a first section of a fibrous pre-form in a mold and infusing the first section of the fibrous pre-form with a resin so as to produce a resin-infused portion and a non-resin-infused portion. Next, the method includes coupling the non-resin-infused portion to a second section of the fibrous pre-form to create a coupled non-resin-infused portion. Then, the coupled non-resin-infused portion is infused with resin to create a second resin-infused portion and a second non-resin-infused portion. These steps are repeated to separately infuse different sections of the part until the part is complete. The corresponding apparatus preferably employs a rigid mold having a shape defining only a portion of the composite part to be made. And, the method is particularly adapted to making both cored and non-cored structures that are large or unconventionally shaped.
    Type: Application
    Filed: May 1, 2001
    Publication date: October 17, 2002
    Inventors: W. Scott Hemphill, Carmen G. Hunter, George E. Green, Philip M. DeNardo, Kemal Hayati Catbas
  • Patent number: 6464483
    Abstract: The invention relates to a device for receiving and transporting molded parts in order to especially permit the removal of plastic molded parts produced in injection molding machines from the cavities, and to permit the transport of the molded parts through a number of work stations, without the use of separate handling systems. According to the invention, circulating transfer frames are provided from which retaining elements project and reach into the cavity to closely abut the mold. The molded part is bonded to the retaining element during injection molding of the molded part and is thus fixed in the transfer frame for transport to additional work stations. The molded part is removed from the retaining elements at the end of the transport line. In a modification, the molded part is molded directly or via intermediate pieces onto a circulating rope or a chain conveyor, or on rods mounted on a rope.
    Type: Grant
    Filed: August 24, 2000
    Date of Patent: October 15, 2002
    Assignee: Krauss-Maffei Kunststofftechnik GmbH
    Inventor: Peter Lichtinger
  • Publication number: 20020140122
    Abstract: An inventive mold is adapted to adhere skin materials having a boundary portion and a resin to each other, and is provided with a resin blocking member which is so embedded as to extend substantially along the boundary portion of the skin materials placed in the mold, and a movable member for projecting the resin blocking member from a molding surface. If such a mold is used, a flow of the resin supplied into the mold can be controlled by projecting the resin blocking member to thereby control an arrival timing of the resin at the boundary portion. Thus, displacement of the boundary portion and wrinkling can be securely prevented from occurring.
    Type: Application
    Filed: March 28, 2002
    Publication date: October 3, 2002
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Yoshitaka Kobayashi, Nobuhiro Usui
  • Patent number: 6454984
    Abstract: A molding die 1 for molding a laminated molding having a molding body with compressible surface members 23 and 24 partially laminated thereonto, where a flow-regulating portion for regulating flow of molten resin flowing toward the surface members 23 and 24 is provided to a die body 10 to regulate the flow of the molten resin flowing on the same plane as the surface members 23 and 24 toward the surface members 23 and 24. Accordingly, since resin lap at an peripheral end portion of the surface members 23 and 24, and position shift of the surface members 23 and 24 by the flow of the resin, laminated molding having good quality and appearance can be obtained.
    Type: Grant
    Filed: November 9, 1999
    Date of Patent: September 24, 2002
    Assignees: Idemitsu Petrochemical Co., Ltd., Sanwakako Co., Ltd.
    Inventors: Yoshiaki Saito, Tomokazu Abe, Terunobu Fukushima
  • Patent number: 6439871
    Abstract: A molding die for shaping a laminated molding including a molding body and a compressible surface member laminated thereonto has centering pins for determining a position of the surface member protrudable and retractable relative to a cavity inside a die body. Accordingly, since the surface member can be accurately and easily positioned and held, position shift of the surface member can be securely prevented. Further, by sinking the centering pins before molten resin is solidified, influence by the centering pins can be eliminated.
    Type: Grant
    Filed: September 22, 1999
    Date of Patent: August 27, 2002
    Assignees: Idemitsu Petrochemical Co., Ltd., Sanwakako Co., Ltd.
    Inventors: Yoshiaki Saito, Tomokazu Abe, Terunobu Fukushima
  • Patent number: 6428731
    Abstract: The invention relates to a mould part of a mould for encapsulating electronic components mounted on a carrier, composing at least one mould cavity provided in said mould part and at least one runner for moulding material connecting to said mould cavity, wherein the gate from said runner to said mould cavity has an oblong shape. The invention also relates to a mould with at least one such mould part. The invention also provides a method for encapsulating electronic components mounted on a carrier, wherein the liquid moulding material is fed into the mould cavity through a wide supply opening. Finally, the invention also provides an encapsulated electronic component mounted on a carrier, which component is manufactured by this method.
    Type: Grant
    Filed: November 9, 2000
    Date of Patent: August 6, 2002
    Assignee: Fico, B.V.
    Inventors: Hendrikus Johannes Bernardus Peters, Marcel Gerardus Antonius Tomassen
  • Patent number: 6428730
    Abstract: For molding a synthetic resin-made hollow member with an intermediate element incorporated therein, the invention provides method and apparatus improved in assemblability, assembly precision and productivity. The molding apparatus for slide type injection molding includes: a stationary molding die having first and second hollow-member use stationary die portions and a stationary-side intermediate-element use die portion; a movable molding die having first and second hollow-member use slidable die portions and a movable-side intermediate-element use die portion; and intermediate-element moving mechanism for moving an intermediate element Wf longitudinally, wherein the stationary and movable molding dies are openable and closable to each other and the first and second hollow-member use slidable die portions are slidable longitudinally relative to the first and second hollow-member use stationary die portions, respectively, while the movable-side intermediate-element use die portion is non-slidable.
    Type: Grant
    Filed: November 5, 1999
    Date of Patent: August 6, 2002
    Assignee: GP Daikyo Corporation
    Inventor: Michinori Nishida
  • Publication number: 20020101006
    Abstract: An injection-molding mold having two parts adapted to take up between them the periphery of a substrate and one of which defines a molding cavity connected to means for feeding a coating material for encapsulating a row of spaced integrated circuit chips carried by a mounting face of said substrate and placed in said cavity, characterized in that the part (10) with cavities (14) includes a slot (17) for injecting the coating material into said cavity above the mounting face (2) of the substrate, recessed into its face (12) bearing on the substrate (1) along said row of chips and extending approximately the whole length of that row of chips.
    Type: Application
    Filed: February 1, 2001
    Publication date: August 1, 2002
    Applicant: STMicroelectronics S.A.
    Inventor: Christophe Prior
  • Publication number: 20020070480
    Abstract: In a method of forming vibration isolating rubber bushes, a metal part attaching jig is first prepared. The metal part attaching jig includes: a guide member having a plurality of guide holes which droppingly guide a plurality of metal parts to a plurality of metal part receiving recesses of a lower mold half, respectively; and a guide hole opening and closing member which can open the guide holes by one action in a state where the metal parts inserted into the guide holes are received. The metal parts are inserted into the guide holes, respectively, after the guide hole opening and closing member is switched to a closing side. The guide hole opening and closing member is then switched to an opening side to cause the metal parts to be dropped and accommodated into the metal part receiving recesses.
    Type: Application
    Filed: January 23, 2001
    Publication date: June 13, 2002
    Inventors: Toshihiro Watanabe, Osamu Nakai
  • Patent number: 6402496
    Abstract: A manufacturing apparatus for manufacturing gelatin capsules is disclosed in which two gelatin sheets having preliminarily formed pockets are supplied between a pair of opposing rolls. The pocket are preliminarily sutured together by action of the rolls to form the pocket. A pusher is selectively driven through a hole to drive a weighed amount of capsule content into the pocket after which the die rolls complete the suture to form the pocket containing the capsule content.
    Type: Grant
    Filed: February 15, 2001
    Date of Patent: June 11, 2002
    Assignee: Timecaps Inc.
    Inventors: Toshimitsu Ishikawa, Nobuyuki Wada
  • Patent number: 6394779
    Abstract: The present invention provides a molding tool capable of forming a molding with a cylindrical core while ensuring the discharge of the air in the vicinity of an upper end portion and forming no end face burr. As the device for this molding tool, an upper mold 10 and a lower mold 20, as can be clamped, are provided with insert dies 12 and 22 having fitting hole portions 14 and 24 at their centers. The lower fitting hole portion 24 is provided with a support pin 25 to be fitted in the cylindrical core 1 thereby to retain the cylindrical core 1, and the upper fitting hole portion 14 is provided with a core holder 15 so that a cavity 30 is formed around the outer circumference of the cylindrical core 1 when in the clamped state, to charge the cavity with a molding material to be shaped. A seal ring 16 is mounted in the fitting hole portion 14 of the upper insert die 12 to fit the outer circumference of the upper end portion of the cylindrical core 1 while holding a slight air ventilation.
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: May 28, 2002
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Toshio Komazawa, Yoshikazu Tsujimoto, Takeo Iwai
  • Publication number: 20020056941
    Abstract: The present invention relates to a method of producing brushes, especially toothbrushes, which comprise a brush body and at least one bristle bundle composed of a plurality of oriented bristle filaments, said method comprising the steps of introducing said bristle bundle into a channel, which is formed on a moulding tool component, partially melting said bristle bundle at its fixing-side end so as to form an enlargement, closing the moulding tool and filling it with a flowable material. According to a first aspect of the present invention, the method according to the generic clause is further developed in that at least a weakened length area of the bristle filaments, which is created when the bristle bundle is partially melted, is completely surrounded by the enlargement. According to a further aspect of the present invention, it is suggested that hot gas should be used for forming the enlargement.
    Type: Application
    Filed: November 30, 2001
    Publication date: May 16, 2002
    Inventor: Erwin Buchholz
  • Publication number: 20020051831
    Abstract: The upper and lower mold plates of a transfer molding machine are configured for one-side encapsulation of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipator. The pair of devices is positioned back-to-back within a single mold cavity for simultaneous encapsulation. A buffer member, optionally with cut-outs or apertures, may be placed between the two back-to-back substrates for protecting the grid-arrays and enabling encapsulation of devices with varying thicknesses without adjustment of the molding machine. Alternately, the upper and lower plates are configured for one-side encasement using covers of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipator.
    Type: Application
    Filed: November 13, 2001
    Publication date: May 2, 2002
    Inventor: Steven G. Thummel
  • Patent number: 6372170
    Abstract: A method for manufacturing a synthetic resin hollow member wherein using a die slide injection molding machine comprising a stationary die having a series of molding portions formed lengthwise in male-female-female-male sequence, and a movable die having a series of molding portions formed lengthwise in female-male-female sequence, the manufacturing method comprising the following steps: a die clamping step; an injection step for molding two half bodies for the present cycle in a male/female combination of molding portions and joining two half bodies from preceding cycle in a combination of female molding portions; a removal step for opening the dies and removing the finished hollow member; a die sliding step for sliding the dies lengthwise a specific distance relative to each other in a reverse direction of that in the previous cycle; these steps are then repeated to manufacture one hollow member with each die sliding step.
    Type: Grant
    Filed: June 2, 1999
    Date of Patent: April 16, 2002
    Assignees: G P Daikyo Corporation, The Japan Steel Works, Ltd.
    Inventors: Michinori Nishida, Shoso Nishida
  • Patent number: 6365085
    Abstract: A mold structure for molding a circuitry comprises a cavity to which a plurality of bus bars are juxtaposedly inserted provided with gap portions to which a resin material to be injected therethrough; and a plurality of holder pins provided on the respective gap portions and arranged alternatively in the juxtaposition direction of the plural bus bars to hold the respective bus bar to be inserted therebetween.
    Type: Grant
    Filed: December 15, 2000
    Date of Patent: April 2, 2002
    Assignee: Yazaki Corporation
    Inventor: Toshiharu Takahashi
  • Patent number: 6361120
    Abstract: The composite brush mold includes a) a metallic component that includes a pattern of holes extending from a first surface of the metallic component to a second surface of the metallic component, the holes being configured to receive tufts that include at least one bristle, and b) a plastic component that includes a pattern of fingers that correspond to the pattern of holes, the fingers extending into the holes to form end walls.
    Type: Grant
    Filed: August 25, 1999
    Date of Patent: March 26, 2002
    Assignee: Gillette Canada Company
    Inventors: Gerald S. Szczech, Kenneth Bradley Wilson
  • Patent number: 6358444
    Abstract: To prevent a skid panel attached with wear resistance material of porcelain tiles or the like on its surface from warping in a longitudinal direction of laying the skid panel, a warp amount of a skid panel is predictively calculated from shrinkage strain, shrinkage force and upper and lower edge stresses of concrete, reverse camber is provided in the longitudinal direction of a mold of the skid panel with tensioning devices to nullify the final warp amount and concrete is fed to the mold to thereby fabricate the panel.
    Type: Grant
    Filed: October 21, 1999
    Date of Patent: March 19, 2002
    Assignees: Nippon High Strength Concrete Co., Ltd., The Nippon Road Co., Ltd.
    Inventors: Takashi Ishikawa, Toru Morita
  • Patent number: 6352313
    Abstract: The composite brush mold includes a) a first component that includes a pattern of holes extending from a first surface of the first component to a second surface of the first component, the holes being configured to receive tufts that include at least one bristle, and b) a second component that includes a pattern of fingers that correspond to the pattern of holes, the fingers extending into the holes to form end walls.
    Type: Grant
    Filed: August 25, 1999
    Date of Patent: March 5, 2002
    Assignee: Gillette Canada Company'
    Inventors: Kenneth Bradley Wilson, Gerald S. Szczech
  • Patent number: 6346159
    Abstract: An improved process for permanently attaching an overlay to a wheel disc, wherein the overlay is aligned and spaced apart from the wheel disc. A mold is created by a combination of the overlay, wheel disc and localized nests that engage at predetermined times during foam filling to close the mold. The mold is adequately sealed so that there is no foam leakage as the foam expands to fill the mold and, therefore, no final trimming of excess foam is required. The improved process is capable of accommodating a wheel having turbine openings therein.
    Type: Grant
    Filed: November 2, 1998
    Date of Patent: February 12, 2002
    Assignee: Lacks Industries, Inc.
    Inventors: Lee A. Chase, Douglas Louis Neeb, Robert E. Shea