Abstract: In a method for adapting a thermally deformable item of clothing to a body part, the item is at least partially heated and brought into contact with an abutment region and the appropriate body part. The item of clothing has a side which, in the use position, is directed towards the body and a side which, in the use position, is directed away from the body. At least one pressure-exerting unit subjects that side of the item of clothing which is directed away from the body, at least in part, to a shaping pressure such that the at least partially heated item of clothing is adapted, at least in part, to the shape of the part of the body. The item of clothing is at least partially cooled by a cooling unit such that it is stabilized in the shape adapted to the part of the body.

Abstract: An apparatus to assist in making an orthotic, insole or other footwear insert that is customized to a plantar surface of an individual's foot is provided. The apparatus includes a portable housing; a heater unit to selectively heat the orthotic or a heel cap of the footwear insert to increase its pliability; at least one alignment device to assist in positioning and orientating the individual's foot prior to conforming the orthotic or the heel cap to the plantar surface of the individual's foot; and a vacuum system to selectively apply a vacuum around the individual's foot to bring the orthotic or the heel cap into conformance with the plantar surface of the individual's foot prior to setting of the orthotic or the heel cap. Related methods of making custom orthotics, insoles and other footwear inserts are also provided.

Abstract: An apparatus is provided for mounting to a support for modifying an ankle-foot orthosis. The apparatus comprises a tooling device having a plurality of holes spaced over an outer surface of the tooling device. The tooling device includes a first portion having a longitudinal axis, and a second portion integral with the first portion and having a longitudinal axis substantially perpendicular to the longitudinal axis of the first portion. The second portion of the tooling device defines an opening for receiving the support. A peg is configured to be inserted into one of more holes of the tooling device. The peg comprises a body portion and a post depending from the body portion and configured to be received in the holes in the outer surface of the tooling device. In one embodiment, the body portion of the peg has a convex outer surface.

Abstract: A machine for forming a negative cast of an end portion of an amputated limb has an outer rigid tubular body; an elastically deformable tubular membrane housed within the rigid tubular body and having its opposite annular end portions fluid-tightly connected to the rigid tubular body, to define a through-duct through which the limb passes and, with the rigid tubular body, a fluid-tight elongated annular chamber with variable volume surrounding the limb; a reference membrane for positioning of the limb within the duct being provided at the outlet of the duct.

Abstract: An earplug shaping device compresses a compressible earplug prior to insertion of the earplug into a user's ear canal. The device includes a first member and a second member which rotate with respect to each other. The outer surface of the first member and inner surface of the second member define a space that decreases in size as the first and second members rotate with respect to each other, thereby compressing the compressible earplug. Various embodiments of the earplug shaper employ a ratchet mechanism permitting substantially only one direction of rotation.

Abstract: In one embodiment, a method for treating an infected implant area of a knee joint comprises surgically accessing the implant area, and inserting a tibial component into the tibia using an antibiotic-impregnated material. A femoral component is formed that is configured to interact with the tibial component by stable knee joint articulation and motion. The femoral component is formed of an antibiotic-impregnated material using a mold. The femoral component is attached to the femur using an antibiotic-impregnated material, and the tibial component is interfaced with the femoral component to form a stable temporary knee joint capable of reducing the spread of infection while permitting movement of the knee joint.

Abstract: An impression system is provided for capturing an anatomical impression of an animal. The impression system comprises a foam that substantially retains an impression after application of pressure and subsequent removal of pressure and a case having a recessed area for receiving the foam and a case for retaining the foam therein. The system further comprises a cover having a viewing pane attachable to the case for providing viewing of the foam when closed.

Abstract: The present invention relates to a MIFA (Molding Impression Fabrication Apparatus) providing the practitioner a quick and accurate means to create an orthotic impression of a patients foot, leg, arm, and torso. Both traditional and intrinsic biomechanical correction modifications, may be incorporated as well. The patient can be placed back into the MIFA impression for immediate feedback of the modifications and changes. MIFA may also be utilized for direct forming to fabricate an orthosis directly to the patient. CAD/CAM scanning can be utilized with MIFA, to both compliment and refine the negative and positive impressions obtained from MIFA.

Abstract: The present invention provides a method of producing an organ model comprising; an outer-shape body forming step in which an outer-shape body 120 having regions 16, 17 to be a hollow portion and a structural wall of the organ model respectively is formed by irradiating curing light and cure the photocurable mold resin 12 and support resin 13 supporting the mold resin based on photographed data of a human organ, a mold shell forming step in which a mold shell 10 having outer and inner shell portions 12A, 12B covering outer and inner surfaces of the organ model respectively is formed by removing the support resin 13 from the outer-shape body 120, a filling step in which a space 15 between the outer and inner shell portions 12A, 12B is filled with a flexible injection molding material 20, and a removing step for removing the mold shell 10.

Abstract: The present invention provides a base material which can be formed into valved lumen shape tissue having an ampulla and a leaflet consisting of body tissue. Specifically, the base material includes a first column 5 that forms an upstream tubular section 4 of a blood vessel 3, a second column 7 that forms a downstream tubular section 6 of the blood vessel 3, a plurality of bulges 10 for forming an ampulla 8 and a leaflet 9 of the blood vessel 3, and engagement means 11 that causes the bulge 10 to engage the first column 5 and/or the second column 7. The engagement means 11 includes recesses 15a and 15b in axial end surfaces of one or both of the first column 5 and the second column 7, and an engagement section 18 that overhangs from a bulge body 17 and engages the recesses. An outer peripheral surface of the body 17 of the bulge 10 is an ampulla forming surface 20, and a gap provided between the bulge body 17 and the first column 5 and/or the second column 7 is a leaflet forming section 22.

Abstract: The present invention has aimed to provide a multilayer mouthpiece for rubbing teeth and gums to supply stimulation thereto. The multilayer mouthpiece includes: a tray of thermoplastic resin for covering teeth; and a rub stimulation sheet which is on the tray of the thermoplastic resin for supply rub stimulation to the gums and teeth.

Abstract: An impression system is provided for capturing an anatomical impression of an animal. The impression system comprises a foam that substantially retains an impression after application of pressure and subsequent removal of pressure and a case having a recessed area for receiving the foam and a case for retaining the foam therein. The system further comprises a cover having a viewing pane attachable to the case for providing viewing of the foam when closed.

Abstract: The invention concerns a preform and a device for cooperating with a lower limb member so as to provide a correction to the limb member. The invention also concerns a method and an apparatus for manufacturing the device. The preform comprises a base, a surface linked to the top face of the base, for cooperation with the lower limb; and at least one inflatable chamber formed by a flexible and liquid-impervious membrane sealed to the concave top face of the base. Injection of a fluid composition of curable material, while the lower limb member is in contact with the surface so as to inflate the at least one inflatable chamber is performed until the correction is obtained, the composition being then cured in-situ into a cured material.

Abstract: Process and systems for molding or forming products from thermosetting plastics. The system utilizes a deformable container that is placed within the cavity of the housing of the mold with the resins and initiator mixed therein. As a piston slides into the cavity, the upper edges of the container engage between the housing and the piston to seal the housing form leakage. The pressure of the piston along with heat on the housing enable the curing process to be controlled to minimize shrinkage and porosity.

Abstract: In an embodiment of the present invention, a method for producing at least one patient-specific surgical aid is described. A native patient tissue having at least one patient tissue surface of interest is provided. A moldable substance is placed into contact with at least a portion of the patient tissue surface of interest. An impression of the patient tissue surface of interest is maintained upon the moldable substance. The moldable substance is solidified into a patient-specific surgical aid. The patient-specific surgical aid is removed from the native patient tissue. A system for producing at least one patient-specific surgical aid is also disclosed.

Abstract: The subject invention pertains to methods and devices for manufacturing bowling ball finger sleeves that are customized to an individual ball and bowler. The method allows preparation of the finger sleeve directly in the finger hole of a bowling ball. The finger hole can be filled with a molding material and a finger inserted until the molding material cures and retains the shape of the inserted finger. Further embodiments include the use of a protective ring to prevent damage to the outer edge of the finger sleeve and preparation of vents within the sleeve to provide room for expansion of the bowler's finger.

Abstract: Device for taking an impression of a subject's ear minimizes risk of damage on the eardrum when the impression is made. The device comprises a nozzle having a first essentially tubular part that has a centre axis and a side wall. The first tubular part has also a first end intended to be inserted into a subject's ear, a first opening for the outlet of impression material, and a second end connected to a supply member for impression material to the tubular part. The first opening has a centre axis that is essentially perpendicular to the centre axis of the first tubular part at the point where the two centre axes intersect each other, alternatively has a direction, as seen from the centre axis of the first tubular part through the side wall, from said first end. The first opening is preferably arranged in the side wall of the tubular part.

Abstract: A heat/vacuum molding system for molding a ski boot to a user's foot is provided. The system includes a heat source to heat an outer shell of the ski boot, a pliable plastic receptacle to receive the ski boot after the outer shell is heated by the heat source, and a vacuum system attached to the pliable plastic receptacle to create a negative pressure inside the pliable plastic receptacle to thereby collapse the pliable plastic receptacle to mold the ski boot to the user's foot.

Abstract: Hearing apparatuses should be manufactured as simply as possible and with the closest possible fit. Accordingly, a molding structure, is provided, which represents a model for the direct shaping of an otoplastic of a hearing apparatus. The molding structure having a sealing element, which can be positioned in the auditory canal, and a molding mass which is inserted into the auditory canal to a side of the sealing element facing the outlet of the auditory canal. The molding mass and the sealing element here are connected to form the model and the sealing element is part of the hearing apparatus.

Abstract: The invention relates to a method for manufacturing an impression of a person-specific contact surface for a sitting orthosis, comprising of providing a first flexible holder in which a quantity of separate particles is present, bringing the contact surface into the desired form by bringing the person into supporting contact in a desired position with at least the first flexible holder, fixing the contact surface by applying an underpressure in the flexible holder, removing the person after applying an underpressure in the flexible holder and making an impression of the contact surface, wherein an overpressure is applied in the at least one first flexible holder during forming of the contact surface. The invention also relates to a device for manufacturing a person-specific impression of a contact surface for a sitting orthosis.

Abstract: A mould adapted to be introduced into a joint of a human patient for resurfacing at least one carrying contacting surface of said joint is provided. The mould is adapted to receive material for resurfacing at least one carrying contacting surface of said joint. The mould is further adapted to be resorbed by the human body or melt after having served its purpose. Further, a method of treating hip joint osteoarthritis in a human patient by providing an artificial hip joint surface using a mould is provided. The method comprises the steps of: said mould being placed inside of said hip joint, said mould being injected with a fluid adapted to harden, said fluid hardening inside of said hip joint, said mould being resorbed by the human body, and said hardened fluid serving as artificial hip joint surface.

Abstract: A series of polymeric orthodontic appliances is made by providing a set of tooth analogs, each having a model crown that represents the shape of a corresponding tooth of the patient. The tooth analogs are moved along respective guides as needed in order to bring the associated model crown an incremental step toward or away from its desired position. The polymeric appliance is formed by placing a sheet of polymeric material over the model crowns after at least one tooth analog has been moved to create a desired model tooth arrangement.

Abstract: An apparatus of the present disclosure has a dental tray cup filled with a silicone elastomer and elastomeric sheeting covering the silicone elastomer in the dental tray cup. A method of the present disclosure comprises the steps of providing a dental tray, filling the dental tray with an elastomeric material, covering the elastomeric material in the dental tray with a sheeting.

Abstract: Device for taking an impression of a subject's ear minimizes risk of damage on the eardrum when the impression is made. The device comprises a nozzle having a first essentially tubular part that has a centre axis and a side wall. The first tubular part has also a first end intended to be inserted into a subject's ear, a first opening for the outlet of impression material, and a second end connected to a supply member for impression material to the tubular part. The first opening has a centre axis that is essentially perpendicular to the centre axis of the first tubular part at the point where the two centre axes intersect each other, alternatively has a direction, as seen from the centre axis of the first tubular part through the side wall, from said first end. The first opening is preferably arranged in the side wall of the tubular part.

Abstract: A customizable pointe shoe insert is provided. Such an insert achieves a “perfect fit” that is customized to each dancer's foot by using a moldable material to substantially fill the voids within the box of the shoe, so weight is optimally distributed across a greater percentage of the surfaces of the toes and forefoot when en pointe. Through use of such an insert, painful and damaging pressure points may also be removed. An insert may be constructed from an impression material that when applied, precisely contours itself to the foot and then quickly chemically cures into a rubbery, resilient solid. This highly customized fit greatly improves day-to-day comfort and reduces long-term damage to the foot, while also improving stability, support and alignment inside the shoe.

Abstract: A custom grip may be molded on a handle. Examples of handles that may benefit from a custom grip include baseball bats, hockey sticks, pool sticks, lacrosse sticks, tennis racquets, golf clubs and the like. The molding of the grip may be a combined synergy of thermal energy resulting from friction and electrical current flowing through a material that hardens in response to both thermal and electrical stimulus. This hardening process may occur while undergoing the dynamics that the end product experiences when in use by the intended user. The resulting handle may be both uniquely matched to the user's hands as well as his or her style of use.

Abstract: A system for making custom earpieces is disclosed. The system can include a two-component dispensing container such as a two-component syringe or a two-component squeeze bulb. The two components stored in the two-component dispensing container are kept separate until they are dispensed. The two components can be dispensed into a balloon disposed within the ear canal of a user. The two components can define an earpiece after they are dispensed into the balloon. A mixer mixes the two components as they are dispensed. The balloon can be attached to the two-component dispensing container such that two components enter the balloon after the two components are mixed. In this manner, a more comfortable and effective custom earpiece can be made more safely and more conveniently.

Abstract: The present invention relates to a method for preparing a biodegradable piece for medical use including the steps of: a) preparing a mixture including glycerol and sebacic acid, b) pouring said mixture into a one-piece mould made of elastic material, c) placing the mould containing said mixture on a support, d) placing the support into a chamber with controlled temperature and vacuum level until a polymer having the desired consistency is obtained, e) removing the support from the chamber and allowing it to cool down to room temperature, and f) removing the piece thus obtained from the mould.

Abstract: A mold for forming a temporary prosthesis has at least two mold members at least partially separable from each other. The at least two mold members cooperatively define a generally enclosed interior cavity for forming the temporary prosthesis. The mold has a securement structure mounted on the at least two mold members for securing the at least two mold members to each other during the forming of the temporary prosthesis. The securement structure is removable from the at least two mold members by hand and without the use of a tool.

Abstract: A method and apparatus for the making of an impression of a person's foot in foam to be used in the manufacture of orthotics comprising in combination a box of foam that will be deformed by the person's foot during the making of a foot impression, placed in foam box receptacle that is supported on a base and which can adjustably swivel or rotate so that the person's knee, ankle and foot will be put in a neutral position and when in use the person is placed in a seated position and a box of foam is placed in the receptacle and a strap assembly is used to exert a downward force on the person's lower leg, the strap being secured to a lever arm used to exert a downward pressure and engage with a block arm which correspondingly exerts a downward force on a block situated above the box of foam and which pushes the foot down into the foam and wherein the block is slideable transversely to the box of foam to align with the arch of the person's foot and to insure that the block exerts its downward pressure evenly and

Abstract: A helmet including a structure for protecting the user's head, a comfort structure positioned between the user's head and the protective structure, and a customization structure arranged between the protective structure and the comfort structure, the customization structure making it possible to vary the inner volume of the helmet depending upon the user's morphology. The customization structure includes a thermoplastic envelope made of a polymeric material of the polycarbonate, polyurethane, or polypropylene type, to which an additive of the caprolactone type is added in order to lower the softening temperature thereof. The proportion of the additive in the material of the envelope ranges between 30% and 90% or between 50% and 80%. A free space can be provided between the envelope and the protective structure for the head, such free space remaining empty and having a depth ranging between 2.0 mm and 5.0 mm, such as approximately 3.0 mm.

Abstract: Disclosed herein is a system designed for the rapid preparation of anatomically customized mask employing data from a patient. The data may take the form of a multidimensional image of a target area of a patient's face obtained by optical 3 dimensional imaging, or a dot or line scan form laser imaging, pattern laser photography or stereo photography. Also disclosed is a mask that is designed so as to be unobtrusive and comfortable for the user. The body of the mask is made of a thin layer, so it is lightweight and closely hugs the targeted region upon which it rests (e.g. the nasal region). Methods for producing anatomically customized masks are also described.

Abstract: A frame, kit and method for forming a positive impression of an object. The kit includes a supply of impression medium, the frame with a backboard, and a solidifying casting compound. A negative impression is temporarily made in the impression medium, then a casting compound can be poured into the resulting impression so as to form a positive impression which acts as a representative of the body portion being produced.

Abstract: An orthopedic casting slipper kit for custom molding of a foot impression including a low-cut impression slipper shaped to extend upwardly on a patient's foot from a plantar surface of the foot to an open end. The impression slipper is made from a fabric that is sufficiently resilient so as to enable the impression slipper to substantially conform to the patient's foot. A support element is coupled to the impression slipper and extends around at least a portion of the patient's foot for holding the impression slipper snug against the patient's foot. A quantity of curable resin is provided for impregnation into the fabric of the impression slipper and is sufficient to harden the impression slipper into a cast foot impression.

Abstract: A system for the in situ formation of prostheses between adjacent vertebrae of a patient. The system includes a first mold adapted to be located in an intervertebral disc space between the adjacent vertebrae and at least a second mold adapted to be positioned between adjacent posterior elements. Lumens are fluidly coupled to each of the molds. One or more in situ curable biomaterials are delivered through the lumens to the molds. The at least partially cured biomaterial and the molds cooperate to maintain a desired alignment and spacing of the intervertebral disc space and the posterior elements.

Abstract: A method and apparatus for the making of an impression of a person's foot in foam to be used in the manufacture of orthotics comprising in combination a box of foam that will be deformed by the person's foot during the making of a foot impression, placed in foam box receptacle that is supported on a base and which can adjustably swivel or rotate so that the person's knee, ankle and foot will be put in a neutral position and when in use the person is placed in a seated position and a box of foam is placed in the receptacle and a strap assembly is used to exert a downward force on the person's lower leg, the strap being secured to a lever arm used to exert a downward pressure and engage with a block arm which correspondingly exerts a downward force on a block situated above the box of foam and which pushes the foot down into the foam and wherein the block is slideable transversely to the box of foam to align with the arch of the person's foot and to insure that the block exerts its downward pressure evenly and

Abstract: A method and kit for forming a definitive prosthetic socket directly on a residuum without the use of a water hardenable material. A chamber surrounding a web of braided fibers is created on the residuum via the use of inner and outer protective sheaths. A hardenable or curable material for forming the prosthetic socket is injected into the chamber around the web. Pressure is applied around the chamber to form the definitive prosthetic socket.

Abstract: An amputated part holding apparatus has a contact member provided in a casing to define a particle charge chamber between the contact member and the casing. The contact member comes into pressing contact with an amputated part owing to increased pressure in the particle charge chamber. The chamber is charged with particles to generate pressing force. The amputated part holding apparatus is further provided with a particle supply unit including a particle charging device.

Abstract: An apparatus for forming air-laid fibrous articles. The apparatus can have a core pocket. The core pocket can have a shield. The core pocket can further have a central opening defined by a void in the shield. The core pocket can further have a central forming chamber in air-flow communication with the central opening and having a central forming chamber periphery. The core pocket can further have a central foraminous forming surface in air-flow communication with the central forming chamber. The core pocket can further have a pair of edge openings extending along the shield. The core pocket can further have an edge forming chamber disposed about the central forming chamber periphery and in air-flow communication with the edge openings. The core pocket can further have an edge foraminous forming surface in air-flow communication with the edge forming chamber.

Abstract: The present invention to be personalized is fitted with a sealed chamber. The chamber is defined by an object and a thin, flexible member. When it is desired to personalize the object, the sealed chamber is filled with uncured paste having predetermined characteristics. The object to be personalized then is brought into contact with a human; thereafter, the paste cures in place to complete the personalizing process.

Abstract: A mold assembly and method of forming a surgical implant from bone cement. The method has the steps of connecting a plurality of mold segments to approximate the size of a patient implant. Each mold segment has an open channel. The method may further include aligning the channels of connected mold segments, positioning a centralizing holder on a reinforcement member, mixing bone cement, pouring at least some bone cement through the channels and into connected mold segments, fitting the reinforcement member into the mold segments, curing the bone cement; and removing the cured surgical implant.

Abstract: The present invention discloses an apparatus which enables in-situ casts of the feet of a patient to be made whilst the feet support the patient's weight. In particular, two heel supports (28, 29) and two stirrups (38, 39) receive the heels and forefeet of the patient. Each is capable of independent movement being both rotation about the heel-toe axis and movement substantially transverse to that axis. A method of forming a cast of the patient's feet is also disclosed.

Abstract: A prosthetic socket casting device includes a base with a forward side from which an expandable bladder surrounding a central casting area extends. The bladder includes a plurality of inner expandable chambers that generally extend along the length of the bladder interior and peripherally surround the central casting area. The inner walls of the chambers are formed of a pliable, fluid impermeable relatively thin sheet material that is distendable upon pressurization of the chamber volumes. The bladder further includes an outer covering or wall formed of a material or construction that limits distention of the bladder outwardly. The chambers may be expanded using pressurized air or other fluid to constrict the central casting area in which a residuum having a settable prosthetic socket material thereon may be placed for molding and curing under pressure. The multiple expandable chambers create a desirable pressure distribution circumferentially around the central casting area.

Abstract: A prosthetic coupling device for incorporation into a prosthetic socket and for coupling a prosthetic limb structural system to the prosthetic socket includes a deformable urethane cup to receive a positive model of an amputated limb and a coupling plate for attaching the prosthetic socket to prosthetic limb structural system. The deformable cup is flared at an end to allow it to accommodate a wide range of limb sizes. The coupling plate includes a surface for attaching to the deformable urethane cup, threaded standoffs that adjust the thickness of a laminate material formed around the end of the coupling plate during fabrication into a prosthetic socket, an o-ring that secures a sheet of PVA to the coupling plate during fabrication and a centered through hole for connecting to a pin from a suspension sleeve. The prosthetic coupling device may further include one or more magnets for releasably securing the prosthetic socket to a suspension sleeve.

Abstract: The present invention proposes an apparatus for pressure molding multi-layer footwear for use in the field of sport footwear. The apparatus for pressure molding multi-layer footwear has two pressure forming receptacles, each having an inflatable vessel therein. The inflatable vessel is shaped and adapted to surround sides of the footwear, such as a skate. The inflatable vessel has an opening for receiving the skate and an air inlet for inflating the inflatable vessel. The apparatus may further has an air supply device connectable to a control system that will manage the airflow into the inflatable vessel to create the desired pressure onto the skate in order to provide a custom-fit skate.

Abstract: A prosthetic socket is made by wrapping water-soaked plaster bandages around a residual limb or around a prosthetic liner within which is disposed a residual limb, and positioning a vacuum wick in overlying relation to the plaster bandages. The residual limb, prosthetic liner, plaster bandages, and vacuum wick means are then inserted into a vacuum bladder. The vacuum bladder is sealed and a predetermined vacuum is applied internally to the bladder until the plaster hardens into a negative cast. The residual limb is manipulated through the vacuum bladder to modify the geometry of the plaster before the plaster hardens. The negative cast is removed from the residual limb and a positive cast is produced by pouring plaster into the negative cast. A thermoplastic sheet is thermoformed over the positive cast or a carbon-epoxy matrix is laminated over the positive cast. This eliminates reduction and modification of a hard positive cast.

Abstract: An orthopedic casting slipper kit (21) including a resilient fabric impression slipper (23) formed to extend on a patient's foot (27) from a plantar aspect or surface (29) to about one-third of the way from the base of the toes to the dorsum of the foot. A longitudinally resiliently extensible band (37) is provided on the slipper (23) proximate the open end (33), and an arch strap (39) dimensioned to span transversely over the dorsum (30) of the foot (27) is used to pull the impression slipper (23) up into contact with the arch (35) of the foot to prevent bridging of the arch. A method of using the arch strap (39) to aid in conformance also is disclosed.

Abstract: An orthopedic implant device and method is disclosed. Specifically, a knee mold system is disclosed, including elastic tibial and femoral molds, each of which may be configured and dimensioned as a unitary mold for in situ placement during a surgical procedure. Each mold may be manufactured from an elastic material that may be disposable. The tibial mold may further comprise a sidewall forming a cavity, markings for relative depth measurement, and depth rings for use as a guide for scoring, cutting, and/or trimming and tearing away an excess portion of the tibial mold. The femoral mold may further comprise a sidewall defining a cavity, two legs extending from a body of the femoral mold for forming the artificial condyles, and an eyelet for aiding in placement and removal of the femoral mold. The resulting prosthetic tibial and femoral components may form an articulation surface that mimics, at least in part, the natural articulation surface of the knee.

Abstract: The use of a flexible, foldable or rollable and heatable mat for the manufacture of an orthosis, in which a flat sheet of a thermoplastic material is heated on a flat-laid mat to a temperature at which the sheet softens and can be readily shaped, whereafter the sheet is applied to and shaped on part of a patient's body and then allowed to cool on the patient so as to form a supporting orthosis. The mat can be transported in a rolled-up state or a folded state and laid out on a supporting surface, such as a floor surface in the proximity of the patient. The mat includes a heating element disposed over the area of the mat and functioning to deliver heat uniformly to the sheet.

Abstract: According to one embodiment of the invention, a method of forming a custom fitted mask includes transitioning a mask blank including a thin sheet of deformable material from a non-deformable state into a deformable state. The mask blank is applied against at least a portion of a user's face surrounding the user's nostrils while the mask blank is in the deformable state. The mask blank is deformed against the portion of the user's face to cause the mask blank to conform substantially optimally to the user's unique bone structure and facial features, the mask blank once conformed substantially optimally to the user's unique bone structure and facial features becoming the custom fitted mask. The custom fitted mask is allowed to transition from the deformable state into the non-deformable state for use.