By Modified Screw Helix Patents (Class 425/208)
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Patent number: 6136246Abstract: A screw extruder (10) having a barrel (18) which has a bore (26) defining an inner surface (44) and one or more extruder screws (28), positioned within the bore (26). The extruder screw or screws (28) include a central shaft (34) and one or more screw flights (30). The extruder screw or screws (28) farther including one or more dispersive mixing elements (204), (234), (308), (406), (508), (558), which interact with the inner surface of the barrel (44) to form one or more progressively narrowing passages (46) through which material is forced into multiple regions of high elongational and shear stress (480, (120), (214), (310), (410), (510), (564).A second preferred embodiment is a screw extruder (10) having a barrel (18) having a bore (26) defining an inner surface (44) and one or more extruder screws (600), (701), positioned within the bore (26).Type: GrantFiled: February 1, 1999Date of Patent: October 24, 2000Assignee: Rauwendaal Extrusion EngineeringInventors: Chris J. Rauwendaal, Paul J. Gramann, Bruce A. Davis, Tim A. Osswald
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Patent number: 6129873Abstract: In a process for extruding a thermoplastic resin in a single screw extruder, a barrel of a single screw extruder has a channel, a feed section and a first melt seal located after the feed section. The process is improved by supplying solid polymer into the feed section and venting moisture extracted from the polymer during the conversion of the polymer from a solid to a melt into a vent area and through a rear vent positioned in the feed section. An unfilled area within the channel of the barrel between the rear vent and the first melt seal forms the vent area.Type: GrantFiled: April 7, 1999Date of Patent: October 10, 2000Assignee: Eastman Chemical CompanyInventors: Marcus David Shelby, Michael Eugene Donelson, Douglas Stephens McWilliams
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Patent number: 6113375Abstract: A foam extrusion assembly having a melt region which receives and melts a plurality of material pellets, an agent addition assembly which adds a foaming agent to the melted material pellets, and a mixing assembly which substantially mixes the melted material pellets and the foaming agent with one another. The mixing assembly includes a generally elongate barrel through which the melted material pellets and the foaming agent are urged generally from an inlet to an outlet of the barrel.Type: GrantFiled: November 9, 1998Date of Patent: September 5, 2000Inventor: James Fogarty
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Patent number: 6099288Abstract: A pellet-forming apparatus is provided for extruding high moisture materials in a low-pressure extrusion apparatus having an extruding cylinder and a cooperative extruding rotor. The rotor extends axially through the elongated cylinder and is formed with multi-tier extruding surfaces that are configured and positioned to be radially spaced with respect to the interior surface of the cylinder and form a pressure zone to effect radial displacement of the material through passages formed in the cylinder wall and be extruded exteriorly of the cylinder. The rotor preferably consists of a series of configured plates arranged along a common axis to form a combined auger-shaped extruding rotor. A feed conveyor comprising a helical flight auger is provided in preceding axial relationship to the extruding cylinder for feeding of material into the cylinder without substantial pressure buildup.Type: GrantFiled: March 20, 1998Date of Patent: August 8, 2000Assignee: MP6, L.L.C.Inventor: David H. Long
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Patent number: 6080346Abstract: Polyvinyl alcohol is processed into fiber or pellets for further processing, or directly into water-soluble film, in a screw-and-barrel extruder, which has a slow temperature rise and a mild kneading action achieved by a non-stick coating applied to the screw.Type: GrantFiled: January 10, 1997Date of Patent: June 27, 2000Assignee: British Technology Group Inter-Corporation LIC LIMInventor: Raymond Leslie Jack
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Patent number: 6062718Abstract: A thermoplastic extrusion assembly having a melt region wherein a plurality of material pellets are melted and mixed by a mixing assembly with a foaming agent, in the case of a thermoplastic foam extrusion assembly, introduced via an agent addition assembly. The thermoplastic extrusion assembly further includes a heat extraction region structured to extract excess heat from the mixture of melted material pellets such that the mixture achieves an extrudable temperature. The heat extraction region includes an elongate barrel having at least one inlet and at least one outlet, the inlet being structured to receive the extrusion mixture therethrough for passage into the barrel wherein a heat extraction structure cooperatively disposed with the barrel draws heat therefrom.Type: GrantFiled: August 27, 1999Date of Patent: May 16, 2000Inventor: James D. Fogarty
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Patent number: 6017145Abstract: An extruder screw for use in a barrel of an extruder for forwarding thermoplastic polymer from a first end to a second end of the extruder. The extruder comprises a transition section and at least one flight extending substantially along the length of the screw. A dam is positioned at the point where the rapid melting of the solids starts to slow down and the rate of solid bed width decrease approaches zero. The dam provides the screw with a high output of extrudate and close control of the residence time of polymer particles as they are transported through the screw, resulting in an extrudate which is uniformly melted and which is substantially free of degradation products and/or entrapped air.Type: GrantFiled: December 30, 1994Date of Patent: January 25, 2000Assignee: The Dow Chemical CompanyInventors: Steven R. Jenkins, Kun S. Hyun
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Patent number: 6013701Abstract: A method for continuous preparation of a high consistency or liquid silicone rubber base does not cause abrasive wear of the extruder screw and of the extruder cylinder or blackening of the silicone rubber base even when the latter is admixed with such fillers as an inorganic filler in the form of a diatomaceous earth powder, quartz or a similar large-grained and hard substance, or with a fumed silica, sedimentary silica, or a similar reinforcing silica filler. The method comprises continuously kneading the following components in a multiple-stage shear type single-screw extruder: (A) a freely-flowable powdered silicone rubber mixture having its main components in the form of (a) a cross-linkable polydiorganosiloxane with a viscosity exceeding 1.times.10.sup.5 mPa.multidot.s at 25.degree. C. and (b) an inorganic filler, and (B) a high consistency silicone rubber base having its main components in the form of (a) a cross-linkable polydiorganosiloxane with a viscosity exceeding 1.times.10.sup.5 mPa.multidot.Type: GrantFiled: October 19, 1998Date of Patent: January 11, 2000Assignee: Dow Corning Toray Silicone Co., Ltd.Inventors: Kaoru Kunimatsu, Tomoo Kinoshita, Mitsuo Hamada
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Patent number: 6007749Abstract: A water injection foaming devolatilizing method, and an apparatus for practicing the method according to the invention are designed as follows: A molten polymer material is kneaded in a water-injection dispersion zone (11) of an extruding machine having a pair of screws (6) each of which is turned in the same direction. Water is supplied to the molten polymer material, thus the water being dispersed therein while the molten polymer material is kneaded. In a devolatilizing zone (12) downstream of the water-injection dispersion zone, the volatile components in the molten polymer material are removed by being gasified together with the water. In this water injection foaming devolatilizing method, the molten polymer material is smoothly extruded from the filling zone (10) to the water-injection dispersion zone (11), and in the latter zone (11) water injection is performed with increased pressure due to the aid of a ring (15), thereby to achieve the devolatilizing of the molten polymer material.Type: GrantFiled: March 5, 1998Date of Patent: December 28, 1999Assignee: The Japan Steel Works, Ltd.Inventors: Ning-He Wang, Norimasa Oda, Seiji Takamoto, Yoshitaka Kimura, Hideki Mizuguchi
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Patent number: 5984516Abstract: An enclosed kneading apparatus which can smoothly knead and disperse kneaded products of various kneading conditions without the maintenance of a rotor moving mechanism for a first and second rotors and the operation which sacrifices the handling capacity of the kneading apparatus and at the same time, prevent an excessive increase in the temperature of the kneaded products. In the apparatus, the kneaded product of a desired kneading state is obtained by flowing a kneading object in tip clearances between the inner wall of a chamber and a first and second rotors while rotating the first and second rotors in the chamber, and by imparting a shearing force to disperse the kneading object. The respective first and second rotors are provided with three long wings in helical fashion each having a plurality of tip portions for providing a plurality of three tip clearances in the axial direction.Type: GrantFiled: December 11, 1997Date of Patent: November 16, 1999Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Kimio Inoue, Kashiro Ureshino, Norifumi Yamada, Ko Takakura, Yoshinori Kurokawa
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Patent number: 5976432Abstract: A method and apparatus is provided for the continuous extrusion of porous activated carbon block filter elements. The invention includes feeding material into the barrel of a screw extruder and heating the material therein such that the material becomes an agglomerated mass. The agglomerated mass is agitated and compacted into a die where it is cooled to a semi-solidified state. In the semi-solidified state, the material is passed through a cooling tunnel where the material solidifies and the carbon block filter element is formed. A back pressure control device is also included to control pressure in the die.Type: GrantFiled: September 9, 1996Date of Patent: November 2, 1999Assignee: Plymouth Products, Inc.Inventors: Vue X. Yang, Mark A. Wessel, Anthony C. Kortenhorn
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Patent number: 5972118Abstract: A process, system, and apparatus for effectively and economically producing fermentable sugars from cellulosic feedstocks is described. The economic viability of using wood and/or agricultural waste, containing large fractions of cellulose and hemicellulose is highly dependent on the method used for hydrolysis. Underlying the gist of this invention are newly discovered methods, means, and techniques by which both the pentosans and hexosans comprising the hemicellulose fraction of the selected feedstock and the hexosans comprising the cellulose fraction of the selected feedstock can be quickly and efficiently converted in a single pass through a single device to fermentable sugars containing minimal quantities of degradation products known to inhibit fermentation.Type: GrantFiled: November 14, 1997Date of Patent: October 26, 1999Assignee: Tennessee Valley AuthorityInventors: Roger D. Hester, George E. Farina
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Patent number: 5965173Abstract: Plasticating apparatus includes a barrel having an inlet for the introduction of resinous material and an outlet for the discharge of plasticated molten extrudate, along with a screw rotatably mounted within the barrel and in communication with the inlet and outlet for receiving resinous material, plasticating the resinous material, and discharging plasticated molten extrudate. The screw includes a helical flight with an outside diameter sized rotatably engaging an inside surface of the barrel and further, a helical valley disposed between flight lands of the helical flight within a transition section includes two root diameters, namely a rear root diameter and a forward root diameter, with the rear root diameter being larger than the forward root diameter proximate the inlet. In addition, a metering section is provided with special infeed and outfeed passages.Type: GrantFiled: April 17, 1998Date of Patent: October 12, 1999Inventor: Frederick H. Goldup
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Patent number: 5932159Abstract: A screw extruder (10), including a barrel (18) having a bore (26) which defines an inner surface (24). At least one extruder screw (28) is positioned within the bore (26), each screw (28) further including a central shaft (34) and at least one screw flight (30). Each screw flight (30) further includes a front pushing face (36) and a rear face (38). The profile (40) of each front pushing face (36) acts with the inner surface (24) of the barrel (18) to form a progressively narrowing passage (46) through which material is forced into multiple regions of high elongational and shear stress (48) which act to break down agglomerates of material and thus dispersively mix the material.Also presented is a screw extruder (100) having a single screw (28) which includes dispersion disks (102) which are rotationally offset from one another and whose design is not constrained by interaction with a second disk, which provides improved distributive and dispersive mixing.Type: GrantFiled: November 7, 1997Date of Patent: August 3, 1999Assignee: Rauwendaal Extrusion Engineering, Inc.Inventor: Chris J. Rauwendaal
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Patent number: 5922262Abstract: Apparatus and method for processing of material such as organic waste material by compressing and extruding the material, with subsequent optional pelletization. In one embodiment, an apparatus includes a container having inlet and outlet ends. There is a first plate (70) at the outlet end and rotatable about an axis extending between the ends. There is a second plate (28, 46) axially spaced apart from the first plate having a leading radial edge and a surface facing toward the outlet end angled from the leading edge toward the outlet end for forcing material in contact therewith axially toward the outlet end so as to compress material between the first and second plates as the second plate rotates about the axis. The first plate has apertures for extrusion of material. A second embodiment apparatus includes a compression zone at the outlet end including means for exerting compressive forces on material in the zone in an axial direction toward the outlet end so as to compress the material.Type: GrantFiled: March 21, 1997Date of Patent: July 13, 1999Inventor: Gerald Lagace
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Patent number: 5916503Abstract: The invention relates to a process for the manufacture of new shaped parts, preferably made from chipboards, wherein a mass formed from at least a binder and a small-particled material brought into contact with this binder is subjected to extrusion at elevated temperature and pressure. In the process according to the invention, a mass possessing a total moisture content of 6 to 25 wt. % or adjusted to the stated moisture content and made up of at least one biopolymeric preferably starch-containing binder, which converts into a melt and/or gel at extrusion temperatures and pressures, and further made up of the small-particled material, is subjected to extrusion and immediately thereafter undergoes decompression and spontaneous expansion.Type: GrantFiled: February 3, 1992Date of Patent: June 29, 1999Assignee: Markus RettenbacherInventor: Markus Rettenbacher
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Patent number: 5902529Abstract: An improved process and apparatus for producing a thermoplastic resin foam by mixing a thermoplastic resin, a blowing agent and other necessary components in a molten state and extruding the mixture to expand. The apparatus comprises a metering zone provided at the front end of the rotating shaft in an extruder, a kneading zone provided closer to the rear end than the metering zone, and a plurality of perforated plates mounted on the surface of the shaft in the kneading zone. The outside diameter of said shaft is made smaller than that of the screw in the metering zone as measured at the bottom of channels. This feature combines with the perforated plates to insure uniform mixing and consistent extruding operations.Type: GrantFiled: October 16, 1997Date of Patent: May 11, 1999Assignee: Sekisui Kaseihin Kogyo Kabushiki KaishaInventors: Mikio Ishikawa, Teruyoshi Akuzawa
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Patent number: 5891486Abstract: An extrusion apparatus for processing, mixing and extruding thermoplastic and rubber materials includes a feed hopper feeding two barrier type extruders. Extrusion rotors include diagonal grooves with a barrier that has a restrictive clearance or gap relative to the extruder barrel bore. Fine material can pass through this gap, but larger material is led to a downstream end of the grooves. An abrasive barrel surface opposite the downstream end of the grooves grinds this larger material until it can pass or lead off through the smaller gap. Stationary knives located downstream of the abrasive section cut the exiting material into flakes. The barrel and barrier sections are conical and the size of the gap can be changed by relative movement between the barrel and the barriers. The extruders can operate adiabatically so that there is no change in extrusion temperature with speed and the volume of process flow.Type: GrantFiled: March 7, 1997Date of Patent: April 6, 1999Inventor: Paul Geyer
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Patent number: 5855929Abstract: An apparatus for shearing and straining polymeric process material, such a scrap tires includes a rotor and barrel. Large material pieces are feed into a hopper and the material is warmed, pressurized and transported to a rotor--barrel transfer section to initially chop the material to reduce its size. The material then passes to a rotor barrier or refining section where the material must pass over wide top barriers that extend across extrusion grooves. The barriers included multiple ridges and the barrier to bore clearance is progressively reduced as the material passes downstream. Ramp like grooves, where rejected material can be worked further, precede the barrier ridges. A rotor to barrel transfer section, having a conical barrel that can be longitudinally shifted, follows the wide top barriers, so the size to the discharged material can be regulated.Type: GrantFiled: February 8, 1996Date of Patent: January 5, 1999Inventor: Paul Geyer
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Patent number: 5843489Abstract: An extruder that can control the temperature on the whole screw including the flight and avoid an extruded material form adhering on a surface of the screw, has a center hole with its front end closed formed in the center of the screw core, and an inner tube inserted in the center hole from the base end side of the center hole. The front end of the inner tube opens at a position corresponding to the base end of the flight. A ring seal member occludes a space between a front outer surface of the inner tuber and the corresponding inner surface of the center hole. Thus, a main channel of a dual tube is formed which has an outward channel inside the inner tube and an inward channel outside the inner tube. On the other hand, on the back side of the flight, a jacket-form spiral channel is formed along the whole backside. The front end and the rear end of the spiral channel each communicate with the outward channel and inward channel of the main channel, respectively, through radial communicating holes.Type: GrantFiled: May 20, 1997Date of Patent: December 1, 1998Assignee: Kabushiki Kaisha Kobe Seiko ShoInventor: Hiromi Nakano
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Patent number: 5840345Abstract: The present invention provides a dough transport device having an improved dough pump, an improved manifold for dividing dough, and a rotational cutter for cutting dough into pieces of uniform shape and size. The auger dough pump operates using a auger which is tapered to provide for more efficient control over the transport of the dough. Further, the rotational cutter cooperates with a curved face of each outlet nozzle in the manifold to provide for a curved dough shape upon initial cutting of the extruded dough.Type: GrantFiled: April 17, 1995Date of Patent: November 24, 1998Inventor: Ajwad Ayash
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Patent number: 5827549Abstract: A system is provided for automatically and continuously producing chewing gum and/or chewing gum base. A system controller receives inputs of parameters necessary for production. Ingredients are automatically and continuously fed and mixed to form a desired end product. During production of chewing gum, the gum is automatically and continuously discharged from the mixer and can be automatically dusted, rolled, scored and wrapped. The system is continuously monitored with appropriate sensing devices. Signals indicative of the sensed conditions are sent to the controller, and the system automatically adjusts to produce a consistent end product. An alarm is activated upon sensing of a predetermined condition.Type: GrantFiled: February 21, 1996Date of Patent: October 27, 1998Assignee: Wm. Wrigley, Jr. CompanyInventors: Joseph D. Rancich, Ronald A. Brix, Rodney F. Onusaitis, Karl B. Bucholz, Carl S. Peterson, George W. Lorenz, Dennis K. Moriarty, Anthony R. Banasiak
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Patent number: 5807517Abstract: An apparatus for heating and blending thermoplastic material prior to delivering the material into the barrel of an extruder. The apparatus, has an elongated housing which contains two intermeshing feed screws that are driven to rotate in the same direction. Controlled heating is provided by electric band heaters which encircle the exterior of the housing, and electric cartridge heating elements fitted into aluminum cores that are received by an axial bore in each of the feed screws.Type: GrantFiled: April 8, 1997Date of Patent: September 15, 1998Assignee: Cincinnati Milacron Inc.Inventors: Siegfried R. Wissmann, William T. Schmitt, David E. Murdock
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Patent number: 5800847Abstract: A method is provided for the total manufacture of chewing gum on a continuous basis without requiring the separate manufacture of chewing gum base. The method uses a continuous high efficiency mixer which is configure for the total manufacture of a wide variety of chewing gum products. By intergrating the manufacture of chewing gum into a single operation, the method of the invention can save time and labor, and improve product consistency.Type: GrantFiled: May 28, 1996Date of Patent: September 1, 1998Assignee: Wm. Wrigley Jr. CompanyInventors: Joo H. Song, Christafor E. Sundstrom, David W. Record, Donald J. Townsend, Kevin B. Broderick, Philip G. Schnell
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Patent number: 5798077Abstract: A plasticating screw and method of plasticating without thermal degradation problems. Said screw having a metering section with a helical flight disposed within and cooperating with the innerwall of a heated barrel. In particular, solid resinous material is introduced to a helical valley extending between said flight. The resinous material is heated and plasticized by said apparatus while being advanced along a helical path towards an outlet opening by the rotation of said screw. The bottom surface of the helical valley in said metering section having a plurality of geometrically shaped surfaces in side-by-side relation with at least two of said shaped surfaces being sloped. During operation, the level differential between the shaped surfaces induces a continuous tumbling, variable shear and mixing action upon the molten resin as the molten resin in the metering section flows along the helical path.Type: GrantFiled: November 4, 1996Date of Patent: August 25, 1998Assignee: Spirex CorporationInventors: Timothy W. Womer, Paul N. Colby, Harry F. White
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Patent number: 5792495Abstract: A process and apparatus for processing the elastomeric component of a gum base or chewing gum product is disclosed. Slabs of elastomeric material are metered into a rotary cutting mechanism together with a powdered lubricant and the elastomer is ground up into small flakes and particles which are coated with the powder. A vacuum-conveyor system transports the elastomeric particles through a cyclone receiver, blender and sifter where excess powder is removed. The elastomeric particles are then transported through another receiver and fed into an extruder by a metered feeding mechanism.Type: GrantFiled: October 3, 1996Date of Patent: August 11, 1998Assignee: Warner-Lambert CompanyInventors: Marc Degady, James A. Duggan, Kevin R. Tebrinke, Joseph Bunkers, Arthur W. Upmann
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Patent number: 5783226Abstract: An extruder device includes a rotor rotatably received in a housing and a tube secured to the rotor and having a helical screw formed in the outer portion. A screw member is engaged in the bore of the rotor and secured in the tube and rotated in concert with the tube and the rotor. The material to be extruded is supplied onto the tube and moved by the helical screw and then by the screw member. The helical screw includes a pitch greater than that of the screw member for allowing the helical screw of the tube to squeeze the material.Type: GrantFiled: August 13, 1997Date of Patent: July 21, 1998Inventor: Huo Teng Chi
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Patent number: 5756037Abstract: A method for injecting a molten resin by an injection machine comprises the steps of opening a ring valve mounted on an injection screw by the normal revolution of a injection screw thereof; metering the molten resin; stopping the revolution of said injection screw; moving said injection screw backward, performing the reverse revolution of the injection screw at the moved-back position for the required amount to generate a differential pressure; making the ring valve come in proximity to or into contact with a valve seat at the tip of a screw body of the injection screw by said differential pressure; and injecting the metered resin by the forward movement of the injection screw so as to complete the closure of the ring valve. According to the longer stroke of the injection screw, the ring valve is certainly closed by the backward, rotative and forward movements of the injection screw and thereby an injection operation is maintained more precisely in the dispersion of the injecting quantities than before.Type: GrantFiled: July 17, 1996Date of Patent: May 26, 1998Assignee: Nissei Plastic Industrial Co., Ltd.Inventor: Motomi Kitamura
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Patent number: 5750158Abstract: An apparatus for heating and blending thermoplastic material prior to delivering the material into the barrel of an extruder has an elongated housing which contains two intermeshing feed screws that are driven to rotate in the same direction. Controlled heating is provided by electric band heaters which encircle the exterior of the housing, and electric cartridge heating elements fitted into aluminum cores that are received by an axial bore in each of the feed screws.Type: GrantFiled: September 19, 1994Date of Patent: May 12, 1998Assignee: Cincinnati Milacron Inc.Inventors: Siegfried R. Wissmann, William T. Schmitt, David E. Murdock
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Patent number: 5738884Abstract: A multi-stage vacuum kneading-extruder includes a degassing chamber for storing material to be processed and reducing pressure of space for storing the material, a kneading-conveyer device for kneading while conveying the material sent from the degassing chamber, and an extruding mechanism for extruding the kneaded material, at a conveyer terminal end of the kneading-conveyer device, into a predetermined shape. The kneading-conveyer includes a pair of conveyer screws disposed one after another in a conveying direction of the material and a grinding-kneading mechanism interposed between the front and rear screws. The grinding-kneading mechanism includes a plurality of unit kneading mechanisms disposed in opposition to each other relative to the material conveying direction. Each of the unit kneading mechanisms includes an un-rotatable stationary disc, a rotary disc rotatable relative to the stationary disc and a stationary filter interposed between the stationary and rotary discs.Type: GrantFiled: September 3, 1996Date of Patent: April 14, 1998Assignee: Sato Iron Works Co., Ltd.Inventor: Takuya Sato
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Patent number: 5728406Abstract: An apparatus are described for extruding a soft, low density elastomeric thermoplastic foam. A single screw extruder having a very large screw length to diameter ratio is provided to thoroughly mix the thermoplastic elastomer with a blowing agent. A thin, substantially taperless die is also provided to form extruded profiles. By using such an apparatus, a variety of complex-shaped extruded profiles may be easily produced.Type: GrantFiled: December 20, 1996Date of Patent: March 17, 1998Assignee: Amesbury Group, Inc.Inventors: Louis Halberstadt, Peter E. Mertinooke, Joseph V. Perry, Dan C. Muessel
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Patent number: 5698235Abstract: An extrusion screw (13) for an extruder (11) includes a screw shaft (24 ) which is rotatably arranged in a cylinder barrel (12). A main flight (25) and an auxiliary flight (26) are helically provided on the outer peripheral surface of the screw shaft (24). The trailing ends (25a, 26a) of these flights (25, 26) are spaced from each other by a half turn in the circumferential direction (A) of the screw shaft (24). A main flight groove (32) is formed between the front wall surface (27) of the main flight (25) and the rear wall surface (29) of the auxiliary flight (26). An auxiliary flight groove (31) is formed between the front wall surface (28) of the auxiliary flight (26) and the rear wall surface (30) of the main flight (25) to have a second cross-sectional area. The cross-sectional area of the auxiliary flight groove (31) decreases in a direction from the leading end (26b) to the trailing end (26a) of the auxiliary flight (26).Type: GrantFiled: August 23, 1996Date of Patent: December 16, 1997Assignee: Bridgestone CorporationInventors: Toru Satoh, Naoharu Obuchi
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Patent number: 5698237Abstract: An apparatus for granulating thermally unstable synthetic plastic material includes a tip-driven plasticizing screw positioned in a housing. The screw conveys the synthetic plastic material through exit openings in the housing, wherein granulating knives slidably engaged with the housing exit openings cut-off pellets of synthetic plastic material. The drive mechanism for the plasticizing screw is disposed at the exit opening side of the screw with the orbit of the granulating knives disposed between the exit openings and the drive mechanism. The drive shaft of the plasticizing screw is detachably coupled to the front, or exit, end of the screw. A conveyor blower cools the pellets as they are severed from the exit openings, and further operates to convey the pellets to a storage bin for packaging.Type: GrantFiled: August 23, 1996Date of Patent: December 16, 1997Inventors: Helmut Bacher, Helmuth Schulz, Georg Wendelin
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Patent number: 5637329Abstract: A system is disclosed for molding parts. The system comprises a plasticator and press. The plasticator is capable of receiving a plurality of molding materials comprising a predetermined amount of a polyester, at least one other carbocylic and reinforcing fiber, such as glass fiber. The plasticator is characterized in that it is capable of simultaneously receiving contaminated molding materials and relatively long glass fibers and molding them into a billet wherein the fibers remain substantially undamaged. The billet is subsequently in a compression molding press where other materials may be molded or applied to its surface. The system is further characterized in that a single thermal rise is used to plasticate the molding materials.Type: GrantFiled: June 7, 1995Date of Patent: June 10, 1997Assignee: Modern Technologies Corp.Inventors: Fredric L. Abrams, Robert F. Freund
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Patent number: 5630968Abstract: A water-injection foaming devolatilizing method includes the steps of: melting and kneading a polymer in a water-injection dispersing zone of an extruder having a screw; injecting water into a polymer melt so as to be dispersed into the polymer melt which is being kneaded; and vaporizing volatile components contained in the polymer melt together with water in a devolatilizing zone having a vent port and located on a downstream side of the water-injection dispersing zone, so that the volatile components are removed and discharged through the vent port. A pressure-reducing expansion zone is provided between the water-injection dispersing zone and the devolatilizing zone so as to be upstream of the vent port. The method further includes gradually reducing a pressure in the pressure-reducing expansion zone so that not only bubbles in the water which is dispersed into the polymer melt are made to grow up, but also the bubbles are broken down at a downstream end portion of the pressure-reducing expansion zone.Type: GrantFiled: June 7, 1995Date of Patent: May 20, 1997Assignee: The Japan Steel Works, Ltd.Inventors: Ning-He Wang, Noriaki Hashimoto
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Patent number: 5629034Abstract: Disclosed is an apparatus for molding a fibrous material mainly containing waste paper, in which a fibrous material mainly containing waste paper is thrown into a cylindrical cylinder from a raw material throwing port, being fed to the leading edge of the cylindrical casing by the feeding action of a rotary screw provided in the cylindrical casing, and discharged from the leading edge, the apparatus comprising: a molding/discharging member provided at the leading edge of the cylindrical casing for compressing the fibrous material fed to the leading edge of the casing into a specified shape and discharging the compressed fibrous material.Type: GrantFiled: December 14, 1994Date of Patent: May 13, 1997Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Mitsuo Terada, Tetsuro Matsumoto, Kiyofumi Hashimoto
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Patent number: 5626806Abstract: A loose admixture of polymer pellets and carbon black primary aggregate (together with any other desired fillers) is subjected to a first shear and smear action to incorporate the filler(s) into the polymer and subsequently to additional shear and smear actions to deagglomerate and blend the mixture, all of these actions being carried out at temperatures well below the plasticizing temperature of the polymer so that smearing of the filler(s) into the polymer is facilitated. Each shear and smear assembly is made of similar hammer and anvil components comprising a milling tool acting as a hammer by rotating adjacent an array of stationary pegs acting as anvils. The end face of a milling tool presented to the pegs has oblique surfaces at the downstream ends of its channels and these smear the mixture against the confronting corners of the pegs.Type: GrantFiled: November 15, 1994Date of Patent: May 6, 1997Assignee: Holroyd Associates LimitedInventors: Eric Holroyd, Colin Holroyd
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Patent number: 5612071Abstract: A method of continuously manufacturing chewing gum with improved flavor perception comprises the steps of adding at least an elastomer and filler into a high-efficiency continuous mixer, and mixing the elastomer and filler together in the continuous mixer; adding a least one ingredient selected from the group consisting of fats, oils, waxes and elastomer plasticizers into the continuous mixer, and mixing said ingredient with the elastomer and filler in the continuous mixer; and adding at least one sweetener and-at least one flavor into the continuous mixer, and mixing said sweetener and flavor with the remaining ingredients to form a chewing gum composition. These steps are performed using a single high-efficiency continuous mixer and wherein the flavor is added at a level lower than that used to make the same chewing gum composition in a batch mixer but the flavor intensity in the chewing gum product is comparable to that of said same chewing gum composition made in a batch mixer.Type: GrantFiled: September 12, 1995Date of Patent: March 18, 1997Assignee: Wm. Wrigley Jr. CompanyInventors: Joo H. Song, Christafor E. Sundstrom, David W. Record, Donald J. Townsend, Kevin B. Broderick, Philip G. Schnell
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Patent number: 5597525Abstract: A method for injection molding polyethylene terephthalate by employing a vent type injection unit as means for omitting preliminary drying the resin, wherein the unit does not develop a poor screw biting, and even when the molding material is an undried uncrystallized or crystallized PET, can feed a certain amount of the material at all times to injection mold a desired transparent molded form such as a preform, and use the preform to produce a thin-wall container at a low cost.Type: GrantFiled: May 2, 1994Date of Patent: January 28, 1997Assignee: A. K. Technical Laboratory Inc.Inventors: Hideaki Koda, Hisashi Nakajima
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Patent number: 5589203Abstract: A vacuum kneading and extruding method includes the steps of separately and continuously measuring plural types of material and continuously feeding the material into a kneading and degassing tank; kneading the plural types of material fed, and degassing the material by decompressing a material accommodating space into a vacuum; kneading and transporting the material in a decompressed condition through a multi-stage kneading mechanism; and forming and extruding kneaded material in a predetermined shape. An apparatus for use in executing this method is included.Type: GrantFiled: July 13, 1995Date of Patent: December 31, 1996Assignee: Sato Iron Works Co., Ltd.Inventor: Takuya Sato
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Patent number: 5569429Abstract: An apparatus provided for extruding a polymer in an extruder barrel having an upstream portion and a downstream portion with a discharge port. A hopper is positioned for delivering polymer to the upstream portion of the extruder barrel and a screw shaft is mounted for rotational movement in the extruder barrel. A drive means is connected for rotating the screw shaft. The screw shaft has a conveying screw flight and a metering screw flight arranged for conveying and metering the polymer through the barrel. A seal is provided for sealing against polymer flow and includes at least two different passageways positioned between a seal barrel and at least one seal shaft mounted for rotational movement within the seal barrel. The passageways are oriented to urge the polymer toward the screw shaft.Type: GrantFiled: May 5, 1995Date of Patent: October 29, 1996Assignee: Randcastle Extrusion Systems, Inc.Inventor: Keith Luker
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Patent number: 5567370Abstract: In a process and apparatus for producing TPE foam profiles, material is heated up in a conveying zone at a temperature of 180.degree.-210.degree. C. and a pressure of 100-200 bar. The melt then passes through a two-stage shear process consisting of two spaced shearing sections separated by a homogenizing section in which the melt and water are intimately mixed, with the melt being exposed to a further homogenizing section in which the melt is intensively mixed and homogenized prior to being extruded through a profile die.Type: GrantFiled: January 18, 1995Date of Patent: October 22, 1996Assignee: Hermann Berstorff Maschinenbau GmbHInventors: Otto Deseke, Joachim Meyke, Armin Pfeiffer
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Patent number: 5549383Abstract: A screw-type extrusion machine has a housing with at least one housing bore, in which a screw shaft is arranged. The housing has outer surfaces, which have a non-constant distance to the wall of the at least one bore. The outer surfaces are provided with heating elements. In order to attain an approximately constant temperature along the circumference of the wall of the at least one bore, heating elements of a different specific heating capacity are arranged sectionally on the outer surfaces of the housing, the heating elements being such formed that the heating temperature at the wall of the at least one bore is approximately constant.Type: GrantFiled: October 25, 1991Date of Patent: August 27, 1996Assignee: Werner & Pfleiderer, GmbHInventors: Arno Knoll, Gerhard Weihrich, Hans Wobbe
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Patent number: 5545024Abstract: A screw for a double-shaft extruding device having a shaft and a spiral flight provided at an outer periphery of the shaft. A height of the flight from an axis of the shaft is substantially constant. An angle of torsion of a spiral of the flight becomes smaller toward a shaft distal end. A cross-sectional area of extrusion formed by the shaft and the flight continuously increases from the shaft distal end to a shaft proximal end. Material can be smoothly discharged and completely extruded.Type: GrantFiled: May 2, 1995Date of Patent: August 13, 1996Assignee: Bridgestone CorporationInventors: Toshiro Iwata, Iwami Nagata, Akira Hatakeyama, Kazuhisa Nishigai
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Patent number: 5543160Abstract: A method is provided for the total manufacture of chewing gum on a continuous basis without requiring the separate manufacture of chewing gum base. The method uses a continuous high efficiency mixer which is configured for the total manufacture of a wide variety of chewing gum products. By integrating the manufacture of chewing gum into a single operation, the method of the invention can save time and labor, and improve product consistency.Type: GrantFiled: December 22, 1994Date of Patent: August 6, 1996Assignee: Wm. Wrigley Jr. CompanyInventors: Joo H. Song, Christafor E. Sundstrom, David W. Record, Donald J. Townsend, Kevin B. Broderick, Philip G. Schnell
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Patent number: 5536462Abstract: A process for the extrusion of rigid PVC profile other than pipe is disclosed in a twin conical screw extruder, equipped with high shear screws. The process includes extruding a compound specially adapted for the process, the compound contains a polyvinyl chloride resin with an average particle size of from 130 to about 200 microns, a lubricant system containing no more than about 3.5 parts of one or more lubricants, an organo metal salt, from 0 to less than 0.75 parts of a polymeric processing aid, at least one filler/pigment, and a stabilizer for PVC. The process achieves extrudate surfaces characterized by a smooth, dull finish. The process advantageously operates at high extrusion output rates under the conditions specified.Type: GrantFiled: July 22, 1994Date of Patent: July 16, 1996Assignee: The Geon CompanyInventor: Roman B. Hawrylko
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Patent number: 5518672Abstract: An apparatus is provided for extruding a polymer which is subject to periodic surges. The apparatus includes a barrel with an upstream portion for receiving polymer, a downstream portion and a discharge port near the downstream portion. The apparatus also includes a shaft mounted for rotational movement about a longitudinal axis within the barrel as well as drive means connected to rotate the shaft. The apparatus has a surge suppressor for urging polymer upstream toward the discharge port while permitting a portion of polymer to flow downstream into the surge suppressor. A sensor is positioned within the apparatus to detect surges in the polymer and a controller is connected to the sensor and to the drive means for adjusting shaft rotation in response to polymer surges.Type: GrantFiled: January 23, 1995Date of Patent: May 21, 1996Assignee: Randcastle Extrusion Systems, Inc.Inventor: Keith Luker
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Patent number: 5499870Abstract: The invention relates to a multiscrew, continuous mixing machine for plasticizable compounds with two screws, which rotate in a housing and which penetrate the cylindrical part of the housing that envelops the screw concerned and exhibit feed and metering sections and inbetween at least one homogenizing section and a mixing section, whereby the feed and metering sections are formed by intermeshing conveying screws, which rotate in the same direction and are arranged in the mixing elements, which are opposite the homogenizing and mixing sections and whose edges travel past each other with little clearance while rotating, whereby to form a chamber extending above the mixing elements, the edges maintain a distance from the part of the housing enveloping said edges that is significantly greater than the clearance.Type: GrantFiled: June 2, 1995Date of Patent: March 19, 1996Assignee: Maschinenfabrik S. Rockstedt GmbHInventor: Siegward Rockstedt
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Patent number: 5498380Abstract: A plastic resin kneading/extruding method using one auxiliary equipment including a screw drive source and a resin feed hopper, and a plurality of extruding units each including a cylinder with a feed opening and a screw and having their operations composed of an extruding step of kneading and extruding the plastic resin and a cleaning step of cleaning the screw and the cylinder, characterized in that the extruding step and the cleaning step are sequentially alternated for each of the extruding units. Thus, it is possible to realize a kneading/extruding method and an apparatus therefor, which can accomplish synthetically continuous extruding operations without the extruding step zone being interrupted by the cleaning step zone and which can eliminate the defects of the prior art thereby to have a high extruding efficiency.Type: GrantFiled: January 27, 1995Date of Patent: March 12, 1996Assignee: Friends of Freesia Co., Ltd.Inventor: Beji Sasaki
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Patent number: RE36232Abstract: Disclosed is an apparatus for molding a fibrous material .?.mainly containing waste paper.!., in which a fibrous material .?.mainly containing waste paper.!. is thrown into a cylindrical cylinder from a raw material throwing port, being fed to the leading edge of the cylindrical casing by the feeding action of a rotary screw provided in the cylindrical casing, and discharged from the leading edge, the apparatus comprising: a molding/discharging member provided at the leading edge of the cylindrical casing for compressing the fibrous material fed to the leading edge of the casing into a specified shape and discharging the compressed fibrous material.Type: GrantFiled: October 29, 1997Date of Patent: June 22, 1999Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Mitsuo Terada, Tetsuro Matsumoto, Kiyofumi Hashimoto