Including Auxiliary Shaping Means (e.g., Mandrel, Etc.) Associated With Molding Orifice Patents (Class 425/380)
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Patent number: 6905324Abstract: A method and apparatus for the extrusion of multilayered composite products, is provided. The inventive apparatus includes a coextrusion structure and a partition member. In accordance with the inventive method, the relative orientation of a first shaped flow stream and a second shaped flow stream to one another is changed, and the reoriented shaped streams are melt-laminated to produce a layered composite formed independent of division of a layered precursor stream. The reorientation occurs via a flow sequencer, which may be removably disposed. Beneficially, layered flow streams that differ from one another may be used. The coextrusion structure may advantageously include one or more removably disposed, flow-shaping inserts, and the partition member may be a removably disposed, partition plate.Type: GrantFiled: April 26, 2002Date of Patent: June 14, 2005Assignee: Cloeren IncorporatedInventor: Peter F. Cloeren
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Patent number: 6905325Abstract: Pipe molding apparatus having a molding mold tunnel includes an upstream (3) and at least one downstream mold block (7). Each mold block (3, 5, 7) comprises mold block sections which close with one another to form the pipe and which open relative to one another to release the pipe. The mold blocks (3, 5, 7) move downstream of the apparatus together with one another when forming the pipe and move upstream separately from one another when releasing the pipe which cools and shrinks in both diameter and length in the mold tunnel. Each mold block (3, 5, 7) has a hollow pipe forming region with the pipe forming region of the downstream mold block being decreased in both diameter and length relative to the pipe forming region of the upstream mold block (3) to compensate for the plastic shrinkage.Type: GrantFiled: May 1, 2001Date of Patent: June 14, 2005Inventors: Manfred A. A. Lupke, Stefan A. Lupke
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Patent number: 6902385Abstract: A melt distribution block for feeding melt through an extrusion die to an extrusion passage. The melt distribution block has a generally annular body with inner, outer, front and rear faces. The front and rear faces include a series of flow divider channels therein extending generally radially inwardly from an inlet and terminating in a plurality of feed spirals. The feed spirals curve radially inwardly from the flow divider channels to encircle the inner face and narrow toward a radially inwardly disposed end. The feed spirals on the front and rear spaces curve in respectively opposite directions. An inlet port extends into the outer face and fluidly communicates with the inlet of the flow divider channels. A melt distribution die includes an axially stacked array of melt distribution blocks interspersed with separator blocks extending radially about a centrally disposed mandrel to define an extrusion and passage therebetween.Type: GrantFiled: January 31, 2002Date of Patent: June 7, 2005Inventor: Rafael José Castillo
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Patent number: 6881050Abstract: A forming apparatus to produce nonsymmetrical three-dimensional shaped products from a food extrusion device includes a vector drive controlling an induction motor through current flux control, which selectively actuates an iris diaphragm. Food product is pumped to the diaphragm, which shapes the product in accordance with settings from an encoder. The flux drive permits variable control of the diaphragm motor in segments of a 360° revolution. Alternatively, a servo drive may be used to drive a synchronous motor to operate in accordance with instructions from an encoder-shaping product from a food pump as it is forced through the diaphragm.Type: GrantFiled: November 1, 2002Date of Patent: April 19, 2005Assignee: Robert Reiser + Co. Inc.Inventors: John McIsaac, Eric Durrance
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Patent number: 6877976Abstract: A ribbed pipe molding apparatus has a die with a plastic flow passage which carries molten plastic from an extruder to a mold for making the ribbed pipe. The plastic flow passage has a downstream flow region which exits at an acute angle through the external surface of the die. The inner wall of the end region which locates downstream of the outer wall of the flow passage in the downstream flow region of the passage has a transition wall part which is also inclined relative to the exterior surface of the die but which is sloped at a angle less than the main part of the downstream flow region of the passage. The transition wall part of the inner wall shapes the mouth of the passage so as to produce a wedging of the plastic flowing through the passage into the mold for extremely efficient production of the ribs on the pipe.Type: GrantFiled: September 9, 2002Date of Patent: April 12, 2005Inventors: Manfred A. A. Lupke, Stefan A. Lupke
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Patent number: 6866494Abstract: In a road vehicle tire, a two-part layer (2) of elastomeric material is preassembled by co-extruding a first and a second strip (19, 16) through a preforming plate die (26), through which extends at least one pair (27) of tapered flow channels (25a, 25b) having offset, side by side inlets (28, 29) with respective superimposed adjacent lateral portions (30, 32), and substantially coplanar outlets (33, 34) with respective adjacent lateral portions (35, 38) interconnected to define, between the two strips (19, 16), an L-shaped joint (20) wherein a lateral portion (21) of the second strip (16) has an edge (17) substantially contacting a lateral shoulder (22) of the first strip (19), and is superimposed on a thin annular appendix (23) projecting from the shoulder (22) of the first strip (19).Type: GrantFiled: October 31, 2001Date of Patent: March 15, 2005Assignee: Bridgestone CorporationInventor: Gordon Malcom Tomlinson
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Patent number: 6866495Abstract: An apparatus for manufacturing tread bands for vehicle tires includes at least one primary extrusion head, a preforming device, at least one auxiliary extrusion head, an auxiliary feeding channel, and an extrusion die. The preforming device includes a primary preforming channel operatively connected to the at least one primary extrusion head. The auxiliary feeding channel is operatively connected to the at least one auxiliary extrusion head. The auxiliary feeding channel connects to the primary preforming channel. A direction of the auxiliary feeding channel forms an angle between approximately 30° and 160° relative to a direction of the primary preforming channel. The extrusion die is connected to the preforming device and includes an extrusion outlet. The auxiliary feeding channel connects to the primary preforming channel substantially near the extrusion outlet.Type: GrantFiled: August 21, 2002Date of Patent: March 15, 2005Assignee: Pirelli Coordinamento Pneumatici S.p.A.Inventor: Vincenzo Benatti
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Patent number: 6866498Abstract: An extrusion die for extruding plastic material as a tubular film has mututally engaging first and second body members which form an annular extrusion orifice therebetween. One of the body members has main feed grooves in a surface thereof adjacent the other body member and extending in a spiral manner relative to the annular extrusion orifice, and one of the body members has supply grooves in a surface thereof adjacent the other body member for receiving plastic material from one or more extruders. Each supply groove has an end portion adjacent but spaced from an initial portion of a main feed groove, whereby plastic material from the extruder or extruders is received by the supply grooves and forced from the end portions thereof along a passage between the body members and into the initial portions of the spiral feed grooves.Type: GrantFiled: August 2, 2002Date of Patent: March 15, 2005Assignee: Macro Engineering & Technology Inc.Inventors: Surendra M. Sagar, Mirek Planeta
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Patent number: 6834693Abstract: A tire having a tread consisting of two circumferential layers of non-conductive material, each layer containing a circumferential insert made of a conductive mix and having on the contact surface between the two layers a circumferential footprint, the first of these layers having on the said surface a circumferential footprint with a circular path of width e, the second layer having on the said surface a circumferential footprint of width e′ lying across and having crests on either side of the circular path of the first layer, such that circumferentially between the two paths there are numerous points of contact which ensure electrical connection between the two conductive elements. The second layer with its insert is extruded from a main extruder for the extrusion of the portion of a tread in the unvulcanized condition, and a micro-extruder whose extrusion nozzle is fitted with a cutting edge and whose extrusion orifice is directed against a conveyor associated with the main extruder.Type: GrantFiled: August 24, 2000Date of Patent: December 28, 2004Assignee: Compagnie Generle des Etablissements Michelin-Michelin & CieInventors: Didier Calvar, Serge Nicolas, Daniel Bardy
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Patent number: 6830444Abstract: An extrusion die for extruding biodegradable material, the extrusion die including: a mandrel; an outer member positioned near the mandrel; an extrusion orifice between the mandrel and the outer member; a member in communication with at least one defining member of the extrusion orifice, wherein the member is capable of producing relative movement between outer member and the mandrel, wherein the relative movement has a component transverse to an extrusion direction of biodegradable material through the extrusion orifice; a flow control device which controls flow of biodegradable material through the extrusion die; and a positioning device which positions the outer member and the mandrel relative to each other.Type: GrantFiled: February 12, 2003Date of Patent: December 14, 2004Assignee: Amelex CorporationInventors: Hans G. Franke, Donald R. Bittner
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Publication number: 20040241271Abstract: Method for making a board based on a binder comprises: a mixing a composition designed to form the board body with water; b) depositing the mixture on a moving support the mixture passing through an extruder forming a board, the extruder being subjected to vibrations; c) cutting the resulting board at least lengthwise. The extruder comprises a transverse extruding die (40) provided with an upper lip and a lower lip (38) which bears on its lower surface at least a vibrator (42). The invention further concerns a board based on a binder produced by the method and the use of such board, wherein the binder is cementitious, or based on gypsum plaster.Type: ApplicationFiled: July 16, 2004Publication date: December 2, 2004Inventors: Christian Derusco, Parice Bouscal, Frederic Chantereau
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Patent number: 6814561Abstract: The present invention provides an apparatus and method for manufacturing polymeric thin-walled tubular members, which are well-suited for use as vascular grafts. The apparatus of the present invention enables extrusion of a tubular member having an extremely thin wall thickness so as to facilitate passage through tortuous vascular passageways. The apparatus achieves uniform wall thickness in a tubular member by establishing and maintaining axial alignment of a ram having a concentrically disposed guide rod therein with a die supported in concentric relation to the guide rod.Type: GrantFiled: October 30, 2001Date of Patent: November 9, 2004Assignee: SciMed Life Systems, Inc.Inventors: James Venditti, Howard Wolek, Alice Wong, David J. Sogard, Jason P. Hill, Timothy S. Girton, Christopher B. Brodeur
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Patent number: 6803087Abstract: There is provided ceramic honeycomb body including a plurality of parallel cells defined by intersecting internal walls, and arranged in horizontal and vertical rows at and between opposing ends of the honeycomb body, an outer peripheral wall surrounding the cells, and further being interconnected to the internal walls, wherein the cells are divided into a first region including a portion of the cells adjacent the outer peripheral wall, and a second region including the remaining cells, wherein the cells in the first region have a wall thickness that is continuously increased along an axis extending to the outer peripheral wall, and, wherein fillets are formed at least at intersections between the interior walls in the first region of cells.Type: GrantFiled: February 11, 2004Date of Patent: October 12, 2004Assignee: Corning IncorporatedInventors: Thomas W. Brew, Mark L. Humphrey, Weiguo Miao, David R. Treacy, Jr.
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Publication number: 20040195719Abstract: An apparatus for producing a honeycomb structure having an extruder, at least one cradle and a cutting device comprising a small-gage wire for cutting the honeycomb structure and a notching member; said cradle is provided with a means capable of moving the honeycomb structure extruded from the extruder in the lengthwise direction of the honeycomb structure at nearly the same speed as the extrusion speed of the honeycomb structure, said cutting device is constructed so that the cutting small-gage wire is moved to the honeycomb structure side on the same plane as the plane of stretched small-gage wire, a cutting induction groove is formed on the outer peripheral side surface of the honeycomb structure by the notching member, and immediately thereafter the cutting small-gage wire is positioned in the induction groove, and the cutting small-gage wire is pressed into the honeycomb structure to cut the honeycomb structure.Type: ApplicationFiled: February 17, 2004Publication date: October 7, 2004Inventors: Takeyuki Ishii, Yuji Asai, Eiji Ito
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Publication number: 20040197434Abstract: An extrusion apparatus which satisfactorily adjusts differences in skin-body flow rates at multiple locations around the die, and allows for the external manipulation of the interior components controlling batch flow, during the production without having to stop manufacturing operations to effect the necessary changes thereat.Type: ApplicationFiled: April 1, 2003Publication date: October 7, 2004Inventor: Robert B. Lubberts
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Patent number: 6799881Abstract: An extruder arrangement for viscous material, especially rubber or natural or synthetic rubber mixtures, is provided. It has a screw extruder (12) with an extruder screw (16) that in the direction of conveying is followed downstream by a conveying device. The conveying device is a planetary pump (18), the outer ring (22) of which is rotatably supported.Type: GrantFiled: November 7, 2002Date of Patent: October 5, 2004Assignee: Firma A-Z Formen- und Maschinenbau GmbHInventor: Florian Fischer
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Patent number: 6793474Abstract: In a co-extrusion system, a primary extruder is connected to a primary flow director to direct the solid melt from the primary extruder to the co-extrusion assembly. A secondary extruder is connected to a secondary flow director to direct the melt from the secondary extruder to the co-extrusion assembly. A co-extrusion assembly produces simultaneous co-extruded melts without any significant pressure change in the melt. Dies shape the co-extruded melts to a desired shape.Type: GrantFiled: October 23, 2001Date of Patent: September 21, 2004Assignee: American Maplan CorporationInventors: Hans Gröeblacher, James W. Nixon
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Patent number: 6793475Abstract: Disclosed is a nozzle arrangement for the coextrusion of a product with at least two layers, whereby a distributor portion 14 adjacent to the extruder is provided through which an extruding mass is delivered to the extruder and whereby a nozzle portion 12 for the extrusion of the extrusion mass is connected to the distributor portion, whereby in accordance with the invention a mounting and connecting base is provided between the distributor portion and the nozzle portion.Type: GrantFiled: December 17, 2001Date of Patent: September 21, 2004Assignee: Frankische Rohrwerke Gebr. Kirchner GmbH & Co. KGInventors: Hans-Ullrich Schmidt, Udo Schütz, Jürgen Schulz
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Patent number: 6790025Abstract: An extrusion molding apparatus capable of improving the extrusion rate of the ceramic material without a major reconstruction of a drive system is disclosed. The extrusion molding apparatus comprises screw extruders (2, 3) including housings (29, 39) having screws (4, 5) built therein, wherein the ceramic material introduced into the housings (29, 39), respectively, is extruded by way of the forward end extrusion ports by rotating the screws (4, 5). The screws (4, 5) built in the screw extruders (2, 3), respectively, include pressure portions (41, 51) with the feed rate per revolution progressively decreased toward the forward end extrusion port, and extended portions (43, 53) with the feed rate per revolution progressively increased toward the forward end extrusion port.Type: GrantFiled: May 11, 2001Date of Patent: September 14, 2004Assignee: Denso CorporationInventors: Satoru Yamaguchi, Hiromi Katou, Yasunao Miura
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Patent number: 6786713Abstract: A honeycomb structure molding die that can mold a thin-walled honeycomb structure without degrading the moldability has been provided. A honeycomb structure molding die 8 comprises at least supply holes 81 to supply materials and slit grooves 82 that are communicated with the supply holes 81 and mold the materials into a honeycomb shape, wherein the groove width of the slit grooves 82 is not more than 100 &mgr;m and simultaneously, recesses 41 and protrusions 42 that extend in the direction in which the materials are extruded are provided on a pair of opposing side surfaces 820 of the slit grooves 82.Type: GrantFiled: April 26, 2002Date of Patent: September 7, 2004Assignee: Denso CorporationInventors: Takeshi Fukushima, Akira Sasaki
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Publication number: 20040169308Abstract: An apparatus for producing a tube having a round cross-section over a major portion of its length and intermediate its ends having a flattened oval cross-section. The apparatus includes an extrusion head with an extrusion die through which the tube is extruded. A pinching device, which includes opposed pinching elements, is arranged at the extrusion head so as to be selectively moveable together to press on and pinch the tube to produce the oval cross-section of the tube. The rollers are selectively moveable apart to not pinch the tube to enable the tube to be extruded round, whereby a round tube with an intermediate flattened oval shaped portion is produced.Type: ApplicationFiled: January 8, 2004Publication date: September 2, 2004Applicant: Axiom Medical Inc.Inventors: J. Rae Walker, David S. Paul
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Patent number: 6779994Abstract: An apparatus for cooling and calibrating and extruded plastic profile (2) is described, with a cooling tank (4) which receives a cooling liquid (12) and can be charged with a pressure below atmospheric, and with at least one calibrating device (5) arranged within the cooling tank (4) for the plastic profile (2) pulled through the cooling tank (4), with the calibrating device (5) being composed of individual parts extending in the direction of passage of the plastic profile (2). In order in to provide advantageous construction conditions it is proposed that the parts of the calibrating device (5) form calibrating elements (8) which are distributed over the circumference of the plastic profile (2) by leaving out gaps (15) for the passage of cooling liquid.Type: GrantFiled: August 8, 2002Date of Patent: August 24, 2004Assignee: a + g extrusion technology GmbHInventors: Erwin Krumböck, Wolfgang Gasselseder
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Publication number: 20040159966Abstract: A method for manufacturing an extrusion molding with a smooth surface. An apparatus having a die and a sizing equipment is supplied with a molding material of thermoplastic resin. A heat conducting member is disposed within a flow channel of the die, and its tapered distal end portion is penetrated into a shaping flow channel beyond an orifice of the die. The molding material in molten state is introduced through the orifice into the shaping flow channel, and a solidified extrusion molding having a predetermined cross-sectional shape is exhausted out of the sizing equipment. Heat is supplied from the heat conducting member to the molding material, so that a molten portion remains when the molding material passes the distal end portion. Surface of the molding material is pressed against an inner wall face of the shaping flow channel due to a pressing force of the molten portion.Type: ApplicationFiled: January 12, 2004Publication date: August 19, 2004Applicant: TOKAI KOGYO CO., LTDInventor: Takayuki Yamaguchi
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Publication number: 20040161583Abstract: There is provided ceramic honeycomb body including a plurality of parallel cells defined by intersecting internal walls, and arranged in horizontal and vertical rows at and between opposing ends of the honeycomb body, an outer peripheral wall surrounding the cells, and further being interconnected to the internal walls, wherein the cells are divided into a first region including a portion of the cells adjacent the outer peripheral wall, and a second region including the remaining cells, wherein the cells in the first region have a wall thickness that is continuously increased along an axis extending to the outer peripheral wall, and, wherein fillets are formed at least at intersections between the interior walls in the first region of cells.Type: ApplicationFiled: February 11, 2004Publication date: August 19, 2004Inventors: Thomas W. Brew, Mark L. Humphrey, Weiguo Miao, David R. Treacy
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Patent number: 6773255Abstract: Multilayer plastic composites containing at least two incompatible plastics, A and B, in which the layering sequence alternates between A and B, the layers of plastic B are discontinued at regular intervals, and the resulting gaps in the layers are filled in with plastic A, exhibit good adhesion between the layers. In preferred embodiments of the invention, the amorphous, crystalline, or semi-crystalline plastic B has a higher coefficient of thermal expansion than the amorphous plastic A. The plastic composite is preferably produced via coextrusion.Type: GrantFiled: May 15, 2001Date of Patent: August 10, 2004Assignee: Roehm GmbH Chemische FabrikInventors: Volker Benz, Hans Lorenz, Michael Meier-Kaiser, Michael Müller, Klaus-Ernst Pöhlmann
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Publication number: 20040150133Abstract: Extruded honeycomb products are formed by means of an extrusion die incorporating a pin support section positioned between the die body and the pin array forming the die discharge slots, the pin support providing enlarged support segments that improve pin stability and die resistance to pin damage without overly restricting batch flow through the die.Type: ApplicationFiled: April 9, 2003Publication date: August 5, 2004Inventors: James J. Bernas, David W. Folmar, Kenneth C. Sariego
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Patent number: 6767492Abstract: A die apparatus, a method of using the die apparatus to produce co-extruded polymeric articles, and co-extruded polymeric articles produced using the die apparatus and method are disclosed. The die apparatus includes a hollow vane configured to extrude a material into a chamber within the die, thereby producing a co-extruded web. The co-extruded web has a plurality of distinct, discontinuous phases in the cross-web direction, the phases having a uniform width as shown by a coefficient of variation of less than 8 percent for any three consecutive phases. The phases are substantially continuous down-web and are surrounded by a matrix having two or more layers.Type: GrantFiled: June 27, 2002Date of Patent: July 27, 2004Assignee: 3M Innovative Properties CompanyInventors: Scott G Norquist, Dennis L Krueger, Alan J. Sipinen, Thomas P Hanschen, Ronald P Leseman
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Publication number: 20040142055Abstract: An apparatus for manufacturing a honeycomb structure having slits and a plurality of arrays of numerous cells aligned in parallel, wherein the slits communicate with external space and are formed along the cell arrays. The apparatus includes an extruder having an extruding die for a honeycomb structure, and a slit forming member arranged near the extruding die and protruding along arrays of a molded article being extruded in which slits are to be formed.Type: ApplicationFiled: November 12, 2003Publication date: July 22, 2004Applicant: NGK Insulators, Ltd.Inventors: Kazuhiko Hidaka, Tetsuji Takagi
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Publication number: 20040142060Abstract: Hollow core concrete slabs are extruded through a compaction chamber of an extruder by a plurality of augers with forming elements at their downstream ends. A divider is supported within the compaction chamber to extrude two concrete panels at a time on opposing sides of the divider. A top plate of the compaction chamber carries vibrators on opposing sides of the divider. The top plate includes a relief formed therein in alignment with the divider to permit some independent compaction on opposing sides of the divider. The divider is fixed in relation to a frame of the extruder with a clearance gap between the divider and the top plate being provided. When extruding interlocking tongue and groove panels, the forms for the grooves are supported on opposite sides of the divider while forms for the tongues are supported on the outer sides of the compaction chamber for improved compaction of concrete at the divider.Type: ApplicationFiled: January 21, 2003Publication date: July 22, 2004Applicant: Ultra-Span Technologies Inc.Inventors: Joseph L. Kiss, Stepan Kreftsun
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Publication number: 20040113331Abstract: An apparatus for making an inflation film formed by extruding a raw resin in a molten state through a circular die to form a tubular film, and expanding the tubular film by the pressure of a gaseous medium introduced into an inner space thereof, while the tubular film is being cooled. The apparatus includes a cooling ring, at least one air ring coaxial with the circular die, and an adjusting device for adjusting the temperature of a gaseous medium, blown from the air ring, to a range effective to retain the tubular film, then still in a molten phase, in a condition in which the tubular film is inflated. A method for making an inflation film is also disclosed.Type: ApplicationFiled: August 29, 2003Publication date: June 17, 2004Applicant: KURARAY CO. LTD.Inventors: Takahiro Miyata, Katsunori Hatashi, Tatsuya Sunamoto, Tadao Yoshikawa
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Patent number: 6740282Abstract: Magnetizable fibers dispersed in a viscous body, particularly reinforcing metal fibers dispersed in a wet cementitious material, is carried out by providing a fiber aligning member (15) having a nonmagnetic wall (17) including a first wall portion (17A) and a second wall portion (17B), moving the aligning member (15) relative to the viscous body with the first wall portion (17A) leading and the second portion (17B) trailing it and with the first and second wall portions (17A, 17B) contacting the viscous body, and directing a magnetic field into the viscous body through the first wall portion (17A) to subject the fibers (F) to a moving magnetic field.Type: GrantFiled: December 21, 2000Date of Patent: May 25, 2004Inventor: Björn Svedberg
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Publication number: 20040075188Abstract: Continuous molding process and apparatus forms a hot melt of thermoplastic material against a mandrel disposed between revolving belt molds to make hollow product having surface patterns and textures of a variable configuration. The hot melt is delivered to the nip region of the revolving belt molds. The mandrel extends downstream of the nip region and provides resistance to the molding pressure to prevent the collapse of the hot molded product and to define the size and shape of the hollow in the formed product until it cools and sets.Type: ApplicationFiled: October 17, 2002Publication date: April 22, 2004Inventor: W. James Kemerer
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Patent number: 6722870Abstract: A spiral conveyor for a concrete extrusion machine has a first spiral conveyor section with a first external diameter. There is a second spiral conveyor section having a second external diameter which is greater than the first diameter. The second section is spaced apart from the second section. A third spiral conveyor section is between the first section and the second section. The first end of the third section is connected to the first section and the second end is adjacent to the second section. The second spiral conveyor section may be mounted on a hollow shaft of the third section. The second section has two longitudinally divided components, each having a recess therein. Connectors interconnect the two components and a locking device is between the hollow shaft and the second section.Type: GrantFiled: October 22, 2001Date of Patent: April 20, 2004Inventor: George Putti
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Patent number: 6716021Abstract: An extrusion system for extruding a layer of a plastic or rubber material onto a work piece without having to continuously adjust the extrusion system during the “set-up” mode to “full-run” mode, wherein the extruded layer exhibits a predetermined cross-section size and a uniform wall gauge concentricity.Type: GrantFiled: August 7, 2001Date of Patent: April 6, 2004Assignee: Dayco Products, LLCInventors: Joseph C. Worley, Gene L. Patterson
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Publication number: 20040062828Abstract: The extruding apparatus has the molding die to form the ceramic molding, the screw extruder containing the extrusion screw to knead and guide the ceramic material toward the molding die. The extrusion screw is comprised of the pressure screw part and the diffusion screw part. The diffusion screw part provided at the front end of the extrusion screw has a diameter greater than the screw diameter of the pressure screw part.Type: ApplicationFiled: September 25, 2003Publication date: April 1, 2004Applicant: DENSO CORPORATIONInventors: Satoru Yamaguchi, Yasunao Miura
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Publication number: 20040062827Abstract: An extrusion molding apparatus comprises a shaping die for producing a ceramic molded product, and a screw extruder having built therein an extruding screw (40) for mixing while leading a ceramic material forward. The extruding screw (40) includes a pressing screw portion (410) having a first lead (411) and a dispersing screw portion (420) having a second lead (421) adjacent to a forward end (412) of the pressing screw portion (410). The second lead (421) is formed in such a manner that the rear ends of all the second lead surfaces (426) at the rear end (422) of the dispersing screw portion (420) and the forward end of the first lead surface (416) at the forward end (412) of the pressing screw portion (410) are displaced from each other.Type: ApplicationFiled: September 25, 2003Publication date: April 1, 2004Inventors: Satoru Yamaguchi, Yasunao Miura, Hiromi Katou
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Publication number: 20040052890Abstract: A die for extrusion molding of a honeycomb which comprises a structure provided with a groovy slit (2) formed by cell blocks (3) on a front face thereof, and additionally provided with a puddle inlet, on a back face thereof, communicatively connected with the slit (2), wherein each cell block (3) has a soft film (16) on a hard film (14) formed on outermost surfaces of the slit (2) and puddle inlet fabricated in a cell-block body (10). According to the die for extrusion molding of a honeycomb, a dimensional error of the die is possible to be eliminated, a stable force of extrusion friction is possible to be maintained, both extrusion moldability and abrasion resistance are possible to be excellent, and additionally an adjustment of the die at the time of extrusion molding can be performed easily.Type: ApplicationFiled: June 24, 2003Publication date: March 18, 2004Inventors: Kenji Yamada, Takashi Matsukubo, Keiji Matsumoto
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Patent number: 6705851Abstract: An extrusion molding apparatus includes a molding die (3) through which a plasticized and kneaded raw material (1), composed of a synthetic resin material having high heat-resistance and strength, is extruded to form a tubular body (51). The tubular body (51) is passed on a sizing die (4) to cool and harden the tubular body (51) and give it a final inner diameter. The molding die (3) and sizing die (4) are coupled to each other by a connecting pipe (6). The sizing die (4) is made of a carbon material. The connecting pipe (6) supplies a first air (81) to an interior of the sizing die (4). An air lubrication layer is formed between an inner surface (52) of the continuous product (5) and an outer surface (41) of the sizing die (4) by a second air (92) supplied to an interior of the molding die (3).Type: GrantFiled: January 3, 2002Date of Patent: March 16, 2004Assignee: Suzuki Kanshi Co., Ltd.Inventor: Yasuyuki Suzuki
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Publication number: 20040047932Abstract: A molding apparatus for molding plastic material with a profiled outer pipe wall has a mold tunnel in which plastic material is shaped to form the pipe. The mold tunnel includes a first plastic cooler against which the plastic material flows for contact cooling of the plastic material. The mold tunnel further includes a second plastic cooler downstream of the first plastic cooler. The second plastic cooler provides an air cooling of the plastic material which surrounds the second plastic cooler in the mold tunnel.Type: ApplicationFiled: September 9, 2002Publication date: March 11, 2004Inventors: Manfred A. A. Lupke, Stefan A. Lupke
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Patent number: 6702563Abstract: An extruder die head for producing multilayered tubes made of thermoplastic material exhibits a central annular channel, which is provided with an annular outlet die. Into the outer limiting wall of the channel empty annular slits, which feed a polymer melt and which constitute the smaller diameter openings of truncated channels, formed between the internal and external shells of stacked, conical insert members. To reduce the axial length of the extruder die head, the annular slits, feeding the polymer melts, also empty into the inside wall of the central annular channel. The annular slits are the smaller diameter openings of truncated channels, formed between the internal and external shells of stacked conical internal insert members.Type: GrantFiled: May 25, 2000Date of Patent: March 9, 2004Assignee: Windmöller & HölscherInventors: Klemens Sensen, Juergen Linkies, Dieter Aus Dem Moore, Reinmut Rewwer, Frank Bosse
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Publication number: 20040041296Abstract: A process is provided for producing extruded honeycomb bodies with passages, in particular as catalyst carrier bodies for the cleaning of exhaust gas from an internal combustion engine. The passages are bounded by wall regions which are at least partly provided with structures. The honeycomb body is extruded with an extrusion die in such a way that an additional relative movement between the honeycomb body and the extrusion die takes place, leading to a deformation of the wall regions of the passages. An extrusion die for producing extruded honeycomb bodies includes a multiplicity of secured profiled pins and a housing, which together form an extrusion mask. The extrusion mask is variable during the production process, so that wall regions with the structures can be formed. Honeycomb bodies which have structures in the interior that are suitable for influencing a stream of fluid flowing through can therefore be produced in a manner which is simple in terms of production engineering.Type: ApplicationFiled: September 3, 2003Publication date: March 4, 2004Inventors: Rolf Bruck, Wolfgang Maus
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Publication number: 20040032050Abstract: The invention is a die for dispensing flowable material. The die is comprised of a die block. An external face is disposed on the die block. At least one slot extends perpendicularly into the external face. The slot has a longitudinal dimension, a first longitudinal side and a second longitudinal side. At least one support member extends from the external surface into the slot. The support member extends continuously from the first longitudinal side to the second longitudinal side. At least a portion of the support member is disposed in a direction other than perpendicular to the longitudinal dimension. The support member is disposed to such that at least a portion of any plane extending from the first longitudinal side to the second longitudinal side, in a direction perpendicular to the longitudinal dimension of the slot, passes through a void area.Type: ApplicationFiled: August 13, 2002Publication date: February 19, 2004Applicant: 3M Innovative Properties CompanyInventors: Gary W. Maier, Mikhail L. Pekurovsky
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Publication number: 20040022886Abstract: An extrusion die for extruding plastic material as a tubular film has mututally engaging first and second body members which form an annular extrusion orifice therebetween. One of the body members has main feed grooves in a surface thereof adjacent the other body member and extending in a spiral manner relative to the annular extrusion orifice, and one of the body members has supply grooves in a surface thereof adjacent the other body member for receiving plastic material from one or more extruders. Each supply groove has an end portion adjacent but spaced from an initial portion of a main feed groove, whereby plastic material from the extruder or extruders is received by the supply grooves and forced from the end portions thereof along a passage between the body members and into the initial portions of the spiral feed grooves.Type: ApplicationFiled: August 2, 2002Publication date: February 5, 2004Inventors: Surendra M. Sagar, Mirek Planeta
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Patent number: 6685460Abstract: The present invention provides a molding extrusion machine comprising a pair of delivery rolls arranged forward continuously with a die attached to the end of an extruder by which a molten resin material is extruded through the die toward a rolling part between the delivery rolls and further extruded through a pair of the delivery rolls, wherein gas-sealing molds in intimate contact with both sides at least at the top of the die at the side of the discharge opening are provided to close openings in both sides of the rolling part so that supporting parts in both sides of a pair of the delivery rolls are formed into an air-tightness keeping part by said gas-sealing molds.Type: GrantFiled: May 30, 2001Date of Patent: February 3, 2004Assignee: Sumitomo Chemical Company, Ltd.Inventors: Mitsunori Nodono, Ryuma Kuroda
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Publication number: 20040013757Abstract: A device for making a wood-like plate comprises a material receiving mold seat and a material feeding mold seat. A shaping channel is in an inner side of a material receiving mold seat. A material feeding mold seat is located in mold openings of the material receiving mold seat. A plurality of feeding openings is formed longitudinally along the material feeding mold seat for being filled with foaming material. A slit is formed as the material feeding mold seat being located in the material receiving mold seat. A wood texture layer enclosing material feeding mold seat. Heated foaming material is fed into the feeding openings of the material feeding mold seat and outputted from the feeding openings at another side so as to form a shape like the shaping channel. The wood texture layer moves forwards and then encloses the shaped foam plate so as to form a wood-like plate.Type: ApplicationFiled: July 22, 2002Publication date: January 22, 2004Inventors: Wen-Chang Huang, Sung-Bo Cheng
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Patent number: 6663378Abstract: Apparatus and a method for extruding a honeycomb, providing correction in bowing of the extruded honeycomb structure, employs a deflector device having a base plate including an aperture aligned in a direction parallel to the extrusion axis through which the plastic material is conveyed to the die, the aperture having a varying diameter; and, a slide plate movably mounted to the base plate, the deflector device positioned upstream of the extrusion die, the degree of bow reduction depending on the diameter or width of the aperture imparting a pressure drop gradient on the flow stream entering the die.Type: GrantFiled: September 27, 2001Date of Patent: December 16, 2003Assignee: Corning IncorporatedInventors: Eugene C. Grover, Robert B. Lubberts, Richard D. Putt
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Publication number: 20030222375Abstract: An mandrel for extrusion of hollow bodies, such as, polyvinyl chloride (PVC) hard, compact, and foamed pipes, includes an inner collar and an outer collar, and webs radially joining the inner collar and outer collar. The webs can be arranged twisted and/or offset in radial direction.Type: ApplicationFiled: February 10, 2003Publication date: December 4, 2003Applicant: American Maplan CorporationInventors: Heinrich Dohmann, Reinhard Witt
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Patent number: 6652257Abstract: An apparatus for producing a ceramic molding having a desired shape by extruding a ceramic material includes a screw type extruder and mold connected to the distal end of the extruder through a resistance pipe. The ceramic material is pressure-fed from the extruder into the resistance pipe and is heated or cooled from round the periphery of the resistance pipe to control the shape of the ceramic molding extruded from the mold.Type: GrantFiled: July 1, 2002Date of Patent: November 25, 2003Assignee: Denso CorporationInventors: Satoru Yamaguchi, Hiromi Katou, Nobutoshi Matsui
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Publication number: 20030209825Abstract: This invention relates to the field of multiple layer plastic extrusion, and more particularly to assemblies in which thin or micro-layers of polymer material are formed which polymer material may be from two or more individual extruders, and delivered to a multilayer combining adapter in association with an extruder die or other utilizations. The combining adapter of this invention is referred to herein as a flow velocity profiler (FVP) and includes a cartridge assembly body (20) that is formed with individual cavities (26) that receive on of plurality of (60). Changing individual inserts is less time intensive that changing an entire body as required in prior art.Type: ApplicationFiled: February 5, 2003Publication date: November 13, 2003Inventors: Anton L Timmons, Frederick c Suppon, John S Montalbano
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Patent number: 6641385Abstract: A metal mold for molding a hexagonal honeycomb structure, having feed holes for feeding a material, pool grooves formed in the shape of a triangular lattice and communicated with the feed holes, and slit grooves formed in the shape of a hexagonal lattice and communicated with the pool grooves. Each hexagonal lattice of the slit grooves is so formed as to come into agreement with a hexagon shaped by combining six triangular lattices of the pool grooves.Type: GrantFiled: June 24, 2002Date of Patent: November 4, 2003Assignee: Denso CorporationInventors: Masayoshi Fujita, Mitsutoshi Miyazaki, Yosiyasu Andou