Abstract: This relates to the forging of web-like portions of components so as to increase the density thereof and to shape the material for various purposes. In one form of the invention forging is utilized to form an upstanding sealing rib without a material orientation of the plastic which would result in distortion of the material should it be subjected to retorting. In another form of the invention forge tooling is utilized to provide an element with a hinge strip wherein the core material is compressed without an undue internal stressing of the core material. Most particularly, the tooling is heated to provide a softening of the skin surfaces of the material thereby permitting relative movement of the material which is being forged with respect to the tooling and thereby an internal compressing of the material without shear stresses being developed therein. This abstract is not to be considered as limiting the claims of the application.

Abstract: A method of re-shaping polyimide and modified polyimide foam sheets into selected shapes. Polyimide foam sheets can be made by any of a number of methods, some of which produce sheets of selected thicknesses directly and others of which produce blocks or buns of foam which are sliced into sheets. A sheet is placed in a mold having the desired configuration, such as a half-pipe. The sheet is compressed to about 0 to 99% of the original thickness with heating of one or both major surfaces of the sheet to a temperature of from about 250.degree. to 320.degree. C. for about 0.5 to 5 minutes. Upon removal from the mold, the polyimide foam is found to be self-supporting and to have taken on the mold shape. A moisture impervious densified skin is found on the heated side(s).

Abstract: A time curing press includes an upper mold part which is movably arranged by means of long-stroke cylinders relative to a lower mold part. Extending at a central area of the upper mold part and connected thereto is a vertical guide bar which is supported in a headpiece of the frame of the press. The guide bar is provided with a vertically adjustable not which is engaged by clamp jaws to lock the mold, i.e. the upper mold part with the lower mold part in the closed position of the press.

Abstract: The present invention provides apparatus for fabricating non-linear side wall conveyor belting wherein the non-linear side walls are cured simultaneously with the conveyor belting with which they are associated, thereby providing a much stronger attachment than obtainable through use of conventional adhesives or a thermal bonding process. The apparatus of the invention comprises a novel mold having fixed inner side wall mold components and movable outer side wall mold components adapted for movement between an open position, wherein the outer side wall mold component is spaced from the corresponding inner side wall mold component in order to permit insertion of side wall material, and a closed position wherein the side wall mold components are substantially engaged so as to form the side wall material into a suitable non-linear shape.

Abstract: A method and apparatus for forming belt sleeves having grooves provided in either or both of the inner and outer surfaces thereof. The manufacture includes the provision of a preform laminate on an inner mold and the forcible urging of a constrictable outer mold radially against the laminate at elevated temperatures so as to effect curing of the rubber of the laminate in accurate conformity to the grooved configuration of the inner and outer molds. The entire assembly is carried on a central support post. Pressure plates are provided for urging the constrictable outer mold radially inwardly as the result of threaded advance of nuts on the central post. The grooves in the mold surfaces may selectively be arranged to extend parallel or circumferentially of the central axis of the post as desired to form either longitudinally or transversely extending ribs, grooves, etc., in the formed sleeve belt.

Abstract: Mold and method of compression molding shell half covers around a core to form golf balls. Opposed dies are pressed together such that some of the material trapped between the approaching dies is forced back into the mold to compensate for shrinkage and the remainder is forced outside of the die cavities where it can be drained off.

Abstract: An annular spacer to be used, during the vulcanization in a metal mold of an unvulcanized rubber hose having a mandrel pierced therethrough, as fitted around the mandrel in intimate contact with either of the opposite ends of the aforementioned unvulcanized rubber hose. This annular spacer has an outside diameter greater than the inside diameter of the depression in the aforementioned metal mold and an inside diameter enough for the spacer to be inserted around the aforementioned mandrel, contains in the periphery thereof a plurality of grooves formed in the axial direction of the spacer, and is made of a material softer than the materials of the aforementioned metal mold and mandrel. By the use of such spacers of this invention having the aforementioned characteristics, therefore, rubber hoses of a fixed outside diameter can be manufactured in any desired length in one and the same metal mold.

Abstract: A method and apparatus for forming a round end on a small plastic filament which includes a die having a channel extending into one side with a hemispherical interior end and a bore extending into the other side and coaxially aligned with the channel and having a conic interior end. The tip of the conic section communicates with the hemispherical section. A relief recess is spaced from the periphery of the hemispherical section by a land portion. The peripheral edge of the land portion, which also forms the edge of the channel, may be formed into a knife edge. In the die the filament is cold-formed to provide a hemispherical section spaced apart from the distal end of the filament. Material displaced during the cold-forming process is deposited in a relief section extending peripherally about the channel.

Abstract: A method for making pre-baked pizza shells and the like, commercially, in which each pizza is individually formed as distinguished from the usual practice in which sheeters and die cutting ring rollers are employed.A charge of dough from a rounder is deposited on a reusable cast mold in which the dough is proofed prior to baking. A reusable lid is applied to the mold to provide a support when the assembly is inverted, the mold reversed, and the product baked on the lid.

Abstract: A blow molded single-walled closable container having a compression molded hinge portion is produced by closing a blow mold with a restricted central portion about a parison so as to form two hinge portions and severing the thus formed article into two sections with each of the sections forming a closable container having a top portion and a bottom portion connected by a hinge portion.

Abstract: A machine for crimping tire bead rings in which an inner die member has grooves for holding the bead rings in the area of the bead splices and an upper die member engages the outer surface of the bead rings in that area. The die members are compressed with sufficient force for a sufficient period of time so that the strands of the bead rings are held together by the insulating material around the strands in the area of the bead splices. The side portions of the grooves control the spreading of the bead rings and may be flared to compress and then release the bead rings. The grooves of the inner die member may have movable inserts for ejecting the bead rings. The upper die member may also include grooves in mating engagement with the grooves of the inner die member for enclosing the outer portions of the bead rings at the splice area and provide for release of the bead rings after crimping.

Abstract: An inwardly offset surface of the cover of a carton is cut in a plane transverse to the top of the cover. A protrusion on the bottom surface of a complementary recess in the latch flap extends through the hole to latch the carton with the protrusion being within the cover recess to prevent accidental opening of the carton. The mold for producing the carton cuts the hole while thermoforming by relative movement between a male key mounted in the male mold member and female key mounted in the female mold member. Both keys have flat surfaces transverse to the closing motion of the molds. These flat surfaces are biased into engagement one with the other so that the plastic is cut in a shearing action.

Abstract: Reinforced plastic composite articles which have a non-constant cross-sectional shape over their length, such that a first portion of the article has a different cross-sectional shape than a second portion of the article, and which portions may be integral with each other. In one embodiment, the article may have a non-constant cross-sectional shape with a constant cross-sectional volume over its length. In another embodiment, the article may have a non-constant cross-sectional shape and non-constant cross-sectional volume over its length. An apparatus and a method which utilizes a die having a die channel of non-constant cross-sectional shape is employed. In the apparatus, a pair of first and second die-forming members are used, and form in one or both of the die-forming members a die channel having a first portion of a cross-sectional shape which is different than a cross-sectional of a second die channel portion over the length of the die channel.

Abstract: A thermal energy storage device and method for making the same. The thermal energy storage device is in the form of a sealed tube-like container such as a tube-like cylinder or other geometrical configuration partially filled with a phase change material such as calcium chloride hexahydrate. The cylinder is made of tubular high density polyethylene and more particularly an ultra high molecular weight high density polyethylene having a molecular weight of about 500,000 to 700,000 which is tough, chemically resistant, withstands low and high temperatures, acts as a moisture vapor barrier and can be fused and sealed. The calcium hexahydrate is filled in an open top cylinder, closed at the bottom by dissolving two parts of calcium chloride dihydrate with one part of water to provide calcium chloride hexahydrate in liquid form. The cylinder is filled to about 90% by volume and a cap of the same material is then preheated to about fusion temperature.

Abstract: For over-molding a thermo-plastic material on a connector, the connector is, at the outlet of the machine having crimped the connector on a conductor, carried into a gripper maintaining the connector when introducting a core mounted on a conveyor. The connector is then carried into an injection mold from which it is extracted before complete cooling, to be carried to a cooling station comprising a mold similar to that of the injection mold but being at a lower temperature.

Abstract: Plastic web advancing apparatus for thermoforming equipment wherein the plastic web is indexed by being pulled between a three-roller arrangement located on the downstream side of a forming press. The rollers are driven by a stepping motor for intermittent indexing of the web through the press. Upstream of the forming press, the web is threadedly received between a pair of relatively movable clamping rollers which upon cyclical opening of the forming press are used to tension and feed the web in conjunction with the three-roller arrangement on the downstream end of the press. Upon closing of the press, the upstream clamping rollers are moved away from each other to release the web, enabling the web to shift and diagonally position its edges in alignment with the forming dies in the press.

Abstract: Shaped and self-supporting stratiform laminates, such as inner door panels for automobiles, are produced from a thermoplastic substrate and a flexible sheet material in a one-stroke molding, laminating, and cutting operation; laminated products obtained have protruding free edge portions of the flexible coating sheet so that cut edge portions of substrate can be covered subsequently with the protruding free portions.Apparatus for producing such laminates is a molding press having two molding plates, each of which includes one component of a pair of cutting means; the other two components of the pair of cutting means are provided by a generally annular element that is movable relative to the molding plates; the annular element includes a surface for cooperation with a peripheral knife around the surface of the upper molding plate to form one cutting means, and a cutting edge for cooperation with a shearing edge of the lower molding plate to form the second cutting means.

Abstract: A device for forming decorative designs or other indicia on a malleable or deformable material. The device comprises a single, integral outer die having a pair of longitudinal grooves for extruding a bead or rim on the deformable material. The device further includes a series of independent inner die sections, releasably held within a passage in the outer die by means of bolts inserted through transverse openings in the outer die. Longitudinal outer surfaces or faces of the inner die sections include decorative patterns for extruding the designs or indicia on the material. The extrudable piece of material is positioned against the faces of the inner die sections and the grooves of the outer die. A pressurizing tool is then applied against the piece of material simultaneously forming the design patterns of the inner and outer dies on the malleable material.

Abstract: A die assembly includes relatively movable first and second dies, and a plurality of guide pin assemblies mounted on the first die and an equal plurality of aligning passageways formed in the second die for receiving the respective guide pin assemblies. Each of the guide pin assemblies includes a first section mounted within the first die, and a second aligning pin section connected to the first section. Each aligning pin section extends above the surface of the first die for entering one of the plurality of aligning passageways for aligning the first and second dies. Each aligning pin section is detachably connected to a first section and is detached after the first and second dies have been aligned and are ready to be used. In this manner, when the first and second dies are differentially heated during use, the problem of scoring or damaging the aligning pin sections is avoided.

Abstract: An apparatus for producing durable and precise wooden heads of golf clubs, in which method the air in the woody tissue of wooden head materials is firstly removed completely in vacuum, the wooden head materials are then impregnated with a synthetic resin liquid, and they are subjected to compression molding. In the compression molding, the mold pressure is exerted in the direction toward the central portions of the wooden head materials so as to give even and smooth compression effect.

Abstract: Apparatus for inelastically deforming an initially flat blank of a corrugated fiberboard, comprising two die blocks movable relative to each other and having complementarily convex and concave pressing surfaces and blank retaining means adapted to clamp opposite marginal portions of a blank of a corrugated fiberboard being warped between the die blocks with the marginal portions urged sidewise inboardly of the die blocks, the blank retaining means being operative to restrain the blank from being moved in a direction parallel with the marginal portions but to allow the marginal portion of the blank to move the marginal portions of the blank sidewise inboardly of the die blocks in a direction perpendicular to the marginal portions so that not only production of creases in curved portions of the blank but production of fissures as would be caused if the blank is excessively stretched between the opposite marginal portions of the blank are precluded.

Abstract: In a process and a machine for moulding ceramic articles, the provision of a substantially moisture impervious foil between the mould surfaces and the clay blank and the disposal of the foil after its use as a waste by-product. A foil exhibiting predominant plasticity rather than elasticity is selected to secure effective operation of the invention. The clay blank is extruded in strand form at a rate of extrusion which is independent of the rate of feeding clay blanks intermittently into the mould and a temporary storage station provides buffer capacity between the extrusion and moulding steps. The machine has structure adapted to achieve this operation.

Abstract: A preform of oriented plastic coated fibers is shaped by closing of a mold on the preform. The mold contains a molding space having substantially the final shape of the finished product. A peripheral space is provided in the mold at the edges of the molding space permitting substantially unrestricted movement of the preform into the molding space during the closing operation and providing a space for the edges of the preform during curing. The mold has mating mold members and one of the mold members has sloped lead-in surfaces at the edges of the molding surface for facilitating the movement of the preform into the molding space without distortion of the oriented fibers. The shaping may be done with at least part of the mold being heated and the curing in the mold is accomplished by locking the mold members together and applying heat to the mold.

Abstract: A continuously travelling web of material is processed at longitudinal intervals between a pair of confronting transverse processing tools. The tools are mounted on carriers guided in pairs on endless chains to follow a path composed of two parallel straight sections joined at the ends by semi-circular sections, the latter being relatively adjustable. The chains are guided on adjustable sprockets so that their runs are parallel and overlap. Confronting extensions of interconnecting hinge pins for the links of the chains are engageable in recesses provided in the tool carriers.

Abstract: An improvement in an apparatus for forming an outer corrugated tube wherein the corrugations of said tube abut an inner tube within said corrugated tube, said apparatus comprising means for forming an outer corrugated tube about a dye, means for forming said inner tube about a central mandrel within said corrugated tube, the improvement comprising means for urging an inner tube against the corrugations of said outer corrugated tube, said means comprising a presser floating mounted within said inner tube in facing relationship to said inner tube and bearing outward towards said inner tube.

Abstract: In accordance with the present invention a positive pressure mold is provided wherein the mold cavity is sealed during the initial movement of the dies. The entrapped air is caused to escape at a controlled rate as the dies move together, building up a sufficient air pressure between the dies to distribute the workpiece or "preform" throughout the die cavity.

Abstract: A bakery machine adapted to shape dough pieces into thin pies suitable for pizzas. The machine includes upper and lower platens for supporting an upper pie-shaping die and a lower dough pan, and a crank mechanism for reciprocating both platens concurrently to cause the platens to move toward and away from each other, thereby effecting alternate engagement and disengagement of the die and pan. The crank mechanism includes crank rods terminating in pistons operating within hydraulic cylinders attached to the platens and moving therewith.