Abstract: An improved extrusion die and a method for using the same that minimizes the deflection of the die exit by providing the walls of the extrusion die with areas of increasing thickness that increase from the die ends to a central location. The die wall thickness is varies such that there is minimal deflection created at the die exit.

Abstract: An extrusion die has a distributing tool; a profiling nozzle; and at least three melt-flow ducts; a first melt-flow duct is routed around a second melt-flow duct or the distributing tool using a branch and is merged again downstream from the branch; and a third melt-flow duct opens into the second melt-flow duct. The extrusion die is suitable for extrusion of a hollow-chamber profiled panel of a thermoplastic plastic with a layered structure which comprises a top and bottom layer of a first plastic melt; and an intermediate layer of a second plastic melt disposed in an interior of a hollow chamber profile. The first plastic melt is allocated to the first melt-flow duct and to the second melt-flow duct and the second plastic melt is allocated to the third melt-flow duct. During the extrusion the second plastic melt is deposited onto the first plastic melt upstream from or in the region of the branch, and a distribution of the deposited second plastic melt is regulated using the distributing tool.

Abstract: Prepare a foam structure that includes hollow coalesced foam strands and, optionally, solid coalesced foam strands using an extrusion die block equipped with apertures that promote forming the hollow strands and, optionally, the solid foam strands.

Abstract: A novel process for manufacturing fully vitrified flat extruded ceramic glazed, unglazed tiles and profiles includes the following steps: mixing of raw materials in predetermined ratios; wet milling in ball mills; mechanical filter pressing to get cakes; shredding of cake to obtain noodles like structure; using a de-airing pug mill machine to produce proper mixing by removing of air the body; drawing a column of clay body through a die for required shapes; drying in three layer horizontal drier and chamber drier; coloring in a appropriate glazing line; firing in a appropriate roller kiln; sorting line; packing and palletizing machine; and using a sawing and glueing machine for smaller size tiles to make patterns and for border tiles. The invention also includes a system for carrying out the invented process so as to achieve high quality fully vitrified ceramic tiles and profiles.

Abstract: There is provided ceramic honeycomb body including a plurality of parallel cells defined by intersecting internal walls, and arranged in horizontal and vertical rows at and between opposing ends of the honeycomb body, an outer peripheral wall surrounding the cells, and further being interconnected to the internal walls, wherein the cells are divided into a first region including a portion of the cells adjacent the outer peripheral wall, and a second region including the remaining cells, wherein the cells in the first region have a wall thickness that is continuously increased along an axis extending to the outer peripheral wall, and, wherein fillets are formed at least at intersections between the interior walls in the first region of cells.

Abstract: An apparatus for producing a honeycomb structure having an extruder, at least one cradle and a cutting device comprising a small-gage wire for cutting the honeycomb structure and a notching member; said cradle is provided with a means capable of moving the honeycomb structure extruded from the extruder in the lengthwise direction of the honeycomb structure at nearly the same speed as the extrusion speed of the honeycomb structure, said cutting device is constructed so that the cutting small-gage wire is moved to the honeycomb structure side on the same plane as the plane of stretched small-gage wire, a cutting induction groove is formed on the outer peripheral side surface of the honeycomb structure by the notching member, and immediately thereafter the cutting small-gage wire is positioned in the induction groove, and the cutting small-gage wire is pressed into the honeycomb structure to cut the honeycomb structure.

Abstract: An extruder includes a barrel having a die attached to one end and at least one material inlet with a feeder for providing material to the material inlet. At least one screw is rotatively mounted in the barrel, and a motor is provided for driving the screw. A plurality of sensors is mounted in the barrel for sensing passage of screw thread edges as the screw rotates. A controller for controlling operation of the extruder receives signals from the sensors and determines local torsional deformations of the screw based on the signals. The controller slows down the extruder if any one of the local torsional deformations falls outside of an optimal range.

Abstract: The invention relates to a method of making retroreflective sheeting and other articles prepared from casting a fluid synthetic resin onto a tool having a microstructured surface with a slot die apparatus. The invention further relates to a slot die apparatus.

Abstract: Multilayer plastic composites containing at least two incompatible plastics, A and B, in which the layering sequence alternates between A and B, the layers of plastic B are discontinued at regular intervals, and the resulting gaps in the layers are filled in with plastic A, exhibit good adhesion between the layers. In preferred embodiments of the invention, the amorphous, crystalline, or semi-crystalline plastic B has a higher coefficient of thermal expansion than the amorphous plastic A. The plastic composite is preferably produced via coextrusion.

Abstract: A device to mix and extrude various ingredients including pastas, pastries, baked goods, hors d'oeuvres, and cookies. The device includes novel measuring, mixing and extrusion arrangements including: an automatic measuring cup; a way to continuously mix and extrude ingredients without intervening cleanings; a mixing and extrusion feed for handling different consistencies of ingredients; an integrated automatic cutter; motor cooling and extruded ingredient drying; as well as various safety devices.

Abstract: An extruding coating method comprises steps of feeding a coating liquid into a coating liquid reservoir section provided with a slit having a slit width; and extruding the coating liquid through the slit so as to conduct coating, wherein the coating liquid is extruded through the slit by pushing the coating liquid in the coating liquid reservoir toward all over the slit width by a piston.

Abstract: A dermal or transdermal therapeutic system comprising a sheet-like substrate or reservoir containing readily volatile auxiliary agents or active agents, which substrate or reservoir is covered on one of its sides with a backing layer impermeable to the ingredients and on the opposite side with a detachable, likewise impermeable protective layer to prevent loss of ingredients during prolonged storage, is characterized in that both the backing layer and the protective layer are made of plastic film which is on both sides with vapour-deposited metal

Abstract: In a die for molding a honeycomb structure, in which a coating layer is formed on a die base so that slits with a particular width are provided, the slits are provided so as to have a width of 30 to 200 &mgr;m by forming the coating layer by a substrate layer with a thickness of 10 to 100 &mgr;m and a surface layer with a thickness of 1 to 30 &mgr;m. Further, the substrate layer is formed by a metal layer containing no oxide.

Abstract: An extrusion system for extruding a layer of a plastic or rubber material onto a work piece without having to continuously adjust the extrusion system during the “set-up” mode to “full-run” mode, wherein the extruded layer exhibits a predetermined cross-section size and a uniform wall gauge concentricity.

Abstract: An extrusion molding apparatus for a ceramic molded product which is capable of passing a ceramic material smoothly through a filter unit is disclosed. The extrusion molding apparatus comprises a mold (11) for molding a ceramic molded product, a screw extruder (4) for supplying a ceramic material (80) to the mold (11), and a filter unit (3) for filtering the ceramic material (80) at the extrusion outlet (41) of the screw extruder (4). The screw extruder (4) has built therein a screw (40) for kneading while at the same time leading the ceramic material (80) forward, and further has, on the front part thereof, a spatula portion (5) adapted to move over the inlet surface (30) of the filter unit (3) and there is a predetermined distance D between the spatula portion and the inlet surface (30).

Abstract: A die for extrusion molding of a honeycomb which comprises a structure provided with a groovy slit (2) formed by cell blocks (3) on a front face thereof, and additionally provided with a puddle inlet, on a back face thereof, communicatively connected with the slit (2), wherein each cell block (3) has a soft film (16) on a hard film (14) formed on outermost surfaces of the slit (2) and puddle inlet fabricated in a cell-block body (10). According to the die for extrusion molding of a honeycomb, a dimensional error of the die is possible to be eliminated, a stable force of extrusion friction is possible to be maintained, both extrusion moldability and abrasion resistance are possible to be excellent, and additionally an adjustment of the die at the time of extrusion molding can be performed easily.

Abstract: A honeycomb structure which includes an inlet end and an outlet end opposing each other and a plurality of cell channels extending along an axis from the inlet end to the outlet end, the cell channels having non-equal, square cross-sections, and an extrusion die for making the same.

Abstract: A die for producing flat sections, in particular a flat-sheet die for extrusion of ceramic green films, has a slot-shaped die outlet which opens in an outlet orifice. The height of the slot-shaped die outlet narrows beginning in the immediate vicinity of the outlet orifice and continuing to the outlet orifice. The die outlet is preferably formed by a first lip and a second lip situated opposite the first, having a constant first distance in at least some areas outside the immediate vicinity of the outlet orifice, and having at the outlet orifice a second smaller distance in comparison with the first distance, the first distance between the lips decreasing linearly to the second distance in the area of the immediate vicinity of the outlet orifice.

Abstract: A non-contact extrusion nozzle head for applying sealant material to a U-shaped receiving channel defined by two panes of glass and a spacer frame for forming an insulated glass assembly. The non-contact extrusion nozzle head includes a nozzle head housing having a nozzle inlet channel extending into the nozzle head housing, and the nozzle head housing having a nozzle extension member mounted thereon. The nozzle extension member has a nozzle outlet channel formed therein which is connected to the nozzle inlet channel for receiving sealant material from the nozzle inlet channel. The nozzle head housing further includes an interior chamber formed in the nozzle extension member which has a nozzle outlet opening, the interior chamber being connected to the nozzle outlet channel for receiving sealant material therefrom. The nozzle outlet opening applies sealant material to fill the space defined by the U-shaped receiving channel between the two panes of glass and the spacer frame.

Abstract: An apparatus is provided for making an unvulcanized rubber tape having a finished thickness TO in a range of from 0.3 to 1.5 mm, comprising an extruder which includes a passage for unvulcanized rubber defining an outlet for the extruded unvulcanized rubber, and a pair of calendar rollers disposed near the outlet for adjusting the thickness of the extruded unvulcanized rubber passing therebetween, wherein the passage is comprised of a transforming part having an inlet for the unvulcanized rubber at its upstream-side end, and a thinning part on the downstream side thereof defining the outlet at its downstream-side end, with the transforming part gradually changing in the cross sectional shape from a circle to a flat shape in the lower course of the passage, and the thinning part having a flat cross sectional shape and gradually decreasing in thickness in the lower course of the passage.

Abstract: An extrusion die includes a pair of die body portions that together define flow passages and toggle clamps that clamp the die body portions together.

Abstract: A method and apparatus for forming a golf ball or components of a golf ball is disclosed. In one embodiment, a method includes the steps of forming a die having an opening having a perimeter comprising plurality of inwardly convex surfaces; preparing a golf ball component material; extruding the golf ball component material through the opening of the die to form a component prep; placing the component prep into a mold cavity; and molding the golf ball component. An apparatus for forming a golf ball may be configured in accordance with this method.

Abstract: A positive displacement extruder for a viscous material, such as unvulcanized rubber, includes a feed member arranged in a chamber of a main body and driven for rotation so that the viscous material charged into the chamber is extruded from its outlet. A mouthpiece has an inlet that is spaced in a circumferential direction from the outlet of the main body and, in communication therewith, an extrusion nozzle. At least one cylinder device is rotatable about a center axis of the extruder so that the cylinder is alternately bought into communication with the outlet of the main body and the inlet of the mouthpiece. The viscous material is charged from the chamber of the main body into the cylinder device and discharged from the cylinder device into the mouthpiece, as the cylinder device is rotated about the center axis of the extruder and the piston of the cylinder device is driven by a cam device to reciprocate in the cylinder.

Abstract: A metal mold for molding a hexagonal honeycomb structure, having feed holes for feeding a material, pool grooves formed in the shape of a triangular lattice and communicated with the feed holes, and slit grooves formed in the shape of a hexagonal lattice and communicated with the pool grooves. Each hexagonal lattice of the slit grooves is so formed as to come into agreement with a hexagon shaped by combining six triangular lattices of the pool grooves.

Abstract: The present invention discloses an extrusion die module having a flat compression seal surrounded by a conical or otherwise angled spillover surface. The die module promotes a flat surface to flat surface compression seal outside of the flow distribution channels and promotes better streamlined flow and material combination than a traditional flat disk die module. The die module promotes a reduced overall diameter and wetted diameter in comparison to standard flat disk dies. In addition, the present invention relates to an extrusion die module having a spillover surface surrounding a planar sealing surface. Further, the present invention relates to a method for utilizing an extrusion die module with a conical or otherwise angled spillover surface to minimize the die surface area wetted by an intermediate layer in a multi-layer coextrusion process.

Abstract: Proposed is a device for continuously producing seamless plastic tubes, wherein provided as a distributor element for the molten material to be fed to an annular gap is a distributor plate which is arranged within the cross-section of the mold cavity and in which the molten plastic material is passed to the peripheral surface of the distributor plate substantially radially with respect to the direction of production by way of distribution passages which branch tree-like, wherein the flow path of the molten plastic material is the same in each of the individual distribution passages between the entry opening and the peripheral surface

Abstract: There is provided an extrusion head that is capable of largely increasing a production speed rather than a conventional head that extrudes supplies a high viscous melt-coating composition.

Abstract: A toy includes a chamber having a longitudinal axis, a hollow interior, a first opening, and a second opening. The toy includes a die coupled to the first opening of the chamber, and an extruder received at the second opening of the chamber. A cavity is defined and bound by the interior of the chamber, the first opening, and the extruder. The extruder is positioned to advance longitudinally through the chamber relative to the die. Rotation of the extruder causes the chamber and formable compound received within the cavity to rotate relative to the die, and advancement of the extruder forces the rotating formable compound through the die.

Abstract: An extrusion die has back holes for introducing a raw material to be molded and slits for extruding the raw material and is used for extrusion molding of a honeycomb structure. The extrusion die comprises an inside section, an outer peripheral section, and an outermost peripheral section; the width of the slit 14 disposed in the outer peripheral section is wider than the width of the slit disposed in the inside section; and when the surface roughness (Ra) of the slits in the inside section and the outer peripheral section is 0.1 &mgr;m or smaller, or when the surface roughness (Ra) of the slits in the inside section and the outer peripheral section exceeds 0.1 &mgr;m, the relationship between the surface roughness a of slit in the inside section and the surface roughness b of slit in the outer peripheral section satisfies the condition that 0.1<a/b<10.

Abstract: Apparatus and method for producing extruded polymer products such as hollow extrusions and conductor coatings having wall thicknesses of 0.002 inches or less. The apparatus may comprise more than one of the following: an external heat source; temperature measurement and heater control; video monitoring equipment to allow magnified observation of the extrudate, thereby providing opportunity to observe any deficiency in the extrudate; and a die holder and die allowing for more expedient die adjustments.

Abstract: A method and apparatus for extruding plastic products having complex cross sections, which require a complex die cross section, is described in which the cross section of the die is divided into regions of critical flow and separate flow streams are supplied to each region in proportion to the relative size of the region to the overall die cross section.

Abstract: An apparatus for dewatering a slurry of elastomeric polymer and water, using an extruder or extruders provided with a device for measuring an actual water content of the elastomer at a position within the extruder or extruders, and a control system for controlling the moisture content of elastomeric polymer exiting the extruder or extruders through an exit die based, at least in part, on the measured water content.

Abstract: An extruder apparatus has an extruder flow channel 10 for an extruder head having a pair of flow passages 40, 50 and a flow dam 12 interposed between the flow passages and a flow splitter 14 that locally increases or locally decreases the flow area of the first flow passage 40 relative to the second flow passage 50. The preferred flow channel 10 adjusts the mass balance of the flows 6, 7 between passages 40, 50 automatically.

Abstract: An extruder flow channel 10 has a pair of flow passages 40, 50 and a flow dam 12 interposed between the flow passages and a flow splitter 14 that locally increases or locally decreases the flow area of the first flow passage 40 relative to the second flow passage 50. The preferred flow channel 10 adjusts the mass balance of the flows 6, 7 between passages 40, 50 automatically.

Abstract: An extrusion die has a plurality of die layers stacked one upon the other in a direction generally parallel to the central axis. Each of the layers has an annular flow distribution ring having an outer generally cylindrical surface and an annular feed ring surrounding and engaging the outer surface of the distribution ring. At the engaged surfaces of the feed and distribution ring, the flow from the feed ring is divided into a number of substantially equal flow portions. Seals between adjacent engaged surfaces confine the flow to between the circumferential surfaces of the feed and distribution ring. Half of the flow portions are directed to a recombination region on one side of the distribution ring, and half are directed to a recombination region on the other side of the ring. In recombining, weld lines are formed in high flow areas to minimize the deleterious effect of polymer degradation.

Abstract: An internal bubble cooling air control system in a blown film apparatus has sensors arranged to increase response time and reduce interference, and includes a high speed valve for fast actuation of air flow from a controller in response to signals received from the sensors.

Abstract: The flow regulation portion includes a diameter reducing portion, a cylinder portion and a diameter expanding portion arranged from an upstream side, wherein: (1) an inlet shape of the diameter reducing portion at a side of the biaxial screw portion is equal to an outlet shape of the biaxial screw portion; (2) an outlet shape of the diameter reducing portion at a side of the cylinder portion is equal to an inlet shape of the cylinder portion; (3) an inlet shape of the diameter expanding portion at a side of the cylinder portion is equal to an outlet shape of the cylinder portion; and (4) an outlet shape of the diameter expanding portion at a side of the foreign substance removal portion is equal to an inlet shape of the foreign substance removal portion. The flow regulation portion is formed by a cassette mechanism, thereby reducing a maintenance cost and a delivery date.

Abstract: A method for making a composite extrusion die for making a cellular honeycomb structure with thin cell walls. The method includes the steps of drilling a grid of separate feed holes/channels into an inlet face of an extrusion die base element, and cutting a grid of intersecting primary outlet slots into an outlet face of the base element, where every alternate one of the primary outlet slots is in direct communication with a plurality of the feed channels. Further, the method includes cutting a grid of intersecting secondary outlet slots into the outlet face, where each one of the secondary outlet slots bisects each one of the primary outlet slots. The method further includes scoring a plurality of indentations into that region of the outlet face that does not contain any of the primary and secondary outlet slots, and filling each of the feed channels and each of the primary and secondary outlet slots with a filler material.

Abstract: A continuous, friction-actuated extrusion apparatus, comprised of a cylindrical first member having a circumferential groove formed in its peripheral surface. A stationary second member projects into the groove and defines a passageway between the first member and the second member, the passageway having an entry end and an exit end. A metal feeding device for feeding metal into the passageway at the entry end as the cylindrical first member rotates toward the exit end. An abutment member extends across the passageway at the exit end and at least one die orifice is located at the exit end of the passageway. At least one restriction member is located in the passageway between the orifice and the entry end, the restriction member constricting the passage for a portion thereof.

Abstract: The invention relates to an extrusion die assembly having a balanced flow path in which the die and tip modules cooperate to form an extended exit channel which communicates with an extrusion channel. The die is rotatably mounted on the die holder and the tip module is rotatably mounted within the axial bore. Each of the rotatably mounted components is independently driven by a motor. The motors are controlled to provide an infinite variation in relative rotational motion between the rotating components.

Abstract: Increase or decrease in rubber extruding rate can be freely adjusted while keeping a sectional shape of a rubber extruded intermediate constant. A discharge port of a rubber flow path of a die plate is of a flat shape with a lower section and a higher section and with a height varying along a width direction. An extruding speed from the discharge port of the die plate is made uniform at positions along the width direction of said rubber extruded intermediate.

Abstract: A novel apparatus for compressing viscous material through openings in a stencil is disclosed. The novel apparatus has a compress on head cap which provides a contained environment to direct and to aid the flow of pressurized viscous material through the openings in the stencil. In another embodiment of the invention, the compression head includes a viscous material reception chamber which has a certain shape which is effective to cause said received viscous material to be selectively dispensed while having a substantially uniform velocity profile and which further provides for the creation of a substantially uniform pressure profile.

Abstract: The invention relates to a device for the extrusion of plastic profiles with an extruder for the melting and delivery of a plastic material and with an extrusion die for defining the profile geometry, wherein a profile slot corresponding to the profile to be extruded and being defined by an outer periphery and by at least one arbor is provided in the extrusion die. The profile tuning is made easier by having a means for operational change of the profile slot's thickness provided in at least one predetermined area between the arbor and the outer periphery as well as a means for cooling selected areas of the extruded profile provided at the exit of the die.

Abstract: An improved coat hanger extrusion die wherein the aperture of the die land widens along the extrusion axis of said die to the die exit opening, thereby forming an expansion zone, and a method for extruding foamed polypropylene sheet having an improved surface appearance.

Abstract: The invention concerns a method for making industrial continuous filament yarn by entangling a polyester multifilament yarn at high temperature, under yarn traction force less than 140 cN. By means of a tangling cop tube consisting of a body (1) provided with a perforated plate (2) and a deflection plate (3), heat is directly transmitted to the polyester filament and the air passing through the cop tube body (1) is directly transmitted to a metal block (8) with high thermal conductivity directly connected to the deflection plate (3). In the device for implementing said method, the deflection plate (3) is directly connected to a metal block (8) with high thermal conductivity, wherein a bore (7) is provided for housing a heating element. The polyester continuous filament designed for spinning applications, with a yarn count of 500-2000 dtex, has a resistance of at least 70 cN/tex for a breaking elongation less than 24%, and a knot strength higher than 80% and a spacing between 2 knots more than 4.0 cm.

Abstract: A polymeric film extrusion die having a die body with a molten polymer inlet, a molten polymer exit, and forming a molten polymer conduit providing a fluid communication between the molten polymer inlet and the molten polymer exit. The die body includes a peripheral edge at a periphery of the molten polymer exit, which peripheral edge has a thickness less than or equal to about 0.005 inches. The apparatus further includes a molten polymer exit heated gaseous fluid supply adapted to provide heated gaseous fluid proximate the molten polymer exit so as to maintain the die temperature at the molten polymer exit as low as possible without affecting the processability/integrity of the product film.

Abstract: Apparatus for directing the flow of material from a supply source to one or more shaping dies has a flow channel therein. A flow directing insert (34A) located in the downstream region of the flow channel spreads the material toward the outer walls and improves uniformity of flow in an exit zone (40). In the downstream region (11), the channel height is gradually decreased and levels off near the exit. The flow channel may be split into two or mom flow branches (15A, 15B), each flow branch having a flow directing insert (34A) therein.

Abstract: A pipe molding die of the present invention is capable of rectifying a flow of a molten resin by a resin reservoir and uniformizing the flow of the resin extruded from the die in whichever position in a peripheral direction on a flow path within the die. Consequently, ununiformity in wall thickness of the resin pipe to be molded can be eliminated. The pipe molding die comprises a throttle part as one of components thereof, which includes a core, a shell part fitted to the core and a resin reservoir as a portion of a flow path which is formed between the core and the shell part. A molten, resin as a pipe raw material flows through the flow path. The resin reservoir is provided in at least one of the core and the shell part, and takes a ring-like shape circumscribing a central axis of the pipe molding die with the central axis centered. The resin reservoir assumes a recessed shape in cross-section.

Abstract: An inner syntactic foam insulator and an outer protective cover are co-extruded around a length of pipe. The protective cover is then rapidly solidified to retain the syntactic foam insulator in a desired shape about the length of pipe. The protective cover is preferably a thermoplastic or a thermosetting material. One technique for rapidly solidifying the thermoplastic protective cover is to bring the protective cover into contact with a liquid coolant (e.g., water). A thermosetting protective cover is rapidly solidified by heating the cover. According to another aspect of the invention, an inner syntactic foam insulator and an outer protective cover are co-extruded to provide an apparatus comprising the inner syntactic foam insulator encased by the outer protective cover. Advantageously, rapidly solidifying the protective layer provides a hard outer layer that protects the syntactic foam insulator as the insulator cures.

Abstract: An extrusion die apparatus for extruding a multiple layer tubular product comprising an elongated cylindrical mandrel and a plurality of annular die elements mounted co-axially one behind the other on the mandrel forming contiguous annular thickness control passages between the die elements and the mandrel. The die elements have inner and outer conical surfaces inclined rearwardly at a predetermined angle with respect to the longitudinal axis of the mandrel. The die elements are nested together with the outer conical surfaces of one die element facing the inner conical surfaces of an adjacent die element. The inner and outer conical surfaces form conical passages therebetween which communicate with the annular thickness control passages and a helical groove is provided on the outer conical surface of each die element.