Including Heated Or Cooled Plasticizer Patents (Class 425/550)
-
Patent number: 11911947Abstract: An injection molding machine includes a cylinder that accommodates a molten resin, a discharging nozzle, a piston that discharges the molten resin from the discharging nozzle, and one or more processors configured to execute the following functions. The functions include calculating a target pressure at which a flow rate of the molten resin discharged from the discharging nozzle becomes an indicated flow rate, controlling a pressure of the molten resin in the cylinder such that the pressure becomes the target pressure, acquiring a temperature of the molten resin in the cylinder, and acquiring a pseudo-plastic viscosity corresponding to the temperature of the molten resin. The target pressure is calculated based on the indicated flow rate, the temperature of the molten resin, the pseudo-plastic viscosity, and the size of the discharging nozzle.Type: GrantFiled: March 17, 2022Date of Patent: February 27, 2024Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Yasuhiro Yamamoto
-
Patent number: 11267175Abstract: An injection-molding system includes an extruding system configured to produce a mixture; discharging channels communicable with the extruding system, wherein each of the discharging channels includes an outlet; and a molding device configured to receive the mixture from the outlets and including a space and feeding ports correspondingly engageable with the outlets. An injection-molding method includes providing an extruding system configured to produce a mixture, a first discharging channel including a first outlet, a second discharging channel including a second outlet, and a molding device including a space and first and second feeding ports communicable with the space and respectively engageable with the first and second outlets; engaging the first outlet with the first feeding port; engaging the second outlet with the second feeding port; injecting the mixture through the first outlet and the first feeding port; and injecting the mixture through the second outlet and the second feeding port.Type: GrantFiled: April 23, 2020Date of Patent: March 8, 2022Assignee: KING STEEL MACHINERY CO., LTD.Inventors: Liang-Hui Yeh, Ching-Hao Chen
-
Patent number: 10899055Abstract: An injection molding apparatus comprising: a manifold, a nozzle, A distal tip of the nozzle being comprised of a highly heat conductive insert and an insulation cap that is substantially less heat conductive than the insert, the downstream end portion of the insulation cap being disposed between the gate and the downstream end portion of the highly heat conductive insert forming a fluid seal around the gate, a valve pin, wherein when the valve pin is in a gate closed position, an axially interior surface of a fluid exit aperture of the insulation cap surrounds a gap enabling circumferential surface of the valve pin forming a spatial gap immediately upstream of the gate between the interior surface of the fluid exit aperture of the insulation cap and the gap enabling circumferential surface of the valve pin.Type: GrantFiled: June 14, 2016Date of Patent: January 26, 2021Assignee: Synventive Molding Solutions, Inc.Inventors: Ling Feng, Li Liqiao, William Henderson, Vito Galati
-
Patent number: 10253740Abstract: A nozzle plate is to be attached to a fuel injection port of a fuel injection device and injects fuel from the fuel injection port into an intake pipe through nozzle holes. The outlet side openings of the nozzle holes are partially blocked by interference bodies to determine the fuel injection directions and form orifices for reducing flows of the fuel at the outlet side openings. The plurality of orifices have different fuel injection directions, fuel fine particles in sprays draw ambient air, and the drawn air is provided with kinetic momentum to generate a spiral air flow. The nozzle plate is formed by cooling and solidifying molten resin having filled the cavity of a die.Type: GrantFiled: February 5, 2015Date of Patent: April 9, 2019Assignee: ENPLAS CORPORATIONInventor: Koji Noguchi
-
Patent number: 9808046Abstract: An inner sole board having varying regions of flexibility is provided for use in an article of footwear. The inner sole board may include different materials along its length at different locations that vary its flexibility. An inner sole board is manufactured in an injection molding process requiring only one mold. The process includes a first step of providing a mold, a second step of providing an injection molding assembly, a third step of preparing an injection molding assembly and mold, a fourth step of injecting material into the mold, and a fifth step of establishing the dimensions of a first portion. During the injection molding process, the flow rate of at least one material may be controlled by a nozzle gate to control the shape and size of the flex zone it creates. In this manner, the inner sole board may be customized for a specific sport or individual.Type: GrantFiled: February 26, 2014Date of Patent: November 7, 2017Assignee: NIKE, Inc.Inventors: Jim Baucom, Clifford B. Gerber
-
Patent number: 8827670Abstract: A dual platen molding machine for constructing a plurality of pre-insulated structural panels is disclosed that includes multiple safety features. The molding machine produces one or more panels that may include one or more c-channels or profiles embedded in expandable polystyrene (EPS) foam to provide structural integrity to the panels, and resulting wall. A chase may be formed horizontally in the panels to provide a wiring conduit through the panel. The molding machine is electrically operated to control the movement of a movable molding portion when closed upon a stationary molding portion. Steam may be controlled to fuse insulating material such as expandable polystyrene (EPS) in cavities formed between the movable mold and the stationary mold. No hydraulics is required to operate the dual platen molding machine, thus improving operating and maintenance costs. Moreover, steam hoses may be avoided, thereby improving overall safety.Type: GrantFiled: July 12, 2011Date of Patent: September 9, 2014Assignee: Radva CorporationInventor: Luther I. Dickens
-
Publication number: 20140023744Abstract: A platen-supported system (105) for use with a molding-system platen structure (107), the platen-supported system (105) comprising: a frame assembly (103) connectable with the molding-system platen structure (107); and at least one plasticating device (201) supported by the frame assembly (103). A molding system (100) having a mold frame assembly (203) configured for supporting a molding assembly (200), and the at least one plasticating device (201) located within the mold assembly (200).Type: ApplicationFiled: March 26, 2011Publication date: January 23, 2014Applicant: HUSKY INJECTION MOLDING SYSTEMS LTD.Inventors: Manon Danielle Belzile, Daniel Hontheim
-
Patent number: 8568132Abstract: An output of heater means of a tube shaped heater device is set to melt a compound body P suitable for injecting it into a mold cavity. The conditions of temperature and the viscosity of the compound body P is adjusted in a through aperture suitably for theirs injection molding process. Upon descended a pusher shaft, the molten, compound body P is injected by the shaft into the gate and further into the cavity. After the compound body P reaches there, it solidified and changed to an article S.Type: GrantFiled: October 26, 2011Date of Patent: October 29, 2013Assignee: Satoseiki Co., Ltd.Inventor: Toshiomi Sato
-
Publication number: 20130108730Abstract: A thermoplastic injection molding system and method of use is described for molding parts from heated plastics and other organic resins. The machine uses heat sources located along the barrel to heat the source material while an auger screw transports the source material in the barrel. This transport step does not shear the source material, nor does it use friction to produce the heat necessary to melt the source material. The material becomes substantially liquid or melted during the heating process, and the melted material is forced, by the auger screw, into a chamber whereupon a plunger, situated concentrically with the auger screw, injects the material from the chamber into a mold. Sensors located along the barrel and in the chamber ensure consistency between mold cycles. The controller dynamically adjusts the injection molding process to achieve more consistent and reliable molded parts.Type: ApplicationFiled: April 24, 2012Publication date: May 2, 2013Applicant: Koalesce, Inc.Inventor: Richard Ernest Fitzpatrick
-
Patent number: 8388874Abstract: A hot-melt molding apparatus includes an apparatus body, a cylinder, a molding head, a heating device, a conveyor screw, a heat transport section, a thermoelectric element, and a power storage section. The cylinder communicates with the apparatus body and is configured to receive thermoplastic material. The molding head is provided at one end of the cylinder. The heating device is configured to heat the cylinder and the molding head to melt thermoplastic material therein. The conveyor screw is provided inside the cylinder to convey thermoplastic material to the molding head. The heat transport section has a first end connected to at least one of the cylinder and the molding head. The thermoelectric conversion element is connected to a second end of the heat transport section. The power storage section is connected to the thermoelectric conversion element and is configured to store power generated by the thermoelectric conversion element.Type: GrantFiled: December 15, 2010Date of Patent: March 5, 2013Assignee: Empire Technology Development LLCInventor: Kenichi Fuse
-
Patent number: 8287264Abstract: An injection molding comprises: a fixed mold; a movable mold which is capable of contacting to and separating from the fixed mold; and an injection unit which supplies molten resin to a space formed between the fixed mold and the movable mold when being pressed to a non-molding face of the fixed mold. The injection unit comprises: a nozzle portion which injects molten resin to the space formed between the molds; an injecting portion which applies molten resin pressure toward the space formed between the fixed mold and the movable mold though the nozzle portion; a heater and a temperature sensor provided on the nozzle portion; and a heater and a temperature sensor provided on the injecting portion, and detection accuracy of the sensor of the nozzle portion is higher than that of the injecting potion. There is thus provided an injection molding machine capable of manufacturing optics with high accuracy without considerable cost-up by realizing stable and highly accurate injection.Type: GrantFiled: September 26, 2006Date of Patent: October 16, 2012Assignee: Konica Minolta Opto, Inc.Inventors: Akihiko Matsumoto, Yoshihiro Okumura, Shinichiro Hara, Kanji Sekihara
-
Patent number: 8235705Abstract: A sulfur-containing material in a melt state is stored in material hopper 1 heated to a temperature within a preset temperature range of which a lower limit is equal to or above a melting point of sulfur. The stored sulfur-containing material is sucked by pressure generators 2a, 2b and pulled out into cylinders 11a, 11b heated to a temperature within the preset temperature range. The pulled out sulfur-containing material is pushed out from the cylinders under predetermined pressure applied by the pressure generator, and thereafter, the resultant material is injected from injection port 24 into mold 5 having therein a cavity which can be hermetically sealed and the mold being heated to a temperature within the preset temperature range. The injection port of the mold after the sulfur-containing material is fully injected in the cavity is closed. By stopping heating of the mold, the sulfur-containing material injected in the cavity is slowly cooled.Type: GrantFiled: September 27, 2010Date of Patent: August 7, 2012Assignees: Nippon Oil Corporation, Fuji Concrete Industry Co., Ltd.Inventors: Minoru Kurakake, Masaaki Chatani, Yoshifumi Tominaga, Yasunori Yamaguchi
-
Molding material feed screw used in a molding material supply device of an injection molding machine
Patent number: 8192193Abstract: A notched region in which the outer periphery of a screw flight is cut out is provided in a molding material feed screw. A wedge-shaped portion is formed by both a front wall surface of the screw flight and a wall surface of the boundary where the outer periphery of the screw flight is cut out. As a result of rotation of the molding material feed screw, since the wedge-shaped portion advances while pushing aside resin pellets located in the front thereof in two lateral directions of the front wall surface of the screw flight and the wall surface of the boundary where the outer diameter of the screw flight is cut out, entrapment of the resin pellets between the edge of a material supply port of a molding material supply device and the outer periphery of the screw flight is avoided as much as possible.Type: GrantFiled: June 6, 2011Date of Patent: June 5, 2012Assignee: Fanuc CorporationInventors: Hiroyasu Asaoka, Junpei Maruyama, Wataru Shiraishi, Toshio Ishikuro, Akira Oomori -
Patent number: 8038424Abstract: A method manufactures solid ink sticks by forming a solid ink paste and injecting the paste into a mold having internal cavities. The method includes generating a solid ink paste, injecting a portion of the paste under pressure into a cooled mold having at least two separable shells that form ink stick cavities, and separating the shells of the cooled mold to release solid ink sticks from the ink stick cavities.Type: GrantFiled: September 22, 2008Date of Patent: October 18, 2011Assignee: Xerox CorporationInventors: Terry Alan Smith, Edward Francis Burress
-
Publication number: 20110159133Abstract: Provided is an injection molding machine using a built-in type motor as a measuring electric servomotor. In order to reduce the entire length of the machine (the injection molding machine), the metering electric motor is exemplified by a hollow built-in type motor, which includes a cylindrical stator, and a cylindrical rotor positioned in the stator. A sleeve is fixed in the rotor of the built-in type motor, and a member fixing the rear end portion of a screw and the sleeve are connected/fixed. Moreover, a nut member as a straight portion of a ball screw mechanism for converting the rotation of an injecting electric motor into linear motions and the sleeve are connected/fixed.Type: ApplicationFiled: August 21, 2008Publication date: June 30, 2011Applicant: Toyo Machinery & Metal Co., Ltd.Inventor: Yoshiya Taniguchi
-
Patent number: 7841853Abstract: This invention discloses an injection molding machine and a heat-insulating structure of a barrel thereof. The heat-insulating structure covers the barrel of the injection molding machine. The heat-insulating structure includes a plurality of heat-insulating units and a plurality of heat-resistant interlinings. The heat-insulating units are disposed on an outer surface of the barrel in turn along an axial direction of the barrel. The heat-resistant interlinings are located between the heat-insulating units and connect the heat-insulating units, respectively. Each heat-insulating unit includes a heat-resistant layer, a heat-insulating material layer, and an insulating layer in turn. The heat-resistant layer covers the outer surface of the barrel of the injection molding machine.Type: GrantFiled: July 30, 2009Date of Patent: November 30, 2010Assignees: Maintek Computer (Suzhou) Co., Ltd., Pegatron CorporationInventors: Chiu-ting Yu, Hsien-chih Wu, Yu-xiu Wu, Bo-tao Jiang, Shih-chi Hsu
-
Publication number: 20100028482Abstract: This invention discloses an injection molding machine and a heat-insulating structure of a barrel thereof. The heat-insulating structure covers the barrel of the injection molding machine. The heat-insulating structure includes a plurality of heat-insulating units and a plurality of heat-resistant interlinings. The heat-insulating units are disposed on an outer surface of the barrel in turn along an axial direction of the barrel. The heat-resistant interlinings are located between the heat-insulating units and connect the heat-insulating units, respectively. Each heat-insulating unit includes a heat-resistant layer, a heat-insulating material layer, and an insulating layer in turn. The heat-resistant layer covers the outer surface of the barrel of the injection molding machine.Type: ApplicationFiled: July 30, 2009Publication date: February 4, 2010Applicants: Maintek Computer (Suzhou)Co. Ltd., Pegatron CorporationInventors: Chiu-ting Yu, Hsien-chih Wu, Yu-xiu Wu, Bo-tao Jiang, Shih-chi Hsu
-
Patent number: 7549207Abstract: A manufacturing method for an actuator including a casing and a housing. The method includes setting a metallic ring in a molding die; injection molding a first flange portion of the casing using one annular hooking piece of the metallic ring as a part of a surface of the molding die so as to outsert-mold the metallic ring on a molded surface of the first flange portion, the molded surface being opposite to a first connecting end surface of the first flange portion; engaging the first flange portion with a second flange portion of the housing so as to be opposed to each other; and applying force to bend the metallic ring to form an other annular hooking piece, thereby crimping and fixing the first connecting end surface of the casing with a second connecting end surface of the housing.Type: GrantFiled: December 1, 2005Date of Patent: June 23, 2009Assignee: Denso CorporationInventors: Shigeto Tsuge, Yasuo Kato
-
Patent number: 7497680Abstract: Disclosed is a molding system. The molding system, includes: a conduit assembly, including: a barrel assembly, including: a first conduit being configured to receive, in use, a flowable molding material, and a second conduit being coupled to the first conduit; a conduit clamp being configured to be operated at a relatively low operating temperature; and a conduit connection being retained in the conduit clamp, the conduit connection, including: a first flange being coupled to a first port of the first conduit, and a second flange being coupled to a second port of the second conduit, the conduit connection being configured to be operated at an operating temperature being relatively higher than that of the conduit clamp, and responsive to the conduit connection becoming heated to the operating temperature, the conduit clamp acts to constrain thermal expansion of the conduit connection.Type: GrantFiled: February 21, 2007Date of Patent: March 3, 2009Assignee: Husky Injection Molding Systems Ltd.Inventor: Valentin Diaconu
-
Patent number: 7467938Abstract: A resin injecting apparatus includes a resin injecting nozzle for injecting a molten resin into a cavity configured between a first resin molded part and a second resin molded part connected to the first molded part, from a through-hole configured in the second molded part, and an ejection plunger for ejecting a predetermined amount of molten resin from the resin injecting nozzle. In addition, a thermal insulating bush is attached to the resin injecting nozzle, a coolant passage is formed in the thermal insulating bush and through which a coolant is passed, and a coolant supplying unit supplies the coolant to the coolant passage.Type: GrantFiled: October 3, 2007Date of Patent: December 23, 2008Assignee: Canon Kabushiki KaishaInventors: Kenshirou Abe, Akira Suzuki
-
Patent number: 7314363Abstract: A device to visualize in-line the polymer melting in plasticating screw machines has an external metallic cylinder to be fixed in radial position regarding the barrel of the plasticating machine, a bushing with an optical window clear to the visible light spectrum resistant to pressure and temperature positioned in such a way that its external face is tangent to the internal surface of the barrel of the plasticating machine, and an internal metallic cylinder to guide the coolant gas and allow the use of an observation probe with operating temperature limits and an illumination system.Type: GrantFiled: February 17, 2004Date of Patent: January 1, 2008Assignee: ICIPC-Instituto de Capacitacion e Investigacion del Plastico y del CauchoInventors: Maria Del Pilar Noriega Escobar, Alberto Naranjo Carvajal, Tim Andreas Osswald, Nicola Ferrier
-
Patent number: 7198481Abstract: An injection unit of an injection molding machine capable of preventing a displacement of an axis of a heating barrel and an axis of an injection screw and facilitating a nozzle axis adjustment. A front plate supporting a heating barrel is fixed to a base with a height-adjusting mechanism located in-between. A rear plate is connected to the front plate by connecting members symmetrically arranged. The injection screw inserted in the heating barrel is rotatably supported by a pusher plate to which a ball nut is fixed. A ball screw engaged with the ball nut is rotatably supported by the rear plate. The pusher plate is supported and guided by the support/guide member, and moves forward to inject resin by the rotation of the ball screw. The support/guide member is supported by a supporting member fixed to the front plate.Type: GrantFiled: April 7, 2005Date of Patent: April 3, 2007Assignee: Fanuc LtdInventors: Katsuyuki Yamanaka, Koichi Nishimura, Koji Shima
-
Patent number: 7165966Abstract: There is provided an injection molding machine provided with an injection mechanism that enables a high-speed injection.Type: GrantFiled: May 30, 2003Date of Patent: January 23, 2007Assignee: Toshiba Kikai Kabushiki KaishaInventors: Hiroyuki Onuma, Katsuhito Ogura, Katsuyoshi Kido, Harumichi Tokuyama
-
Patent number: 7156637Abstract: Disclosed are an apparatus, materials, devices and methods for the use of a variety of thermoplastic resins in fabricating dental prostheses without the use of expensive hot-press equipment unavailable to most dental laboratories. The prostheses made by the process and materials disclosed herein provide more attractive and longer lasting prostheses with significant savings in both costs and materials. Among the aims of the technology disclosed is to save time and money for the dental industry (dentists, dental labs) and the dental consumer/patient.Type: GrantFiled: October 24, 2005Date of Patent: January 2, 2007Inventors: V. Kim Kutsch, Robert J. Bowers
-
Patent number: 7090477Abstract: An electromagnetic coaxial driving injection apparatus, having a linear motor for driving injection and a rotation motor for metering. The linear motor and the rotation motor of both the injection and metering motors and an injection screw are set on a common axis. A connecting device connects moving parts of the motors with the injection screw. Stationary parts of the motors are fastened on a frame and forward-backward moving unit, not moving during injection and metering. Due to the arrangement of the moving parts and the injection screw on a single axis, moving parts are lessened, and transmission losses are minimized. Since the number of structural parts is low, only the moving parts of the motors move during injection while the stationary parts thereof remain at rest, thus greatly reducing inertia.Type: GrantFiled: April 1, 2003Date of Patent: August 15, 2006Assignee: Industrial Technology Research InstituteInventors: Chia-Chun Hsu, Yong-Chen Chung, Chia-Hung Lin, Wen-Hung Feng, Ming-Chi Chen
-
Publication number: 20040166188Abstract: A monitoring device for an injection molding machine whereby the state of resin sheared by a rotating screw can be easily monitored. During the period from the start to end of metering process, the rate of heat generated by a heater for heating an injection cylinder is obtained by multiplying an on/off ratio B of the heater by a coefficient K and stored in a memory location THmem(n). Also, a time elapsed from the start of the metering is obtained by adding up a processing period T and stored in a memory location Tim(n). The heat generation rates of the heater stored in memory and corresponding to the respective elapsed times are displayed in graph form. The temperature of the injection cylinder represents heat generated by the heater plus heat generated due to resin shearing.Type: ApplicationFiled: February 24, 2004Publication date: August 26, 2004Applicant: Fanuc Ltd.Inventors: Tatsuhiro Uchiyama, Akimasa Matsuo
-
Publication number: 20040161485Abstract: To simplify and downsize an apparatus by using a magnetic screw shaft and a magnetic nut member for a rotational-linear motion conversion mechanism used as an electric drive of an injection apparatus or the like.Type: ApplicationFiled: December 22, 2003Publication date: August 19, 2004Inventor: Sentaro Kobayashi
-
Publication number: 20040089975Abstract: A process for manufacturing fibre-reinforced plastic components whereby, a reactive starting mixture is prepared from a starting material and injected into a cavity in a mould containing a fibre-type mass, whereby the reactive molten mass along with the fibre-type mass is transformed by means of a polymeric reaction into a fibre-reinforced plastic component. A heated plasticising unit with screw feed system, prepares the starting material as a low viscosity, reactive molten mass, and the reactive molten mass is conveyed by the screw feed system from the plasticising unit and injected either directly or indirectly into the cavity of the mould.Type: ApplicationFiled: October 29, 2003Publication date: May 13, 2004Inventors: Robert Sala, Markus Henne
-
Publication number: 20030224085Abstract: There is provided an injection molding machine provided with an injection mechanism that enables a high-speed injection.Type: ApplicationFiled: May 30, 2003Publication date: December 4, 2003Applicant: TOSHIBA KIKAI KABUSHIKI KAISHAInventors: Hiroyuki Onuma, Katsuhito Ogura, Katsuyoshi Kido, Harumichi Tokuyama
-
Publication number: 20030107154Abstract: Moulding apparatus is disclosed which comprises transfer element (12) which has a holding cavity (14) therein for receiving a charge of mouldable material. Mouldable material in particulate or molten form is fed into a heated passage (30) by a feed spiral (40) in a tube (36). A plunger (42) displaces molten mouldable material along the passage (30) and into the holding cavity (14). The transfer element (12) is then displaced to a position in which the holding cavity (14) is aligned with an opening (18) in a backing plate (16). The opening (18) is in communication with a mould cavity (20) having the shape of the article to be produced. A second plunger (46) displaces the charge of molten mouldable material from the holding cavity (14) through the opening (18) and into the mould cavity.Type: ApplicationFiled: July 30, 2002Publication date: June 12, 2003Inventor: Jan Petrus Human
-
Publication number: 20030091685Abstract: A screw is incorporated in a heating barrel, and the tail end of the screw is rotatably supported by the front surface of an intermediate plate. Behind the intermediate plate, two linear motor units are connected in parallel and arranged around the shaft of the screw to form axial symmetry. The output shafts of the linear motor units are connected to the tail end of a driving shaft through a common connecting arm, and the leading end of the driving shaft is fixed to the rear surface of the intermediate plate. Each of the liner motor units is constituted by a plurality of voice coil linear motors connected in parallel. Each of the linear motor units can be independently controlled. Voice-coil linear motors to be used are selected according to the type of product to be manufactured.Type: ApplicationFiled: October 7, 2002Publication date: May 15, 2003Inventors: Harumichi Tokuyama, Makoto Nishizawa, Jun Koike, Akihide Okubo, Fumiyuki Katoh, Hiroyuki Onuma, Katsuhito Ogura, Katsuyoshi Kido
-
Publication number: 20020074678Abstract: A device and method for cooling granules, in particular wax granules, for processing in an injection-moulding machine, which has a cavity for receiving the granules and having an inlet opening and an outlet opening, and at least one further opening is provided for supplying a gaseous medium. In the device of the invention, the outlet opening is arranged directly or indirectly at the feed region of the screw of an injection-moulding machine and the cavity is connected to a cold-gas production device. In the process of the invention, the inlet temperature and the outlet temperature of the gas is determined and by determining the temperature difference, the preset theoretical temperature in the cavity is controlled and/or regulated.Type: ApplicationFiled: August 15, 2001Publication date: June 20, 2002Applicant: Battenfeld GmbHInventors: Harald Bleier, Andreas Huber
-
Publication number: 20020020943Abstract: A molding machine for molding microparts containing between 0.001 to 3.5 cubic centimeters of plastic shot volume includes a plasticizing portion operatively connected to an injection portion and a mold portion. A valve member is provided to open and close the connection between the plasticizing portion and the injection portion. A linear motor member is associated with the injection portion to permit molding times of 0.01 seconds at pressures up to about 100,000 psi during injection of the molten plastic into the mold portion.Type: ApplicationFiled: May 9, 2001Publication date: February 21, 2002Applicant: Murray IncorporatedInventors: Phillip M. Leopold, Andrew R. Leopold
-
Patent number: 6186768Abstract: Metal matrix composite body (MMC body) includes a porous reinforcement material (15) having pores being filled with an infiltration material (14) selected from the group metal and metal alloy, with the reinforcement material (15) being formed by recrystallized silicon carbide (RSiC).Type: GrantFiled: September 4, 1998Date of Patent: February 13, 2001Assignee: Electrovac, Fabrikation elektrotechnischer Spezialartikel Gesellschaft m.b.H.Inventor: Theodore Nicolas Schmitt
-
Patent number: 6042362Abstract: There is disclosed a thermosetting resin injection molding machine comprising: a heating cylinder including a body having a device for introducing a resin material into said body, and a sleeve having an injection port for injecting the resin material; and a screw reciprocally movable in the heating cylinder, wherein the screw includes a body having a flight, and a piston portion provided at a front end of the screw body, and a diameter of the piston portion is smaller than a diameter of the flight; wherein an inner diameter of a working portion of the sleeve is smaller than an inner diameter of the heating cylinder body; wherein a length of the piston portion, a length of the working portion of the sleeve and an annular clearance between the working portion of the sleeve and the piston portion are so determined that a predetermined amount of the resin can remain for cushion molding at a front end of the piston portion during dwell after the injection of the resin material; and wherein a resin compressing portType: GrantFiled: July 21, 1998Date of Patent: March 28, 2000Assignee: Sumitomo Bakelite Company LimitedInventor: Masahiro Mitsui
-
Patent number: 5811136Abstract: A screw-in-plunger injection apparatus is provided which is advantageously used for molding either a large-size or a small-size product. The injection apparatus is capable of selectively carrying out a plunger-type injection operation and an inline-screw-type injection operation. In the plunger-type injection operation, an injection plunger 12 and a screw 10 are advanced in an injection cylinder 14, so that a melted resin fed to a storage space provided on the side of one axial end of the injection plunger 12 is injected. In the inline-screw-type injection operation, a surface of the axial end of the injection plunger 12 is held in abutment with the injection cylinder 14, so that the storage space is reduced to provide a reduced storage space to and from which the melted resin is fed by the rotation of the screw and is injected by the movement of the screw in an axial direction thereof.Type: GrantFiled: November 21, 1996Date of Patent: September 22, 1998Assignees: Kabushiki Kaisha Meiki Seisakusho, Aronkasei Co., Ltd.Inventors: Ryozo Morita, Tadashi Hasegawa, Yoshimitsu Tabata, Shigemi Kushida, Shinichi Nakamura
-
Patent number: 5774779Abstract: A method for making multi-channel structures suitable for use as filters, catalyst carriers or the like.A composite rod comprising an outer shell and an inner core is formed of respective mixtures of powders. The mixture for the outer shell comprises a sinterable powdered structural material such as ceramics, metals, intermetallics, and a powdered binder such as paraffin, wax or polymer. The inner core comprises a powdered channel-forming filler material such as melamine or polymers, or soluble inorganic compounds or a metal that can differentially be removed from the structural material of the shell.The composite rod may be deformed, as by extrusion, to reduce its diameter. In any event, a bundle of composite rods is assembled and deformed, as by extrusion, to reduce the diameter of the bundle and of its component composite rods.Type: GrantFiled: November 6, 1996Date of Patent: June 30, 1998Assignee: Materials and Electrochemical Research (MER) CorporationInventor: Ley J. Tuchinskiy
-
Patent number: 5639491Abstract: An arrangement of oil cylinders of a plastic injecting machine is provided which positions a large oil cylinder and a small oil cylinder respectively on both the left and right sides of an oil cylinder base and a bearing base. The large and small oil cylinders are located at such a distance away from a material injecting cylinder that the oil seals of the four oil cylinders are not heated by the electric heaters that heat the material injecting cylinder. By this arrangement, the oil seals have a normal service life. In addition, an oil route plate is located on the bearing base to secure oil pipes formed of hard steel connected between the four oil cylinders and an oil pump, to keep oil flowing smoothly.Type: GrantFiled: August 15, 1995Date of Patent: June 17, 1997Assignee: HWA Chin Machinery Factory Co., Ltd.Inventor: Jui Hsiang Wang
-
Patent number: 5460507Abstract: The present invention provides an injection unit having a structure designed for easier machining of a resin guiding hole located in a front plate constituting the injection unit in tile injection molding machine, as well as for reducing tile thermal influence of the heating cylinder and tile plate body on the resin guiding hole. The front plate of the injection unit has a nose member (5), in which a hopper (6) and the heating cylinder (7) are attached, and the plate body (4) linked to a tie bar (10), which are components separated from each other. The injection unit is constructed by joining the heating cylinder (7), the nose member (5) and the plate body (4) to one another through air gaps (23, 24, 28, 29) formed between these components.Type: GrantFiled: November 17, 1993Date of Patent: October 24, 1995Assignee: Fanuc LimitedInventor: Satoshi Takatsugi
-
Patent number: 5458475Abstract: A screw of a screw-in-line type plasticizing device of an injection molding machine has a cylindrical main part and a spiral screw flight on the main part. A portion of the screw flight of the screw facing a resin supply port has a parallelogrammic axial sectional shape which is inclined towards the discharge end of the screw.Type: GrantFiled: November 20, 1991Date of Patent: October 17, 1995Assignee: Sumitomo Heavy Industries, Ltd.Inventor: Hiroyoshi Suumen
-
Patent number: 5456870Abstract: An improved temperature control system using a state controller with two degrees of freedom to regulate the temperature of the barrel of an injection molding machine is disclosed. The control system divides the temperature of the barrel into longitudinally-extending zones and radially extending layers within each zone. Heat transfer calculations which include the effects of heat transfer between all the layers within the zones are performed for a set time in the future to accurately determine the heat needed from the heater band to reach the operator set point temperature. The duty cycle for the heater bands is thus accurately set to give a more responsive and accurate control than heretofore possible. The controller additionally includes factors for accounting for heat disturbances present in the injection molding process. In addition each system is calibrated for each machine to insure accurate formulation of machine specific parameters such as heat transfer co-efficients used in the control.Type: GrantFiled: May 20, 1994Date of Patent: October 10, 1995Assignee: Van Dorn Demag CorporationInventor: Thomas C. Bulgrin
-
Patent number: 5393210Abstract: A motor-driven vertical type injection molding apparatus with stable screw back pressure is provided with a simple structure. A plurality of guide shafts extending in the perpendicular direction are integrally provided in a lower base of an injection unit. A screw holding member is supported on the plurality of guide shafts to be movable in the perpendicular direction. The screw holding member is moved in the perpendicular direction by an injection motor through a ball screw mechanism. A screw extension shaft is integrally connected to the upper end of a screw. The screw extension shaft is supported on the screw holding member to be movable in the axial direction and rotatable. The screw extension shaft and screw are rotated by a measuring motor. In a measuring step, the dead weight of the screw holding member automatically resists the reactive force (screw back pressure) of a molten resin at a screw tip end portion.Type: GrantFiled: July 5, 1994Date of Patent: February 28, 1995Assignee: Canon Kabushiki KaishaInventors: Shozo Kasai, Yozo Tohbo, Norio Nikaido, Hirofumi Sugawara
-
Patent number: 5375991Abstract: This invention relates to automating a process for manufacturing articles from plastic, particularly recyclable plastic waste. A lengthened separator head is flanged to a plasticizer to supply melting serially to several molds, by way of mold inlet shut-off mechanism. A preprogrammed control device monitors the filling of a respective mold by way of a pressure sensor in the mold. When the desired filling of the mold has occurred, the inlet shut-off mechanism is closed by the control device and another mold that is ready to be filled is filled with melting by the opening of the corresponding inlet shut-off mechanism at the another mold. In addition, the control device controls the locking and tightening of the mold as well as its opening and emptying.Type: GrantFiled: January 14, 1993Date of Patent: December 27, 1994Assignee: Spies Kunststoff-Recycling GmbH CompanyInventors: Theo Rydmann, Giuseppe Attilo, Manfred Schibalsky
-
Patent number: 5286187Abstract: A machine for molding a starting crystalline saturated polyester resin such as polyethylene terephthalate includes a device for first drying and then preheating the starting resin to a temperature above its melting point to lower the viscosity of the resin to such an extent that the resin is not substantially degraded in the compression section of the molding machine. A feed section is provided for quantitatively feeding the molten starting resin to the main body of the molding machine. Accordingly, the starting resin is molded into a desired shape in a molding machine under conditions such that the crystallization temperature of the resulting molded article is within 20.degree. C. of the crystallization temperature of the starting saturated crystalline polyester resin.Type: GrantFiled: December 23, 1992Date of Patent: February 15, 1994Assignee: Mitsui Petrochemical Co., Ltd.Inventors: Hiroji Niimi, Takashi Satake, Kunio Tomita
-
Patent number: 5145694Abstract: A plastifying worm for an extruder or injection-molding system utilizes a worm cylinder and a worm or worm core as outer and inner electrodes to which high-frequency energy is applied for direct high-frequency dielectric heating of a thermoplastic synthetic resin. Between the electrodes is disposed an insulator.Type: GrantFiled: July 26, 1991Date of Patent: September 8, 1992Assignee: Krauss-Maffei AktiengesellschaftInventor: Peter Brams
-
Patent number: 4898529Abstract: Apparatus for molding a substrate for use in supporting a magneto-optic recording structure includes a mold having a cavity that defines a plane and that is designed to form a thin disk-like magneto-optic substrate. The mold is mounted with such plane horizontal and an axis of circular symmetry thereof substantially vertical. Hot fluid plastic flows from the center of such horizontal mold so that the fluid plastic flows horizontally and relatively uniformly and radially outwardly from the center of the mold to minimize azimuthal variations in birefringence. Such flowing is by injection molding. The molding apparatus for manufacturing such magneto-optic substrate includes a support for positioning such mold with the plane thereof horizontal. Hot fluid plastic is injected to the center of such mold, as for example from the vertical axis of symmetry of such mold.Type: GrantFiled: December 29, 1988Date of Patent: February 6, 1990Assignee: Hoechst AktiengesellschaftInventors: Boris J. Muchnik, Bernd F. Fischer
-
Patent number: 4894000Abstract: A multifunctional assembly for use in various plastic forming processes includes a housing conformed for selective partition to receive an incandescent light assembly as a source of heat and selectively positioned pneumatic cylinders for compressing heated plastic into forms and extrusion dies. An air pump selectively connected by manifolds may then be used for generating vacuum and pneumatic pressure both for the forming processes and for the pneumatic cylinders.Type: GrantFiled: November 19, 1987Date of Patent: January 16, 1990Inventor: Richard C. Coates, Jr.
-
Patent number: 4889478Abstract: In an apparatus of operating an injection compression molding machine having a stationary metal mold, a movable metal mold, an oil pressure actuator for advancing the movable metal mold toward the stationary metal mold to form a mold cavity therebetween with a predetermined compression clearance .delta. left between the movable and stationary metal molds, a heating cylinder adapted to engage with the stationary metal mold, a hopper for supplying a thermoplastic resin into the heating cylinder, a screw contained in the heating cylinder for injecting molten metal into the mold cavity, an oil pressure motor for rotating the screw and a piston cylinder unit for reciprocating the screw through the heating cylinder, the molten resin is filled in the mold cavity by advancing the screw and the advancement of the movable metal mold is started when the screw reaches a predetermined set position during an injection stroke so as to reduce the compression clearance .delta.Type: GrantFiled: February 15, 1989Date of Patent: December 26, 1989Assignee: Toshiba Kikai K. K.Inventor: Kazuhito Sato
-
Patent number: 4778370Abstract: A changing device for the screw cylinder of an injection molding machine. The screw of the screw cylinder is in releasable coupling connection with a drive unit of the machine. For releasing and uncoupling the coupling connection, the screw cylinder including screw can be displaced relative to the injection molding machine essentially transversely of the longitudinal direction of the screw cylinder. Two hydraulic cylinders are arranged spaced apart next to each other symmetrically and parallel to the longitudinal center plane of the injection molding machine. The two cylinders are connected to each other by means of a transverse member. A free space extending forwardly from the drive unit is defined by the two hydraulic cylinders and the transverse members. The free space forms an alignment seat which is open towards the front and towards the back and a longitudinal side. In the coupled position, the screw cylinder is fixable and lockable to the drive unit in this alignment seat.Type: GrantFiled: November 4, 1987Date of Patent: October 18, 1988Assignee: Battenfeld Kunststoffmaschinen Ges. m.b.H.Inventors: Friedrich Heindl, Rudolf Reiser, Harald Bleier
-
Patent number: 4773842Abstract: The present invention provides a new injection molding machine in which a space left between a mold clamping device and an injection device provided on the machine base is utilized for installation of an electric box, and the electric box may be mounted on the machine base without particularly increasing the upper area of the machine base whereby reducing the installation area required for the molding machine.Type: GrantFiled: November 23, 1987Date of Patent: September 27, 1988Inventor: Katashi Aoki