Abstract: The invention describes a regulating device that adapts to the aerodynamic profile of a mold bed made of composite material offsetting the geometrical deviations occurring in the mold bed. The device comprises some stiffening ribs (20) supported on a surface of the bed (10) of the mold and is equipped with actuators (21) that modify the curvature of the bed (10) of the mold.

Abstract: The present invention provides a display improved in an exterior appearance by a front cover, and a manufacturing method thereof, wherein the front cover covers a display panel and includes a translucent layer which transmits colored light, and a transparent layer to receive and transmit the colored light, wherein the translucent layer and the transparent layer are integrally formed. The front cover may be capable of implementing a natural tone variation thereon.

Abstract: Forming feedthrough device comprising an electrically insulative structure having holes extending there through. The holes have disposed therein conductive members around which the electrically insulative structure is hermetically sealed.

Abstract: Provided is an injection molded panel, a mold for forming the panel, and its method of manufacture. The panel is configured with a front surface and a back surface, the back surface being configured with one or more ribs integrally extending from the back surface via a transition wall portion. The transition wall portion in accordance with the disclosed subject matter is significantly thinner than the rib and/or the panel.

Abstract: A device for providing the edge of a starting sheet of an electrode used in the electrolytic refining or recovery of metals with a dielectric part comprises a die space, in which the edge of the starting sheet of the electrode can at least partly be fitted, and a feeding device of the dielectric material for feeding the dielectric material into the die space. The device comprises changing members of the volume of the die space for pressing the dielectric material in the die space to that edge of the starting sheet of the electrode, which is at least partly fitted in the die space.

Abstract: A mold includes a bottom die and an upper die. The bottom die defines a bottom cavity and includes a bottom parting surface. The upper die defines an upper cavity and includes an upper parting surface. The bottom cavity and the upper cavity cooperatively form a mold cavity, and at least one of the bottom parting surface and the upper parting surface defines receiving grooves. The mold further includes a block and a spacer. The spacer is received in a specific one of the receiving grooves. The block is detachably fixed in the specific receiving groove and holds the spacer in the specific receiving groove. The block protrudes out of the specific receiving groove.

Abstract: The invention provides a device for injecting a resin into at least one fiber layer of a fiber-reinforced product (5) to be manufactured, comprising a mold (2, 3) having a mold cavity (4) that is surrounded by a mold wall for abutment of the product thereagainst in the closed condition of the mold. A rigid part (3a, 3b, 3c, 3d) of the mold wall is movable with respect to another part of the mold wall in the closed condition of the mold so as to ensure a continued abutment of the movable part of the mold wall with the products when shrinkage of the resin caused by curing thereof takes place subsequent to the injection process.

Abstract: Methods and systems for fabrication of injection molded optical components. In one embodiment, a moldplate with cavities receives injected optical material within walls of the cavities. The cavities are designed with a geometric profile approximately corresponding to a optical profile of an optical element to be formed therein. When molten optical material is injected into the cavities of the moldplate, the injected optical material forms a meniscus due to surface tension between the optical material and the wall of the cavities. The meniscus thus provides a shape corresponding to the predetermined optical profile. The optical material is then rapidly cured with actinic radiation, and a desired optical element with high-precision dimensions is formed within the cavities of the moldplate. In some embodiments, the moldplate is spun such that the meniscus is adjusted to match the predetermined optical profile within a certain tolerance.

Abstract: To provide a preform, a bottle and a preform molding apparatus capable of preventing lowering in the mechanical strength of a preform, reducing the amount of a resin material, as well as improving productivity. A preform mold 1e used in the preform molding apparatus has a mouth neck part mold 2, a body part mold 3e and a core mold 163, and the body part mold 3e has, on the outer edge of the upper surface of a cylindrical protrusion part 31e, an annular protrusion 33 which controls the moving direction of a solidified film 118 and a solidified film 117 which have been peeled.

Abstract: Methods and systems for fabrication of injection molded optical components. In one embodiment, a moldplate with cavities receives injected optical material within walls of the cavities. The cavities are designed with a geometric profile approximately corresponding to a optical profile of an optical element to be formed therein. When molten optical material is injected into the cavities of the moldplate, the injected optical material forms a meniscus due to surface tension between the optical material and the wall of the cavities. The meniscus thus provides a shape corresponding to the predetermined optical profile. The optical material is then rapidly cured with actinic radiation, and a desired optical element with high-precision dimensions is formed within the cavities of the moldplate. In some embodiments, the moldplate is spun such that the meniscus is adjusted to match the predetermined optical profile within a certain tolerance.

Abstract: Injection molding of a part having a nonuniform thickness is provided. One disclosed embodiment of an injection molding device includes one or more side walls, a first mold surface intersecting the side walls and being stationary with respect to the side walls, and a second mold surface intersecting the side walls so as to define with the side walls and the first mold surface a cavity configured to receive a metered amount of injected molten thermoplastic material. The second mold surface is moveable toward the first mold surface in such a manner that a first end of the second mold surface moves a larger physical travel distance toward the first mold surface than does a second end of the second mold surface during a molding process.

Abstract: A resin-molding mold device is provided for carrying out the resin molding process to mold the resin molded article, wherein when cooling after charging a molten synthetic resin into a cavity (14) and maintaining the pressure, a movable core (11) is urged to the side in which the capacity of the cavity (14) is decreased. This enables a resin molded article having a proper shape to be reliably molded by preventing a design surface from parting from a cavity wall surface when die-molding the resin molded article by charging a molten synthetic resin into a cavity formed from a plurality of dies.

Abstract: Injection molding of a part having a nonuniform thickness is provided. One disclosed embodiment of an injection molding device includes one or more side walls, a first mold surface intersecting the side walls and being stationary with respect to the side walls, and a second mold surface intersecting the side walls so as to define with the side walls and the first mold surface a cavity configured to receive a metered amount of injected molten thermoplastic material. The second mold surface is moveable toward the first mold surface in such a manner that a first end of the second mold surface moves a larger physical travel distance toward the first mold surface than does a second end of the second mold surface during a molding process.

Abstract: Methods and systems for fabrication of injection molded optical components are disclosed. In one embodiment, a moldplate having one or more cavities is configured to receive injected optical material within walls of the cavities. The cavities are designed with a predetermined geometric profile approximately corresponding to a predetermined optical profile of an optical element to be formed therein. When molten optical material is injected into the cavities of the moldplate, the injected optical material forms a meniscus due to surface tension between the optical material and the wall of the cavities. The meniscus thus provides a shape corresponding to the predetermined optical profile. The optical material is then rapidly cured with actinic radiation, and a desired optical element with high-precision dimensions is formed within the cavities of the moldplate.

Abstract: A sheet feed roller is provided which is free of a circumferential bulge on a sheet sliding contact surface of a roller portion, thereby improving the quality of images formed by an electrophotographic device.

Abstract: The invention relates to a method for manufacturing at least partly plastic vehicle parts in a mold with at least one mold cavity, comprising the steps of: at least partly closing the mold, wherein the at least one mold cavity is brought in a first position by means of at least one movable wall part of the at least one mold cavity; introducing plastic into the at least one mold cavity; upon complete closure of the mold and/or movement of the at least one movable wall part, bringing the at least one mold cavity in a second position, the at least one mold cavity in the second position having a different volume than in the first position; all this in such a manner that by bringing the at least one mold cavity from the first into the second position, the plastic fills the respective mold cavity completely.

Abstract: A hardware configuration and related method for performing a coining-type injection compression operation. The invention is useful in molding lenses since lenses have different thicknesses at various points. The equipment maintains the mold in a closed position during the entire molding cycle. A two part standoff post is designed to provide for slight axial compression during high injection pressure. The standoff post also provides a convenient mounting surface near the parting line to install inserts at various heights.

Abstract: The present invention relates to an injection molding process that improves recovery limited productivity. The present invention advantageously applies pressurized fluid within the nozzle of an injection molding machine to improve the machine's productivity. In accordance with one aspect of the invention, an existing or new injection molding machine is outfitted with a pressurized fluid system at the nozzle between the plasticizer barrel and the melt manifold. The use of a specialized nozzle and isolation valve allows the pressurized fluid to displace material within the nozzle and runner, ensuring the proper pressure is applied to the plastic resin within the mold during pack and hold while the plasticizing screw can begin its recovery cycle. Finally, the pressurized fluid can be evacuated from the nozzle melt stream area either via the fluid entrance or a fluid pin.

Abstract: In an injection mold, a compression pin is placed at a cavity surface by the pressing force of a biasing member, and is moved rearward by the pressure of filled resin so as to form a compression boss. After the completion of filling, the compression boss is compressed by the compression pin.

Abstract: This invention relates to an injection molding method using an injection mold. The method comprises (1) a molten resin injection step for injecting the molten resin from a gate into a cavity, (2) a pressure-keeping step for continuously applying pressure from the gate after the molten resin injection step, and (3) a fluid injection step for injecting a fluid toward the back surface of the molded product. The pressure-keeping step and the fluid injection step are simultaneously executed. Simultaneously executing these two steps can lower the pressure that is to be continuously applied from the gate. The present injection molding method can reduce the pressure of the fluid to be injected toward the back surface of the molded product in order to cause the back surface of the molded product to separate from the cavity surface.

Abstract: The present invention relates to an injection molding process that improves recovery limited productivity. The present invention advantageously applies pressurized fluid within the nozzle of an injection molding machine to improve the machine's productivity. In accordance with one aspect of the invention, an existing or new injection molding machine is outfitted with a pressurized fluid system at the nozzle between the plasticizer barrel and the melt manifold. The use of a specialized nozzle and isolation valve allows the pressurized fluid to displace material within the nozzle and runner, ensuring the proper pressure is applied to the plastic resin within the mold during pack and hold while the plasticizing screw can begin its recovery cycle. Finally, the pressurized fluid can be evacuated from the nozzle melt stream area either via the fluid entrance or a fluid pin.

Abstract: Described herein is injection-compression moulding of articles made of plastic material with two components by means of a press of the stack-mould type, in which the first and second countermoulds are constrained to the corresponding moulds carried by the rotating central element of the press so as to enable the respective cavities to set themselves in a position of partial opening for the injection of the plastic material within them. To both of the cavities there is then applied a closing force to bring about compression of the plastic material injected therein.

Abstract: Retroreflective articles having cube corner elements are disclosed, with the dihedral angle errors of the cube corner elements selected to limit the visibility range of the retroreflective article. Also disclosed are methods for making the cube corner elements and the retroreflective articles.

Abstract: The invention provides a device for injecting a resin into at least one fibre layer of a fibre-reinforced product (5) to be manufactured, comprising a mould (2, 3) having a mould cavity (4) that is surrounded by a mould wall for abutment of the product thereagainst in the closed condition of the mould. A rigid part (3a, 3b, 3c, 3d) of the mould wall is movable with respect to another part of the mould wall in the closed condition of the mould so as to ensure a continued abutment of the movable part of the mould wall with the products when shrinkage of the resin caused by curing thereof takes place subsequent to the injection process.

Abstract: Method and apparatus for compressing melt and/or compensating for melt shrinkage in an injection mold are provided. The apparatus includes a cavity mold portion adjacent a cavity plate, a core mold portion adjacent a core plate, a mold cavity formed between the mold portions, and at least one piezoceramic actuator disposed between either or both of the core plate and the core mold portion and the cavity plate and the cavity mold portion. A controller may be connected to the at least one piezoceramic actuator to activate it, thereby causing the mold cavity volume to decrease, compressing the melt.

Abstract: A resin molding device, resin molding method and resin molded product capable of guiding a sink to an optional position to perform a precise molding. A resin molding metal mold includes a gate formed in the central part of a cavity, a stepped part increasing the opening diameter of the cavity in the circumferential direction orthogonal to the flowing direction of a molten resin introduced into the cavity from the gate, and a fine outside air inlet part circumferentially formed on the outer part from the stepped part. The outside air inlet part is formed of a porous material and allowed to communicate with the outside of the resin molding metal mold through a communicating passage.

Abstract: The present invention provides a manufacturing method for manufacturing an outer tube of an injector having a barrel portion having an excellent circularity, while preventing generation of distortion or warp. A molten resin is injected into a cavity 17 of a metal mold 11 including: a fixed mold 13 having a hole portion 12 having a shape along the outer shape of the injector outer tube 1; a movable mold 14 closing the hole portion 12; and a core 15 inserted into the hole portion 12. A cylindrical vacant portion is provided communicating with a flange forming portion 20 of the hole portion 12. The molten resin R is injected from a sprue 22 and a runner 23 via a submarine gate 24 into the cylindrical vacant portion 21 and the molten resin R is introduced into the cavity 17. The cylindrical vacant portion 21 has a push pin 25. When the molten resin has become half-molten state, the resin in the cylindrical vacant portion is introduced with pressure into the cavity 17 by the push pin 25.

Abstract: There is provided an arrangement of a mold including a mold base (1), a cavity block (2) provided within the mold base (1), a heat insulating layer (5) provided between the mold base (1) and the cavity block (2), and a system of a flow passage (A) through which a heating medium and a cooling medium are alternately and repeatedly supplied, wherein a space is provided at a contact portion between the cavity block (2) and the mold base (1) based on anticipation of a thermal expansion of the cavity block (2). Further, the cavity block (2) may be arranged to have inlet and outlet slots communicating with the channel (A), and the inlet and outlet slots may be attached with conduits thermally insulated from the mold base (1).

Abstract: Holographic lines are formed directly on products by holding a holographic plate and a block under a lip on a frame and mounting the frame for limited movement within a recess in a mold half. As a mold cavity is filled, the frame, block and plate and heating tubes connected to the block move in the recess. As the product sets, springs push the frame, block and plate toward the shrinking product controlling the fine holographic lines. Lateral frame recesses receive bolt ends to limit frame travel. Partially withdrawing bolts and removing the tubes releases the frame for withdrawing the block and replacing the holographic plate.

Abstract: A resin molding device, resin molding method and resin molded product capable of guiding a sink to an optional position to perform a precise molding. A resin molding metal mold includes a gate formed in the central part of a cavity, a stepped part increasing the opening diameter of the cavity in the circumferential direction orthogonal to the flowing direction of a molten resin introduced into the cavity from the gate, and a fine outside air inlet part circumferentially formed on the outer part from the stepped part. The outside air inlet part is formed of a porous material and allowed to communicate with the outside of the resin molding metal mold through a communicating passage.

Abstract: A blow molding mold has first and second fixtures. The first fixture includes drive means, typically in the form of pins, while the second mold fixture has drive receiving means, typically in the form of holes. When the second mold fixture is in registration with the first mold fixture, the drive means are extended to lock and locate the two fixtures together to enable blow molding without a blow molding press. The method of blow molding uses a robotic arm to move a lightweight second mold fixture to accept a parison as it is extruded. After extrusion the arm moves the second fixture toward the first fixture so that the fixtures can be located and locked together. A single robot using a single extrusion head can serve several mold stations depending upon cycle times.

Abstract: Solid rollers of a urethane material are formed in closed mold formed by a tube and two end plugs spaced by a shaft, the latter becoming the shaft for the roller. The closed mold avoids rough grinding to a cylindrical shape, as well as avoiding the resulting waste of material and introduction of defects that arise from rough grinding. The formation of bubbles during injection of the urethane material is avoided by filling the closed mold with carbon dioxide gas prior to injection. The formation of gate marks in the urethane material is avoided by repositioning the end caps after injection to separate the injection gate from the cylindrical cavity. The need to trim the ends of the roller is avoided by providing an annular cavity between the top end cap and the tube that receives excess urethane material to be drawn into the cylindrical cavity as the urethane shrinks during curing.

Abstract: A mold assembly for producing a molded object from resin. The assembly includes a cavity configured to be filled with resin to form at least one surface of the molded object into a predetermined shape with at least one transfer surface of the cavity. A molding insertion member is arranged to form another surface of the molded object, and a holding insertion piece is configured to hold the molding insertion member. The holding insertion piece includes a communication path that places a surface of the molding insertion member at a side opposite to the cavity in fluid communication with the exterior of the mold assembly and guides air from the exterior of the mold assembly toward the surface of the molding insertion member.

Abstract: A carrier assembly controls movement of a movable member within a mold tool to first receive a quantity of molten material, and then displace that molten material back into a mold cavity during solidification of a molded article. The moveable member moves relative to the surface of the mold cavity to compensate for local volume changes in a molded part that occur during solidification to substantially eliminate depressions and sink marks on an outer surface of a plastic injection molded part.

Abstract: Solid rollers of a urethane material are formed in closed mold formed by a tube and two end plugs spaced by a shaft, the latter becoming the shaft for the roller. The closed mold avoids rough grinding to a cylindrical shape, as well as avoiding the resulting waste of material and introduction of defects that arise from rough grinding. The formation of bubbles during injection of the urethane material is avoided by filling the closed mold with carbon dioxide gas prior to injection. The formation of gate marks in the urethane material is avoided by repositioning the end caps after injection to separate the injection gate from the cylindrical cavity. The need to trim the ends of the roller is avoided by providing an annular cavity between the top end cap and the tube that receives excess urethane material to be drawn into the cylindrical cavity as the urethane shrinks during curing.

Abstract: A method of this invention is an injection compression molding method of molding a thin molding, using an injection compression molding machine including: a pair of a movable mold and a stationary mold defining a molding space; a movable die plate on which the movable mold is mounted; a stationary die plate on which the stationary mold is mounted; an injection unit for injecting a molding material into the molding space; and a mold clamping unit for causing the movable die plate to move toward and away from the stationary die plate, capable of controlling a clamping pressure for pressing the movable die plate toward the stationary die plate while the injection unit is injecting the molding material into the molding space. This method includes a nonloaded flow step of controlling the mold clamping unit in such a manner that any resistance is not exerted substantially against flow of the molding material injected into the molding space by the injection unit, during the injecting step.

Abstract: At least one positioning projection (12, 13, 14, 15, 16 or 17) is formed at least on at least one deformed wall (e.g., 2) of a synthetic resin-made connector housing (1). The projecting height of the at least one positioning projection (12, 13, 14, 15, 16 or 17) is defined so as to correct an amount of deformation of the at least one wall (2, 3, 4 or 5), and positioning is effected by using the at least one positioning projection (12, 13, 14, 15, 16 or 17) as a reference. In case of a plurality of the positioning projections (12 to 17), the plurality of the positioning projections (12 to 17) are juxtaposed at least on the at least one wall (2, 3, 4 or 5), and projecting height of the plurality of positioning projections (12 to 17) are varied in correspondence with a shape of deformation of the at least one wall (2, 3, 4 or 5).

Abstract: An apparatus for producing a plastic molded article or product for use in an optical device is a mold assembly. The mold assembly includes a pair of molds having an inner mold surface forming a cavity with a preselected volume into which a molten molding material is injected via a gate or sprue to fill the cavity and thereby form a molded product having a sink surface and at least one mirror surface after the molten molding material has cooled. The inner mold surface includes at least one transfer surface portion against which the at least one mirror surface of the molded product is formed, and at least one non-transfer surface portion against which the sink surface portion of the molded product is formed. The mold assembly also includes at least one vent hole, at least one bore in communication with the vent hole so that a preselected air pressure is applied to the molten molding material in the cavity via the bore and the vent hole, and at least one exhaust hole adjacent to, but spaced from the vent hole.

Abstract: The invention relates to a method for the production of molded parts having a front face and a back face made of a hardenable reaction material, whereby a casting mold consisting of several mold parts is formed, said casting mold having a configuration that remains substantially unchanged during a molding and hardening step and forming a cavity into which the reaction material is filled and hardened, whereupon the casting mold is opened and the molded part is removed from the casting mold. At least one casting mold part has a deformable surface and the cavity of the casting mold is filled with a predetermined amount of hardenable reaction material from a reservoir. The reaction material is hardened while the volume of the cavity of the casting mold is reduced by deformation of the deformable surface of the casting mold.

Abstract: A molding die drive unit capable of both of compressing and expanding (volume enlargement) molten resin in molding die and having thin shape and superior mechanical efficiency, molding unit and molding process are provided. A molding die drive unit 20 for advancing and retracting a movable die 10B relative to a cavity 10C has a large-diameter main cylinder unit 21, and a plurality of small-diameter sub cylinder unit 22 disposed around the main cylinder unit 21. After loading the molten resin, the cylinder units 21 and 22 are driven to advance and retract the movable die 10B to the cavity 10C to compress or expand the molten resin in the cavity to conduct molding process.

Abstract: To form a candle blank, a volume of hot liquid candle wax is injected into a generally cylindrical chamber having a length and a diameter. The hot liquid candle wax is then cooled and the length of the generally cylindrical chamber is reduced as the wax cools, so that the volume of the chamber remains substantially that of the volume of the shrinking wax. By operating in this manner, there is no room for a void to form. An apparatus to carry out the process comprises a block, a piston, a gate, a means to inject the wax, and a means to move the piston so that it follows the shrinkage of the wax as it solidifies. The block defines a generally cylindrical mold chamber for the candle blank. The mold chamber has a generally vertically positioned longitudinal axis, an upper end, and a lower end. The piston is positioned in the chamber to slide from the upper end to the lower end of the chamber. The gate is positioned at a lower end of the chamber.

Abstract: An injection compression molding method for injecting and compressing molten resin to obtain molding product using a molding die internally having a lens-forming cavity includes a pair of relatively movable inserts; a gate; a runner; and a sprue. The molten resin is injected and filled into the cavity and volume of the cavity is reduced by moving one insert toward the other insert after a time period prior to completion of injecting and filling the molten resin. At the time, a gate shut pin is protruded into the gate in synchronization with the movement of the insert to gradually close the opening of the gate. Accordingly, two demands, i.e. lower resistance in filling the cavity with the molten resin and shutting in the molten resin after the molten resin is packed in the cavity, can both be satisfied. This improves productivity and enables the production of mold products having highly accurate configuration and high quality.

Abstract: To prevent a skid panel attached with wear resistance material of porcelain tiles or the like on its surface from warping in a longitudinal direction of laying the skid panel, a warp amount of a skid panel is predictively calculated from shrinkage strain, shrinkage force and upper and lower edge stresses of concrete, reverse camber is provided in the longitudinal direction of a mold of the skid panel with tensioning devices to nullify the final warp amount and concrete is fed to the mold to thereby fabricate the panel.

Abstract: An apparatus and a method for manufacturing a magnet roller makes it possible to remarkably reduce defects on the surface or the inside of a magnet roller and also to control “warp” of the magnet roller sufficiently so that it does not adversely affect the functions of the magnet roller. A metal mold for magnetic field injection molding is composed of two fixed mold counterparts and a movable mold counterpart. The movable mold counterpart is moved to increase the volume of the cavity of the metal mold as a resin-bonded magnet material is injected into the mold.

Abstract: A plastic molding for use in an optical device, a method of producing the molding by injection molding, and an apparatus for practicing the method are disclosed. Only a part of a molding expected to sink is surely caused to sink while, e.g., a mirror surface is surely transferred to a desired part of the molding.

Abstract: A method and apparatus for making a thermoplastic air bag cover having a visually perceptible tear seam formed by a controlled amount of plastic sinkage during an injection molding process. A molten thermoplastic is injected into a mold cavity of a mold having a shape defining the air bag cover. The mold includes first and second mold halves which form the interior and exterior surfaces of the air bag cover. The first mold half has an outwardly extending projection which cooperates with a smooth inner surface of the second mold half to form the tear seam design in the air bag cover which appears on the outer surface of the air bag cover. The tear seam design formed on the outer surface of the air bag cover is primarily formed because of the near right angles formed at the top edges of the outwardly extending projection which cause the outer surface of the air bag cover to sink to a limited controlled extent during cooling of the plastic beneath its softening point.

Abstract: The knit line strength and other packing related properties both aesthetic and functional of injection molded polymeric products is improved by equipping the mold with packing pins. The packing pins are similar in construction to mold ejector pins and may also be mold ejector pins depending on mold configuration. The packing pins are sequentially actuated during or after filling of the mold to cause flow of plastic either transverse or parallel to the direction of flow in a to and from manner. The result is a kneading action in the viscous flow and an oriented layering effect in the solidified plastic much like a scarf joint at the knit line location. The irregular shape of the layers enhances the mechanical strength at the knit line in addition to increasing the likelihood that long chain molecules will re-entangle between the two melt flows at the knit line.

Abstract: Hard to fill large-surface-area parts and/or thinwalled configurations of optical lenses and reflective optical elements are among the difficult-to-mold thermoplastic products which require precision replication of the molding surfaces, in micro detail. We combine multiple opposing gates (to reduce the meltflow pathlength) with non-isothermal steps of firstly, heating these mold surfaces (with circulating heat transfer fluids supplied by a hot side supply system, to a temperature setpoint sufficiently high to retard solidification), then secondly, injecting the melt through these opposing gates, then thirdly, rapidly cooling to solidification (by circulating heat transfer fluids of much lower temperature, supplied from a cold side supply system).

Abstract: A contact lens and a method and apparatus for manufacturing a contact lens having areas of different thickness, the contact lens being compensated for differential shrinkage during the manufacturing process. The angular offset of the cylinder axis due to differential shrinkage is compensated for by introducing an equal and opposite offset during the manufacturing process. The axis offset caused by a particular manufacturing process is experimentally determined, i.e., for each intended cylinder axis, the corresponding offset (in terms of degrees of rotation) is determined. The lens compensation is implemented by adjusting the manufacturing process so that upon curing the lens corresponds to the desired, prescribed lens, without any axis offset.

Abstract: A simulation system predicts a behavior of a molten resin in a mold in filling, packing, and cooling processes by using a fundamental equation formulated by the finite element method, and shrinkage factors in a direction of thickness and planar directions based on anisotropy of a volume shrinkage factor obtained during prediction of the filling, packing, and cooling processes, so that a warp deformation in an injection-molded article can be predicted at a higher precision. In this simulation system, the warp deformation is predicted by calculating the shrinkage factors in accordance with:.epsilon.Z=A+B.multidot.eV (1).epsilon.P=(eV-.epsilon.Z)/2 (2)wherein .epsilon.Z is a shrinkage factor in the direction of thickness, .epsilon.P is a shrinkage factor in the planar directions, eV is a volume shrinkage factor, and A and B are shrinkage coefficients.