And Means To Connect Nozzle To Mold Patents (Class 425/569)
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Patent number: 11911940Abstract: For in mold spraying, a double-inclined mixing nozzle is connected obliquely and fixedly with a side surface of a third half-mold through a lateral sealing structure and connected with a side surface of a first half-mold in an inclined and sealing manner, side faces of a first half-mold and the third half-mold are respectively provided with installation inclined surfaces. A lateral sealing structure includes a mounting plate and a sealing member. The sealing member is sleeved on the double-inclined mixing nozzle and is in transition fit with the double-inclined mixing nozzle and the mounting plate respectively. A butt sealing groove provided on the installation inclined surface of the first half-mold and is in sealing fit with the mounting plate.Type: GrantFiled: October 3, 2022Date of Patent: February 27, 2024Assignee: Tederic Machinery Co., Ltd.Inventors: Jianguo Zheng, Hongwei Zhou, Jiahui Lu, Haibo Shen, Wu Lin, Binqi Rao, Hongyuan Ma, Bo Liu, Guolin Liu, Jia Zhou
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Patent number: 10850439Abstract: An injection molding machine is provided with a nozzle touch mechanism configured to press a nozzle attached to an injection device against a mold, a drive unit configured to move the injection device, a drive compression member connected to the drive unit, an injection compression member connected to the injection device, at least one resilient member interposed preloaded between the drive compression member and the injection compression member, and at least one strain sensor mounted on the drive compression member.Type: GrantFiled: April 28, 2017Date of Patent: December 1, 2020Assignee: FANUC CORPORATIONInventors: Daisuke Hirose, Koichi Nishimura
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Patent number: 9321205Abstract: Injection machine and fluid distribution system having a valve pin reciprocally movable along its longitudinal axis between upstream and downstream (axial) positions, including a valve pin rotation limiter for resisting or preventing rotation of the valve pin around its axis. The limiter includes an elongated rail having a rail axis, stationarily mounted relative to an actuator that drives the valve pin upstream-downstream along its longitudinal axis wherein the rail axis is radially spaced from the valve pin axis. A finger projects between the rail and the valve pin, having a first end mounted on or to one of the rail and the valve pin, and a second end slidably engaged against a receiving surface of the other of the rail or valve pin, wherein such engagement is adapted to resist or prevent rotation of the valve pin.Type: GrantFiled: March 24, 2015Date of Patent: April 26, 2016Assignee: Synventive Molding Solutions, Inc.Inventors: Vito Galati, Zhuang Rui Tan
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Patent number: 8974222Abstract: A nozzle-locating insulator (300), comprising: a body assembly (302), having: a spring-facing surface (304) including: spring-contact sections (306); and spring-noncontact sections (308) interposed between the spring-contact sections (306).Type: GrantFiled: July 12, 2011Date of Patent: March 10, 2015Assignee: Husky Injection Molding Systems, Ltd.Inventor: Gregory Ray Hammond
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Publication number: 20140161925Abstract: A plurality of connecting rods are attached to an injection device located opposite a stationary platen on a base structure of an injection molding machine. The stationary platen is provided with a magnetism generating unit formed of a permanent magnet, and the connecting rods are provided with a magnetic body. As the magnetism generating unit and the magnetic body are attracted to each other by magnetism, a nozzle of an injection unit is brought into contact with a mold. By this structure, the stationary platen can be prevented from inclining during nozzle touch operation.Type: ApplicationFiled: December 9, 2013Publication date: June 12, 2014Applicant: FANUC CORPORATIONInventor: Mitsushi YOSHIOKA
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Patent number: 8714952Abstract: A system may include a die, an outlet adaptor and a die outlet. The die may include a die flow channel extending from a first end to a second end of the die and coupled to a die housing of an extruder. The outlet adaptor is receivable within the die flow channel and includes first and second ends and an outlet flow channel. The first end of the outlet adaptor cooperates with the die flow channel at the second end of the die to retain the outlet adaptor. A diameter of the outlet flow channel expands at the second end of the outlet adaptor to create a pressure drop to form the foamed article. The die outlet assembly is coupled to the outlet adaptor and includes a bore that receives a polymer from the outlet adaptor. The die outlet assembly produces a cylindrical foam article having a natural skin.Type: GrantFiled: May 25, 2012Date of Patent: May 6, 2014Assignee: Floracraft Corp.Inventors: Trevor Wardle, Russell Lee Schoenherr, Donald William Zwiefka
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Patent number: 8657600Abstract: A plastic material injection molding system includes a feeding nozzle, a forming mold having a cave therein, and a material-passing mold having a runner therein. The runner communicates both the feeding nozzle and the cave, and has two curved parts therein for slowing down the plastic material injected from the feeding nozzle in order.Type: GrantFiled: July 27, 2011Date of Patent: February 25, 2014Assignee: Quanta Computer Inc.Inventors: Hsien-Ming Wu, Chao-Hung Lin
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Publication number: 20130156883Abstract: A nozzle-locating insulator (300), comprising: a body assembly (302), having: a spring-facing surface (304) including: spring-contact sections (306); and spring-noncontact sections (308) interposed between the spring-contact sections (306).Type: ApplicationFiled: July 12, 2011Publication date: June 20, 2013Applicant: HUSKY INJECTION MOLDING SYSTEMS LTD.Inventor: Gregory Ray Hammond
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Publication number: 20120263823Abstract: A runnerless nozzle for an injection molding apparatus includes a bracing component having an internal space and a lateral bore, a nozzle tip extending from the internal space through the lateral bore of the bracing component, and a securing component installable in the internal spaced of the bracing component. At least one of the bracing component and the securing component defines a lateral channel in communication with and upstream channel for delivering molding material to the nozzle tip. The securing component includes an angled surface for wedging a likewise angled surface of the nozzle tip to engage the nozzle tip with the bracing component when the securing component is installed in the bracing component.Type: ApplicationFiled: June 22, 2012Publication date: October 18, 2012Applicant: MOLD-MASTERS (2007) LIMITEDInventor: Bruce Catoen
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Publication number: 20120251657Abstract: A nozzle retaining clip for retaining a nozzle assembly with a material distributing manifold comprises an attachment portion for attaching the clip to the manifold and an engagement portion for engaging a nozzle assembly abutted to the manifold. Two clips located to engage opposite sides of a nozzle assembly abutted to the manifold member are effective to retain the nozzle assembly and to allow the manifold and nozzle assembly to move relative to one another while the clips and nozzle assembly remain engaged. A first alternative clip achieves only surface contact and a second alternative clip allows protrusion of a segment of a nozzle assembly periphery through the clip. Advantageously, the clip comprises at least one locating tap to restrain movement of the clip relative to a manifold. An apparatus for injection molding comprises a manifold and nozzle assembly construction comprising clips in accordance with the invention.Type: ApplicationFiled: March 31, 2011Publication date: October 4, 2012Inventors: James Oliver Adas, Trevor Pruden, Craig Vincent Kovacic
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Patent number: 8252220Abstract: Disclosed, amongst other things, is a molding apparatus and an injection molding process. The molding apparatus includes a positioner that is configured to regulate, in use, a relative position between a gate member and a nozzle of a melt distribution apparatus between a retracted position and an extended position for adjusting a volume of a nozzle melt reservoir that is definable between the gate member and the nozzle between a reduced volume and an expanded volume, respectively. The injection molding process includes regulating a relative position between a gate member and a nozzle of a melt distribution apparatus, with a positioner, into one of a retracted position and an extended position for adjusting a volume of a nozzle melt reservoir that is definable between the gate member and the nozzle between a reduced volume and an expanded volume, respectively.Type: GrantFiled: June 5, 2009Date of Patent: August 28, 2012Assignee: Husky Injection Molding Systems Ltd.Inventor: Douglas James Weatherall
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Publication number: 20120181728Abstract: An injection molding nozzle for dispensing of molten material includes an elongated body member having an outer surface, a first portion at a proximal end, a second portion at a distal end, and a central passageway extending longitudinally therethrough from the first portion to the second portion. The central passageway includes an inlet defined at the proximal end and splits outwardly at the second portion to form a radially extending passageway leading to an outlet. A tip member is coupled to the outlet to facilitate dispensing of molten material into a mold cavity. A groove is defined on the outer surface of the body member that winds from the first portion to a heated section of the second portion that is positioned adjacent to the tip member.Type: ApplicationFiled: July 23, 2010Publication date: July 19, 2012Applicant: Incoe CorporationInventor: Scott Greb
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Patent number: 8070479Abstract: An injection mold device includes: a stationary mold plate including a stationary mold body, a protrusion, and a sprue having a sprue open end; a movable mold plate formed with a first forming part; and a stripper plate including a stripper mold body, a recess, a second forming part, and a plurality of runners. When the stationary mold plate, the movable mold plate, and the stripper plate are assembled, the protrusion is received within the recess such that the sprue open end is in fluid communication with the runners, and the first forming part and the second forming part form a mold cavity.Type: GrantFiled: April 29, 2009Date of Patent: December 6, 2011Assignees: Silitek Electronic (Guangzhou) Co., Ltd., Lite-On Technology Corp.Inventors: Yuing Chang, Chung-Shin Liu, Li-Wei Chen
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Patent number: 8033819Abstract: A mold includes a gate communicating with the entire perimeter of a cavity serving as a space configured to form a molded article. A self-curable molding material with flowability is fed into the perimeter of the cavity through the gate; hence, the mold has a small number of dead ends compared with the case where, for example, the molding material is fed into the cavity through a part of the cavity, preventing the formation of bubbles left in the cavity. The arrangement of a gate and a vent each making an acute angle results in the spontaneous separation of the molded article in the cavity from solidified material portions in the gate and the vent due to shrinkage on curing.Type: GrantFiled: October 1, 2008Date of Patent: October 11, 2011Assignee: NGK Insulators, Ltd.Inventors: Tsuneaki Ohashi, Masakatsu Inoue, Toshiichi Ikami, Keiichiro Watanabe, Kunihiko Yoshioka, Kazuhi Matsumoto
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Publication number: 20110117238Abstract: The invention relates to an injection mold's injection nozzle (10) comprising a feed pipe (12) subtending in the axial direction (A) a flow duct (16) for a flowable/fluid material, a nozzle tip (26) being inserted into the feed pipe (12) and extending the flow duct (16). In order to reduce temperature drops, the injection molding nozzle (10) encloses at least one thermal insulator (32) resting against the injection mold and at least partly enclosing the nozzle tip (26).Type: ApplicationFiled: May 7, 2009Publication date: May 19, 2011Applicant: GUNTHER HEISSKANALTECHNIK GMBHInventors: Herbert Gunther, Siegrid Sommer
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Publication number: 20100295216Abstract: Provided is an injection mold which can reduce the amount of resin that is separated from injection-molded parts and then thrown away. The injection mold includes for an embodiment an extension cylinder coupled to an upper clamp plate and having a nozzle at an end thereof; a nozzle positioner disposed under the nozzle, the nozzle positioner having a nozzle insertion groove adapted to receive the nozzle; a gate-lock-pin holder disposed under the extension cylinder and the nozzle positioner, comprising a gate lock pin which has a first end coupled to a gate molded part and a second end coupled to the gate-lock-pin holder, and adapted to separate the gate molded part from an injection-molded part; a gate stripper plate disposed under the gate-lock-pin holder and adapted to separate the gate molded part from the nozzle; and a cavity plate and a core plate disposed under the gate stripper plate and having a cavity which is shaped like the injection-molded part.Type: ApplicationFiled: December 8, 2009Publication date: November 25, 2010Inventors: Su-Dong Shin, Myoung-Jin Kim, Jeong-Hun Heo
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Publication number: 20100255145Abstract: An injection molding nozzle (10) for injection molding equipment and comprising a nozzle casing (14) subtending a longitudinal axis (L) fitted with at least one flow duct (18) for a fluid processing material, further comprising at least one nozzle tip (24) discharging the fluid processing material out of the nozzle casing (14), the minimum of one nozzle tip (24) running transversely to the longitudinal axis (L) of the nozzle casing (14), the minimum of one nozzle tip (24) being integral with the nozzle casing (14).Type: ApplicationFiled: November 12, 2008Publication date: October 7, 2010Inventors: Herbert Günther, Siegrid Sommer, Torsten Schnell
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Publication number: 20100227019Abstract: An injection molding apparatus includes an injection molding nozzle having a nozzle body defining a channel for flow of molding material and a nozzle tip coupled to the nozzle body. The nozzle tip is shaped to define a converging gap with a mold component into which the nozzle tip is inserted during use. A seal piece having a wedge or wedge-like portion is disposed between the nozzle tip and the mold component Pressure of molding material acting on a surface of the wedge portion wedges the wedge portion into the converging gap.Type: ApplicationFiled: March 5, 2009Publication date: September 9, 2010Inventors: Hitesh Kaushal, Douglas Ursu
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Patent number: 7780435Abstract: An apparatus for injection molding is provided. The apparatus includes an injection unit and a mold unit. The injection unit includes a nozzle having a first flat end surface. The mold unit includes a sprue bushing for communicating with the nozzle. The sprue busing has a second flat end surface. The sprue bushing is in contact with the first flat end surface of the nozzle. Wherein a protrusion is formed on one of the first flat end surface of the nozzle and the second flat end surface of the sprue bushing, and a corresponding recess is defined on the other of the first flat end surface of the nozzle and the second flat end surface of the sprue bushing. The protrusion is engaged in the recess.Type: GrantFiled: May 12, 2008Date of Patent: August 24, 2010Assignee: Hon Hai Precision Industry Co., Ltd.Inventor: Chien-Feng Huang
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Publication number: 20100183762Abstract: An injection molding apparatus having a sealing arrangement between a hot runner manifold and edge-gated nozzle that accommodates thermal expansion during operation is disclosed. A spacer element is axially fixed in position between the manifold and a mold plate in which the nozzle sits. The nozzle includes a reduced diameter spigot portion on an upstream end that is in a telescopic/slidable relationship with a bore of the spacer element. The nozzle includes radially extended nozzle tips axially fixed in position at a downstream end of the nozzle that are in fluid communication with respective mold gates and corresponding mold cavities. In the cold condition, a gap G exists between a shoulder of the nozzle proximate the spigot portion and a corresponding surface of the spacer element bore. Under operating conditions, thermal expansion of the nozzle is accommodated in a direction of the manifold by the gap.Type: ApplicationFiled: January 21, 2009Publication date: July 22, 2010Applicant: MOLD-MASTERS (2007) LIMITEDInventor: Denis Babin
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Patent number: 7704069Abstract: Injection molding apparatus has upper and lower mold halves that split along the center line of the parison cavity and the gate opening leading thereto. Each hot melt injection nozzle is received within a tubular insert cup having a reduced diameter tip that is seated within the gate opening. The cup is mounted to the lower mold half so as to remain secured thereto as the upper mold half opens and closes the mold. The base end of each nozzle has a swivel ball and socket relationship with the manifold block which supplies it with hot melt, while the tip end of each injection nozzle has a swivel ball and socket type interface with the interior front end of the insert cup, thus providing for dimensional variations in the parts of the tooling that arise during non-uniform thermal expansion and contraction thereof.Type: GrantFiled: December 20, 2005Date of Patent: April 27, 2010Assignee: R&D Tool & Engineering Co.Inventors: Jincheng Chen, Brian R. Lefebure, Paul W. Mitchell
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Patent number: 7695272Abstract: A device for producing a polymerizable synthetic material optical lens, including a closure member (12) that is adapted to grip two molding shells (14A, 14B) circumferentially to define a molding cavity (15) in conjunction with the shells (14A, 14B), the closure member (12) including a synthetic material wall (123) adapted to come into contact with the molding shells (14A, 14B) and the closure member (12) incorporating a molding material introduction passage (125) discharging into the molding cavity (15) through a casting opening (126); characterized in that the closure member (12) includes a seal (40) that forms the contact wall (123) and the introduction passage (125), which joint (40) is formed of an elastomer material and of a rigid insert (43) at least part of which has the elastomer material molded over it, the introduction passage (125) being inside the insert (43).Type: GrantFiled: September 11, 2006Date of Patent: April 13, 2010Assignee: Essilor International (Compagnie Generale d'Optique)Inventors: Yohann Felten, Marc Huard
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Publication number: 20100068332Abstract: The invention relates to an apparatus closing and/or connecting and/or deviating duct segments (12a) in a hot or cold runner manifold (10; 80) fitted with at least one flow duct (12) which is loaded with a plasticized material and which by means of stoppers (18; 82; 100; 110; 120) affixed to said manifold is sealable in fluid-tight manner and/or deviatable and/or connectable with a further flow duct. To create an improved apparatus to close duct segments (12a) in a hot/cold runner manifold (10; 80), each stopper (18: 82; 100; 110; 120) is affixed to the manifold in a recess running substantially perpendicularly to the duct segment (12a) and crossing latter. Furthermore each stopper (18; 82; 100; 110; 120) comprises at least one circumferential surface (24; 86) which when the apparatus is operating shall rest in fluid-tight manner against this opposite recess surface.Type: ApplicationFiled: September 26, 2007Publication date: March 18, 2010Inventor: Herbert Gunther
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Publication number: 20100028481Abstract: A nozzle for an injection molding apparatus is provided. The injection molding apparatus has a mold component that defines a mold cavity and a gate into the mold cavity. The nozzle includes a nozzle body, a heater, a tip, a tip retainer, and a nozzle seal piece. The nozzle body defines a nozzle body melt passage therethrough that is adapted to receive melt from a melt source. The heater is thermally connected to the nozzle body for heating melt in the nozzle body. The tip defines a tip melt passage therethrough that is downstream from the nozzle body melt passage, and that is adapted to be upstream from the gate. The tip retainer is removably connected with respect to the nozzle body. The nozzle seal piece is connected with respect to the nozzle body. The material of nozzle seal piece has a thermal conductivity that is less than at least one of the thermal conductivity of the material of the tip and the thermal conductivity of the material of the tip retainer.Type: ApplicationFiled: September 18, 2009Publication date: February 4, 2010Applicant: MOLD-MASTERS (2007) LIMITEDInventor: Gheorge (a.k.a.George Olaru) Olaru
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Publication number: 20100015274Abstract: An injection moulding tip (3) for an injection moulding nozzle assembly (100) has an inlet (4a) at a first end, at least one outlet (4b) at a second end and a flow path (4) between the inlet (4a) and the outlet (4b). A first portion (26) of the tip (3) adjacent the first end has a first diameter, a second portion (31) adjacent the second end has a second diameter, and a central portion (29) between the first and second portions has a diameter that is greater than the first and second diameters. An injection moulding tip is also disclosed.Type: ApplicationFiled: April 24, 2007Publication date: January 21, 2010Applicant: VOLASTIC LIMITEDInventor: Robert John Fill
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Patent number: 7604477Abstract: Disclosed is a mold carrier having: a first external surface and a second external surface being located opposite the first external surface, arranged to mount, in use, respective mold halves; a main hot runner channel; first and second hot runner nozzles in a back-to-back configuration, the first and second hot runner nozzles having bases and connected to the main hot runner channel to receive, in use, molten plastic therefrom, the first and second hot runner nozzles each having a substantially planar sealing surface configured to provide an interface, in use, to a substantially planar interface surface in the respective mold halves; and springs operatively mounted between the nozzle bases and nozzles to spring-load the nozzles against the mold halves for improved sealing sprue bushings being received in the mold halves; and mold locating rings being received by the first external surface and the second external surface, the mold locating rings being configured to locate and position the mold halves relativeType: GrantFiled: January 26, 2005Date of Patent: October 20, 2009Assignee: Husky Injection Molding Systems Ltd.Inventor: Pierre Glaesener
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Publication number: 20090017155Abstract: An apparatus for injection molding is provided. The apparatus includes an injection unit and a mold unit. The injection unit includes a nozzle having a first flat end surface. The mold unit includes a sprue bushing for communicating with the nozzle. The sprue busing has a second flat end surface. The sprue bushing is in contact with the first flat end surface of the nozzle. Wherein a protrusion is formed on one of the first flat end surface of the nozzle and the second flat end surface of the sprue bushing, and a corresponding recess is defined on the other of the first flat end surface of the nozzle and the second flat end surface of the sprue bushing. The protrusion is engaged in the recess.Type: ApplicationFiled: May 12, 2008Publication date: January 15, 2009Applicant: HON HAI PRECISION INDUSTRY CO., LTD.Inventor: Chien-Feng Huang
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Publication number: 20080171100Abstract: An injection molding melt-conveyance system for conveying a molten molding material from an injection machine to an injection mold. The injection molding melt-conveyance system includes a first component having a first melt-channel and further includes a second component having a second melt-channel. A constant-force seal spring urges the first and second components toward one another so as to effect a seal that inhibits molten material flowing between the first and second melt channels from leaking through the seal. The constant force seal spring includes one or more Belleville springs each having an available deflection to thickness ratio chosen to provide that Belleville spring with a substantially constant spring force over a wide range of deflection.Type: ApplicationFiled: January 17, 2007Publication date: July 17, 2008Applicant: HUSKY INJECTION MOLDING SYSTEMS LTD.Inventor: Abdeslam BOUTI
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Patent number: 7329118Abstract: An expansion nozzle for conducting melt from a floating manifold to a mold assembly comprises a bushing having a bushing flange and spigot having a passage therethrough joining a nozzle inlet and an outlet, a head having a seating surface and a bore through the head slidably receiving the spigot so that the spigot is movable relative to the head over a range from abutting contact of opposing surfaces of the head and bushing flange to a limit of axial separation of the opposing surfaces, axial separation of opposing surfaces of the head and bushing flange being maintained throughout an operating temperature range. Springs maintain sealing contact of a seating surface of the head with a mating surface of the mold assembly. Advantageously, a locating ring provides a reaction surface for the springs and supports the head to resist moments arising from axial misalignment of the expansion nozzle and mold assembly.Type: GrantFiled: November 12, 2005Date of Patent: February 12, 2008Assignee: D-M-E CompanyInventors: Trevor Pruden, Fred Steil
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Patent number: 7314369Abstract: A mechanism for pressing a nozzle 26 of an injection device 10 against a die 33, comprises a hooking device 12 which moves so that a hooking body 23 hooks or does not hook on a to-be-hooked portion 24; and a traction device 11 having, on its one end, the hooking device 12 and having, on its other end, the injection device 10. In this mechanism, the portion of the hooking device 12, opposite to the side adjacent to the traction device 11 is attached to the die 33 in the vicinity of the portion of the die 33, against which the nozzle 26 is abutted.Type: GrantFiled: October 5, 2005Date of Patent: January 1, 2008Assignee: Kabushiki Kaisha Meiki SeisakushoInventors: Satoharu Nishino, Takashi Shinoda
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Patent number: 7303718Abstract: A space 12 is formed at a tip portion of a nozzle 1 so as to decrease a thermal transfer of the nozzle 1. Alternatively, a center portion of one of a semi-spherically protruded surface of the tip portion of the nozzle 1 and a semi-spherically recessed surface of a sprue bush protrudes so that the radius of curvature of one semi-spherical surface is the same as the radius of curvature of the other semi-spherical surface. As a result, since the nozzle 1 and the sprue bush 2 are surface-contacted, heat of the tip portion of the nozzle 1 absorbed to the sprue bush 2 is increased. Thus, the temperature of the tip portion of the nozzle 1 can be lowered easily. After the resin material injected into the molding cavity 11 is cooled, when the sprue portion is removed from the fixed die, a tip portion of a rod-shaped protrusion portion of the sprue can be properly cut.Type: GrantFiled: June 6, 2003Date of Patent: December 4, 2007Assignee: Sony Disc & Digital Solutions Inc.Inventors: Shinsuke Kishi, Osamu Matsuura
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Patent number: 7284979Abstract: An injection molding self aligning articulated joint configured to be disposed between an injection unit and a hot runner. A joint is provided having first and second spherical surfaces and a melt channel therein. The joint is coupled to one of the injection unit and the hot runner. First and second concave pads are provided to as to be respectively in contact with the first and second spherical surfaces. The first and second concave pads are configured to be movable with respect to the first and second spherical surfaces. At least one of the first and second concave pads is coupled to the other one of the injection unit and the hot runner.Type: GrantFiled: October 15, 2004Date of Patent: October 23, 2007Assignee: Husky Injection Molding Systems Ltd.Inventor: Arnold Mai
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Publication number: 20070178186Abstract: A high-stress seal for injection molding machines, intended for sealing the gap between the injector nozzle and the injector rail of the tool. The seal in the ingate area is designed in a dome shape with an opening in the top of the dome for flux to enter. Correspondingly, the injector nozzles and the opposing wall of the injector rail of the tool have a dome-shaped design and are spatially adapted to the seal. This construction provides the seal with very dense, firm placement when the injector is pressed into the tool recess, and flux under high pressure cannot dislodge it.Type: ApplicationFiled: January 30, 2007Publication date: August 2, 2007Applicant: INCOE CORPORATIONInventor: Michael Goinski
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Patent number: 7207796Abstract: Coinjection molding nozzle apparatus and method includes structure and/or steps whereby a first nozzle melt channel is kept thermally separated from a second nozzle melt channel. Preferably, grooves in the nozzle body or a separate nozzle pipe keep the first and second nozzle melt channels thermally separated. Preferably, a highly thermally conductive nozzle tip is removably coupled to the nozzle body and includes first and second nozzle tip melt channels that merge together before the mold gate.Type: GrantFiled: July 1, 2004Date of Patent: April 24, 2007Assignee: Husky Injection Moldiing Systems Ltd.Inventor: Raymond J. Rosner
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Patent number: 7165958Abstract: Method and apparatus are provided for sealing interfaces within an injection mold having a first surface and a second surface includes an active material actuator configured to be disposed in a manner suitable for generating a force between the first surface and the second surface. The active material actuator is configured to generate a force in response to sense signals from a transmission structure. Methods and apparatus are also provided for centering a nozzle tip within a gate opening, and adjusting tip height of a nozzle tip with respect to a gate opening, also using active material inserts.Type: GrantFiled: April 23, 2004Date of Patent: January 23, 2007Assignee: Husky Injection Molding Systems Ltd.Inventor: Edward J. Jenko
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Patent number: 7165968Abstract: An injection molding sealing apparatus configured to be installed in a coinjection hot runner with a coinjection nozzle, the coinjection nozzle having at least two melt channels ending at the same gate. The sealing apparatus is configured for sealing the coinjection hot runner to a hot runner sprue bushing, which is coupled to an injection assembly, during relative movement between (i) the coinjection hot runner and (ii) a stationary mold or machine section. Sealing structure is configured to seal the coinjection molding hot runner sprue bushing to the coinjection hot runner during the relative movement. Coupling structure is configured to provide relative movement between the injection assembly and the stationary mold or machine section.Type: GrantFiled: June 30, 2004Date of Patent: January 23, 2007Assignee: Husky Injection Molding Systems Ltd.Inventor: Nicholas W. Serniuck
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Patent number: 7156636Abstract: A nozzle contact device of an injection machine has an injection device, a nozzle, a flexible body, a tension buffer device and a tension-measuring device. The nozzle is installed a front side of the injection device. The flexible body is used to drive the injection device to contact or separate from a mold. The tension buffer device is installed at a lateral side of the flexible body, and has an elastic body for receiving tension from the flexible body and decomposing the tension to form a component force and a displacement. The tension-measuring device is used to measure the displacement of the tension buffer device and deciding a contact force between the nozzle and the mold.Type: GrantFiled: December 22, 2004Date of Patent: January 2, 2007Assignee: Industrial Technology Research InstituteInventors: Ming-Chang Teng, Cheng-Jien Chen
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Patent number: 6881051Abstract: A conduction member having conduction path for injecting molten molding material within a mold space is fitted to one of a pair of mold bodies which form the disc-shaped mold space. A first heat suppressing member for suppressing heat within the conduction path from being transmitted to the one of the mold bodies is disposed between the conduction member and the one of the mold bodies. Further, a second heat suppressing member is disposed at a position opposite to the first heat suppressing member at the time of mold-clamping the pair of the mold bodies.Type: GrantFiled: March 19, 2001Date of Patent: April 19, 2005Assignee: Pioneer CorporationInventors: Noriyoshi Shida, Keiji Suga, Tetsuya Imai
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Publication number: 20040265417Abstract: A nozzle for an injection molding apparatus is provided. The injection molding apparatus has a mold component that defines a mold cavity and a gate into the mold cavity. The nozzle includes a nozzle body, a heater, a tip, a tip surrounding piece and a mold component contacting piece. The nozzle body defines a nozzle body melt passage therethrough, that is adapted to receive melt from a melt source. The heater is thermally connected to the nozzle body for heating melt in the nozzle body. The tip defines a tip melt passage therethrough, that is downstream from the nozzle body melt passage, and that is adapted to be upstream from the gate. The tip surrounding piece is removably connected with respect to said nozzle body. The mold component contacting piece is connected with respect to the nozzle body.Type: ApplicationFiled: July 27, 2004Publication date: December 30, 2004Inventor: George Olaru
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Publication number: 20040258788Abstract: A nozzle for an injection molding apparatus is provided. The nozzle includes a nozzle body, a heater, a tip, a tip surrounding piece and a seal piece. The nozzle body defines a nozzle body melt passage, which is adapted to be in fluid communication with an upstream melt source. The heater is thermally connected to the nozzle body for heating melt in the nozzle body melt passage. The tip is removably connected to the nozzle body. The tip defines a tip melt passage therethrough. The tip melt passage is downstream from and in fluid communication with the nozzle body melt passage, and is adapted to be upstream from and in fluid communication with a mold cavity in a mold component. The tip surrounding piece is removably connected with respect to the nozzle body. The tip surrounding piece is spaced from said tip. The seal piece is positioned between the tip and the tip surrounding piece.Type: ApplicationFiled: December 8, 2003Publication date: December 23, 2004Inventor: George Olaru
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Publication number: 20040258795Abstract: A flange is provided for aligning an injection molding nozzle with a mold gate and insulating the injection molding nozzle from a mold plate. The flange is separate from the nozzle and is releasably connected to a body of the nozzle adjacent to a nozzle head. When the flange and nozzle are coupled, they can be inserted into and removed from a nozzle recess included within the mold plate as a unit.Type: ApplicationFiled: June 23, 2004Publication date: December 23, 2004Inventors: Hans Guenther, Helen Verriet, Glenn Roy Sterritt
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Publication number: 20040256767Abstract: A valve pin adjustment system is provided for use in valve gated injection molding applications which enables adjustments to the positioning of the valve pin without necessitating removal of the clamping plates and valve assembly components, including valve pins. A piston associated with the valve pin includes a cylindrical body having first and second co-axially aligned internally threaded bores of respective first and second diameters. Preferably, the threads formed in the first and second bores are of the opposite hand. First and second externally-threaded cylindrical valve pin positioning members are respectively received in the first and second bores. Each of the positioning members includes a head portion and a tip portion. The tip of the second positioning member is in contact with the head of the first positioning member to lock the first positioning member in place, and the tip of the first positioning member is in contact with a head portion on the valve pin to locate the valve pin.Type: ApplicationFiled: June 23, 2004Publication date: December 23, 2004Inventor: Panos Trakas
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Publication number: 20040183231Abstract: A space 12 is formed at a tip portion of a nozzle 1 so as to decrease a thermal transfer of the nozzle 1. Alternatively, a center portion of one of a semi-spherically protruded surface of the tip portion of the nozzle 1 and a semi-spherically recessed surface of a sprue bush protrudes so that the radius of curvature of one semi-spherical surface is the same as the radius of curvature of the other semi-spherical surface. As a result, since the nozzle 1 and the sprue bush 2 are surface-contacted, heat of the tip portion of the nozzle 1 absorbed to the sprue bush 2 is increased. Thus, the temperature of the tip portion of the nozzle 1 can be easily lowered. After resin material injected into the molding cavity 11 is cooled, when the sprue is removed, a tip portion of a rod-shaped protrusion portion of the sprue can be properly cut.Type: ApplicationFiled: January 30, 2004Publication date: September 23, 2004Inventors: Shinsuke Kishi, Osamu Matsuura
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Patent number: 6793477Abstract: A tetragonal prism having a rectangular cross section is attached, as a linear motor movable section, to a moving plate to which a screw is attached rotatably and also immovably in an axial direction. A magnet is attached to each surface of the movable section. A hole section is provided in an outer frame. A linear motor coil is provided on the linear motor fixed section so that it may face the magnet on the surface of the movable section. A screw shaft is rotated by a motor through a measuring shaft penetrating a center of the movable section. By driving the linear motor comprising the magnet and the coil corresponding to each other, the screw is moved and injected in an axial direction. The fixed section is detachable and a gap between the magnet and the coil can be easily adjusted.Type: GrantFiled: April 23, 2001Date of Patent: September 21, 2004Assignee: Fanuc Ltd.Inventor: Mitsushi Yoshioka
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Publication number: 20040156944Abstract: An injection molding apparatus including a manifold having a manifold melt channel, a nozzle having a nozzle melt channel, a slidable seal having seal melt channel located between the nozzle and the manifold melt channels, and a biasing element that provides sealing contact between the slidable seal and the manifold and nozzle to maintain a sealed melt path through the manifold, seal and nozzle melt channels.Type: ApplicationFiled: February 11, 2004Publication date: August 12, 2004Applicant: Mold-Masters LimitedInventor: George Olaru
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Publication number: 20040146598Abstract: An injection molding apparatus includes a manifold and a nozzle, which is received in an opening in a mold plate, including a nozzle channel for receiving the melt stream from the manifold channel, the nozzle channel being aligned with a first axis. A nozzle tip is received in a downstream end of the nozzle. The nozzle tip includes a melt channel for receiving the melt stream from the nozzle channel of the nozzle. A valve pin guiding portion is provided at a downstream end of the nozzle tip including an outwardly extending flange having a peripheral edge that abuts an inner wall of the opening to align the melt channel with a second axis through a mold gate. A valve pin is movable through the melt channel to selectively open the mold gate. Wherein the nozzle tip is flexible in order to compensate for the first axis and the second axis being out of alignment.Type: ApplicationFiled: November 4, 2003Publication date: July 29, 2004Applicant: Mold-Masters Ltd.Inventors: Robert Sicilia, Denis Babin
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Publication number: 20040137107Abstract: A nozzle for an injection molding apparatus is provided. The injection molding apparatus includes a manifold and a mold component. The manifold has at least one runner therein that is downstream from a melt source. The mold component defines at least one mold cavity and defining a gate into each mold cavity. The gate defines an axis. The mold component has a mold component alignment surface thereon. The nozzle includes a nozzle body, a tip, a tip surrounding piece and an alignment piece. The nozzle body defines a nozzle body melt passage, which is adapted to be in fluid communication and downstream from the at least one runner. The tip is removably connected to the nozzle body. The tip defines a tip melt passage therethrough. The tip melt passage is downstream from and in fluid communication with the nozzle body melt passage, and is upstream from and in fluid communication with the gate. The tip surrounding piece is removably connected with respect to the nozzle body.Type: ApplicationFiled: November 21, 2003Publication date: July 15, 2004Inventors: Denis Babin, Gino Colonico
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Publication number: 20040005380Abstract: A seal is provided between a nozzle and a manifold. The seal provides a melt channel between an outlet of the manifold and a nozzle channel. The seal has higher thermal expansion coefficient than both the nozzle and the manifold to provide an improved seal between the manifold and the nozzle when the injection molding apparatus is at an operating temperature.Type: ApplicationFiled: February 4, 2003Publication date: January 8, 2004Inventors: Denis Babin, Craig Renwick, Robert Sicilia, Helen Verriet
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Publication number: 20030180412Abstract: According to the present invention, a nozzle cap is provided which has a housing end that threadedly engages the nozzle housing to secure the nozzle tip to the nozzle housing. The remainder of the cap substantially fills the space between the nozzle tip and the gate insert while maintaining a small clearance between the cap and both the nozzle tip and the gate insert in the region surrounding an outlet end of the nozzle. The clearance prevents direct conductive heat transfer from the outlet end of the nozzle tip to the gate insert yet is sufficiently small enough to substantially eliminate melt to flow past it.Type: ApplicationFiled: March 22, 2002Publication date: September 25, 2003Inventor: Gary Fong
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Publication number: 20030173711Abstract: The invention concerns in particular a mould for injection moulding of a flexible tube, said mould comprising as moulding tools, a nozzle receptacle (1), an impression (2) and a core (3), housed in a stack of plates (P4, P5, P6, P7). The invention is characterised in that said moulding tools (1, 2, 3) have pairs respective conical support surfaces (101, 201, 301, 102. 302), through which the tools are centred and aligned with one another, each support surface being formed by a portion of tools deprived of transverse mobility.Type: ApplicationFiled: November 15, 2002Publication date: September 18, 2003Inventor: Gery Dambricourt