Flush With Or Entering Into Mold Cavity Patents (Class 425/571)
-
Patent number: 10926442Abstract: The present disclosure provides a mold of a resin body capable of reducing the cost of manufacturing a resin body including a resin base material and a foamed resin part provided on the resin base material. This mold is a mold of a resin body including resin base material molding die parts for molding a resin base material. The mold includes: a sliding part capable of sliding inside a foamed resin part molding cavity that communicates with a resin base material molding cavity of the resin base material molding die parts. The sliding part is swingably floated in a direction perpendicular to a sliding surface on which the sliding part slides. In the process of molding the resin base material, the sliding part blocks an opening part that communicates from the resin base material molding cavity to the foamed resin part molding cavity.Type: GrantFiled: January 24, 2019Date of Patent: February 23, 2021Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOYOTA BOSHOKU KABUSHIKI KAISHAInventors: Yoichi Miyagawa, Tetsuharu Ogawa
-
Patent number: 9844901Abstract: A method for producing a molded product 70 involves the use of a mold 40 including a cavity 44 to which a molding material is supplied and an intercepting member 45 capable of moving back and forth within the cavity 44. The method comprises an interception step for moving the intercepting member 45 into the cavity 44 and an injection step for injecting the molding material into the cavity 44. During the injection step, the intercepting member 45 is used to regulate the flow of the molding member inside the cavity 44 at the initial stage of the injection. The intercepting member is thereafter pulled into the mold 40.Type: GrantFiled: May 1, 2015Date of Patent: December 19, 2017Assignee: TOSHIBA KIKAI KABUSHIKI KAISHAInventor: Nobuyuki Asanuma
-
Patent number: 8870564Abstract: The present invention relates to a hot runner valve apparatus for an injection-molding machine, which has, instead of a complicated mechanical opening/closing structure, a simple structure that enables an elevating pin, through the interior of which a resin flows, to be elevated, to easily control a supply of the resin injected into a cavity of a mold, so that the molding condition for a small precise part component, or in the event a resin having poor flowability is used, is improved, thereby increasing mass-production capabilities and reducing defects in molded articles.Type: GrantFiled: January 13, 2012Date of Patent: October 28, 2014Inventor: Hyuk Joong Kim
-
Patent number: 8287273Abstract: A color changing apparatus of an injection molding hot runner die which is simple in construction and easily capable of changing colors for molding products without removing and replacing a hot runner. In the apparatus, a passage for supplying a melted resin to a molding die, a divided type hot runner block is provided with hot runners each for exclusive use of each of molding colors, sprues and nozzles being in communication with the hot runners. A moving device is provided for moving the molding die, which is united with the divided type hot runner block, along with the divided type hot runner block. A positioning device is adapted to place the molding die in position in a state where either of the sprues of the divided type hot runner block is moved by the moving device to a position opposed to an injection nozzle for injecting the melted resin.Type: GrantFiled: August 14, 2006Date of Patent: October 16, 2012Assignee: Honda Motor Co., Ltd.Inventors: Hiroaki Isobe, Kouji Takamura, Masaaki Matsuda
-
Patent number: 8162646Abstract: In an apparatus and process for manufacturing a detergent bar, the bar comprises a first distinct zone comprising a first component and at least a second distinct zone comprising a second component. In an injection step, the first and second components are injected into the mould cavity via nozzle means having a first orifice through which the first component is injected. The second component is injected through a second orifice of the nozzle means. The first and second components solidify in the cavity to form the bar. The interface between the zones may be non-planar and/or such that the zones cannot be separated by a unidirectional cut. The first and second zones may respectively comprise detergent and a benefit agent. The first and second zones may differ in texture.Type: GrantFiled: November 19, 2009Date of Patent: April 24, 2012Assignee: Conopco, Inc.Inventors: Michael Andrew Browne, Paul Lloyd, Sudhir Mani, Christine Ann Overton, Frederick Edmund Stocker
-
Patent number: 8016588Abstract: An injection molding machine is provided which prevents, when molding a molding product, a molded part not to be used as a product to be integrally molded together with a molding product to be a product from being uselessly produced and improves production efficiency. A nozzle receiving section 37 configured on a fixed mold 22 side of a cavity C formed of the fixed mold 22 and a movable mold 21 is made to slightly protrude to allow melted resin remaining at the ends of the nozzle receiving section 37 and nozzle 20 to be used as part of a molding product in the next molding cycle and it is thereby possible to prevent, when molding a thin flat molding product such as a compact disk and video disk, melted resin from being uselessly produced as a sprue.Type: GrantFiled: August 21, 2007Date of Patent: September 13, 2011Assignee: Toyo Machinery & Metal Co., Ltd.Inventors: Hideya Takenobu, Haruhiko Nakano
-
Patent number: 7950917Abstract: The object of the invention is a process for molding an optical element such as a lens (2). According to the invention, the element is obtained by a reaction injection molding process comprising the steps of mixing at least two polymerizing reactants and forcing the obtained reacting mixture by an injection duct (5) for filling under pressure a scaled mold cavity (4) having an entry side (43) provided with a casting opening (42) and an evacuation side (44) and providing a laminated flow of mixture in a spout (6) having a progressive enlarging transversal section between the outlet opening (52) of the injection duct (5) and the casting opening (42) of the mold cavity (4), for avoiding any turbulent area in said laminated flow, said evacuation side (44) being provided with means (45) for evacuating air contained in the mixture during mold filling. The invention also covers the molding installation adapted for using such a process.Type: GrantFiled: February 25, 2005Date of Patent: May 31, 2011Assignee: Institut National Des Sciences Appliquees (Insa)Inventors: Noémie Lesartre, Jérôme Dupuy, Abderrahim Maazouz, Jean-Pierre Pascault
-
Publication number: 20100183764Abstract: Provided is an injection nozzle and a molding apparatus which ensure injection pressure by suppressing resin leakage even when a resin material having a low viscosity is used. In injection molding, it is especially important that the injection nozzle and a fixed die are excellently kept in contact with each other and that the resin is not leaked. Resin leakage from between the injection nozzle and the fixed die lowers molding pressure, increases molding shrinkage of the resin, and directly affects the qualities of a molded product resulting in generation of a sink, transfer failure and the like. Since an O-ring in a circumferential groove of the nozzle closely comes in contact with a concave spherical surface while elastically transforming on the entire circumference, leakage is effectively suppressed even the resin is a heat-curable resin having a low viscosity.Type: ApplicationFiled: May 13, 2008Publication date: July 22, 2010Inventors: Takemi Miyazaki, Shigeru Hosoe, Yuiti Fujii
-
Patent number: 7726963Abstract: Disclosed is a soap making split mold composed of a set of splits 1A and 1B adapted to be assembled together to form a molding cavity 1C. The split 1A has a larger surface area in its recess 11A defining part of the cavity 1C than the other split 1B does in its recess 11B defining the other part of the cavity 1C. The ratio of the surface area of the recess 11A of the split 1A to that of the recess 11B of the split 1B ranges from 52:48 to 66:34. Otherwise, the split 1A has a larger surface roughness Ra in its recess 11A defining part of the cavity than the other split 1B does in its recess 11B defining the other part of the cavity. The difference of the surface roughness Ra between the recess 11A and that of the recess 11B is 0.1 to 30 ?m.Type: GrantFiled: April 1, 2004Date of Patent: June 1, 2010Assignee: Kao CorporationInventors: Takashi Nakano, Shinji Kodama
-
Patent number: 7661947Abstract: A molding apparatus is configured with a distribution channel configured to deliver a blended feed composition directly into an article molding region such that a molded article is formed with gating on the bottom surface of the article. The article molding regions are formed into front sides of opposed “A” and “B” surface mold tools that, when moved into a mating relationship with one another, form closed molding cavities within which molded articles are generated from molding material feed. The article molding regions each generally have a body bounded by a perimeter that establishes an outer edge for an article molded in the one of the closed molding cavities. Additionally, the body of each article molding region of the “A” surface mold tool is adapted for molding a bottom surface for the composite article, and the body of the article molding region of the “B” surface mold tool is adapted for molding a top surface for the composite article.Type: GrantFiled: November 21, 2005Date of Patent: February 16, 2010Assignee: Epoch Composite Products, Inc.Inventors: Dennis Carlson, Dan Robinson
-
Publication number: 20090220634Abstract: Injection molding apparatus has upper and lower mold halves that split along the center line of the parison cavity and the gate passage leading thereto. Each hot melt injection nozzle is received within a tubular insert cup having a reduced diameter tip that is seated within the gate passage. The cup is supported on the lower mold half so as to remain thereon as the upper mold half opens and closes the mold. The base end of each nozzle has a swivel ball and socket relationship with the manifold block which supplies it with hot melt, while the tip end of each injection nozzle is configured to permit swivelling within the insert cup as need be to accommodate dimensional changes that arise during non-uniform thermal expansion and contraction of different parts of the tooling.Type: ApplicationFiled: March 3, 2008Publication date: September 3, 2009Applicant: R&D TOOL & ENGINEERING CO.Inventor: Jincheng Chen
-
Patent number: 7449138Abstract: In a method of producing aerated soap (5) comprising solidifying molten soap (4) having a large number of bubbles dispersed therein in a cavity (11) of a mold (1), the cavity (11) having a prescribed shape, 1.05 or more time as much molten soap (4) as the volume of the aerated soap (5) is fed to the cavity (11) and solidified in a compressed state.Type: GrantFiled: December 16, 2005Date of Patent: November 11, 2008Assignee: Kao CorporationInventors: Naritoshi Shimada, Mitsuru Kunii, Koichi Hatano, Yasunori Miyamoto, Manabu Shibata, Takeshi Hasegawa
-
Publication number: 20080181983Abstract: A nozzle comprises a nozzle housing having a preload engagement surface, a nozzle tip, a tip retainer having a preload engagement surface that retains the nozzle tip against the nozzle housing, and a preload limiter gap between the tip retainer and the nozzle housing comprising a spaced distance between the preload engagement surfaces when the nozzle is in a first position and a second position that creates a desired amount of preload force P when the nozzle is in the second position. In another embodiment, a nozzle comprises a nozzle housing, a nozzle tip, and a tip retainer movable with respect to the nozzle tip along the nozzle housing and that retains the nozzle tip against the nozzle housing. A tapered interface disposed between the tip insert and the tip retainer at an angle greater than or less than 90 degrees with respect to a longitudinal axis of the nozzle.Type: ApplicationFiled: December 14, 2007Publication date: July 31, 2008Inventors: Zakiul HAQUE, Daniel Hontheim, Udo Schwarzkopf, Abdealam Bouti
-
Patent number: 7326379Abstract: An apparatus for producing a soap cake comprising a mold which has a cavity of prescribed shape, a feed passage for feeding molten soap to the cavity, and means for pushing molten soap remaining in the feed passage at the time of feeding molten soap to the cavity to remove molten soap remaining in the feed passage. One end of the feed passage is a gate, in which a gate pin for shutting the connection between a feed port and the cavity is slidably provided. As the gate pin advances, molten soap remaining in the feed passage is removed in the step of feeding molten soap to the cavity.Type: GrantFiled: March 20, 2003Date of Patent: February 5, 2008Assignee: Kao CorporationInventors: Takeshi Hasegawa, Koichi Hatano, Yasunori Miyamoto, Tadao Abe, Manabu Shibata
-
Patent number: 7326047Abstract: In an apparatus for producing a tubular body with a membrane forming a separating wall extending across the interior of the tubular body, an injection mold is provided including a cylindrical hollow space corresponding to the outer wall of the tubular body and a pin is disposed in the cylindrical chamber in spaced relationship with the wall thereof so as to form a tubular passage, wherein the pin includes upper and lower parts which are movable relative to each other so as to form an adjustable gap between which is in communication circumferentially with the tubular passage.Type: GrantFiled: October 20, 2005Date of Patent: February 5, 2008Assignee: Otto Männer Innovation GmbHInventor: Swen Spuller
-
Patent number: 7021924Abstract: In an injection compression molding apparatus and an injection compression method according to the present invention, the structure of the dies can be simplified and a loss of resin as well as of heat due to solidification of the resin in the path at the time of molding can be eliminated. Further, injection pressure loss can be reduced when melted resin is injected into a cavity. A resin injection hole in a nozzle that is attached to an injection device is connected at a position between a stationary die and a movable die directly to the cavity that has a larger volume than a volume of a molded product by means of the movable die, melted resin is injected into said cavity directly from said resin injection hole by said injection device, then the movable die is moved, in the die closing direction, to reduce the distance of the connection between said resin injection hole and said cavity by means of a side wall of the movable die, and to reduce the volume of the cavity so as to compress said melted resin.Type: GrantFiled: March 4, 2003Date of Patent: April 4, 2006Assignee: Kabushiki Kaisha Meiki SeisakushoInventor: Yosuke Oyama
-
Patent number: 6951453Abstract: An injection-molding machine cooling tube, which cools molded plastic parts, includes a porous cooling tube having an outer surface and an inner surface. Preferably, the porous cooling tube has a porosity in the range of 3-20 microns. A cooling fluid passageway is preferably disposed adjacent the porous cooling tube outer surface and is configured to carry a cooling fluid to extract heat from the porous cooling tube. Fluid flow structure, preferably a vacuum, is configured to cause a molded plastic part inside the porous cooling tube to expand into contact with at least a portion of the inner surface of the porous cooling tube.Type: GrantFiled: January 29, 2004Date of Patent: October 4, 2005Assignee: Husky Injection Molding Systems Ltd.Inventors: Witold Neter, Joachim Johannes Niewels, Richard Matthias Unterlander, Tomasz Uracz, Zbigniew Romanski
-
Patent number: 6699422Abstract: The invention relates to compression injection plastic molding using a repository space, for the temporary storage of the molding material melt to prevent structural faults and reduce workpiece costs. The molten molding material is first fed into the repository space, whose volume corresponds to the volume of the mold cavity. When the injection process starts, the bottom of the piston aligns with the edge of the repository space and with the wall of the mold cavity so that a small amount of molding material melt reaches the mold cavity directly. The piston then slides into the cylinder. The repository space, which continuously becomes larger, is filled with a melted material at almost no pressure. The melt is conveyed into the plastic core until tho supply of the melted molding material is ended. The piston is then retracted, and the mold cavity is thus completely filled with molding material.Type: GrantFiled: April 27, 2001Date of Patent: March 2, 2004Inventor: Lothar Stemke
-
Publication number: 20030222373Abstract: A multi-material runner gate system allows effective de-gating of elastomeric materials that would otherwise stretch and/or flex reducing de-gating forces at the gate upon separation of the molds.Type: ApplicationFiled: May 31, 2002Publication date: December 4, 2003Inventors: Dennis J. Payette, Thomas W. Woloszyk, Stuart J. Nitschke, Brian Hartlmeier, John J. Hahn
-
Publication number: 20030211199Abstract: A flow nozzle (10) that conveys plastic melt from an injection unit of a molding machine to a mold cavity (72) has an improved, removable seal design. The nozzle body (12) is designed to threadedly receive a nozzle tip (24) that includes an outlet (30) that communicates with the mold cavity. A thin-wall, cylindrical seal ring (40) includes a compression portion that is received between the nozzle body and nozzle tip and is compressed to create a seal between these two elements when the tip is assembled to the nozzle body. The seal ring further includes a sealing portion (50) that encircles the nozzle tip and has an outer diameter slightly larger than the outer diameter of the nozzle body.Type: ApplicationFiled: December 10, 2002Publication date: November 13, 2003Inventors: Frank J. Eigler, Rui Novo
-
Publication number: 20030173709Abstract: An intermediate product (50) is formed by combining together a plurality of constituent elements. The intermediate product (50) is arranged in a mold and then molten resin is charged in the mold. An opening (34, 35, 36) is formed so as to correspond to a plus terminal (4), a minus terminal (5), and a temperature detecting terminal (6) in the intermediate product (50), and its periphery is covered with the resin. Whereupon, a thin enclosed outer packaging body is realized that is made compact and offers excellent dust-proof, drip-proof structure. Alternatively, the intermediate product (50) is housed in an outer packaging case (51 to 54) having an open end that allows insertion of the intermediate product (50), and resin is charged in the open end, thereby achieving sealing.Type: ApplicationFiled: March 5, 2003Publication date: September 18, 2003Inventors: Yoshinori Iwaizono, Shoji Konishi, Takeshi Ishimaru
-
Patent number: 6367765Abstract: A vent, system and method for controlling flow of fluid into and out of a mold cavity. The vent has a plurality of passages that each have narrow oblong slot-shaped openings in the mold cavity and which each expand in size in a direction leading away from its opening. The vent preferably is an insert that comprises a grate with at least a plurality of vent slots. The grate preferably is formed of two halves with fingers that interleave to form the slots when assembled. The grate preferably is discharge machined from disc-shaped blanks cut from elongate stock made a material that preferably is non-porous and smooth. The grate can be mounted in a pocket in the mold cavity or carried by a movable pin. A system uses valving and a source of fluid and, if needed, a source of vacuum to help facilitate venting by drawing atmosphere out of the cavity during molding. The system can also be used to introduce fluid through a vent such as for foaming moldable material in the cavity.Type: GrantFiled: September 9, 1999Date of Patent: April 9, 2002Inventor: Klaus A. Wieder
-
Patent number: 5971742Abstract: An apparatus for molding composite articles includes a pair of opposed matched-tool mold sections, each having a rigid housing and a thin, semi-rigid membrane removably and sealably mounted on the housing so as to define a fluid-tight chamber therein. The chamber of each mold section is filled with a noncompressible heat-conductive fluid to provide fluid backing to the portions of each membrane defining the molding surfaces of each mold section. A system of temperature control coils extending within each chamber are connected to an external heater/chiller unit to permit circulation therethrough of a suitable temperature control fluid, whereby positive control of the temperature of the backing fluid and, correlatively, the molding surfaces of the membranes.Type: GrantFiled: September 18, 1996Date of Patent: October 26, 1999Assignee: Pyramid Composites Manufacturing Limited PartnershipInventors: Robert P. McCollum, Gene E. Kirila, II
-
Patent number: 5939004Abstract: An apparatus and method for molding thermosetting polymers onto clothing. The apparatus includes at least one molding device, at least one polymer supply and a control system for controlling the operation of the molding devices and polymer supplies. The molding devices include die sets having an input member and a mold. The polymer supplies supply polymers for injection into the input members of the molding devices for use in molding three dimensional bodies of polymers onto substrates such as clothing.Type: GrantFiled: August 25, 1997Date of Patent: August 17, 1999Inventor: Donald G. Harrison
-
Patent number: 5731016Abstract: A diaphragm blade for a diaphragm-blade assembly having a plurality of diaphragm blades forming an opening of a diaphragm. The diaphragm blades cooperatively move to change the diameter of the opening of the diaphragm. Each diaphragm blade has a thin blade sheet and a pair of protruding engage members formed on the blade sheet. Each diaphragm blade is integrally formed with the protruding engage members by injection molding synthetic resin.Type: GrantFiled: June 7, 1996Date of Patent: March 24, 1998Assignee: Nikon CorporationInventors: Hitoshi Imanari, Nobuyoshi Nasu
-
Patent number: 5449485Abstract: Method for forming an object (2) of thermosetting synthetic material in a mould (6), having at least one chamber (9), according to which method a mixture of components, which react and cure above a critical temperature, is put in liquid form in the chamber (9) through an inlet piece (1), which is provided with at least one filling duct (3,5) which opens into the chamber (9). The mixture is allowed to react and cure by making sure that the temperature of the mould (6) is higher than said critical temperature. The object (2) with the inlet piece (1) is removed from the mould (6). More particularly, the liquid mixture is inserted in the mould (6) through the inlet piece (1) which sticks through a wall (8) in the mould (6) and which extends outside the mould (6), by means of a casting nozzle (14) which is kept at a temperature which is lower than the critical temperature, whereby the extremity of the casting nozzle fits liquid-tight on the filling opening (4) of the above-mentioned inlet piece (1).Type: GrantFiled: February 15, 1994Date of Patent: September 12, 1995Assignees: Atlas Copco Airpower, TPP Axxicon B.V.Inventors: Joost Goris, Guido Peeters, Hendrik Den Uijl
-
Patent number: 5326240Abstract: A metal mold device for molding a substrate includes a fixed metal mold, a movable metal mold mounted facing the fixed metal mold for being moved towards and away from the fixed metal mold and for defining a mold cavity between it and the fixed metal mold, a stamper mounted on at least one of the fixed metal mold or the movable metal mold and arranged within the mold cavity, a positioning unit provided on the metal mold on which the stamper is mounted for positioning the loading position of the stamper, and a stamper supporting unit provided on the metal mold on which the stamper is mounted for supporting the stamper by suction. The stamper is positioned by the positioning member and held under suction by the stamper suction unit so that it may be mounted in position on the fixed metal mold or the movable metal mold to permit a disc substrate to be molded highly accurately.Type: GrantFiled: October 7, 1992Date of Patent: July 5, 1994Assignee: Sony CorporationInventors: Junichiro Kudo, Jun Shimizu
-
Patent number: 5306134Abstract: An apparatus for gas assisted injection molding having a fluid forcing nozzle with a minimum of moving parts is shown. This apparatus produces an injected molded article by forcing a stream of molding material from a source of molten plastic through a fluid forcing nozzle into an article forming mold space. After the desired amount of material has been injected to fill the mold cavity, the flow through the fluid forcing nozzle is shut off, and replaced by a pressurized fluid or gas flow. The fluid forcing nozzle has an operable valve part operable between a first position and a second position. When the valve part is in its first position, a continuous flow channel from an injection molding machine to a mold sprue is provided for a molten plastic material. When the valve part is in its second position, a portion of the first flow channel is blocked, and a flow channel for an injection gas to the mold sprue is provided.Type: GrantFiled: June 12, 1991Date of Patent: April 26, 1994Assignee: Automotive Plastic TechnologiesInventor: Antony Gill
-
Patent number: 5269677Abstract: A hot passage nozzle system including a manifold block, nozzle plate and one or more sprue bushings. At one end the sprue bushings are screwed into mating receptacles in the manifold block and centered at the exit openings of the material passageways in the block. The other ends of the sprue bushings are centered in the nozzle plate. The sprue bushings have annular grooves adjacent the connection with the manifold block creating points of flexure in order to accommodate dimensional changes due to temperature changes during use, and also to accommodate manufacturing tolerances.Type: GrantFiled: August 29, 1991Date of Patent: December 14, 1993Assignee: Incoe CorporationInventor: Kurt Gauler
-
Patent number: 5127814Abstract: An apparatus for use in gas-assisted injection molding of plastic material so as to form an injection molded product includes a pair of mold members defining, when closed, a sealed cavity. A first opening is provided in one of the mold members for allowing the injection of a plastic material into the mold cavity and a second opening is provided in one of the mold members, and spaced from the first opening. A sleeve extends through the second opening. A probe extends through the sleeve and is adapted to be reciprocated therein from a retracted position to an extended position. The probe includes a first end adapted to selectively extend into the cavity, a second end and a longitudinally extending bore which terminates adjacent the second end. A reciprocating device is provided for reciprocating the probe in the sleeve held in the second opening of the one mold member in relation to the cavity.Type: GrantFiled: November 26, 1990Date of Patent: July 7, 1992Assignee: Nitrojection CorporationInventors: Joe L. Johnson, Richard T. Seman, Sr.
-
Patent number: 5085568Abstract: A pour head seal assembly for a mold including a mold cavity part and a lid, with a film layer against the inner surface of the lid and a preformed shell against the inner surface of the mold cavity part. The pour head seal assembly may be operatively mounted on either the lid or the mold cavity part, including a nozzle mounted through an opening formed in the selected element, with either the film layer or the preformed shell having an opening formed therein for mounting around the nozzle. A clamp plate collar is mounted on the inner end of the nozzle, adapted to clamp either the film layer or the preformed shell against an O-ring seal mounted on the adjacent inner lid or mold cavity surface to eliminate foam leakage around the nozzle.Type: GrantFiled: February 25, 1991Date of Patent: February 4, 1992Assignee: Davidson Textron Inc.Inventors: Michael Turgeon, Jeffrey Kielinen
-
Patent number: 4836766Abstract: This invention relates to an injection molding system having an axially aligned forward and rearward heated nozzle mounted in tandem. The rearward nozzle is seated in a fixed position, while the forward nozzle reciprocates between a retracted open position and a forward closed position to provide valve gating. The forward nozzle has a rearwardly extending sleeve portion which projects into the rearward nozzle to connect the melt bores of the nozzles as the forward nozzle reciprocates. The forward nozzle has a heated nose portion with a tip which seats in the gate in the closed position. A pneumatically actuated piston bears against the rear end of the forward nozzle to drive it to the closed position. Injection melt pressure around the nose portion drives the forward nozzle back to the open position.Type: GrantFiled: April 28, 1988Date of Patent: June 6, 1989Inventor: Jobst U. Gellert
-
Patent number: 4832593Abstract: The present invention relates to a system for injection molding large parts. The system includes a large diameter hot runner valve gated nozzle assembly which can be removed for servicing. The assembly includes a heated nozzle body having a substantially C-shaped flow channel for conveying molten plastic to a nozzle having an injection gate and a valve arrangement for opening and closing the injection gate. The assembly further includes a nozzle extension attached to the nozzle body so as to accommodate thermal expansion of the nozzle extension. A manifold for supplying molten plastic material to the nozzle assembly is mounted and retained within a slot in the nozzle extension so as to permit sliding action of the manifold.Type: GrantFiled: January 25, 1988Date of Patent: May 23, 1989Assignee: Husky Injection Molding Systems Ltd.Inventor: Paul Brown
-
Patent number: 4787840Abstract: The invention relates to a single nozzle injection molding system in which the nozzle is reciprocated longitudinally to valve gate the flow of melt to the cavity. The nozzle has a pointed tip which seats in the gate in the forward closed position and is retracted to the open position. The nozzle is secured against rotation, and an inner collar is secured to it. This inner collar threadably engages a surrounding outer collar which is free to rotate, but secured longitudinally. A pneumatic piston is connected to the outer collar to rotate it through a predetermined angle. Thus, when the outer collar is rotated in one direction, the inner collar and nozzle are driven to the forward closed position, and when the outer collar is rotated in the opposite direction the inner collar and nozzle are retracted to the open position.Type: GrantFiled: January 20, 1988Date of Patent: November 29, 1988Inventor: Jobst U. Gellert
-
Patent number: 4767312Abstract: In production of synthetic plastic molded parts, a sprue part is separated from the molded part by one displacing slider which cooperates with one limiting surface and displaces a sprue film from a sprue gap between a sprue passage and a mold nest, while an overflow part is separated from the molded part by another displacing slider which cooperates with another limiting member and displaces an overflow film from an overflow gap between the mold nest and an overflow passage.Type: GrantFiled: April 6, 1987Date of Patent: August 30, 1988Assignee: Pebra GmbH Paul BraunInventor: Manfred Huttner
-
Patent number: 4761343Abstract: This invention relates to an improved manifold system for a multi-cavity injection molding system. The manifold system has one elongated bridging manifold which extends transversely across a number of spaced elongated support manifolds. Each of the support manifolds, in turn, extend across a number of heated probes or nozzles, each of which leads to a gate to a cavity. The bridging manifold has a portion of the hot runner passage extending through it from a single inlet to receive melt from the molding machine to a number of spaced outlets. Each of the support manifolds also has an inlet which is in alignment with one of the outlets from the bridging manifold and a number of spaced outlets. Each of the outlets of the support manifolds is in alignment with an inlet to one of the probes or nozzles. Each of the manifold has two way junctions at which a larger diameter portion of the hot runner passage joins two smaller diameter downstream portions.Type: GrantFiled: April 21, 1987Date of Patent: August 2, 1988Inventor: Jobst U. Gellert
-
Patent number: 4740151Abstract: This invention relates to sealing and support bushings which are located between the manifold and the mold back plate to encircle each valve pin in a multi-cavity valve gated injection molding system. Each bushing is bolted through the manifold to a respective heated nozzle with central bores in alignment to receive the valve pin therethrough. The bushing has an outer flanged portion which extends to contact the mold back plate and forms a leakage containment chamber between them. Thus, the bushings retain the manifold in place, seal against substantial melt leakage around the reciprocating valve pins and collect any melt which does escape to prevent it entering the insulative air space between the hot manifold and the cooled mold back plate. Location of the bushing between the manifold and the mold back plate also enables the use of a standard manifold having longitudinal and transverse bores without requiring diagonal bores.Type: GrantFiled: October 20, 1986Date of Patent: April 26, 1988Assignee: Mold-Masters LimitedInventors: Harald H. Schmidt, Henry J. Rozema
-
Patent number: 4731013Abstract: An injection molding apparatus for the injection molding of data storage discs of thermoplastic synthetic material, includes an embossing plate mounted on a movable die for embossing information pits on one side of the discs. An insert confronting the embossing plate is mounted on the fixed die of the apparatus, the insert having a die opening through which the thermoplastic synthetic material may be injected into the die nest formed between the dies, and the insert being of non-corrosive and essentially non-porous, non-metallic material with its outer surface being highly polished, essentially smooth and unpitted so as to produce discs having a smooth side opposite the embossed side.Type: GrantFiled: April 10, 1987Date of Patent: March 15, 1988Assignee: Klockner Ferromatik Desma GmbHInventor: Werner Schrammel
-
Patent number: 4729733Abstract: This invention relates to a manifold housing for a valve gated single cavity injection molding system. The heated manifold housing has a dome portion and a base portion which is secured to a heated nozzle with aligned central bores through which the valve pin extends. Hydraulic actuating mechanism is mounted inside the manifold housing to reciprocate the valve pin between open and closed positions. The melt duct in the manifold branches from a central inlet into two separate arms with smoothly curved bends which extend to join the central bore on opposite sides of the valve pin. Providing two streams of melt which meet at the valve pin avoids the problem of streaking and slow melt flow on one side of the valve pin.Type: GrantFiled: March 5, 1987Date of Patent: March 8, 1988Assignee: Mold-Masters LimitedInventor: Harald H. Schmidt
-
Patent number: 4712765Abstract: Panels having an integral coat of a cross-linked polymer matrix are formed in the cavity of a closed mold consisting of a lid and a tray; the preformed core of the panel is supported but by the lid and an essentially continuous free space corresponding with the coat to be formed around the core is maintained between the latter and the mold cavity; an essentially prismatic space or chamber is provided at a rim juncture of tray and lid adjacent to, yet outside of, the mold cavity of the closed mold; an elongated slit-shaped opening extending over at least half the length of one side of the mold cavity is formed at an end of the prismatic space; the inlet opening ends in the prismatic space and an essentially laminar flow is achieved throughout the mold cavity when a liquid resin composition that has a viscosity of less than 10 Pascal.Type: GrantFiled: December 3, 1985Date of Patent: December 15, 1987Assignee: Stella Werke AGInventor: Iraj Sabet
-
Patent number: 4711625Abstract: A nozzle cartridge installed between a wall and a counter platen has a spreader arranged in a shell which extends as far as the rear end of the spreaded and is formed with a plane end face which contacts a plane area of the counter platen, the shell being clamped between the wall and the counter platen so that movements of the counter platen relative to the wall cannot affect the position of the spreader relative to the shell and thereby the influence on the plastic stream emitted from the nozzle is greatly reduced.Type: GrantFiled: March 27, 1986Date of Patent: December 8, 1987Assignee: Joachim F. KnauerInventors: Joachim F. Knauer, Martin Freimuth
-
Patent number: 4702689Abstract: This invention relates to a valve gated injection molding system in which melt flows through an elongated manifold to a number of spaced nozzles to fill a single non-linear cavity. Each nozzle is mounted against a manifold offset block which is bolted to the side of the manifold. Pressurized melt from the manifold flows through a melt duct in each manifold block and through the central bore of the respective nozzle to a gate into the cavity. Actuating mechanism is mounted to reciprocate a valve pin extending through each manifold block and nozzle. Each manifold offset block can be mounted with a different orientation on the side of the manifold to properly space the gates along the non-linear cavity to ensure it completely fills as quickly as possible. Slight lateral movement of each manifold block relative to the manifold is permitted to avoid melt leakage due to misalignment of the nozzles as a result of thermal expansion of the manifold.Type: GrantFiled: December 15, 1986Date of Patent: October 27, 1987Assignee: Mold-Masters LimitedInventors: Harald H. Schmidt, Rory McDowall
-
Patent number: 4648833Abstract: Disclosed herein is a hot nozzle for use with a mold for runnerless injection molding of plastic material. The hot nozzle includes a body formed of a conductive metal having a predetermined electrical resistance. The body has a nozzle portion and a base portion, and has a pair of diametrically disposed longitudinal slits extending substantially over the length thereof except at least a portion of the forward end of the nozzle portion in such a manner as to divide the nozzle portion substantially into two sections. The base portion has on opposite ends separated by the slits a pair of power receiving mechanisms for connection to an external source of power. With this arrangement, the nozzle portion itself, particularly at the front end thereof, is heated by voltage applied across the opposite ends of the base portion.Type: GrantFiled: October 17, 1985Date of Patent: March 10, 1987Inventor: Fujio Yamada
-
Patent number: 4589839Abstract: An injection molding machine is disclosed in which molten resin from an extruder is injected into the cavity of a mold through a nozzle. A runner body disposed between the mold and the extruder has a substantially L-shaped hot runner for supplying the molten resin from the extruder to the mold therethrough. The runner body is pivotably supported by a support assembly and is horizontally slidable relative to the support assembly to accommodate thermal expansion, whereby the nozzle mounted on the runner body can be brought into or out of intimate contact with the mold. To accommodate the thermal expansion of the runner body only toward the extruder, a stopper is provided on the base frame.Type: GrantFiled: September 14, 1984Date of Patent: May 20, 1986Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Masanobu Kurumaji, Tsutomu Sano, Hiroaki Kondo, Masao Mizutani, Kazuei Yodono
-
Patent number: 4588367Abstract: A pressure molding machine of the type having a floating manifold including thermal expansion support elements for sealing and centering the nozzles relative to the floating manifold.Type: GrantFiled: July 16, 1984Date of Patent: May 13, 1986Assignee: Husky Injection Molding Systems Ltd.Inventor: Robert D. Schad
-
Patent number: 4565518Abstract: A mechanism for forming threads in injection molded parts includes a core member having a threaded end which is moved into and out of a mold cavity. The core member is slidably and rotatably mounted on a support and is driven by a motor through a first lost motion rotatable connection. The core member is moved linearly upon rotation thereof into the mold cavity by a lead screw member which is coupled to the core member through a second lost motion connection and threadably mounted in the support.Type: GrantFiled: July 26, 1984Date of Patent: January 21, 1986Assignee: General Motors CorporationInventors: Gary F. Altman, Robert K. Beck, Jr.
-
Patent number: 4505661Abstract: An injection press for forming a mass of plastic material to a desired shape comprising a die carrier plate for supporting a mold having an injection channel formed therein at a location corresponding substantially to the location of the optimum injection point, said die carrier plate having a plurality of bores therethrough arrayed in an X-Y coordinate field; a press plate parallel to said die carrier plate and having a plurality of bores therethrough aligned with the bores in said die carrier plate in said X-Y coordinate field; means interposed between said die carrier plate and said press plate for injecting plastic material into a mold; a closing rod extendable through a pair of aligned bores in said die carrier plate and said press plate, through said interposed injecting means and through the injection channel of a mold on said die carrier plate to force plastic material into the mold; said injection means and said closing rod being selectively positionable in said X-Y coordinate field so that the closiType: GrantFiled: September 10, 1982Date of Patent: March 19, 1985Assignee: Maschinenfabrik J. Dieffenbacher GmbH & Co.Inventor: Friedrich B. Bielfeldt
-
Patent number: 4501550Abstract: This invention relates to cap means for preventing resin from remaining in a mold of a runnerless injection molding apparatus. The cap means is of a frusto-conical profile and incorporated in a space formed adjacent to a front end of a heating cylinder. Further, the cap means is provided with an opening from which a pointed tip member of the heating cylinder can project. The invention aims at removing resin scorching, its thermal decomposition, inconveniences of color or material exchange or the like.Type: GrantFiled: November 30, 1982Date of Patent: February 26, 1985Assignee: Shigeru TsutsumiInventor: Hiroharu Nikkuni
-
Patent number: 4285659Abstract: The present invention relates to a mold device for an injection molding machine which consists of an injection machine and a mold device. The mold device is divided into two portions, namely, a mounting portion and a molding portion, which are designed so that they may be handled individually and/or integrally. The present invention further provides an arrangement in which the molding portion may be installed on the mounting portion with considerable transverse tolerance, despite employment of a hot runner system therein.Type: GrantFiled: April 19, 1979Date of Patent: August 25, 1981Inventor: Hiroyasu Koike
-
Patent number: 4276015Abstract: An injection molding machine includes complementary mold members which cooperate to present a mold cavity in the shape of a clay pigeon or other articles. An injection passage leading to the mold cavity receives a slidable pin of smaller diameter than the passage. The pin has a tapered tip which, when the pin is extended by a power cylinder, seats in an outlet opening of the passage to block the opening in a manner to prevent the formation of a sprue on the part. The pin is heated along with a surrounding sleeve to maintain the material in the passage in a molten state and to assure proper release of the part from the mold. When the pin is retracted, molding material is able to flow around it, through the injection passage, and into the mold cavity.Type: GrantFiled: July 19, 1978Date of Patent: June 30, 1981Inventor: Richard R. Rogers