Abstract: A pipe for supplying a dope to a co-casting die consists of a gooseneck portion connected to a feed block of the co-casting die, and a straight pipe portion connected to the gooseneck portion. The gooseneck portion has a radius of curvature of 50 mm to 400 mm, and the straight pipe portion forms an angle of 0 to 20 degrees to the horizontal plane. Venting valves are opened up at the beginning of dope feeding. and are closed to some extent as the dope comes out. After the air is completely vented out, the venting valves are completely closed. Thereby, an air collection is completely let out from the pipe, a plastic web discharged from die lips of the co-casting die would not contain any air bubbles, it is prevented that the web splashes to put on the die lips, causing streaks on the produced film.

Abstract: A resin molding die includes: a cavity; a resin inlet through which a liquid resin to be cured is injected into the cavity; and an air vent through which air is released to an exterior space of the resin molding die during injection of the resin, the air vent being provided on an opposite side from the resin inlet with respect to the cavity.

Abstract: An installation for blow molding thermoplastic polymer containers, including a blowing mold consisting of two portions capable of being assembled and a blowing device with a bell-type nozzle pressed in a sealed manner against a front mold surface mounted on the neck of a blank to be blow molded; a leaking device with a relatively large cross-section which extends from one contact surface of at least one mold portion up to the outside of the mold beyond the support of the bell of the nozzle on the surface. The high pressure blow molding fluid which can penetrate through an interstice between the mold portions which tend to be spaced apart from each other is at least mostly evacuated outside.

Abstract: A system and method for molding the shell of a medical device or other molded article is disclosed. The system includes a multi-axis rotational molding machine in which a mold is mounted. The mold has a cavity in the shape of the article to be molded. The mold seals to hold a vacuum. In operation, silicone or other molding material is inserted into the mold, vacuum is applied to the mold, the mold is rotated about at least two axes and a molding material coats the inside walls of the mold to form the shell or other desired article. A rotationally molded medical article is also disclosed.

Abstract: An optical lens molding apparatus includes a cylindrical mold, a first mold core, a second mold core and a correctional ring. The first and the second mold core have a columnar shape and are disposed inside the cylindrical mold to form a cavity. Furthermore, the first and the second mold core have a planar portion at the end surface facing the cavity. The correctional ring is disposed on the planar portion of the second mold core. The correction ring corrects any face tilting of the molded optical lens due to the tilting of the first mold core. The present invention also provides a precision molding apparatus for forming precision parts.

Abstract: The present invention relates to a gas purging block for use with injection molding and die casting systems, which includes a stationary-side block adapted to be removably mounted to a stationary-side mold half of the injection molding or die casting system, and an ejector-side block adapted to be removably mounted to an ejector-side mold half of the injection molding or die casting system. At least one of the stationary-side block and the ejector-side block includes a pair of channels extending through the block adapted to selectively function as conduits for cooling fluid and as mounting bores for mounting the block to the respective mold half.

Abstract: A blocking member for use in a vent bore in a mold for the manufacture of technical rubber products, in particular to the manufacture of vehicle tires, wherein each blocking member has a tubular hollow body which can be fixed in force-transmitting manner in the respective bore, the hollow body having a sealing part formed thereon in one piece with it. The sealing part has a plate element disposed at the inner side of the mold which is provided in its plate surface with at least one slot opening and the peripheral rim of the plate element projects at least regionally beyond the bore diameter of the associated vent bore and contacts the inner side of the mold.

Abstract: Bubbles generated in molding glass fiber-reinforced plastic (GFRP) parts using a mold are removed with a device having a body plate with plural perforated gas vent holes and debubbling pipes. The pipes have a cavity and debubbling holes communicating with the cavity. The holes are on the side of the debubbling pipes. The debubbling pipes extend so the cavity communicates with the vent holes.

Abstract: The tire mold comprises a laminated peripheral crown having a stack in the circumferential direction of a plurality of thin sheets. Cutouts distributed over several adjacent sheets increase the venting ability of the mold.

Abstract: An injection molding apparatus (10, 110) for molding an annular thermoplastic element, such as an annular closure element (E) with no more than a single weldline in the annular extent of the thermoplastic element. The thermoplastic element is molded in an annular mold cavity (12, 112), and moldable thermoplastic material (M) is introduced into the mold cavity from a coaxially-aligned annular flow path (18, 118) that is defined between a sliding sleeve (24, 124) and an annular member (22, 122). The sliding sleeve surrounds and is slideable with respect to a fixed pin (26, 126) and is slideable between a first, or forward, position, where no thermoplastic material can flow into the mold cavity, and a second, or rearward, position, where thermoplastic material can flow into the mold cavity.

Abstract: The present invention provides for proper air bleed without using air wicking fabric strips and/or the perforated polyethylene material or the like. Instead, an inside surface of a curing envelope is molded with a unique embossed pattern which is designed to channel to a vacuum valve, expeditiously, all the air being evacuated from between the outer surface of a tire and an inner surface of the envelope. Additionally, a valve base area is recessed so as to allow the air channels to open directly into the valve base area during evacuation. The envelope is also designed to accept various styles and designs of air valves. Another unique feature is the creation of a decorative pattern on the inside shoulder area of a tire by transfer of a surface feature from the envelope interior. This pattern provides a significant improvement in the appearance of the finished tire.

Abstract: The present invention encompasses, in part, a method and apparatus for lens casting in which two molds, preferably formed of plastic, are interconnected or joined together via a ring to form a mold cavity having substantially the same dimensions of the lens to be formed therein. In one implementation the invention includes a the casting device comprising a plurality of front molds, each front mold formed of a plastic and having a lens-forming surface. The front molds are configured to form a plurality of lenses of different effective diameters. The casting device further includes a rear mold formed of a plastic and having a lens-forming surface; wherein the rear mold is configured to be paired with each of the plurality of front molds to form a plurality of lenses of different effective diameters.

Abstract: A method of venting a rotational mold at a predetermined condition by actuating an actuating venting assembly pierces the shell of the molded article and introduces a passageway to relieve pressure during the molding cycle. The actuating venting assembly enables a tactical methodology for venting such molds.

Abstract: A throttle valve and the throttle body are formed substantially simultaneously in the same dies. When a movable die moves away from a fixed die, a body ejector pin, a valve ejector pin, and a motor housing ejector pin simultaneously push a bore wall of the throttle body, a motor housing, and peripheral edge of the throttle the valve in a radial direction respectively. A deformation of the throttle valve can be avoided because a stress concentration on the metal shaft of the throttle valve is reduced in opening the dies.

Abstract: A throttle valve and the throttle body are formed substantially simultaneously in the same dies. The melted resin is injected in to a cavity through a pair of valve gates. The gas evaporated from a melted resin and remaining air in the cavity are expelled from the cavity into the atmosphere through a gas purge passage. A first and a second split lines of a first and second insert dies function as the gas purge passage. A shortshot and a corrosion generated by the gas can be avoided.

Abstract: An object of the invention is to provide a cushion body of a seat cushion that can be easily reinforced in low cost, to provide a method for manufacturing such a cushion body and to provide an apparatus for manufacturing such a cushion body. A cushion body 10 of a seat cushion has a main part and a side part generally corresponding to a main part and a side part of the seat cushion. The cushion body 10 comprises a foamed body 11 formed in a shape generally corresponding to an outline of the cushion body 10, an air-permeable material 12 fixed to the cushion body 10 and an impregnation layer 13 that serves to reinforce a portion of the cushion body 10 where the air-permeable material 12 is fixed to the foamed body 11. The foamed body his made of cold urethane foam. The thickness of the impregnation layer 13 has a thickness that can provide a predetermined strength to reinforce a portion of the cushion body 10 where the air-permeable material 12 is fixed to the foamed body 11.

Abstract: An integrated circuit leadframe is specially adapted to adhere to injection mold cleaning compounds in the area of vents for an injection mold. An area of a leadframe rail that is normally positioned adjacent a mold vent is provided with apertures, surface roughness or a surface coating to cause the cleaning compound to more tightly adhere to the leadframe rail. As a result, cleaning compound flash is removed from the vents when the leadframe is removed from the mold.

Abstract: There is provided a vulcanizing mold for a tire in which the capacity of venting air through between the molding pieces of the sector mold is significantly enhanced. A tread ring for vulcanizing and shaping a tread of the tire comprises plural sector molds which are separately formed in the circumferential direction so as to be brought into surface contact with each other. Each of the sector molds comprises segments and plural movable molding pieces circumferentially aligned and disposed on the inner surface side of the segment, and each of the movable molding pieces of each sector mold is urged away from each other.

Abstract: A tire mold including a molding face for shaping the outside of a tire and a vent structure, wherein the vent structure contains a hole having an opening in the molding face, an inserted piece disposed in the hole so that the surface of the inserted piece defines a part of a molding face, and a micro-gap of not more than 100 micrometers formed between the inserted piece and the hole for the purpose of vent.

Abstract: A machine for processing individual food items comprises a mold plate having multiple longitudinally spaced transverse rows of cavities. The mold plate slides such that the rows of cavities sequentially communicate with a fill slot in a fill plate. Bulk food material fills the cavities and displaces air from them into a breather plate. The breather plate has one or more longitudinal grooves in a working surface. The fill plate has one or more longitudinal grooves in a working surface that communicate with the atmosphere. One or more vent holes in the mold plate communicate with the breather plate and fill plate grooves for all positions of the mold plate at which food material is filling a row of cavities. No air is trapped in the breather plate, and there is no buildup of air pressure that could create a friction force between the mold plate and the fill plate.

Abstract: A high strength lightweight product formed from particulate inorganic materials such as a masonry building block is formed in a mould (1) from a flowable slurry of inorganic particularly materials and water. The interior of the mould is lined with perforate walls (2a, 3a, 4a, 3) fluidically coupled to a vacuum source (9). The fluid slurry contains entrained air and when pumped into the mound under superatmospheric pressure the gas bubbles contract in size. The fluidic mass is then subjected to subatmospheric pressure which enables the gas bubbles to expand the expel excess moisture from the mass.

Abstract: The upper and lower mold plates of a transfer molding machine are configured for one-side encapsulation of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipater. A buffer member, optionally with cut-outs or apertures, may be placed between the two back-to-back substrates for protecting the grid-arrays and enabling encapsulation of devices with varying thicknesses without adjustment of the molding machine. Alternately, the upper and lower plates are configured for one-side encasement using covers of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipater.

Abstract: A first injection mechanism of an apparatus for molding articles injects coating material into a cavity defined in a clamped mold, thereby forming a predetermined coating on the inner surface of the cavity. After the coating material is injected into the cavity, a decompression mechanism lowers the pressure in the cavity through at least one vent. After the coating is formed on the inner surface of the cavity, a second injection mechanism injects molding material into the cavity. When the pressure in the cavity is being lowered, an opening-closing mechanism opens the vent. Before or during the injection of the molding material, the opening-closing mechanism closes the vent.

Abstract: The present invention relates to a foaming mold using hollow tubes, and more particularly, to an improved mold for use in manufacturing a foamed product through foaming (or expansion molding), in which gas generated from the foamed product during the foaming can be smoothly discharged to the outside. The foaming mold using the hollow tubes comprises a mold unit including separate first and second half molds having inner cavities engraved in conformity with a molded product; the plurality of hollow tubes that are isolated and sealed from one another in respective regions and located between the first and second half molds to enclose an outer periphery of the configuration of the molded product; and a plurality of vents that are formed within the second half mold to communicate with the hollow tubes so that air in the isolated hollow tubes can be independently vented. According to the present invention, it is possible to improve the quality of the final molded product obtained through the foaming.

Abstract: A compact disc (CD) molding apparatus. The CD molding apparatus comprises a movable mold, a fixed mold, a mold cavity, an outer ring, a gas passage, an outlet and an auxiliary gas channel. The movable mold is disposed adjacent to the fixed mold. The mold cavity is defined between the movable mold and the fixed mold. The outer ring surrounds the mold cavity, and the outlet is defined between the fixed mold and the outer ring. The gas passage is defined between the fixed mold and the outer ring and connects the mold cavity and the outlet. Particularly, the auxiliary gas channel is disposed in the fixed mold and connected to the gas passage to facilitate exhaust of high temperature gas from the mold cavity, wherein a material is injected into the mold cavity and the high temperature gas passes through the gas passage before exiting through the outlet.

Abstract: Method and apparatus for molding an IOL comprising first and second mold halves each having an optic forming surface and haptic forming surfaces which together define a mold cavity in the shape of the IOL to be molded therein when the mold halves are assembled together. An injection port is formed and connects to one of said haptic forming surfaces or the optic forming surface wherethrough a polymerizable material is injected into the mold cavity. A venting port is formed and connects to another haptic wherethrough air escapes from the mold cavity as the polymerizable material is injected through the injection port.

Abstract: A mandrel-assisted resin transfer molding process and apparatus therefor provides a generally continuous, narrow annular channel between the perimeter of an inner male mold element and an outer female mold element. This channel allows air, heat and vapor to evenly escape and resin to outflow from the mold cavity everywhere around the edge of the part being molded. A very thin resin band forms in the channel is easily trimmed away, leaving the article completely finished on both sides and having a well defined edge that does not require shaping.

Abstract: This invention relates generally to opthalmic molds and methods useful for casting opthalmic moldings. In one aspect, the invention relates to a mold for casting an opthalmic molding formed from a first mold half detachably affixed to a second mold half, whereby the mold has a top and a bottom; and a cavity formed by the first and second mold halves, wherein the cavity receives a lens forming material through an opening at the bottom of the mold and vents gas and excess lens forming material from an opening at the top of the mold. In another aspect, this invention relates to methods for casting opthalmic moldings, particularly intraocular lenses.

Abstract: An ejector pin of an injection mold includes a sleeve, a valve structure, and a biasing member. The sleeve has a passage hole and an enlarged hollow portion, which communicate with each other via a stepped portion engaged therebetween. The valve structure has a valve portion and a collar portion, which are disposed in the sleeve. The collar portion of the valve structure is biased by the biasing member such as a spring and stopped by the stepped portion. Gaps interposed between the valve structure and the sleeve serve as a gas passageway through which gas in a molding cavity is exhausted by a vacuum pump.

Abstract: The present invention relates to an improved venting apparatus installed in a tire vulcanizing mold. In the venting apparatus, an inner diameter of a center through hole formed in the casing is gradually increased in an upper direction and is gradually decreased in a lower direction for thereby forming a tapered shape. The angles of the slant surfaces of the valve head point-contacting with an upper corner portion of the center through hole are different, so that a discharging capability of air is enhanced, and it is possible to prevent a formation of a vent rubber in a finished tire which vent rubber is formed when a rubber flows into a venting apparatus. In addition, it is possible to prevent an error operation during vulcanization and to extend a life span of a venting apparatus. The maintenance is easier.

Abstract: Golf ball 1 includes a core 2 and a cover 3. The core 2 has two layers including a center 4 and a mid layer 5. The mid layer 5 is formed by covering the center 4 with two half shells comprising a rubber composition, and by compression and heating of the center 4 and half shells in a mold. The rubber composition contains solid particles dispersed therein. The solid particles have a ratio “D/T”, i.e., a ratio of the particle size D to the thickness of the mid layer T, of equal to or greater than 0.3. Upon molding, the solid particles inhibit the center 4 to approach a cavity face. Accordingly, deviation of mass of the mid layer 5 can be suppressed. The solid particles have a ratio “W/T”, i.e., a ratio of the radial width W thereof to the thickness of the mid layer T, of from 0.3 to 1.0.

Abstract: A method of manufacturing a molded article from a settable mixture includes the steps of in-taking a plurality of components into a plurality of separate material discharge containers sized relative to each other to provide the required mix ratio of the settable mixture. The components contained in the material discharge containers are discharged to a mold tool through a mixing head that receives each of the components separately and thoroughly mixes them into the settable mixture. The settable mixture flows from the mixing head to fill the mold tool. The mold tool rotates about an axis during the filling step to evacuate air from the mold tool. Pressure of the settable mixture is monitored during the filling step and rate of discharge of the settable component is varied in response to changes in pressure of the settable mixture.

Abstract: A pneumatic tire comprising a tread portion, a pair of sidewall portions and a pair of bead portions is manufactured by conducting the venting in a portion of a green tire placed in a vulcanization mold prior to vulcanization and corresponding to the sidewall portion in at least one place in a radial direction of the tire during the vulcanization.

Abstract: The present invention is directed to an apparatus and method for venting trapped air and gasses in a mold. The mold and method comprise or use at least one pin formed from multiple pin sections. When assembled, the pin sections provide space on the interior of the pin through which trapped air and gasses can escape from the mold. The present invention may also be used to assist in ejecting an object from the mold. The pins can have circular or non-circular cross-sections and also may have dimple-forming projections to conform to a golf ball dimple pattern.

Abstract: A method of forming a golf ball including the steps of forming a mold cavity; roughening the surface of the mold cavity to an average roughness of about 10 to about 200 microinches; and forming a golf ball component in the roughened cavity.

Abstract: A method of manufacturing a composite photochromic ophthalmic lens having an index of refraction of at least 1.49 is disclosed.

Abstract: A method and apparatus for reducing or eliminating the formation of air pockets or voids in a flowable material provided in contact with at least one substrate. The flowable material is provided in a non-horizontal direction and flows from a lower portion to an upper portion. As a result, the flowable material is provided uniformly with a single, uniform flow front due to gravity acting thereon and gravity thereby substantially preventing voids and air pockets from forming in the flowable material. In one embodiment, the at least one substrate is provided in the cavity of a transfer mold in which the cavity is filled from a gate at a lower portion of the cavity to a vent at an upper portion of the cavity. In another embodiment, a bumped semiconductor device is attached to a substrate having a gap therebetween, in which the gap is oriented longitudinally perpendicular to a horizontal plane so that the flowable material may fill the gap in a vertical direction.

Abstract: A process for producing a golf ball which includes the steps of placing a rubber composition into the cavity of a mold having an upper portion and a lower portion, clamping the upper portion and the lower portion together at a moving velocity of from 0.03. mm/s to 1.0 mm/s, causing excess rubber composition to flow out from the cavities; and unclamping the mold and removing from the mold cavity spherical bodies and associated rubber flashers formed in the mold cavities.

Abstract: A method for making an organic glass lens or lens blank which comprises providing a two-piece mold defining a molding cavity having a vertical axis which is part of a fixed reference system comprising said vertical axis and a horizontal axis which intersects at the center of the mold, a liquid tight annular closure member disposed at the periphery of the mold pieces for maintaining the two mold pieces and closing the molding cavity, wherein the annular closure member comprises at least a portion thereof made of a material that is initially gas permeable but becomes gas impermeable when in contact with a liquid polymerizable composition.

Abstract: A mold (1) includes an upper mold half (U) and a lower mold half (L). The mold (1) includes a gate (G), a pole vent pin (P), a support pin (S) and an intermediate vent pin (M). The support pin (S) has a latitude (&thgr;s) of 45 degrees to 85 degrees. Each of the upper mold half (U) and the lower mold half (L) has at least three support pins (S). The intermediate vent pin (M) has a latitude (&thgr;m) of 45 degrees to 85 degrees. Each of the upper mold half (U) and the lower mold half (L) has at least three intermediate vent pins (M). A difference between the latitude (&thgr;m) of the intermediate vent pin (M) and the latitude (&thgr;s) of the support pin (S) is equal to or smaller than 15 degrees. A clearance between the intermediate vent pin (M) and a pin hole (13) is 5 &mgr;m to 50 &mgr;m. By the mold (1), a cover having a thickness of 1.4 mm or less is formed.

Abstract: In order to prevent the formation of flash and air bubbles on a gasket used to seal a filter element when the filter element is mounted in a housing to filter a fluid, a molding apparatus comprises first and second mold components cooperating to define a mold cavity positioned around the filter media formed by their respective mold surfaces and adapted to receive an expandable material forming the sealing gasket. The mold cavity includes a substantially semi-spherical ridge portion having an apex. The ridge portion of the mold cavity is formed by both the first and second mold components abutting each other at the apex of the ridge portion of the mold cavity along a mold line oriented at an angle to a central axis of symmetry of the mold apparatus. Moreover, mold surfaces of the mold components have upwardly sloping ramp surfaces for preventing trapped air bubbles.

Abstract: A mold vent and method. The vent has expanding passages. A preferred vent comprises an insert that has a plurality of passages. One insert comprises a grate formed of a plurality of portions that interleave fingers forming vent passages therebetween that preferably are vent slots. Supports can be disposed between fingers. The grate preferably is discharge-machined from a blank cut from stock made material that preferably is non-porous and smooth. The grate can be mounted in a pocket in the mold cavity or carried by a movable pin. The grate can be used in a system that includes valving, a source of fluid, and, if needed, a source of vacuum to help facilitate venting by drawing atmosphere out of the cavity during molding. The grate can also be used to introduce fluid into the mold that can be foaming moldable material or a heat transfer medium.

Abstract: In one embodiment, a microreplication tool includes gas release features that allow gas to escape from microreplication cavities of the tool. The gas release features can be disposed at the bottoms of the respective cavities to avoid air entrapment within the cavities of the tool during the microreplication process. In this manner, the quality of the microreplicated product can be improved.

Abstract: The mold for a tire has a laminated peripheral crown. It is formed by a stack in the circumferential direction of a plurality of thin metal sheets 1 adjacent to one another. The said metal sheets are grouped into sectors 11 thus forming monobloc subassemblies.

Abstract: A mold for molding a tire is provided, including at least two sub-molds that form a predetermined form as a whole when used for molding a tire. Each of the sub-molds has a venthole for discharging air from blockades formed between the surface of a green tire and that of the sub-mold when the green tire is pressed on the surface of the sub-mold, and a ventlid made of a flexible member and having a lid mechanism capable of discharging air from the blockades while preventing the green tire from flowing out therefrom.

Abstract: A vulcanization mold is described for the manufacture of technical rubber products comprising a plurality of vent bores in which a blocking member is mounted which consists of a central body and a sealing part coupled to it which together form at least one angled flow path for air to be dissipated, with the central body being fixed in the vent bores, on the one hand, by clamping ribs provided at the central body and, on the other hand, by blocking elements which are formed at spring limbs of the sealing part.

Abstract: A flap ventlid installation assembly provided for installing a flap ventlid at an opening of an air removing hole on a design surface of a tire mold includes a flap ventlid and an anchor member. The anchor member includes a top portion connected to the flap ventlid, and a longer portion extending from the top portion to an opposed second end that has a first shape that cannot be inserted into the air removing hole without elastically deforming the first shape into a second shape that can be press-fit into the air removing hole. When the flap ventlid is installed in the tire mold, at least a part of the flap ventlid contacts the design surface of the mold when the anchor member is press fit into the opening such that the second shape engages a portion of the air removing hole proximate the other surface of the mold.

Abstract: A cylindrical concrete receiver 10 is caused to project from a top section 3 of a body section 11 forming a frame 2. When concrete 5 is filled in the body section 11, part of the concrete 5 is caused to overflow inside the concrete receiver 10 and then, pressure is applied to the concrete 5 overflowed in the concrete receiver 10 by a weight 12.

Abstract: A method of producing a molding by injection molding, wherein only a part of the molding expected to sink is surely caused to sink while, e.g., a mirror surface is surely transferred to a desired part of the molding.

Abstract: A pneumatic tire comprises a tread portion, a pair of sidewall portions, a pair of bead portions each with a bead core and a bead apex therein, each sidewall portion provided on the outer face with means of escaping air between the tire and a mold for vulcanizing the tire, wherein the air escape means comprises a circumferentially extending vent emboss line disposed adjacently to a radially outer end of the bead apex and a circumferentially extending vent groove adjoining the radially outside of the vent emboss line and having a depth of at least 0.15 mm. Preferably, the vent groove has a width of from 5 to 10 mm and a depth of from 0.2 to 0.5 mm, and the vent emboss line and vent groove are disposed in a lower sidewall region having a substantially straight profile. The bottom of the vent groove may be substantially parallel to the straight profile of the lower sidewall region and the bottom may be provided with emboss marks.