Abstract: The invention relates generally to cast metal molds that are used in the manufacture of polymer parts, and more specifically, to methods tier sealing cast metal molds used in the manufacture of polymer parts. One embodiment of the present technique relates to a cast metal mold having a sealant disposed within the pores on the surface of a mold cavity such that the sealant is configured to seal the surface of the mold cavity to produce a sealed surface. The sealed surface is blocked from absorbing or releasing gases during the production of a polymer part. The mold further includes a surface coating to facilitate the release of a product from the mold cavity. The surface coating includes a fluoropolymer base layer, which configured to adhere to the sealed surface of the mold cavity.

Abstract: A mold release treatment method of the present invention includes: the step of providing a mold releasing agent and a mold which has a porous alumina layer over its surface, the mold releasing agent containing a fluoric compound which has mold releasability and a solvent; the step of applying over the surface of the mold a solvent that is capable of dissolving the fluoric compound; and thereafter, the step of applying the mold releasing agent over the surface of the mold according to a spray coating method. According to the present invention, a mold release treatment can be performed over a surface of the mold which has the porous alumina layer over its surface, without causing uneven application.

Abstract: The invention relates to a system for the automatic manufacture of wind turbine blades using die halves (2,3) wherein by applying dry fiber mats, two complementary shells are molded whereby the attachment thereof will result in the blade to be obtained, head-bearing means (5,6) being arranged with respect to the die halves (2,3), said means being susceptible to selectively having demolding agent, paint, adhesive application accessories or a machining accessory, and head-bearing means (13) having a functional assembly capable of applying the dry fiber mats in the die halves (2,3).

Abstract: The invention relates to a spraying tool, in particular as part of a mold-spraying device for spraying at least one section of a wall of a mold with working medium. In at least one embodiment, the spraying tool comprises a plurality of spraying elements for dispensing working medium, and at least one working-medium supply line which supplies working medium to the plurality of spraying elements. In accordance with at least one embodiment, at least some of the spraying elements, the spraying nozzles of which point downwards during operation, are equipped with a separate valve unit which is adjacent to the spraying nozzle and the valve element of which is prestressed elastically into a closed position in which it prevents the dispensing of working medium, but can be transferred under the action of a hydraulic and/or pneumatic pressure into an open position in which it permits the dispensing of working medium.

Abstract: An apparatus for extrusion forming a sheet product having an extruder assembly with a sheet die through which a flowable material is delivered and a roll stand assembly made up of a roll stack sub-assembly and a sheet take-off sub-assembly. The roll stack assembly has first and second rolls between which a nip location is defined at which flowable material from the sheet die is delivered. The sheet take-off sub-assembly produces an advancing force upon a first sheet component made up of at least the first sheet layer. The roll stand assembly further has a coating system for applying a coating component to a surface on at least one sheet component advancing through the apparatus. The roll stand assembly is constructed to be reconfigured thereby to change a path traveled by the at least one sheet component and facilitate selective application of the coating component.

Abstract: Branched end reactants having two or three functional groups at the ends are disclosed. The branched end reactants are used to prepare crosslinked hydrogel tissue adhesives, which have a good balance of mechanical properties in an aqueous environment. Kits comprising the branched end reactants and methods for applying a coating to an anatomical site on tissue of a living organism are also disclosed.

Abstract: The invention relates to an apparatus for producing monofilaments or ribbons which are guided in parallel through several treatment devices in an extrusion process. For this purpose, an extrusion device is connected downstream in several treatment device, wherein for guiding the monofilaments or ribbons at least one rod-shaped guide element is provided which has a contact surface for guiding the ribbons or monofilaments. In order to enable low-friction and wear-resistant guidance, in particular when using very elastic monofilaments or ribbons, the contact surface has a multiple coating comprising several coating materials that are applied in several single coatings, each with a different layer thicknesses, wherein the single coatings are formed in a sandwich-like manner on the contact surface.

Abstract: A plant and method for the manufacture of cementitious products, viz. cast concrete roof tiles (T), the plant comprising a mixing station where the constituents of a cementitious composition, less an air entraining agent, are admixed under atmospheric pressure and further mixed under a partial vacuum of 200 to 340 mBar after the addition of an air entraining agent, the plant also comprising a moulding station where the tiles (T) are cast in a gang-mould before being cured in a conventional autoclave for up to 10 hours at 45° C. The cured concrete roof tiles (T) are de-moulded after curing and conveyed to a surface preparation zone where a primer coat of a water based epoxy and a surface coating of a water based emulsion paint are applied to at least an upper surface (in use) of the cast concrete roof tiles (T). The admixed cementitious composition has a Ford Cup flow of between 40 and 60 seconds and a slump test of between 180 and 220 mm.

Abstract: When integrally producing a lamp holder, which is provided with a lamp body and a lens portion, by using a mold-sliding injection system, a lamp holder having a reflection surface formed on the interior surface thereof is produced. A fixed mold is provided with a vacuum deposition apparatus, wherein a lamp holder having a reflection surface is produced by a reflection surface forming process, which is provided between a primary injection process for molding a lamp holder and a lens portion and a secondary injection process for integrating the lamp holder and the lens portion by matching the same together, for vacuum-depositing the reflection surface on the interior surface of the lamp holder.

Abstract: When forming a film on a work, such as a lamp holder, the work is not set in a film-forming chamber as in the prior art, but a film is formed thereon by using a mold, thereby simplifying the film formation work. A movable mold is matched to a fixed mold in a state where a vacuum deposition apparatus, the film-forming element, is provided in the fixed mold and the work is supported in the movable mold. Next, film formation is carried out with the film-forming space in a vacuum state. Thereafter, the movable mold is opened, wherein the film formation work on the work surface using molds can be carried out with a series of processes.

Abstract: The purpose of the present invention is to provide a method to efficiently make flaskless upper and lower molds, to efficiently spray a release agent in a closed space, and to promptly place a core.

Abstract: A method and device are provided for manufacturing a unitary caul sheet to be used in creating a composite material fuselage for an airplane. Specifically, a generally tubular shaped tool having a hollow interior cavity defining a fuselage IML surface is provided. In the method, a caul sheet material such as polyurea is applied to the IML surface before an armature is inserted into the interior cavity of the tool. Then, a filler material is introduced between the armature and the caul sheet material. Further, steam is injected to form the filler material into an infrastructure. Then, the caul sheet material is cured before the tool is removed from the caul sheet material to expose the caul sheet to receive composite material.

Abstract: A molding apparatus is configured by a first, a second sliding die, a first, a second fixed die, and a sliding film forming chamber. The first, the second sliding dies are moved in directions reverse to each other to take a primary molding position, a film forming position and a secondary molding position. The sliding film forming chamber includes a first, a second masking plate and are arranged to be remote from the first, the second fixed dies. Further, the sliding film forming chamber is slid in an up and down direction. The first, the second sliding dies are respectively formed with recess portions and cores, the first, the second fixed dies are respectively formed with cores and recess portions.

Abstract: A hollow coated molded product is easily produced whose interior is coated, by using first and second moldings injection-molded through a first injecting step. Against first and second moldings injection-molded through a first injecting step, a coating device provided on a robot hand is butted and forms coatings thereon at a step at which a movable mold is separated from the fixed mold and thereafter, the first and second moldings are butted against each other and integrated through a second injecting step, whereby a coated molded product is formed.

Abstract: A method for manufacturing a structural part by a multi-layer deposition technique, in particular a part in the form of a casting mold or a casting core, a porous first layer of bulk particulate material consisting of particles of a predetermined particle size being deposited to form a layer of a predetermined layer thickness, a predetermined dose of liquid binder material being applied onto the layer, so that the liquid binder material penetrates the layer and becomes distributed within the layer and wets the particles of the layer and a predetermined residual porosity of the layer remains after distribution, a predetermined dose of liquid curing agent being selectively applied to a predetermined sub-area of the layer containing the binder material, a second layer being deposited on the first layer containing the binder material and the curing agent and being treated with a binder material and selectively with a liquid curing agent, the curing agent being applied to the second layer before the binder materia

Abstract: A coating of drystuff particles on the outside of an ice dome projecting from a cone is effected by pressing down the inversed cone against a spherical resilient membrane having a overlying layer of a particulate material. The invention proposes to coat the domes projecting further from the cone with the use of compressed air for pressing the membrane against the dome surface and by arranging for a vertical movement of the membrane relative to the overlying layer of the particle material.

Abstract: A powdery mold release agent spray device including a nozzle having spray ports on its tip end side wall, a nozzle having spray ports on its tip end surface and shut pins, all of which are assembled in through holes made on both metal molds. The spray ports of the former and latter nozzles are exposed to cavity inside at time of spraying work, the spray ports of the former and latter nozzles are located in the through holes and the cavity is isolated from the spray ports of the latter nozzle by the shut pin. By using this spray device, a powdery mold release agent can be sprayed onto inside surfaces of the metal molds without exception, economically and without worsening a work environment.

Abstract: An apparatus includes an endless conveyor formed with transverse rows of holes each adapted to receive a preform to be filled with ice cream or other edible substances from an upper filler assembly adapted to move intermittently synchronically with the conveyor during operation of the thereof. Under an upper run of such first endless conveyor, in the area at the filler assembly, is a second endless conveyor adapted to move synchronically with the first endless conveyor and carrying transverse rows of liftable and lowerable suction cups which in their turn are adapted to be lifted up through an overlaying row of the holes for engaging and removing a respective preform from a dispenser station in the filler assembly and lowering the preform onto the first endless conveyor while holding it in correct position during the subsequent filling operations. A wall portion is radially spaced around each hole to prevent displacement of filled preforms resting on the first endless conveyor but not fitting into the holes.

Abstract: To make an article of ice confectionery having a flaky texture, superposed ribbons of ice confectionery and a crispy composition are extruded into a mold in the form of a body of revolution by means of an extrusion assembly comprising a flat extrusion tube and a spray tube. The support of the extrusion assembly receives a spinning movement resulting from a continuous horizontal rotational movement and an ascending and descending movement relative to the mold.

Abstract: A method and apparatus for manufacturing fiber preforms includes a relatively small motor which is able to power a large fan because the fan is kept in a partial vacuum condition. A duct connects a fan housing to a vacuum box which has an air flow opening therein of relatively narrow width. A shuttle member is horizontally translatable above the vacuum box on a support bed and the shuttle member is divided into air flow channels by baffle plates. Only a small number of air flow channels can pass above the air flow opening at a single time and this serves to keep low pressure in the vacuum box. In addition, a vortex gate is provided in the duct between the fan housing and the vacuum box and serves to restrict air flow through the duct when the pressure within the duct drops below a certain level.

Abstract: An apparatus for manufacturing a silicone gel material has a pair of tanks for separately storing and kneading first and second liquids gel forming materials, a feeder feeding the liquids while kneading them, a debubbling unit with a debubbling tank for removing air bubbles contained in the materials from the feeder and turning the tank upside down to discharge into a hopper, a nozzle for discharging silicone gel material received from the hopper in a predetermined thickness onto a lower film moving below the nozzle, an upper film supplier placing an upper film onto the film of silicone gel material, upper and lower rollers rolling the upper and lower films and the film of silicone gel material into a laminated strip, a belt conveyor receiving the laminated strip, a heating tunnel for gelling the silicone gel material and a strip take up device at the exit of the heating tunnel.

Abstract: In a machine for manufacturing multi-layered decorative ice cream cake and pie products. The machine frame supports a plurality of ingredient dispensing stations including ice cream dispensing stations. A conveyor simultaneously conveys products between the respective stations for indexing and positioning the products. The ice cream dispensers are mounted on lift positioning devices for lowering and raising the ice cream dispensers between a raised standby position and a lowering dispensing position. Ice cream dispensing valves on the ice cream dispensers open and close between a valve open position for flow of ice cream through an ice cream dispensing head from a continuous pressurized source of ice cream and a valve closed position for blocking the dispensing flow of ice cream. An index timer actuates the conveyor to convey products between stations and index products at each station for a selected dwell period.

Abstract: An assembly line method of construction is applied to the making of the thin fiber reinforced shell that forms the external surface of the Fibrestone wall. An elongated endless movable belt has the desired recurring pattern to be applied as the external surface of the fiber reinforced shell. Spray guns movable transversely of the elongated belt are provided to spray concrete and chopped up reinforcing fibers on the belt to form a continuous Fibrestone panel strip as the belt moves past the spray guns. A plurality of elongated flex-ties mounted on suitable supports and each having one of their ends adapted to be secured to the upper surface of the fiber reinforced shell are dropped onto the spray formed shell while it is in the plastic or uncured state. To insure that the flex-ties are securely bonded additional concrete and chopped up fibers are sprayed on the flex-tie supports, and the area between the rows of flex-ties are rolled to provide a relatively smooth surface between the rows of flex-ties.

Abstract: In the production of a glass mat-reinforced thermoplastic, a mat and resin are pressed and heated in a compression zone of a dual belt press. The resin is metered onto the upper flights of the two belts of the press in powder form, and is heated at least to the extent that it adheres as a layer to those flights so as to be conveyed without difficulty into the compression zone. The glass fiber mat itself can be preimpregnated with resin prior to entering the press.

Abstract: An apparatus for manufacture of milk chocolate-coated toffee candy pieces that comprises a toffee header with means connected to the header for heating a mass of toffee to a softened temperature sufficient to permit portions of it to be pulled from the mass. The header has spaced orifices for the toffee to exit as strands. A rotary toffee forming device is mounted beneath the orifices. Means is provided for reciprocating the header back and forth with the fine toffee strands being drawn from the orifices by the rotary movement of the rotary toffee forming device. Means is provided for transversely severing outer ends of the axially moving lengths of cores with consecutive cuts to form successive toffee pieces of toffee cores. A chocolate coating bath is provided for first immersing the bottoms of the toffee cores in a bath of milk chocolate and then for flooding chocolate over the tops of the cores to completely coat the cores.

Abstract: An apparatus is disclosed for continuous distribution of a latex or urethane foam composition on a movable substrate to produce a foamed sheet material such as a foam backed carpet. The distribution apparatus comprises a generally cylindrically shaped rotatable member and at least two attached distribution means which may take the form of either modified doctor rolls or modified doctor blades. The distribution surface of each of these distribution means may differ and may be either smooth or patterned with a variety of grooves or serrations thereby providing means for producing foamed sheet materials with surfaces which are either planar or patterned with ridges and valleys. Means are also provided to readily change the thickness of the distributed foam and for oscillating the distribution apparatus to produce a surface with wavy as opposed to linear patterns of ridges and valleys. All of these operations may be accomplished without interrupting the continuous process.

Abstract: A food preparation machine primarily designed for the production of the Italian potato based delicacy gnocchi and characterized by an inclined flouring ramp, a motor driven roller located under the lower end of the ramp, a deflection plate located proximate the roller, and a dough extruder for depositing dough plugs near the top of the ramp so that they roll and slide down the ramp into abutment with the deflection plate and the roller. As the roller is rotated the dough plugs are squeezed through a gap between the roller and the lower edge of the deflection plate to take on the characteristic form of gnocchi. A flouring mechanism is provided to flour the parts of the machine that come into contact with the dough, including the ramp and a rotating knife blade which cuts the extruded dough into the plugs. The roller is threaded from both ends with opposing threads so that the plugs are urged towards the center of the roller as it is rotated.

Abstract: An apparatus for manufacturing tiles by extrusion of clay or a similar material comprising a die adapted with a number of spaced apart pivotable rigid blades which are arranged such as to equalize the output speeds of several superposed layers of extruded material. Means are also provided substantially in the planes of the blades downstream of the outer ends thereof for projecting a pulverized powder product at right angles to the direction of extrusion into interstices between the layers. Impermeable coatings are added to the outer surfaces of the superposed layers and the assembly is then cut into piles of tiles which can then be delivered into an oven for baking, the heat ensuring removal of the impermeable coating and the separation powder product.