Abstract: A method and apparatus for molding plastic products of virtually any complicated configuration is provided. When a parison is extruded out of a nozzle, a separating agent, preferably oil, is supplied into the parison as a lubricant. Since a thin film of the separating agent is formed on the inside surface of the parison, portions of the inside surface do not stick together even if they are brought into contact from some reasons. This insures to mold a plastic product of a very complex configuration. Use of a separating agent also allows to form sheet-type products by dividing the parison into several sections as desired. This is a very efficient way of forming sheet-type products since at least two may be formed at the same time.

Abstract: Extrusion apparatus wherein a hollow cylindrical workpiece is advanced over the outer surface of a mandrel and through an extrusion die by motive force applied to the outer surface of the workpiece by an advancing drive member having an inner surface in operative engagement with the outer surface of the workpiece to produce a hollow cylindrical product of reduced diameter, and wherein a first moving force is required to produce relative movement between the mandrel and the workpiece and wherein a second moving force is required to produce relative movement between the drive member and the workpiece, the improvement wherein various structure are provided for reducing the first moving force relative to the second moving force to enhance the extrusion process and thereby increase its efficiency.

Abstract: Long lengths of a heat-shrinkable sleeve for use in splicing electrical cables and the like are made in a continuous process. The sleeve is formed around a permeable core, and the core and sleeve are advanced together in an axial direction, the leading end of the advancing sleeve being hermetically sealed. The core and sleeve pass through a heating station, thereby heating a portion of at least the sleeve, and a fluid is introduced under pressure into the core, thereby internally pressurizing the sleeve to effect a radial expansion of the heated portion thereof. The core and sleeve then pass through a cooling station, thereby cooling the expanded sleeve to stabilize it. A stress graded compound also for use in splicing electrical cables and the like is made by heating a dimethyl silicone liquid to remove entrapped gas and mixing the liquid with a silicone carbide powder having a particle size capable of passing through a 400 mesh screen.

Abstract: Method and apparatus for forming multi-layer expanded film. A base film extruded by a die (6) is coated, immediately downstream of the die mouth (5), by a further layer of fluid propelled from a manifold (16) through a metering orifice (19). The combination of manifold and metering orifice is necessary to permit accurate control of the flow rate of the fluid and hence of the thickness of the coating, and the mouth of the die and the metering orifice must be very close so that the base film is as resistant as possible to deflection by the impact of the coating fluid, and so that contact takes place before any substantial expansion has taken place. The downstream end of the resulting multi-layer tubular film is then held closed in known fashion and the closed tube is expanded by air under pressure admitted by an opening (7) in the die (6).

Abstract: Making polymeric extrudates having a smooth surface by feeding a molten polymeric core material through a die cavity wherein a portion of the wall of the die cavity is a rigid microporous structure located upstream from a narrowed flow passage of the die cavity, the microporous structure having a substantially uniform pore size, simultaneously forcing under pressure through the microporous structure about 0.03-10%, based on the total weight of the extrudate, of a low viscosity liquid to form a sheath on the molten polymeric core material thus displacing the polymeric core material before the resulting sheath-core composite enters the narrowed flow passage of the die cavity said process conducted under conditions to produce a pressure drop across the microporous structure of at least 0.10 MPa more than the pressure applied on the polymeric core material.

Abstract: Elastomeric hoses are vulcanized by a process wherein the outer surface layer (sheath) is completely vulcanized while the remainder remains unvulcanized. The surface layer and part of the resistant structure are maintained in an elastic elongated state while vulcanizing the remainder of the hose. An apparatus for vulcanizing the hose in accordance with the process is disclosed.

Abstract: A blow-moulding machine comprises a mixer for mixing refractory particles with a binder and a hardener or the like, a main tank for transporting moulding sand, a booster provided subsequently to said tank, a blast hose, and a blowing nozzle mounted at the tip end of said hose.

Abstract: A hydrostatic extrusion apparatus whereby semicrystalline thermopolastic polymers can be hydrostatically extruded in a solid state is described. The apparatus includes an outer tooling support means; a container assembly aligned within one end of the outer support means and having pressure means contiguous therewith whereby pressure is applied to the apparatus to both rigidly align the tooling and provide sufficient pressure for extrusion of a polymer billet within the container assembly and a receiver assembly coaxially aligned with the container assembly in the other end of the tooling means. The container assembly includes a container means, sealing means to prevent leakage of hydrostatic fluid in the container means and a die portion on the inner forward surface of the container means. The receiver assembly includes a concentrically aligned mandrel which supports and aligns a mandrel-head in spaced relationship with the die portion of the container means.

Abstract: A method for manufacturing a dentifrice containing dispersed speckles or bits therein includes converting a gel or paste dental composition into flowing stream or ribbon form, directing a stream or curtain of speckle or bit particles onto the ribbon of dentifrice, to which such particles adhere, and controlling relative feed rates of the dentifrice and the speckles, so that there is produced a dentifrice containing the distributed speckles in desired proportion. Also described are apparatuses for carrying out the process.

Abstract: A device for the continuous application of spin finishes to a spinneret as well as a process of said application are described. The device has a flat distribution body which can be attached and detached to the exit face of a spinneret. Holes are provided in the body corresponding to the spinneret orifices for melt spinning of filaments. Also the device includes a fastening member for pressing the distribution body on to the exit face of the spinneret. This member has a feeding orifice for the spin finish.The device may also include seals arranged above and below the distribution body. The distribution body may be sieve-like or consist of a perforated foil or of a foil having channel-like recesses linked with each other and an inlet orifice for the spin finish. The foil may have raised portions that serve as baffles and that are arranged in a pattern between the individual recesses.

Abstract: A hydrostatic extrusion apparatus whereby thermoplastic polymers can be hydrostatically extruded in a solid state is described. The apparatus includes:(a) an outer casing or tooling support means,(b) a container assembly concentrically contained within the outer casing and having pressure means attached thereto to provide extrusion pressure to a fluid in the assembly, sealing means to prevent leakage of the fluid, means for holding a polymer billet and including a die portion, and(c) a receiver assembly axially aligned with the container assembly concentrically within the outer casing having pressure means to clamp the container and receiver assemblies together, a mandrel for holding and aligning a mandrel-head in spaced relationship with the die, and means for receiving, lubricating and cooling the extrudate.Optionally, means for preheating and loading the polymers into the container assembly are provided whereby the press may be operated on a semi-continuous or continuous basis.

Abstract: An earth and sand conveyor system comprising a hopper adapted to receive dumped earth and sand, a trough connected to the hopper, a screw conveyor rotatably mounted within the hopper and the trough, a consolidating pipe connected to the trough, a molding pipe connected to the consolidating pipe, a conveyor pipe connected to the molding pipe, a first nozzle formed in the wall of the molding pipe, a second nozzle formed in the wall of the conveyor pipe, an air compressor connected to the first and second nozzles, and a directional control valve disposed between the air compressor and the first and second nozzles for alternately supplying the compressed air to the first and second nozzles.

Abstract: A method of extruding a cross-linked material, more particularly an insulating cross-linked material around an electrical cable. In an extrusion machine comprising a housing terminated with an extrusion head and provided with a filtering means adjacent the outlet end of said housing, the cross-linkable product is fed without addition of a cross-linking agent, said cross-linking agent being first introduced in said cross-linkable material downstream said filtering means. The cross-linkable material is kept in the housing at an elevated temperature to be in a fluid state, the cross-linking agent being introduced at a temperature slightly lower than its reaction temperature, whereby the extrudate may be at a temperature near the maximum temperature admissible for the extrusion of said material.

Abstract: This invention provides a method and apparatus for injecting an additive into a stream of homogenized plastics material. The apparatus includes a homogenizing means such as a screw conveyor for the plastics material and at least one injector for injecting an additive, usually a colorant, into the boundary layer only of the homogenized plastics material prior to the latter being subjected to mastication in a gear pump. The additive is injected into the plastics material at such a position in the boundary layer that as the material passes through the gear pump the additive is mixed substantially wholly with the boundary layer of plastics material and for this purpose the injection of additive is at a position such that it passes through the gear pump in the region of the intermeshing gears of the pump.

Abstract: A method of extruding a cross-linked material, more particularly an insulating cross-linked material around an electrical cable. In an extrusion machine comprising a housing terminated with an extrusion head and provided with a filtering means adjacent the outlet end of said housing, the cross-linkable product is fed without addition of a cross-linking agent, said cross-linking agent being first introduced in said cross-linkable material downstream said filtering means. The cross-linkable material is kept in the housing at an elevated temperature to be in a fluid state, the cross-linking agent being introduced at a temperature slightly lower than its reaction temperature, whereby the extrudate may be at a temperature near the maximum temperature admissible for the extrusion of said material.

Abstract: An extrusion process is disclosed wherein coolant under pressure is directed against the outer surface of a thermoplastic material being forced through an extrusion orifice such that at least a portion of the coolant immediately vaporizes and the resultant heat of vaporization required for such action is taken from the material immediately contacting such. The coolant is introduced into an intermediate zone downstream from an initial extrusion zone and the interface between such zones is insulated so as to restrict conductive heat transfer between such zones immediately adjacent thereto so as to prevent possible freeze ups of said material in the initial extrusion zone.

Abstract: This invention provides an apparatus for simultaneously producing, from a single source of homogenized plastics material, at least one product in which the plastics material is modified by the injection of an additive. The apparatus includes a mechanism, such as a screw extruder, for homogenizing the plastics material and a mechanism for dividing the stream of plastics material into at least two separate streams into one of which at least is injected an additive. The injection mechanism includes at least one hollow probe which terminates in the stream of plastics material to be modified and a dispersing mechanism for the additive, for example a gear pump, is provided. The streams of plastics material, modified and unmodified are then fed to a final product forming device, such as a die, in such manner that the streams can be individually extruded, or some at least of the streams can be combined in a die to produce an end product.

Abstract: Apparatus for extruding metal chips or filings into a bar stock. The extruding machine uses graphite lubrication, and an oversized wooden (or other compressible material) plug for the initial compaction. The face of the ram contains undulations therein so the ends of adjacent charges will be better held together.

Abstract: A method and apparatus for directing a foamed material, such as a foamed binder, across the lateral dimension of a moving surface in a uniform and controlled metered flow. In accordance with the method the foamed material is fed into an interior compartment of an applicator unit and is spread laterally as it moves through the compartment toward a laterally extending metering flow gap. After being laterally spread the foamed material is metered in a uniform, controlled manner across the lateral dimension of the moving surface. The applicator unit of this invention has a housing that includes a body portion and a door portion movable relative to each other to form, in a closed condition, the interior compartment that receives the foamed material. The body portion and door portion also aid in forming the laterally extending metering flow gap in communication with the interior compartment, and a passage extends through a wall of the housing to permit the foamed material to be introduced into the applicator unit.

Abstract: An apparatus is connected directly on-line with an extruder to inject fluid into or to remove fluid from a fresh extrusion on a continuous basis as the latter is extruded. In one case the fluid injected is a catalyst that causes curing of a mixing of particulate matter and resin binder. In the method one part of a two part binder mechanism is mixed with a particulate material, and the mixture is extruded on a continuous basis. The second part of the binder then is injected into the fresh extrusion on a continuous basis downstream of the extruder output to cure the extrusion. The extruder die also may include fluid injecting paths, on the one hand, for injecting lubricant or, on the other hand, for injecting of the second binder part, e.g. catalyst, into the relatively less dense material near the upstream end of the die.

Abstract: A curing apparatus for continuously producing shaped articles of cross-linked polymeric material in which a curing tube is adapted to be heated by the direct passage of electric current in the tube. One terminal of a power supply is connected to the opposite ends of the voltage applying section to be heated, while the other terminal of the power supply is connected to the tube at a position where the voltage applying section is divided into two so that one portion on the inlet side of the tube is lower in electric resistance than the other portion on the outlet side thereof. The increased heat generation resulting from the lower electric resistance of the inlet-side portion maintains the tube inlet portion at a high temperature, despite its tendency toward a lower temperature due to continuous introduction of the low-temperature polymeric material to be cured, to thereby achieve an improved production efficiency.

Abstract: An apparatus is disclosed for use in continuously and automatically forming a highly polished and lustrous surface on the exterior of an advancing billet of plastic material, such as soap, which emerges from the nozzle of an extrusion apparatus. The apparatus includes an enclosed reservoir containing a lubricating fluid that is compatible with the soap, so as to ensure a polished surface on the exterior surface of the soap. The apparatus embodies outlet means having a continuously smooth and generally tapered wall surface that defines an outlet opening for the cavity and is dimensioned and configured to be less than the cross-sectional dimension of the emerging soap by a predetermined amount so as to contact substantially the entire peripheral surface of the soap.

Abstract: A method and apparatus is disclosed which reduces the complexity of the apparatus needed to accomplish the cross linking reaction in the process of coating a synthetic resin material onto a conducting wire. A rotary orifice is provided just down stream of the extruder and just upstream of the forming die. The rotary orifice imparts a compressive and a shearing stress to the resin to thereby increase the temperature uniformly. The increase in temperature assists in bringing about the cross linking reaction.

Abstract: Electric cables insulated with a cured polyolefin and having high electrical breakdown strength are produced, in each instance, by applying, an insulating layer of polyolefin containing a curing agent onto a conductor by means of an extruder, forming and hot-curing said layer by means of a long-land die, simultaneously applying a specific forming coagent to a tapered portion of the long-land die, and cooling the resulting hot-cured insulating layer formed on the conductor in a cooling zone.

Abstract: This invention relates to a method of continuously extruding thermoplastic material with a solid, hollow or open cross-section, in which a liquid medium is continuously applied to the surface of the material being extruded before it leaves a nozzle which shapes the cross-section of the extruded material to the desired profile, and the surface of the material being extruded is also roughened, either before, simultaneously with or immediately after the application of the liquid medium, but before the material leaves the nozzle.