Molding, Casting, Or Shaping Patents (Class 426/512)
  • Patent number: 6004606
    Abstract: A composite ice confectionery product of the frozen type is prepared by pumping an ice composition into a former structure provided with an extrusion die so that the composition contained within the former passes through the former to the die for extrusion via the die and by pumping a material of texture different from that of the aerated ice confectionery through an assembly of a hollow spindle with nozzle(s) attached wherein the nozzle(s) is (are) provided with ports, particularly slots, for delivering the material into the ice confectionery composition stream in the former.
    Type: Grant
    Filed: February 23, 1998
    Date of Patent: December 21, 1999
    Assignee: Nestec S.A.
    Inventors: William French, Josephine E. Lometillo
  • Patent number: 6004602
    Abstract: A method for forming and baking food particles into a unified, shaped product, e.g., shaped like pizza, has heated top and bottom plates, the mating faces of which have recesses and protrusions for molding the desired shaped product. The bottom plate is in two parts that are abutted together when food particles are deposited thereon and during a baking period with the top plate placed thereon. After raising the top plate, the two bottom parts are moved apart to release the baked, shaped product. Cooked pasta, such as spaghetti, can be formed into a pizza-like shell.
    Type: Grant
    Filed: September 28, 1998
    Date of Patent: December 21, 1999
    Assignee: SBJR Restaurants Inc.
    Inventor: Joseph C. D'Alterio
  • Patent number: 6001403
    Abstract: An apparatus and method for continuously producing a cored food in a bar shape by molding a round outer skin material (2) in a space-saving manner provides a method whereby the outer skin material (2) and an inner material (1) are mounted in this order on a carriage conveyor (3). A belt portion comprises a number of belt pieces (31) arranged in the carriage course of the conveyor (3) so that they are foldable towards said conveyor independently from each other. Both end portions (31a) of each belt piece (31) are raised by a pair of guides (4) so as to bend the outer skin material (2) into a gutter-like shape. The outer skin material (2) bent in this way is further compressed with compression molding members (5) through the belt pieces (31). The inner material (1) surrounded with the outer skin material (2) is continuously produced and forms a cored food (F) in a bar shape.
    Type: Grant
    Filed: June 23, 1998
    Date of Patent: December 14, 1999
    Assignee: Kobird Co., Ltd.
    Inventor: Masao Kobayashi
  • Patent number: 5980228
    Abstract: A food patty molding machine of the type utilizing a linearly reciprocable mold plate utilizes a direct rotary actuator drive which provides virtually direct linear transfer of the drive force to the ends of the linear drive shafts which support the mold plate. This results in the virtual elimination of high wear lateral loads. An encoder is directly linked to the rotary actuator drive shaft to provide accurate mold plate position signals which are utilized to control the operation of completely independently driven knock-out devices and to control operation of the feed ram during the feed stroke. Servo valve control of the hydraulic power unit which drives the rotary actuator and the feed ram cylinders also responds to suitably processed encoder signals to provide a wide range of speed and position control.
    Type: Grant
    Filed: March 24, 1998
    Date of Patent: November 9, 1999
    Assignee: Progressive Technology of Wisconsin, Inc.
    Inventor: James L. Soper
  • Patent number: 5976599
    Abstract: An apparatus for the preparation of bread dough rolls is provided. The apparatus includes a first press for spreading the bread dough blank across the top surface of the mold and forcing a portion of the bread dough blank at least partially into the at least two depressions; and a second press for further spreading the bread dough blank across the top surface of the mold and forcing a portion of the bread dough blank completely into the at least two depressions. This provides a bread dough roll which can have a cross-section of intentionally varying thickness.
    Type: Grant
    Filed: March 17, 1998
    Date of Patent: November 2, 1999
    Assignee: Campagna Turano Bakeries, Inc.
    Inventor: Frank R. Biernacki
  • Patent number: 5968577
    Abstract: A process is disclosed for baking cakes in which a baking frame is placed on the oven grating. The space delimited by the baking frame and the oven grating is filled with cake dough and the cake is baked therein.
    Type: Grant
    Filed: June 5, 1996
    Date of Patent: October 19, 1999
    Assignee: S & S Maschinenbau GmbH
    Inventor: Hans Roecker
  • Patent number: 5965186
    Abstract: A method is described for forming dough product containing a filling. The method includes making projections on the surface of the dough product. The projections serve to isolate a volume of dough away from the main body of the dough product, so the moisture from the filling inside the main body of the dough product cannot readily migrate into the projections. The dough product with its projections attains a significant level of crispness upon frying, and retains the crispness upon reheating, even after a freeze/thaw cycle.
    Type: Grant
    Filed: September 24, 1997
    Date of Patent: October 12, 1999
    Assignee: The Pillsbury Company
    Inventors: Susan M. Hayes-Jacobson, James P. Michaels
  • Patent number: 5960705
    Abstract: A simple apparatus for molding and baking food particles into edible unified products comprises a heated stationary ring, a heated bottom plate, fitted in the ring and movable up and down therein, and a heated top plate that can be alternately brought down on, and lifted off, the ring. By placing a measured quantity of food particles on the bottom plate and bringing the top plate down in pressing contact with the ring, the food particles are compressed for a selected baking period. The top plate is then raised away from the ring, the bottom plate is pushed up so that its top face is flush with, or above, the top of the ring, and the resulting unified product is readily removed from the bottom plate.
    Type: Grant
    Filed: October 21, 1998
    Date of Patent: October 5, 1999
    Assignee: SBJR Restaurants Inc.
    Inventors: Joseph C. D'Alterio, Paul W. Garbo
  • Patent number: 5962055
    Abstract: Edible cups containing an edible filling are prepared by extrusion-cooking ingredients which include a cereal ingredient and extruding an extrusion-cooked product strip, passing the product strip to a heated pressing device for hot-pressing the product strip while it is still thermoplastic to form cavities in the strip which define cup structures in a row and then, incisions are made between the cup structures, a food product filling is introduced into the cup structure cavity and the strip is cut so that filled cups are obtained.
    Type: Grant
    Filed: March 24, 1998
    Date of Patent: October 5, 1999
    Assignee: Nestec S.A.
    Inventors: Jean-Jacques Desjardins, Roman Deutsch, Ernst Heck, Jean Horisberger
  • Patent number: 5958493
    Abstract: A method and apparatus for producing ice cream with a stick, where the stick is inserted into the ice cream as the ice cream is extruded and where devices are provided to move the ice cream product, grasped by the stick, without the ice cream product itself coming in contact with any part of the apparatus. In the method, the ice cream is cooled to a temperature to reach a density sufficient to allow the ice cream to be supported by the stick. The product is extruded through an extrusion press, and the stick is inserted into the ice cream product coming out from the extrusion press while the ice cream product is cut. The ice cream product is the inserted, held by the stick, into a conveyor device that moves the ice cream product within a cooling tunnel until the ice cream product reaches a final temperature and as the ice cream product emerges from the tunnel, the product is completed with coverings, if required, and then packaged.
    Type: Grant
    Filed: May 30, 1997
    Date of Patent: September 28, 1999
    Assignee: Stampi Industria Dolciaria Affini Milano S.R.L.
    Inventor: Franco Albino Luigi Grigoli
  • Patent number: 5958487
    Abstract: Process for producing a meat product, such as an animal food, particularly for domestic pets or the like, comprising substantially lumpy meat material on the one hand and a substantially liquid gravy on the other and which is filled into a container, such as a shell pack, tin can, etc., in which the meat raw material is cut up in frozen form to meat lumps, together with the gravy is filled into a base of the container and finally with the container base is connected in a substantially liquid and gas-tight manner a container top and in which a sterilization process takes place, characterized in that both the meat material, comprising the meat lumps, optionally accompanied by the addition of prefabricated moulded pieces with a meat or vegetable base, and the sauce or gravy, the latter in granule form, are compression moulded to a shaped article in frozen, solid, quasi-dry state and as such introduced into the base, as well as meat product produced by this process.
    Type: Grant
    Filed: November 7, 1996
    Date of Patent: September 28, 1999
    Assignee: Effem GmbH
    Inventors: Harald Emberger, Yvonne Siegmund, Jurgen Luttmann, Roland Stein, Gebhard Kregel, Peter Kalisch, Meinhard Protz, Theo Langen
  • Patent number: 5948459
    Abstract: The method and apparatus for continually molding, chilling and cutting cheese of the present invention utilizes an elongate molding tube having an inlet end and an outlet end, and a pump/movement mechanism for forcing cheese curd into the inlet end of the elongate molding tube. A cooling mechanism is disposed in communication with the elongate molding tube to chill the molding tube and thereby chill the cheese as it passes through the molding tube so that cheese passing out of the outlet end of the elongate molding tube may be cut to the desired size and packaged, aged, etc. The cooling mechanism forms a cooling gradient within the molding tube, such that warmer temperature coolant is used about the inlet end of the molding tube than about the outlet end. The cooling gradient is applied in such a manner to provide a more uniform cooling in the cheese, and thereby achieve a superior end product.
    Type: Grant
    Filed: August 29, 1997
    Date of Patent: September 7, 1999
    Inventor: Randy Telford
  • Patent number: 5948456
    Abstract: In a method of forming a frozen food product, the temperature of a fluid food product is lowered so that the product is plastic. A mould is pressed against the food product to cause at least a portion of the product to take up the shape of the mould. The mould is at a sufficiently low temperature when it is pressed against the product such that the product retains its moulded shape and such that the product is readily releasable from the mould. This allows frozen confectionery products such as ice cream to be successfully moulded.
    Type: Grant
    Filed: August 27, 1997
    Date of Patent: September 7, 1999
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Sean T. Jones, Jeremy P. Miller
  • Patent number: 5941197
    Abstract: A chew toy having a substantial component of carrot matter wherein such carrot matter, in dried and powdered or granulation form, is melted as it is injection molded. The process provides a chew toy with a consistency and chewability preferred by most dogs that is not attainable by known prior art baking or compression molding techniques.
    Type: Grant
    Filed: January 17, 1997
    Date of Patent: August 24, 1999
    Assignee: T.F.H. Publications, Inc.
    Inventor: Glen S. Axelrod
  • Patent number: 5935613
    Abstract: Apparatus (10) is disclosed including first and second forming rollers (18, 21) which rotatably abut with an anvil roller (20). The forming rollers (18, 21) each include a periphery forming a continuous forming surface including a plurality of axially and circumferentially spaced grooves (24) each formed as a continuous depression arranged in a serpentine and non-intersecting manner. Food (14) is simultaneously fed between a continuous strip of support material (16) and a continuous ribbon of film material (66) as they pass between a first abutment nip of the first forming roller (18) and the anvil roller (20). After extending partially around the periphery of the first forming roller (18), the materials (16, 66) and the food therebetween pass around an adjustable idler roller (70) to between a second abutment nip of the second forming roller (21) and the anvil roller (20).
    Type: Grant
    Filed: May 21, 1998
    Date of Patent: August 10, 1999
    Assignee: General Mills, Inc.
    Inventors: Richard O. Benham, Sheryl S. Brunken, Robert C. Dechaine, Timothy J. Gluszak, Rene K. Smethers, Craig E. Zimmermann
  • Patent number: 5919508
    Abstract: To facilitate baking a frozen dough product in an oven having a rack formed of aligned bars, the dough product is formed over an oven-safe paper sheet which has a plurality of die-cut holes. This sheet serves as a baking substrate and obviates the need for a baking pan. The paper sheet is formed with the dough product, and the dough extends through the holes and locks the sheet to the dough. The end user may thus remove the frozen dough product together with the sheet from a backing preform and place the assembly on an oven rack for baking. As the dough thaws the crust will loose its stiffness. The sheet however, will prevent the more pliable crust from distending through the oven rack before the dough has become baked and rigid. The sheet forms a backing which restrains flow of the dough, while at the same time the holes permit the escape of gases from the bottom of the crust and ensure uniform baking. Furthermore, the holes allow direct radiant heating of the dough product through the paper sheet.
    Type: Grant
    Filed: February 9, 1998
    Date of Patent: July 6, 1999
    Inventors: Davis A. Donnelly, Harry K. Kralkow, Larry I. Kufahl, Thomas W. Fester
  • Patent number: 5912035
    Abstract: Elimination of the problems of a manual burrito folding operation is obtained by a high speed burrito folding machine which eliminates the need for human operators. The machine includes an endless conveyor having an entrance portion, an intermediate portion downstream of the entrance portion, and an exit portion downstream of the intermediate portion. A plurality of platform assemblies are pivotally mounted on the conveyor about a substantially vertical axis and spaced apart from one another. The swinging of a first movable platform of each platform assembly sequentially forms a first fold in each burrito. Downstream of the forming of the first fold, each burrito is sequentially revolved to a position in which the axis of the first fold is substantially transverse to the length of the conveyor. Each of a pair of spaced apart portions of the burrito are folded to form spaced apart second and third folds in the burrito which extend along fold lines which are transverse to the first fold.
    Type: Grant
    Filed: June 24, 1997
    Date of Patent: June 15, 1999
    Assignee: Howden Food Equipment, Inc.
    Inventor: Felix R. Grat
  • Patent number: 5902621
    Abstract: Shaped articles of fat-containing confectionery material are formed by extruding a fat-based confectionery material under pressure so that it passes to and through a flow-constriction and a die so that the material subjected to extrusion and the extrudate from the die are in a non-pourable state and so that the material subjected to extrusion plastically deforms and so that the extrudate is plastically deformable, and then while the extrudate is plastically deformable, extrudate is placed in a molding tool and pressed to shape an article which then is demolded, or extrudate is fed to a nip of counter-rotating rollers having depressions which upon passage of the extrudate in the nip between the rollers shape the extrudate.
    Type: Grant
    Filed: October 29, 1996
    Date of Patent: May 11, 1999
    Assignee: Nestec S.A.
    Inventors: Stephen Thomas Beckett, Mark Jury, Malcolm Robert Mackley
  • Patent number: 5891489
    Abstract: The fish bait molder is a two element mold in which one mold element is inserted into the other in a manner that the fish bait molder may be opened and closed. Each mold element has a portion of a mold cavity such that when the two mold elements are closed together a mold cavity is formed. An access port is contained in one of the two mold elements to allow insertion of a fish hook and removal of a baited fish hook. A slot is provided to allow a fish line to protrude out of the fish bait molder. There is a bait holder with a bait cavity attached to one of the mold elements. The bait cavity is filled with fish bait and a piston slides in the bait cavity to force the fish bait through an inlet passage into the mold cavity and around the fish hook. The piston can be operated by rotating the bait holder into a fish bait container having a threaded lid or rotating a rotational injector with a piston attached into the bait cavity. A ratchet mechanism may also be used to force the piston into the bait cavity.
    Type: Grant
    Filed: November 13, 1996
    Date of Patent: April 6, 1999
    Inventor: Kirk Rockwell
  • Patent number: 5891496
    Abstract: A process for producing a frozen fat-free chopped and formed potato product. The process entails peeling potatoes, cutting the peeled potatoes into potato pieces, and blanching the cut pieces. The cut pieces are then partially blended to produce a mixture of potato bits and paste. A hydrocolloid fat substitute, such as a cultured skim milk powder stabilized with additional hydrocolloids, is introduced to the partially blended potato mixture, preferably at a level of 2 to 5% by weight. The potato pieces and hydrocolloid fat substitute are then further blended, and are then extruded into a formed fat substituted potato product. The formed potato product is then dusted with a wheat flour, precaramelized saccharide, annatto, and seasoning powder composition. The dusted formed fat substituted potato product is then prebaked to form a crust on the product, which subsequently may be frozen and packaged for storage, transport and sale.
    Type: Grant
    Filed: August 6, 1997
    Date of Patent: April 6, 1999
    Inventors: Scott C. Hannah, John C. Hannah
  • Patent number: 5888572
    Abstract: A disposable muffin tray is used in a baking process having a baking step using a spiral oven with a water bath therein. Hot air is directed into close surface contact with the water pool and then into cross-flow relationship with the muffin trays to effect baking of muffin batter.
    Type: Grant
    Filed: May 22, 1997
    Date of Patent: March 30, 1999
    Assignee: H. J. Heinz Company
    Inventors: Paul S. Gics, Karen A. Parucki, Steven J. White, Larry L. Wuethrich
  • Patent number: 5882711
    Abstract: An apparatus for producing an elongated enveloped food product is disclosed. A rotary duct for feeding a filling is located in a ring form assembly of elongated rotary rollers for feeding a viscous casing material in a coaxial relationship so as to form the elongated product in which the casing material envelops the filling material. During the feeding of the casing material and the filling material, the rotary duct rotates within the cavity formed by the elongated rollers, while its outer surface is exposed to the viscous casing material. The duct has a scraper that rotates relative to the outer surface of the duct to scrape the viscous casing material from its outer surface to prevent the viscous casing material from sticking to the surface of the duct.
    Type: Grant
    Filed: May 18, 1998
    Date of Patent: March 16, 1999
    Assignee: Rheon Automatic Machinery Co. Ltd.
    Inventors: Kazuyoshi Onoguchi, Yoshibumi Otake, Nobuo Kajikawa
  • Patent number: 5882710
    Abstract: A container, such as a bag or a pouch, is made from a fat-based confectionery material, including such as a chocolate, and is formed by crimping an end or ends of a hollowed tube of the material or crimping edges of a sheet or sheets of the material brought together. The tube or sheet which is crimped is an extrudate which is, upon being obtained from an extruder, temporarily plastically deformable and thereby has a temporary flexibility, and the crimping is carried while the material is plastically deformable.
    Type: Grant
    Filed: November 20, 1996
    Date of Patent: March 16, 1999
    Assignee: Nestec S.A.
    Inventor: Mark Jury
  • Patent number: 5876777
    Abstract: Apparatus (10) is disclosed including first and second forming rollers (18, 21) which rotatably abut with an anvil roller (20). The forming rollers (18, 21) each include a periphery forming a continuous forming surface including a plurality of axially and circumferentially spaced patterns each formed including depressions (196, 198) and/or grooves (24). Food (14) is simultaneously fed by a saddle (36, 36') between a continuous strip of support material (16) and a continuous ribbon of film material (66) as they pass between a first abutment nip of the first forming roller (18) and the anvil roller (20). In the preferred form, the food items include one or more continuous strings (14e, 14f) and one or more continuous, thin strips (14c, 14d) of food adhered to the support material (16).
    Type: Grant
    Filed: August 31, 1998
    Date of Patent: March 2, 1999
    Assignee: General Mills, Inc.
    Inventors: Craig E. Zimmermann, Julie L. Holmstrom, Richard O. Benham
  • Patent number: 5871781
    Abstract: The present invention involves an apparatus for making comestible units. The comestible units made in accordance with the present invention can include active ingredients and are capable of dissolving in the mouth of the consumer within several seconds. They are particularly useful as antacids and as delivery vehicles for biologically active ingredients, especially those which are ideally combined with antacid ingredients.
    Type: Grant
    Filed: December 19, 1996
    Date of Patent: February 16, 1999
    Assignee: Fuisz Technologies Ltd.
    Inventors: Garry L. Myers, Gerald E. Battist, Richard C. Fuisz
  • Patent number: 5863583
    Abstract: A method for making an edible, full-dimensional toy figure constructed of prepared cereal for consumption with an edible liquid, such as milk and the like, wherein a multiplicity of discrete, individual prepared cereal elemental members are arranged in the form of the full-dimensional toy figure and are bound together with a binding medium which retains the multiplicity of cereal elemental members self-sustaining in the form of the full-dimensional toy figure and is responsive to exposure to the edible liquid for relatively rapid dissolution and essentially immediate release of the retention of the self-sustaining arrangement into a mixture of the discrete individual prepared cereal elemental members in the edible liquid suitable for consumption.
    Type: Grant
    Filed: May 27, 1998
    Date of Patent: January 26, 1999
    Inventor: Randice-Lisa Altschul
  • Patent number: 5861185
    Abstract: The invention provides for the manufacture of food products. In one preferred form, methods and apparatus are provided for cutting individual confectionery products from a slab or strip of product material into a product with a particular silhouette. In another form, the invention provides methods and apparatus for both cutting and forming individual confectionery products from strips or ropes. The process can be used for simply forming products from pre-cut segments or other blanks of confectionery material, including imparting a relatively precise texture, finish or detail to such products. The products may, but need not, be subsequently enrobed in chocolate or another coating. In still other embodiments, the confectionery material may comprise grains of a puffed cereal. In some instances, a matrix of plasticizable material holds the grains together and the confectionery material may also include, in addition to the puffed cereal, candied fruit bits, dry fruits, nuts, or the like.
    Type: Grant
    Filed: November 27, 1996
    Date of Patent: January 19, 1999
    Assignee: Mars, Incorporated
    Inventor: Roberto A. Capodieci
  • Patent number: 5846584
    Abstract: A apparatus and method for infusing flavors into cereal grains and agglomerating the grains into a unitary food product. Grains of cereal, powdered soluble flavors and a moisturizing liquid are supplied to a mixer. The flavors, liquid and cereal grains are thoroughly mixed and the grains surface moisturized and then discharged into a product-forming chamber which is ultrasonically energized for a sufficient period of time so that the flavors are infused within the interiors of the grains which are agglomerated into a unitary product.
    Type: Grant
    Filed: April 30, 1997
    Date of Patent: December 8, 1998
    Assignee: Mars, Incorporated
    Inventor: Roberto A. Capodieci
  • Patent number: 5846588
    Abstract: Apparatus (10) is disclosed including first and second forming rollers (18, 21) which rotatably abut with an anvil roller (20). The forming rollers (18, 21) each include a periphery forming a continuous forming surface including a plurality of axially and circumferentially spaced patterns each formed including depressions (196, 198) and/or grooves (24). Food (14) is simultaneously fed by a saddle (36, 36') between a continuous strip of support material (16) and a continuous ribbon of film material (66) as they pass between a first abutment nip of the first forming roller (18) and the anvil roller (20). In a preferred form, the saddle (36') is in the form of a block having a trough (24) supplied by food under pressure. Radially disposed barriers (132) divide the trough (24) into axial portions.
    Type: Grant
    Filed: April 14, 1997
    Date of Patent: December 8, 1998
    Assignee: General Mills, Inc.
    Inventors: Craig E. Zimmermann, Julie L. Holmstrom, Richard O. Benham
  • Patent number: 5843512
    Abstract: A confectionery article is prepared which has a shell of chocolate wherein chocolate having a temperature greater than 35.degree. C. is poured into an aluminum alloy lost-wax-cast-mold having a temperature of not above -10.degree. C. to form a shell, and a remainder portion of the chocolate which is sufficiently liquid for being sucked from the shell is vacuum-suctioned from the shell to obtain a shell having a hollowed space. The process is carried out in an atmosphere having a relative humidity of less than 60%, and the process further includes depositing a frozen confection into the shell hollow space, and also, a biscuit, particularly one coated by a fatty composition, may be deposited within the shell with the frozen confection and also subsequently enrobed to provide a base integral with the shell.
    Type: Grant
    Filed: March 21, 1996
    Date of Patent: December 1, 1998
    Assignee: Nestec S.A.
    Inventors: Alain Daouse, Christian Mange
  • Patent number: 5843491
    Abstract: A roti clapper is provided including a pair of clamping members pivotally coupled at the bottom ends thereof. Next provided is a solenoid connected to the clamping members for closing the same upon the actuation thereof. Control circuitry is provided for actuating the solenoid a predetermined amount of times upon the closing of an associated switch.
    Type: Grant
    Filed: September 30, 1997
    Date of Patent: December 1, 1998
    Inventor: John E. Newton
  • Patent number: 5834047
    Abstract: The present invention relates to a method of imprinting diverse shapes of multiple colors inside the confectionery products with edible ink. According to the present invention, a liquified mixture of confectionery material is partially filled and solidified in a plurality of molds. A plurality of etching plates, which have been partially perforated along the predetermined shape and according to the number of predetermined colors, are mounted on the surface of the solidified mixture. Edible ink of predetermined colors is dispersed by turns on the plurality of said etched plates, and the remaining portion of the liquified mixture is filled and solidified in the plurality of molds.
    Type: Grant
    Filed: June 10, 1996
    Date of Patent: November 10, 1998
    Inventor: Sung-Ae Ahn
  • Patent number: 5827565
    Abstract: A process for making a heat expandable dog chew comprised primarily of injection molding potato starch granules and an attractant is disclosed.
    Type: Grant
    Filed: October 25, 1996
    Date of Patent: October 27, 1998
    Assignee: T.F.H. Publications, Inc.
    Inventor: Glen S. Axelrod
  • Patent number: 5827557
    Abstract: Disclosed are apparatus (10) for making a complexly patterned extrudate. The apparatus (10) includes a food cooker extruder (12) for providing at least one extrudable food product, at least one food color supply (18), a pattern forming die (20) for mixing the food color and extrudate food product to form a complexly patterned food product, a reducing passageway for reducing the cross sectional area of the patterned dough from an inlet end (34) to outlet end (36) of at least 50:1 at an average convergence angle of .ltoreq.45.degree. and an extruder exit port at the discharge end of the reducing passageway. The methods comprise the steps of: providing a plastic extrudable food mass; providing at least one color; mixing the food mass and color to form an organized complexly patterned food dough having an initial cross sectional area; reducing the initial cross sectional area by a factor of at least 50:1 with an average convergence angle of .ltoreq.45.degree.
    Type: Grant
    Filed: June 27, 1996
    Date of Patent: October 27, 1998
    Assignee: General Mills, Inc.
    Inventors: James N. Weinstein, Scott A. Tolson
  • Patent number: 5820911
    Abstract: The present invention comprises a foodstuff processing assembly for the continuous, uniform flow per unit time discharge of a foodstuff onto a moveable conveyor belt, the assembly comprising a support frame for supportively holding the pump assembly. A plurality of split pump housings are disposed transversely with respect to the conveyor belt. An upper drive shaft rotates a plurality of gears within each of the spilt pump housing portions. A lower support shaft rotatably supports corresponding lower array of gear teeth within those split pump housings. The input chambers are arranged in communication with a common manifold, and a plurality of nozzles are disposed in a forward portion of each of the split pump housing sections. A pressurized foodstuff containment vessel is in communication through a manifold into each of the input chambers feeding the split pump housing members.
    Type: Grant
    Filed: March 21, 1996
    Date of Patent: October 13, 1998
    Assignee: Pearce Processing Sustems
    Inventors: Charles H. Morse, Robert Reed Harrison
  • Patent number: 5820912
    Abstract: A fat-containing confectionery material is passed through an extruder and to and through a flow-constriction die to obtain an extrudate from the die so that the material passed through the extruder and die and so that the extrudate from the die are at a temperature so that the material and extrudate are in a non-pourable state and so that the material passed to the die plastically deforms, and the material is passed by pins positioned in the die so that the extrudate obtained from the die has passages which extend transversely to an extrudate cross-section to obtain a product structure having the passages.
    Type: Grant
    Filed: October 29, 1996
    Date of Patent: October 13, 1998
    Assignee: Nestec S.A.
    Inventors: Stephen Thomas Beckett, Mark Julians Bagby Jury, Malcolm Robert Mackley
  • Patent number: 5820910
    Abstract: Shaped fat-based confectionery articles are prepared by extruding and issuing a fat-based confectionery substance, particularly set chocolate, under pressure and at a temperature below the pour point of the substance into a mold cavity having at least one cavity surface lined with a lining material so that the lined mold cavity is filled with extrudate, releasing the mold from the extrusion pressure and demolding the lining material and molded article.
    Type: Grant
    Filed: March 7, 1996
    Date of Patent: October 13, 1998
    Assignee: Nestec S.A.
    Inventor: Mark Jury
  • Patent number: 5820907
    Abstract: The invention relates to a baking mold for manufacturing moldings, comprising a lower baking section mounted on a lower arm and an upper baking section mounted on an upper arm, wherein the baking sections, in the closed condition of the baking mold and in superposed condition, define at least one baking form, and wherein during use the upper arm can be fixedly connected with the lower arm. At least one of the baking sections is movably connected with the relevant arm, and pressure means are included for pressing under bias on the baking section in the closed condition of the baking mold and thereby closing the baking form at least during normal use.
    Type: Grant
    Filed: March 5, 1996
    Date of Patent: October 13, 1998
    Assignee: Suntray B.V.
    Inventors: Wiebe Kloppenburg, Johan Hendrik Adolf Arentsen
  • Patent number: 5817355
    Abstract: This invention relates to a process for making shelf stable, shaped grain products, whose textures are comprised of visible, fully-cooked cereal grains joined together, and having said grains filled with a water solution containing soluble solids and an antimycotic agent. In the process of the present invention, whole cereal grains such as rice, oats, wheat, or other cereal grains are modified by either flattening the grains with cereal flaking rolls, creating small internal cracks in the grain structure, or cutting the grains into smaller pieces. The cereal grains are then cooked in a water solution with soluble solids and an antimycotic agent at temperatures over 190 F. Binders, such as starch, gums, or pectin are added to either gel the mixture or develop cohesive surfaced grains that become joined together. The cooked cereal grains which are now joined together, are formed into shapes with low shear forming equipment and heated and dried with an oven or hot air until their water activity falls below 0.85.
    Type: Grant
    Filed: September 9, 1996
    Date of Patent: October 6, 1998
    Assignee: Healthy Grainfoods L.L.C.
    Inventors: Harold W. Zukerman, Rachel B. Zukerman
  • Patent number: 5807599
    Abstract: A method for making a food product utilizes an aliquot of dough disposed in a predetermined shape about a cooking member made of a material which has a chemical composition essentially impervious to cooking temperatures. The dough is cooked, e.g., boiled or baked, at a predetermined temperature for a predetermined period. The cooking member is maintained in the dough during the cooking thereof. After the cooking of the dough at the predetermined temperature for the predetermined period, the cooking member is removed from the cooked dough, thereby creating a chamber in the cooked dough.
    Type: Grant
    Filed: January 3, 1997
    Date of Patent: September 15, 1998
    Inventors: Joshua Weisberger, Peter J. Wilk
  • Patent number: 5795610
    Abstract: The invention provides a molding apparatus and process of molding formable materials which comprises at least one supply manifold for receiving a formable material and plungers or pistons for applying pressure to the formable material within the manifold. A mold plate including at least one mold cavity is driven between fill and discharge positions, with the at least one mold cavity selectively exposed to the supply manifold when in the fill position. A clamp member is positioned adjacent the mold plate when in the fill position, and pressure is applied on the clamp member to clamp the mold plate against the supply manifold. The clamp member and associated structure apply pressure to the clamp member compensating for deflection of these structural members which maintains the mold plate in firm clamping relation relative to the supply manifold.
    Type: Grant
    Filed: May 3, 1996
    Date of Patent: August 18, 1998
    Assignee: Stein, Inc.
    Inventor: Eugene J. London
  • Patent number: 5792488
    Abstract: A demolding apparatus removes chocolates from molds. The apparatus includes upper and lower conveyor systems and an inverting unit. Full molds filled with chocolate are carried by the lower conveyor to the inverting unit which inverts the full molds and transfers the inverted full molds to the upper conveyor. The chocolates are emptied from the inverted full molds and conveyed away from the apparatus. The empty molds are carried by the upper conveyor to the inverting unit which inverts and transfers the empty molds to the lower conveyor.
    Type: Grant
    Filed: May 6, 1997
    Date of Patent: August 11, 1998
    Assignee: Carle & Montanari S.p.A.
    Inventor: Agostino Giuliano
  • Patent number: 5789009
    Abstract: A pizza mold and method for making a pizza includes a frame having a generally planar surface with one or more cavities extending across an extent of the frame. One cavity can be disposed at a location on the frame which corresponds to a desired configuration for the pizza. One or more cavities can in addition or alternatively extend across the frame in a desired geometric or fanciful configuration, such as an alpha-numeric character, cartoon character, etc. The dough is brought into contact with the frame either by forming the dough across the surface of the frame such that the dough covers the frame and is pressed into the cavities, or the dough can be located only within the cavities. In the former case, the frame is removed with the cavities imparting raised ridges of dough on the crust, while in the latter case the flat pizza pie can be formed separately and the frame inverted such that the dough in the frame is transferred onto the surface of the pie to impart the raised ridges of dough on the pie.
    Type: Grant
    Filed: April 12, 1996
    Date of Patent: August 4, 1998
    Assignee: Silverback Environments, Inc.
    Inventors: Branko Kordic, Roger R. Dube
  • Patent number: 5786016
    Abstract: Dough shaping devices for shaping baker's dough pieces include a pair of cooperating shaping members, such as concave rounder bars (27) placed over a surface conveyor (16). The concave surface of the rounder bars is formed with a metal base plate (45) that includes a concave dough shaping surface (46) formed of stainless steel. Metal particles are formed on the dough shaping surface by the sputtering of metal plasma, to form a roughened texture, and a slick material, such as a fluropolymer, is applied thereover, to form a grainy but slick surface against which the dough pieces move. The grainy surface retards sliding friction of the dough pieces, while the slick surface permits immediate release of the dough from the dough shaping surface.
    Type: Grant
    Filed: May 9, 1997
    Date of Patent: July 28, 1998
    Assignee: Campbell Technologies, Inc.
    Inventors: Glenn P. Campbell, Sterrett P. Campbell
  • Patent number: 5783239
    Abstract: Articles of frozen confectionery which effervesce upon consumption contain frozen granitas and effervescent reagents. In one embodiment, first and second frozen granitas which contain differing effervescent reagents, where the reagents, in aqueous solution, react to produce carbon dioxide, are prepared and then admixed. In another embodiment, frozen granitas are admixed with a dry mix of effervescent reagents where the reagents, in aqueous soltuion, react to produce carbon dioxide. In either embodiment, the admixture is metered into a mold and tamped to obtain an article which also may include a shell or coating.
    Type: Grant
    Filed: December 11, 1996
    Date of Patent: July 21, 1998
    Assignee: Nestec S.A.
    Inventors: Ginette Callens, Philip Igor Cathenaut
  • Patent number: 5776533
    Abstract: Precut, solid water-in-oil emulsion compositions are prepared by providing a mold having an outer frame and a plurality of configured partitioning plates disposed within the outer frame. The mold is at least partially filled with a fluid form of the emulsion so as to form precuts in the emulsion corresponding to the partitioning plates. The emulsion is then allowed to set. An extrusion die is advanced into the mold. The extrusion die has grooves configured complimentary to the configuration of the partitioning plates so as to receive the partitioning plates therein. The set emulsion is then discharged from the mold by at least partially passing the extrusion die through the mold so as to discharge the set emulsion with the precuts therein.
    Type: Grant
    Filed: March 6, 1997
    Date of Patent: July 7, 1998
    Assignee: Snow Brand Milk Products Co., Ltd.
    Inventors: Kiyotaka Okamoto, Yoshihiko Honda, Mototake Murakami, Shigeru Oniki, Koji Suzuki
  • Patent number: 5766663
    Abstract: A method of producing pretzels which are shaped from straight lengths of dough (S) of essentially circular cross-section which have been cut to length. A length of dough (S) is introduced into a shaping device so that it lies partly on a first surface at a first level and partly on a second surface at the same level. The two surfaces are subsequently rotated with respect to each other and one is then folded over on to the other. In addition, the length of dough (S) is guided in a clearly defined way from the moment it is delivered to the shaping device by a feed device to the time the shaped pretzel is deposited on a suitable surface. The shaping device is designed to enable a large number of very uniformly shaped pretzels to be produced within a short time.
    Type: Grant
    Filed: March 20, 1996
    Date of Patent: June 16, 1998
    Assignee: Hans-Werner Hausdorf
    Inventors: Andreas Neumann, Attila Vranyoczky
  • Patent number: 5759605
    Abstract: A pressure plate facing fabric is secured to the pressure plate of a bagel forming machine. The fabric is positioned to form an acute angle with the circulating belt of the machine to avoid build-up of dough at the feed-in end of the machine.
    Type: Grant
    Filed: September 16, 1996
    Date of Patent: June 2, 1998
    Assignee: A.M. Manufacturing Company, Inc.
    Inventor: Thomas A. Atwood
  • Patent number: 5755152
    Abstract: A grain cake baking machine having an upper mold, a ring mold and a lower mold, with the upper and lower molds sliding in the ring mold and defining a mold cavity, a first drive for moving the lower mold relative to the ring mold between a vent position and an intermediate baking position, and an unload position extending to the upper end of the ring mold for discharging the cake, a second drive for moving the upper mold relative to the ring mold between a load position out of the ring mold for loading grain and unloading a cake, and a baking position within the ring mold, a third drive for loading a charge of grain into the ring mold when the upper and lower molds are in the load positions, with the first drive moving the lower mold to the load position for venting the mold cavity, and heaters for the upper and lower molds.
    Type: Grant
    Filed: December 19, 1996
    Date of Patent: May 26, 1998
    Assignee: Hunt-Wesson, Inc.
    Inventor: Marvin Menzin
  • Patent number: 5756138
    Abstract: A material sheet is conveyed to a hollowed pipe member which is rotatable about its longitudinal axis and which has one or more circumferential openings and which is positioned for, by vacuum suction via the pipe hollow and circumferential openings and by rotation, sucking up and rolling up the sheet. The pipe member is mounted so that it reciprocates transversely to the direction of sheet travel for positioning for sucking up and rolling up the sheet and for retracting from a rolled sheet on the conveyor.
    Type: Grant
    Filed: April 26, 1996
    Date of Patent: May 26, 1998
    Assignee: Nestec S.A.
    Inventor: Slobodan Milohanic