Abstract: A mold fill plate and mold fill assembly are characterized by a mold fill plate and mold shuttle plate each being a planar body defining a longitudinal extent and a transverse extent and each having a plurality of elongate slots arranged so that when the slots are in registry a flowable food product can pass through the slots into a mold chamber, the slots further being arranged along at least a portion of their longitudinal extent with each slot extending across at least a portion of the transverse extent.

Abstract: A manipulating apparatus (10) receives a plurality of previously frozen pieces of pH modified foodstuffs or workpieces (23) and physically manipulates or stresses the workpieces while they remain in a frozen state. The physical manipulation causes relative movement between various points within the volume of the workpieces (23) and kills microbes within the foodstuff . One preferred pH modifying arrangement includes a supply of NH3 gas (11) and a pump (9) for placing the comminuted foodstuffs to be processed and the NH3 gas together under an operating pressure for a period of time sufficient to increase the pH of the foodstuffs.

Abstract: Part of “surimi” in a sequential thermal treatment process comprising four stages: drainage of excess water; preliminary cooking in oil; final cooking in oil and drainage of excess oil; incorporating ground fish muscle, between 50 and 60% of final total mass; water in a state just prior to freezing, from 8 to 12%; white wine from 2 to 4%; vegetable or animal oil, from 1 to 2%; salt, from 1 to 3%; sugar, up to 1%; ovoalbumin, from 4 to 6%; flours, from 7 to 16%; starch form 7 to 16%; garlic and white pepper up to 0.5% each; cryoprotectors, up to 0.5%; potassium sorbate up to 0.5%; aromas of crab, oyster and eel, between 1 and 1.5%; alginates up to 2% and cephalopod ink in varying proportions up to 4%.

Abstract: The present invention provides a process for producing dried meat. First, a raw meat is sliced into a sliced meat having a thickness less than 1 cm. Then, the sliced meat is allowed to release salt soluble protein in an amount of 1.5 to 5.5 wt % of the total weight of the sliced meat. Then, the sliced meat is reformed into a reformed meat loaf. Finally, the reformed meat loaf is frozen, sliced, dried, and baked to obtain a reformed dried meat. By means of the present invention, the manual cost can be effectively saved and the chance of pollution can be reduced. Also, the obtained reformed dried meat of the present invention has fibrous properties, and the appearance and eating quality are very close to those of the dried meat product obtained from conventional processes.

Abstract: This invention relates to a food snack comprising light, crispy wafers of dried minced food, typically dried minced meat and a process for making the food snack. The process includes the steps of dicing and mincing the food, feeding the food into a sausage casing, freezing the food in the casing, cutting the food into slices and drying the slices.

Abstract: A method is provided for making a helical food product. The method includes the step of extruding one or more plastic food substrates through a nozzle into a hollow shaped part. Relative rotation of the nozzle and the shaping part is caused, thereby forming a product of helical configuration. A fluid barrier agent is applied to the outer surface of the product as it is dispensed from the nozle into the shaping part, which barrier agent is adapted to prevent reannealing of adjacent turns of the helical product.

Abstract: Methods for producing meat emulsion products as well as products so produced are disclosed. Meat emulsion products are produced that have realistic fiber definition. The meat emulsion product comprises a body member including protein and fat and having a plurality of linear strands of fiber-like material affording the meat emulsion product a realistic meat-like appearance.

Abstract: A patty forming machine includes a mechanical compartment having a front wall and surrounding a reciprocating device, a reciprocating mold plate having cavities for forming patties, and a reciprocating knock-out device for knocking the patties from the mold plate. The knock-out device includes vertically reciprocating knock-out rods, knock-out bar arms connected to the knock-out rods, a bar connected to the knock-out bar arms, and a plurality of cups connected to the bar. The knock-out rods are guided both above and below the knock-out bar arms for vertical reciprocating movement. The knock-out rods are connected together by a tie rod and clamp blocks located at opposite ends of the tie bar. The knock-out rods are driven into vertical reciprocation by knock-out arms which are driven to pivot by rotating cams.

Abstract: Multi-colored products, particularly food products, are obtained by preparing a base mixture suitable for preparing an emulsion, pumping the base material mixture to an emulsifier device and supplying a coloring solution to the emulsifier device and emulsifying the base material mixture and coloring solution to obtain a colored material mixture emulsion, passing the colored emulsion to a distribution valve which is connected to a plurality of parallel piping lines connected in series to extruders to pass differing colored emulsions to the extruders for extrusion.

Abstract: A collapsible mould for preforming produce in a frozen state includes top, bottom and side surfaces and biasing means for yielding against expansive pressure of the produce encountered during freezing, which surfaces are self-supporting against the forces of expansion during the freezing process.

Abstract: The invention relates to a portioning device for packaging in containers such as trays a pre-established amount of foodstuff such as ground meat, supplied through an extrusion plate of a grinder, which lays down a mass of ground meat in a continuous strip on a belt conveyor. The portioning device generates metered portions of ground meat by a cutting element which operates in cooperation with a fixed element located above the belt conveyor.

Abstract: The present invention provides a method for efficiently making dry-cured meat portions whose weight, size, and shape are easily controlled during manufacturing. The method includes preparing a very thin slice of the cured meat, which is approximately double the size and less than the desired weight of the final portion. To this slice is added a make weight slice of remnants and ham fat, or other binding agent. The “make weight slices” are formed by 1) mixing the lean remnants with semi-emulsified ham fat; 2) placing the mixture into a vacuum stuffer and stuffing the mixture into a fibrous casing; 3) freezing the stuffed casings; and 4) slicing the stuffed casings to form the make weight slices of a desired weight. The make weight slices made according to this method are easy to handle and have a consistent, known weight. The method greatly simplifies the process of making the controlled-weight serving portions.

Abstract: A method and apparatus of treating food items having muscle protein and a product produced by the inventive apparatus and method. The inventive method preferably utilizes the inventive apparatus to (a) continuously press the food items using a pliable material which conforms to and at least partially surrounds the food items when pressing and/or (b) infuse the food items with a treatment liquid preferably by impacting the food items while they are at least partially suspended in the solution.

Abstract: A pet diet composition comprising:

Abstract: In a method for the manufacture of frankfurters, hot dogs and other skinless sausage products, a meat emulsion is extruded onto a flexible conveyor belt which is then conveyed through a tube whose internal diameter is equal to the desired diameter of the sausage product plus twice the thickness of the conveyor belt. In a camming type process, the conveyor belt is caused, upon its entry into the tube, to temporarily form a cylinder containing the meat emulsion. The temporary belt cylinder together with the surrounded meat emulsion extrudate is then conveyed through an ultrasonic waveform generator to cook an outer layer of the meat emulsion. The outer layer may be part of the meat emulsion or a thermoset gelling material deposited on the extruded meat emulsion. At the exit end of the tube, the conveyor belt naturally opens under internal stresses from its cylindrical shape to a flattened belt. The at least partially cooked sausage is then removed from the belt for further processing or packaging.

Abstract: In a method for the manufacture of frankfurters, hot dogs and other skinless sausage products, a meat emulsion is extruded onto a flexible conveyor belt which is then conveyed through an at least partially microwave-transparent tube whose internal diameter is equal to the desired diameter of the sausage product plus twice the thickness of the conveyor belt. In a camming type process, the conveyor belt is caused, upon its entry into the tube, to temporarily form a cylinder containing the meat emulsion. The temporary belt cylinder together with the surrounded meat emulsion extrudate is then conveyed through a microwave applicator to partially or thoroughly cook the meat emulsion. At the exit end of the tube, the conveyor belt naturally opens under internal stresses from its cylindrical shape to a flattened belt. The at least partially cooked sausage is then removed from the belt for further processing or packaging.

Abstract: A method of forming clamshell shaped ground meat food article comprising the selective alignment of the meat fibers thereby producing a clamshell shape when cooked. The meat fibers are aligned through the extrusion of the ground meat through a closed channel to an aperture. The ground meat is briefly detained at the aperture while the aperture is closed resulting in a realignment of the fibers. The aperture is then opened allowing a predetermined amount of meat to pass through the diaphragm, upon which the diaphragm is closed to sever the predetermined amount. The severed portion is then cooked whereby the contraction of muscle fibers form the desired shape.

Abstract: The invention provides a meat product comprising extruded inner core of meat substrate and one or more co-extruded outer layers wholly or partly around the core, wherein at least one of the outer layers consists of a meat or fat emulsion. The fibers within the meat or fat emulsion layer are distributed substantially uniformly within the emulsion layer and are disoriented, so as to improve the cohesiveness of that layer. The invention also provides an extrusion nozzle for forming the meat product of the invention.

Abstract: A press for making a patty includes a substantially flat panel to contact the product to be pressed into a patty. An upstanding member is affixed to the panel. A weight member or “mould” surrounds the upstanding member. The weight member is moveable along the upstanding member between a first position where the weight member overlies the panel to facilitate the application of force to the product and a second position where the weight member is spaced from the panel.

Abstract: A food casing that is a tubular film having an internal cellulose surface containing smoke components integrally blended with the cellulose. The invention further includes the method for making the food casing of the invention by blending smoke, usually in the form of an aqueous solution or dispersion of smoke components (liquid smoke), into viscose prior to formation of the viscose into a film by extrusion and regeneration. The food casing of the invention consistently transfers smoke flavor and color to contained food product, has reduced odor, is not sticky, does not gum up processing machinery, does not have degraded color and flavor as a result of exposure to acid or caustic, is easily shirred, deshirred and unrolled, does not yield odiferous dark sticky liquid in premoisturized casing packages and can be readily peeled from processed food product.

Abstract: An apparatus for food extrusion is provided. The apparatus includes a substantially circular plate having a plurality of holes in an offsetting arrangement thereon. The arrangement of the holes provide food extruded through the apparatus with a shape which approximates the arrangement.

Abstract: A tubular casing that is capable of receiving a product therein in an outstretched state, said casing comprising:

Abstract: A method of making a plate-like frozen raw hamburger-like matter includes: a filling step for filling a constitutional material of the raw hamburger-like matter between a first thermal seal a second thermal seal, provided in a direction perpendicular to the conveying direction; a deaerating step of pressing the film so that the filled constitutional material is extended until the second thermal seal is provided; a forming step for forming the plate-like raw hamburger-like matter by equalizing the constitutional matter, therein; and a freezing step for maintaining its shape by rapidly freezing the package bag enclosing the raw hamburger-like matter.

Abstract: An improved method of reconstituting meat from trims of fish, poultry, pork or beef comprises the steps of freezing the trims, configuring the frozen trims and compressing the frozen trims with an external force to form purge on the outer surface thereof. The method does not require the trims to be defrosted and the use of any artificial binding agent for holding the reconstituted meat together, even during normal cooking conditions.

Abstract: A conveyor assembly for moving an extruded strand of sausage (26) from an extruding machine (10) and for coagulating the outer surface (28) of the strand (26) has first (48) and second (49) conveyor elements mounted on a frame (36). The conveyor assembly on the frame (36) moves from a point of beginning (38) to a discharge station (40) and thence back to the point of beginning (38). A brine fluid circuit is disposed on the frame above the conveyor with a plurality of discharge nozzles thereon to spray brine on a strand of sausage moving with the conveyor assembly. A pair of laser lights (88) project beams (90) on the unlinked strand (26) to determine the diameter thereof. A signal is sent from the lasers to a controller (92) who compares the diameter of the strand to a predetermined diameter.

Abstract: Sausages are produced by co-extruding a uniform layer of acid collagen gel around an extruded edible meat product, and chemically coagulating the co-extruded gel in a bath containing a chemical coagulating agent, such as to provide a collagen casing of sufficient mechanical strength to allow mechanical formation of sausage links by twist-linking or crimping. Preferably a coagulating agent such as liquid smoke is included in the collagen gel prior to extrusion. The coagulating bath may comprise a dehydrating agent such as alkali or a salt solution. No expensive air drying step is required in order to produce continuous casings of good strength.

Abstract: Bacon chips, bacon patties and bacon pizza topping products are provided from meat sources which include ends and pieces of cured bacon bellies which are bound together by an uncooked meat trimmings binder which has the brine flavor of the bacon ends and pieces and which is preferably porcine. These coarsely ground meat components are shaped and placed into condition for slicing. When sliced to between about 12 and about 16 slices per inch and suitably cooked to a cooking yield of about 25 to about 30 weight percent, cooked bacon chips are provided. When sliced to about 6 to about 10 slices per inch and cooked to a suitable cook yield of between about 35 weight percent and less than about 40 weight percent, bacon patties are provided.

Abstract: In the subdivision of blocks of meat or fish, the pieces in the penultimate subdivision are joined end to end without a gap between them and then finally portioned into the smallest pieces which are shaped in a press. The result is a minimum amount of waste.

Abstract: Method and apparatus for forming batter into casingless sausages and similar meat products in which an extrudable meat emulsion is simultaneously formed in a generally cylindrical configuration with a cohesive surface from a denaturing solution at a temperature of from ambient temperature to 170° F. The cylindrically formed emulsion is then separated into segments having first and second ends and a defined length, and the formed segments are thereafter introduced to a cooking apparatus. The apparatus for forming the casingless sausages includes extrusion/denaturing application apparatus, cylindrically shaping, sizing, and skin forming apparatus, and an end clamp. Another embodiment includes a heat exchanger to further assist the formation of a skin like surface on the meat product and shorten the cooking time.

Abstract: A method of forming consumer portions from a block of frozen foodstuff is described, in which similarly sized sections of the frozen block are removed by severing for shaping into the differently shaped consumer portions under pressure between tooling of a forming press. Each section is of a similar size and volume so that when the press is operated the severed section is formed into a consumer portion of known volume. Each consumer portion is ejected for further processing after the tooling separates. The surface of each severed section of frozen foodstuff is wetted with a liquid (typically water) just before the pressing operation.

Abstract: A method of storing and aging a meat which comprises the steps of containing meat in a controllable environment under a mechanical compression, substantially separating a majority of a surface of the meat from direct contact with a gas present in the controllable environment, controlling the gas in the controllable environment by reducing free oxygen gas in the controllable environment and controlling gas pressure in the controllable environment while protecting a majority of the surface of the meat from the effects of a pressure variation, and holding the meat under the controllable environment for a period of time within a predetermined temperature range; provided that the meat is held under the mechanical compression during the controlling of the gas in the controllable environment.

Abstract: Precooked, packaged ground meat products and methods of making such products. The product comprises ground meat and at least one moisture-absorbing additive. The formulated meat mixture is formed into a raw ground meat portion. Perforations are formed in the raw ground meat portion. The perforated raw ground meat portion is sealed within a closed envelope and cooked. The moisture-absorbing additive and perforations control the purge (water and other juices) discharged by the meat during cooking. The moisture-absorbing additive absorbs some of this purge; the perforations trap much of the remaining purge. The resulting product is thus without large amounts of free purge within the package and may be broken apart easily into cooked ground meat upon removal from the package. The raw meat should be frozen and maintained frozen until cooking to maintain the grain structure and perforations during handling.

Abstract: A shaped hot dog, and a method of forming a shaped hot dog from an elongated generally cylindrical wiener. The wiener is provided with cuts extending longitudinally from each end a distance selected to maintain a cylindrical middle portion intact. The cuts form distal portions which extend away from each side of the middle portion. The distal portions curl outwardly on cooking, and the resulting shaped hot dog has an appealing shape which, in a preferred embodiment, resembles a spider.

Abstract: The invention relates to a casingless sausage in a spiral or helical form and to a process and a device for producing a casingless sausage.

Abstract: A packaging film is provided for foodstuffs, wherein the foodstuffs are preferably meat products. The a net is connected to one side of the film to increase resistance to tearing. The net is adhered to the film by a soluble edible adhesive. The film may be shaped into a container wherein the net lies predominantly on an outer side of the container. After filling the film with the foodstuff, the adhesive is dissolved, whereupon the net can be removed without destroying the film.

Abstract: A food product molding machine of the type utilizing a hydraulically driven feed ram to move food product into the cavities of a reciprocating mold plate includes a ram speed control system operated with a pump supplemented by variable flow control from an accumulator. The system also includes a feed ram pressure release feature at the end of each mold plate fill cycle to reduce component wear and improve product quality.

Abstract: A process for shaping a fish product comprises the steps of: a) placing a portion of frozen fish at a temperature of less than or equal to -5.degree. C., which portion comprises myotomes (2,4), in a device for shaping; and b) applying pressure to the shaping device to shape the fish; wherein the process causes substantially no intra-myotome deformation of the fish.

Abstract: An semi-solid mixture, such as a particulate meat mixture, is brought into contact with a vibrating surface, whereby energy is transported across the surface into the mixture. The vibration is generally contemplated to be in the ultrasonic frequency range, and the energy injection is contemplated to be sufficient to cause local physical and chemical changes in mixtures susceptible to such changes, and generally to cause changes in the direction of increased tensile strength and resistance to flow. In general a skin is formed on the mixture, and with greater processing efficiency then if such skin were formed by purely thermal means.

Abstract: A protein-containing composition is provided which is produced by the steps of: coagulating a protein-containing material; emulsifying the protein-containing material; continuously heating the protein-containing material to a predetermined temperature and maintaining that temperature for a period of time sufficient to sterilize the protein-containing material; continuously cooling the protein-containing material; and aseptically packaging the protein containing material. The resulting product is a high quality, highly palatable, and highly digestible protein source which can be shipped without special accommodations regardless of temperature.

Abstract: A protein-containing composition is provided which is produced by the steps of: coagulating a protein-containing material; emulsifying the protein-containing material; continuously heating the protein-containing material to a predetermined temperature and maintaining that temperature for a period of time sufficient to sterilize the protein-containing material; continuously cooling the protein-containing material; and aseptically packaging the protein containing material. The resulting product is a high quality, highly palatable, and highly digestible protein source which can be shipped without special accommodations regardless of temperature.

Abstract: A method of making an edible beef jerky-containing chip is disclosed. The chip is provided in a convenient and ready-to-eat form, and in a manner that is intended at preserving the meat flavor of the chip. The present invention includes a grain product such as wheat, rice, or corn, as well as bits of a meat product. The meat product is preferably beef jerky, although a variety of types of meats may be used.

Abstract: The present invention relates mainly to a method of preparing foodstuffs based on fish flesh [i.e. the flesh of fish proper, and/or shellfish], and to foodstuffs obtained by this method. In the method of the invention, the fish flesh is mechanically mixed or kneaded to a moderate extent, i.e. the mechanical action avoids any significant irreversible spoiling of the fiber structure of the flesh, this action taking place in the presence of edible water-retaining compounds, in particular edible hydrocolloids. Mixing and/or kneading is continued until a uniform distribution is obtained in the mass of fish flesh of the water-retaining compounds and any other additives. The present invention is particularly applicable to the food industry. The present invention is mainly applicable to transforming fish proper, as distinct from shellfish.

Abstract: A manipulating apparatus (10) receives a plurality of previously frozen pieces of foodstuffs or workpieces (23) and physically manipulates or stresses the workpieces while they remain in a frozen state. The physical manipulation causes relative movement between various points within the volume of the workpieces (23) and kills microbes within the foodstuff. One preferred manipulating apparatus includes a pair of spaced apart, ridged rollers (24,25). The rollers (24,25) have a minimum clearance less than an initial thickness of the workpieces (23). A drive arrangement (30) drives the rollers (24,25) in counter-rotating fashion toward each other to pull workpieces (23) through the minimum clearance area. As the workpieces (23) pass between rollers (24,25), the workpiece material spreads out laterally and bends between opposing ridges (38). This lateral spreading and bending produces relative movement throughout the volume of the workpieces (23).

Abstract: A method for coagulating a co-extruded collagen gel on a food product is described wherein a highly dissoluble salt having a dissolubility of at least 8 moles per liter water at 20.degree. C. is applied to the collagen gel whereby the collagen gel is coagulated in less than 60 seconds. The collagen gel is acidified with an inorganic acid such as hydrochloric or sulfuric acid and has a dry matter of between 3 and 255.

Abstract: A process for making small diameter skinless sausages using casing comprising an elongated tube having first and second longitudinal portions, wherein a colorant or opacifier is longitudinally and continuously dispersed throughout the wall of at least one of these portions to provide it with different optical properties which are useful e.g., for quality control and identification of color development, meat type and particle definition and wherein the casing is deshirred, stuffed, cooked and peeled from the cooked sausages which are then repackaged. In a preferred embodiment, a sausage is made using a casing where the surface area of the second portion is less than or equal to the first portion and these portions are visually different having measurable L, a, b and opacity values.

Abstract: A simple apparatus for molding and baking food particles into edible unified products comprises a heated stationary ring sandwiched by a heated bottom plate and a heated top plate. Both plates can alternately be brought against, and removed from, the ring. By placing a measured quantity of food particles on the bottom plate while against the ring and by bringing the top plate down on the ring, the food particles are compressed for a selected baking period. The top plate is then raised from the ring and the bottom plate is lowered from the ring so that the resulting unified product is released.

Abstract: A restructured meat product is prepared by passing the meat through a meat grinder having an outlet plate containing a plurality of spaced slot-like openings. Each of the openings has a predetermined width in the range of from one millimeter to six millimeters to provide meat sheets having a thickness corresponding to the width of the slot-like openings and having a substantial major surface area. The sheets of meat are then kneaded together in a tangled mass in a manner similar to kneading dough to cause the juices of the meat to exude from the meat sheets until the meat sheets begin to stick together by means of the juices. The tangled mass of meat sheets are formed into a restructured meat product. The restructured meat product is held together by the adhesive nature of the meat juices and the entanglement of the meat sheets. The restructured meat product has a substantially uniform consistency and tenderness and is substantially devoid of chunks or cubes.

Abstract: A method and apparatus, the method for cooking an untexturized, moisture-carrying protein product with an apparatus, including a vessel having a tub portion and a lid, with blenders and steam injectors in the tub portion, the tub portion being jacketed and the apparatus includes a device for generating steam, a device for energizing the blenders, and a device for drawing a vacuum in the vessel. Utilizing the apparatus, applicants provide a unique method of putting the untexturized protein product in the tub of the vessel followed by simultaneously heating the product with steam injection while blending until the product becomes texturized. Following the cooking step, the product is simultaneously cooled while sufficient vacuum is drawn to boil off at least some of the moisture.

Abstract: A method and means for linking a co-extruded food product strand wherein said strand is stretched after it is extruded and before it is linked.

Abstract: An uncooked meat portion that has shape-retaining and non-agglomeration properties is formed by subjecting the meat product to a process that causes controlled migration of soluble protein to the surface of nugget portions for positive internal binding characteristics, and subsequently heating the portions to a sufficient level to denature the surface proteins thereby encapsulating each portion in a thin-layer that will not stick to other encapsulated portions and that will enable each uncooked portion to retain it shape during handling.