Abstract: Method for providing a patterned thin film on a flexible web-like substrate having at least one surface. A patterned release coating which carries the desired pattern is deposited on the surface and has openings therein through which the surface of the substrate is exposed. A thin film is deposited over the patterned release coat and onto the portions of the surface exposed through the openings. The patterned release coating is then removed and the thin film portions carried thereby to provide a patterned thin film on the substrate.

Abstract: A process for treating a film comprising a liquid crystal polymer capable of forming an optically anisotropic melt phase, which comprises passing the film between press rolls at a temperature in a range of from 80.degree. C. below the melting point of the liquid crystal polymer to 5.degree. C. below the same melting point and under a linear pressure of 20 to 400 kg/cm.

Abstract: A coating system for applying to a face of a moving continuous web a coating of predetermined thickness of a liquid coating composition, thereafter drying the thus-coated web under substantially constant drying condition, and collecting the dried coated web on a take-up roll, is provided with an arrangement for removing from the coating any portions exceeding the predetermined thickness which would not be completely dried during drying and would adhere to and contaminate surfaces coming in contact therewith, such as guide roller surfaces or the adjacent windings on the take-up roll. The arrangement includes web wiping means for contacting excessively thick regions of the coating which is adapted to be displaced from an inoperative position remote from the web to an operative position contacting the excessively thick regions of the coating, the displacement being actuated in response to the detection on the web of excessively thick coating regions.

Abstract: A method and apparatus for the sizing of a shaped extended element having a longitudinal axis and including lateral surfaces extending substantially parallel to axis. The apparatus includes a wheel rotatable about an axis and with the wheel including at least one planar ring-shaped surface extending perpendicular to the axis of the wheel and centered on the surface. The ring-shaped surface is adapted to cooperate with the lateral surface of the shaped elongated element during a displacement of the wheel relative to the element along an axis parallel to the longitudinal axis of the element. A coating means is adapted to deposit, at least on the outer circumference of the wheel a sufficient amount of glue for allowing a sizing of the lateral surface of the shaped element.

Abstract: Photographic materials, such as films and papers, include a support and coatings on the support. The coatings often contain hardeners which cause gelation cross links in the binder in the coating. The extent to which the cross-links have formed at the time of processing of the film or paper affects the appearance of the image produced by processing. Conventionally the cross-links have been allowed to form with time in normal atmospheric conditions. According to the invention, the formation of the cross links is accelerated to substantial completion by a process including incubating the material at a temperature above the glass transition temperature of the coating and below the melting point of the coating in an atmosphere having a relative humidity which causes a moisture content of the coating of 0.1 to 0.25 for a period of time sufficient to substantially complete the hardening, that is, the formation of the cross-links.

Abstract: A process for the production of a spunlace nonwoven cloth based on cotton fibers, which includes continuously advancing the cloth (1) based on cotton fibers, interlacing (2, 3) those fibers with the aid of a plurality of water jets under pressure, drying (8) the interlaced cloth, and, finally, taking delivery (10) of the spunlace cloth (9) thus obtained. After interlacing (2, 3) and before drying (8) the free water contained in the interlaced cloth (4) is drained (5), then the drained cloth is impregnated (6) using an aqueous solution of a polyamide-amine-epichlorohydrin (PAE) resin in an amount, measured as solids, of 0.2% to 1% of the weight of the cotton fibers, and after having expelled the excess solution, the impregnated cloth (7) is dried (8) at a temperature sufficient to at least trigger the cross-linking of the PAE resin deposited.

Abstract: In the production of stretch Oriented poly(hydroxycarboxylic acid) filaments suitable for use in medical products (e.g. sutures), high speed production is achievable by application, prior to the drawing step, of a lubricant which minimizes filament breakage and facilitates the use of draw ratios of at least 2:1, more typically at least 5:1.

Abstract: A coating composition containing fluoropolymer adapted for roll coating is provided with a solvent system that is free of isophorone. The solvent system comprises an ester of an aromatic acid, a high molecular weight ketone, a high molecular weight alcohol, a glycol ether ester, and a hydrocarbon solvent having a high evaporation rate.

Abstract: The crosslinking of an antistatic polymer and crossliking agent on a flexible polymer abstract is enhanced by wrapping of the antistatic coated polymer substrate and heating said wrapped substrate to crosslink the coating.

Abstract: In the bonding of lightweight fleeces, there is the problem at relatively high feeding velocities of providing the fleece with the required amount of impregnating agent. Also, it has been found that the individual fibers of a fleece move with respect to one another during the impregnating step, and the fleece tends to disintegrate. In order to impart to the fleece, without great expenditure, a strength required for the bonding procedure, the provision is made to subject the fleece to a preliminary bonding step by wetting with cold water prior to application of the bonding agent, for example in a foam padder. It has been discovered under practical conditions that this minor bonding step is adequate for avoiding disintegration of the loose fiber layer within the nip padder during impregnation.

Abstract: A foil has two essentially plane parallel surfaces of which at least one is at least partially covered by a metallic layer. The surface of the metallic layer is protected by an antifriction film. The surface opposite the metal-coated surface of the foil can likewise be protected by an antifriction film. The antifriction film or films should have a uniform thickness of at most 0.5 micron. The antifriction film or films can be vapor deposited, rolled or sprayed on to the foil or distributed on the foil ultrasonically or electostatically. The foil is subsequently wound into a roll.

Abstract: The process involves coating on both sides of an endless track of a base material consisting of inorganic fibers, preferably a glass fiber fleece, with aqueous ceramic slips, and drying of the coating. The base material with a weight per unit area of 30-200 g/m.sup.2 is coated with a slip, at least 500 g/m.sup.2, preferably 1000-2000 g/m.sup.2, without the use of an additional support, preferably on one side with a paste and on the other side with a glaze slip. The slips contain 3-20% by weight organic binders that decompose uniformly and without residue between 250.degree. and 600.degree. C. The dried, unfired veneers in free suspension may be coiled and uncoiled and subjected to continual decoration and firing processes.

Abstract: A strip or roll of thermal transfer type recording sheet has a base film on one side of which a hot-melt ink layer is formed for recording on paper or other surface by thermal transfer. An end mark or marks to be detected optically for warning the user of the fact that the recording roll is being used up is/are formed adjacent one end of the strip by gravure printing with use of a light-reflective ink. The end mark or marks produced by gravure printing are of such constant thickness, and with the bounding edges so sharply defined, that they permit positive detection by an optical sensor.For the production of the end marks by gravure printing, a web of base film with the hot-melt ink layer formed on one side thereof, with a width several times greater than that of each strip of recording sheet to be manufactured, is fed through a printing unit of a gravure printing section.

Abstract: An aqueous composition for treating fibers for use in the resin transfer/injection molding of high density continuous fiber preforms which comprises about 0.005 to 0.05 php wetting agent, about 0.05 to 0.25 php binder, about 0.10 to 1.00 php polymer, about 0.005 to 0.05 php plasticizer and about 0.05 to 0.25 php water soluble oil, balance water, wherein the term "php" is intended to mean parts per 100 parts water (w/w). This composition, when applied to fibers, allows high fiber tension to be applied during preform fabrication without causing damage due to mechanical abrasion of the fibers. The composition also promotes resin to fiber adhesion and speeds the flow of resin through the dense preform during resin injection/transfer molding.

Abstract: A process with its corresponding device for the obtainment of a laminar body with therapeutic aims. The laminar body is provided with a first magnetizable impression in the form of a mesh pattern, and a second impression of bipolar geometric form and created of magnetite-rich ink is formed as a core within each ring which makes up the mesh. The impressions are magnetized by displacing the laminar body through the air gap of a magnetizer. Polymerizing and fixing of the resin incorporated in the ink occurs by displacing the laminar body across a forced air heater, followed by gathering of the marked and polymerized laminar body onto a bobbin which determines the linear velocity of the laminar body.

Abstract: A tape comprising a biaxially-oriented backing made from a polymeric film bearing on one major surface thereof a layer of pressure-sensitive adhesive and on the other major surface thereof a layer of low-adhesive backsize composition. The backing and the layer of pressure-sensitive adhesive intermix so as to form a commingled layer between them.

Abstract: A novel sulfone compound represented by the general formula (I) or (II) is disclosed. A sizing liquid containing the sulfone compound is applied to reinforcing fibers for improving compatibility thereof to a matrix resin into which the fibers are to be incorporated to form a fiber-reinforced composite material.

Abstract: An improved disposable garment is manufactured using a moisture impermeable film which is preprinted with an adhesive that is nonblocking at temperatures up to about 110.degree. F. Film so coated can be rewound onto itself and later used with nonwoven material and absorbent pads to produce disposable garments. The preprinted adhesive is heat activated during production of the garments immediately prior to bonding to the nonwoven material and absorbent pads. Delays in manufacture due to clogging of adhesive and inconsistent amounts of adhesive are avoided and considerably less adhesive material is used per garment. Once the adhesive is heat activated and comes into contact with the absorbent pads and nonwoven material, compressing ensures a strong bond between the materials used in the garment.

Abstract: In a continuous vacuum vapor deposition system, a reduced-pressure chamber is partitioned into a plurality of sub-chambers by seal devices each formed by one set of three pinch rolls arrayed in parallel on one plane or a single seal roll, and a pair of seal bars positioned on the same plane on the respective sides of the pinch roll or seal roll. Gaps between the pinch rolls or seal roll and seal bars are adapted to allow the base plate portions on the inlet side and on the outlet side, respectively, to pass therethrough. In each of the reduced-pressure sub-chambers are disposed a pair of deflector rolls so that the base plate portions on the inlet side and on the outlet side may be wrapped respectively around the pinch rolls or seal roll with a wrapping angle of 10 degrees or more.

Abstract: Disclosed are processes for fabricating linked duplex film with trapped printing, preferably without adhesives or adhesive inks. A preferred supply roll for use in this process is also disclosed, as are alternate preferred processes for fabricating the supply roll. The product roll which results from the preferred trapped printing process may be used on conventional equipment to fabricate bags or other packages in which no adhesive or adhesive inks are present between the linked layers of film.

Abstract: A method of improving the quality of metal matrix fiber reinforced monotape and thin foil overlays made by the arc spray process by tailoring the surface finish of mandrels used in the process to the overlay being formed and making the mandrels of materials with high thermal conductivity so that the spray applied overlays hold and adhere to the mandrel during the spraying process and are easy to remove from the mandrel without damaging the overlay after the spray has solidified.

Abstract: A method for preparing a magnetic recording medium comprises the steps of coating, on a non-magnetic support, a magnetic layer mainly containing ferromagnetic particles and a binder polymerizable by radiation exposure, conducting a calendering treatment, and thereafter conducting a radiation exposure treatment without winding up the magnetic layer.

Abstract: A cable-like synthetic composite body which can be used as a support element for technical cables comprises a string of endless filaments of high modulus of elasticity which extend parallel to one another and to the cable axis, with the string being impregnated with a first thermoplastic material (12) in the form of a hot melt adhesive. The string (11') which is held together in this way is then sleeved by extrusion with the second thermoplastic material (13) which is filled with staple fibers (23) of a high modulus of elasticity. A sleeve of a third thermoplastic material (14) is then applied by means of extrusion onto the sleeve layer.

Abstract: A photosensitive thermosetting resin composition, comprising (A) a photosensitive prepolymer containing at least two ethylenically unsaturated bonds in the molecular unit thereof, (B) a photoinitiator, (C) a photopolymerizable vinyl monomer and/or an organic solvent as a diluent, (D) a finely powdered epoxy compound containing at least two epoxy groups in the molecular unit thereof and exhibiting sparing solubility in the diluent to be used, and optionally (E) a curing agent for epoxy resin, excels in developing property and sensitivity and enjoys a long shelf life.By subjecting this photosensitive thermosetting resin composition to coating, exposure, development, and postcuring, there can be formed a solder resist pattern which excels in adhesion, insulation resistance, resistance to electrolytic corrosion, resistance to soldering temperature, resistance to chemicals, and resistance to plating.

Abstract: A contactless method for knurling thermoplastic film to improve its winding characteristics is disclosed. A preferred embodiment employs an ink jet printer to intermittently deposit ink upon at least one margin of the moving film surface. A second preferred embodiment employs a laser to intermittently modify at least one margin of the moving film surface. The invention eliminates the problem of stress gradient during web transport prior to winding which is inherent in contact knurling and particularly troublesome in the manufacture of high modulus, relatively thin thermoplastic films.

Abstract: A method for producing a magnetic recording medium, comprising the steps of: (1) preparing a takeup evaporated article under a takeup tension of 13.5.times.10.sup.-8 b/t Kg-weight or more when a magnetic metal/alloy thin film is provided on a flexible substrate that is b mm wide and t m thick by takeup evaporation; (2) rewinding said evaporated article under a takup tension of 13.5.times.10.sup.-8 b/t Kg-weight or less; and (3) preserving said rewound article in an oxidation accelerating atmosphere. A method for producing a magnetic recording medium comprising the steps of: (1) preparing a takeup evaporated article by providing a magnetic metal/alloy thin film on a flexible substrate by takeup evaporation and (2) preserving said takeup evaporated article under the condition that an air stream containing an oxidizing gas is generated in winding gaps of said evaporated article.

Abstract: A method for producing a magnetic recording medium having improved corrosion resistance and durability. A magnetic metal thin film is formed on a nonmagnetic substrate. The substrate then is exposed to a glow discharge atmosphere, and immediately thereafter a protective lubricant layer is deposited over the magnetic metal thin film.

Abstract: A system for the simultaneous deposition of different coatings onto a thin web within a large volume vacuum chamber is disclosed which chamber is provided with a plurality of deposition chambers in which the different layers are deposited onto the film as its moves from a supply roll to a finished take-up roll of coated web. The deposition chambers provided within the large vacuum chamber are provided with separate seals which minimize back diffusion of any dopant gas from adjacent deposition chambers.

Abstract: In a method of manufacturing a vertical magnetization type recording medium, a soft magnetic film layer is formed on each of the two sides of a non-magnetic support, and then a vertical magnetization film layer is formed on each soft magnetic film layer thus formed, thereby to provide a vertical magnetization type recording medium which has both sides uniform in characteristics and has characteristics making it excellent as a vertical magnetization type recording medium.This is a division of application Ser. No. 59,242 filed 6/10/87, which is a continuation of application Ser. No. 802,150 filed 11/27/85 both are now abandoned.

Abstract: The present invention is a process for applying a semi-permeable coating on a hollow fiber substrate. The hollow fiber substrate is continuously passed through a polymeric coating solution and withdrawn from the solution through a coating die to form a uniform polymeric solution coating on the outer surface of the hollow fiber. The coated hollow fiber is dried by passing it through a convective flow tunnel in which the rate of drying is controlled both by a pre-determined temperature profile in the tunnel and by a controlled air flow rate through the tunnel. The resultant material is a semi-permeable, coated composite hollow fiber membrane which can be used in gas and/or liquid separations.

Abstract: A method of and an apparatus for making a magnetic recording tape, which is free from wrinkles formed thereon, by the use of a vapor deposition technique. A length of tape reeled on a supply reel is taken up by a take-up reel after having passed through a deposition station where it is movably turned around a cylindrical drum. In one aspect, the difference in tension between two different portions of the tape moving between the drum and the take-up reel and on respective sides of a tensioning roll forming a part of at least one tension control mechanism is adjusted to a value not greater than 10N/mm.sup.2. In another aspect, a charge eraser is employed and installed in the vicinity of the drum for removing an electrostatic charge built up in the tape being moved from the drum onto the take-up reel. In a further aspect, the cylindrical drum is used having its outer peripheral surface roughened to a ten-point average surface roughness of not smaller than 0.1 .mu.m.

Abstract: A process for producing a metallized plastic film comprising the steps of applying a masking oil supplied from an oil supply source to the surface of a rubber roll drivingly in rotation and having formed on its surface projections or indentations in conformity with the margin pattern to be formed, applying the masking oil on the surface of the rubber roll to the surface of a plastic film in a pattern substantially similar to the margin pattern, and forming a vacuum-evaporated metal film on the oil bearing surface of the plastic film. Margins can be formed in a desired pattern efficiently by this process.

Abstract: A method and apparatus for vacuum coating of materials having a three-dimensional surface structure is disclosed that provides cooling, to prevent heat destruction of those materials during vacuum coating. The web is moved back and forth across the coating area, between rolls. A cooling film is rolled onto each roll with the web. As the web is unrolled, the film is unrolled and recooled before being rolled up again with the web.

Abstract: A process to form a fiber-reinforced prepreg and shaped objects having a continuous thermoplastic matrix of poly(arylene sulfide ketone) resins is provided. The prepreg is useful to form composites with high temperature resistance. The prepreg is prepared by pultrusion of resin-impregnated fiber reinforcement through a shaped die. The reinforcement can be impregnated from a liquid slurry or resin particles and a wetting agent.

Abstract: A panel of microporous thermal insulation material is manufactured by applying a film of polyvinyl acetate emulsion to a non-porous substrate, such as a sheet of steel, and compacting powdery microporous thermal insulation material against the film so as to cause the consolidated insulation material to bond to the substrate and form a panel.

Abstract: A composite reinforcing element, especially a reinforcing cable, having a core consisting of a thread of non-metallic material and being coated in a reinforced polymer, and a process for producing it.

Abstract: A method for manufacturing a silicon carbide fiber reinforced glass composite, which comprises either dipping silicon carbide fibers in molten glass in a tank, the molten glass being given wave vibration of 10-30 KHz by a supersonic vibrator provided with a cooling means to unravel the silicon carbide fibers and have the molten glass permeated therebetween, or plasma melt ejecting glass powder onto silicon carbide fibers to obtain a silicon carbide fiber/glass preform, molding the preform into a predetermined form and then subjecting the molded preform to thermal molding thereby to manufacture the silicon carbide fiber reinforced glass composite in the form of a molding.

Abstract: The present invention is a process for applying a highly permeable coating on a hollow fiber substrate. The hollow fiber substrate is continuously passed through a polymeric coating solution and withdrawn from the solution through a coating die to form a uniform polymeric solution coating on the outer surface of the hollow fiber. A portion of the solvent from the coating is allowed to evaporate thereby forming a thin, dense surface layer after which the remaining solvent from the coating layer is leached out. The resultant material is a highly permeable, coated composite hollow fiber membrane which can be used in gas and/or liquid separations.

Abstract: A method of insulating electrical conductors wherein a tape of porous mica paper and of glass felt or cloth or plastic material film is wound round the conductors, wherein the tape is impregnated with a varnish comprising a polymerizable liquid resin, and wherein the impregnated tape is polymerized by heat treatment, the method including the improvement whereby an adhesive powder is initially added to the tape to provide adhesion between the porous mica paper and the glass felt or cloth or the plastic material film, said adhesive powder comprising a polymer having chains of oxazolidone groups containing groups with epoxy terminations, and whereby the polymerizable liquid resin of the varnish essentially contains isocyanate groups which are transformed into isocyanurate groups during polymerization.

Abstract: A method and apparatus are disclosed for producing rolls or coils of film of insulating material which has been conductively coated, in a vacuum, by vaporizing conductive material in direct electron beam bombardment and condensing the vapor on the film surface. According to the invention, the film is subjected to a plasma treatment after coating and before the film is wound in a coil.

Abstract: This process for making antistatic filaments utilizes a specific mixture of compounds in order to suffuse electrically conductive particles into a filamentary polymeric substrate by forwarding the substrate through a grooved roll-type mix applicator. The mixture comprises a dispersion of the electrically conductive particles in liquid solvent which is a mixture of formic acid and a member selected from the group consisting of an amide, a carboxylic acid other than formic acid, an alcohol, an ester, a ketone, an ether, and a hydrocarbon. The process provides advantages over the prior art in permitting the use of high processing speeds, enabling easy stringup, and allowing the use of knotty and/or slubby filamentary substrates.

Abstract: A method and apparatus for providing a thin substantially uniform polymeric coating on the inside surface of tubing. Tubing constituted of dielectric material is passed through a glow discharge zone in which the glow discharge is produced by reactance coupling utilizing power provided by a radio frequency power source. Simultaneously with the movement of the tubing through the glow discharge zone, a monomer that is subject to glow discharge polymerization is passed through the glow discharge zone in the interior of the tubing, while a low absolute pressure is maintained in the interior within the zone. Glow discharge polymerization of the monomer is thereby effected to form a thin polymeric coating on the inside surface of the tubing.Also disclosed is a novel tubing constituted of dielectric material and having on the inside surface thereof a thin adherent, substantially uniform coating produced by glow discharge polymerization.

Abstract: A bonded fibre insulation batt is produced by ragging, teasing and otherwise doffering fibres of wool and/or synthetic or other natural fibres such as monoacrylic, acrylic, polyamide, polyester or cotton fibres, so as to form a sliver with said fibres randomly dispersed. The sliver is passed through a lapper which causes the sliver to lap on itself to form a mat of desired thickness. The sliver is sprayed with a resin emulsion prior to lapping so that the mat produced is throughly impregnated. The resin emulsion can include a fireproofing resin, and preferably a pesticide and a smoke retardant. The impregnated mat passes to a dryer to remove a substantial part of the water content thereof with minimal heating of the fibres. Following the water removal the mat passes to an oven to cure the resin thus forming the insulating batt which can be cut to desired size.

Abstract: A method is described for preparing a magnetic recording medium by vapor-depositing a magnetic metal thin film on a polyester film, which comprises winding up a polyester film while subjecting the polyester film to a tension of from 0.1 to 2.0 kg/mm.sup.2, heating the resulting polyester film roll at 60.degree. C. to 80.degree. C. for from 10 to 100 hours, and vapor-depositing a magnetic thin film onto the polyester film while subjecting the polyester film to a tension of 0.5 kg/mm.sup.2 or more.

Abstract: An integument which contributes to the maintenance of surface integrity is disclosed, particularly a sheet for use in preparing laminates, such as vehicle windshields, in which an energy absorbing ply, for example, a ply of poly(vinyl butyral), is sandwiched between two glass plies, the sheet of this invention being applied to an exposed surface of one of the glass plies and having one surface layer comprising a thermoplastic polyurethane capable of adhering to a glass or plastic substrate and the other surface layer comprising a thermoset polyurethane having anti-lacerative, self-healing and anti-ablative properties; there is further disclosed the manufacture and application of such a sheet as a ply facing the interior of a vehicle, thereby forming a windshield the inwardly exposed surface of which comprises a thermoset polyurethane which protects the vehicle occupants from facial lacerations caused by windshield impact and which has self-healing properties.

Abstract: The invention primarily concerns a pressure-sensitive adhesive tape, the adhesive layer of which is filled with glass microbubbles and has a dark appearance by virtue of the microbubbles having a thin-film coating having an average thickness from 0.05 to 30 nm. A preferred thin-film coating is silver which can be applied by sputtering or by vapor deposition, preferably to an average thickness of between 1 and 10 nm.

Abstract: A length of material (10) is provided with an indented zone (18) which receives an adhesive layer (24). The outer surface (26) of the adhesive layer (24) is coplanar with the outer surface (12) of the length of material (10) thus providing a check processing tab (44) having a uniform cross sectional configuration. The check processing tabs are wound into rolls (30) and are ultimately adhesively secured to checks (34) with the outer surface (12) of the check processing tab (44) positioned in the same plane as the reverse side (46) of the check (34) and subtantially offset from the face (48) thereof.

Abstract: A method and apparatus are disclosed for the color coding of optical fibers (1). The optical fibers (1) are drawn through color chambers (6) in which they are continuously colored. Thereafter they are provided with distinctly colored ring-shaped markings by means of swinging color jets. After passage through a drying path (7), the optical fibers (1) are wound onto take-up reels (13).

Abstract: A multifilament yarn of an aromatic polyamide, in particular poly-p-phenylene terephthalamide, having a tenacity of at least 15 cN/dtex and an initial modulus of at least 400 cN/dtex is provided with a water-soluble size, the filaments of the yarn having a cohesion corresponding to a Manra number not higher than 40. The yarn is made by subjecting a non-sized yarn having a moisture content which is lower than its equilibrium moisture content, while under a tension of at most 0.25 cN/dtex, to a continuous wetting treatment with an aqueous solution of a size and subsequently winding the treated yarn into a yarn package. The yarn package contains a single continuous length of the sized yarn. The sized yarn is suitable as warp and weft yarn in the weaving industry.

Abstract: A filter tow blooming jet device for applying an additive to a continuous, multifilament filter tow is disclosed wherein the jet device is provided with orifice means transversely positioned in an elongated passageway through which the advancing filter tow passes and the additive is applied by nozzle means concentrically positioned with respect to the advancing filter tow at a point downstream of the orifice means. The additive may also be applied to the filter tow by nozzle means positioned adjacent to the wall surface of the elongated passageway or by injecting the additive into a stream of gaseous fluid introduced into the jet device for blooming the filter tow.