Abstract: A gas wiping device for controlling a thickness of a coating layer deposited on a running metal strip plated with molten metal in an industrial hot-dip installation includes: a main nozzle unit and a secondary nozzle unit, for blowing a wiping jet on a surface of the running strip, the main nozzle unit and secondary nozzle unit respectively including a main and secondary chamber fed by pressurized non-oxidizing gas and at least a main and secondary elongated nozzle slot formed in a tip of the respective main and secondary nozzle units, the tips each including an external top side, facing a downstream side of the running strip, and making an angle with the surface of the running strip. The secondary nozzle unit is adjacent the main nozzle unit over an external top side of the main nozzle unit tip.

Abstract: A gas wiping nozzle configured to blow wiping gas onto a metal strip includes a first nozzle member and a second nozzle member provided to face each other, in which a slit as a gas blowing port is formed to extend in a length direction between end portions of the first nozzle member and the second nozzle member on the metal strip side; and a shim member configured to adjust a gap of the slit in a width direction orthogonal to the length direction, wherein the shim member is made of a ceramic material or a carbon material, each of the first nozzle member and the second nozzle member has a groove portion, and the shim member is fitted into both of the groove portions of the first nozzle member and the second nozzle member and fixes the first nozzle member and the second nozzle member.

Abstract: The present disclosure relates to a plated steel material that can be used in an automobile, a household appliance, a building material, and the like, and more particularly, to a zinc alloy plated steel material having excellent surface quality and corrosion resistance, and a method for manufacturing the same.

Abstract: Disclosed are a method and a device for controlling flow of liquid zinc (2) in a zinc pot (1) for hot-dip galvanization. Under the blowing effects of an air knife above the zinc pot (1) for hot-dip galvanization onto strip steel (3), the liquid zinc (2) diffuses and flows outwards to zones (zones I, II, III and IV) comprising the left side, the right side, the front end of the zinc pot, respectively, and a zone between the strip steel (3) and a furnace snout (4), and surface dross rapidly generated on the surface of the liquid zinc (2) is driven to flow outwards to the zones (zones I, II, III and IV). On edge sides of the zones (zones I, II, III and IV), travelling magnetic field generators (71, 72, 73, 74, 75, 76, 77, 78, 712, 756) are arranged in multiple sections above the surface of the liquid zinc (2) in the zinc pot (1), so as to excite a travelling magnetic field to generate an electromagnetic driving force on the liquid zinc (2) to drive the flow of the liquid zinc (2).

Abstract: Provided is a highly corrosion-resistant plated steel sheet having plating adhesion and resistance to liquid metal embrittlement. A highly corrosion-resistant plated steel sheet comprises a base steel sheet and a plated layer, which sequentially comprises an Fe—Al alloy layer and an MgZn2 layer from an interface with the base steel sheet.

Abstract: Disclosed is a method of producing a hot-dip metal coated steel strip capable of sufficiently suppressing generation of bath wrinkles and producing high-quality hot-dip metal coated steel strip at low cost. The disclosed method of producing a hot-dip metal coated steel strip includes: blowing a gas from a pair of gas wiping nozzles 20A and 20B to a steel strip S while being pulled up from a molten metal bath 14 so as to adjust a coating weight of molten metal on both sides of the steel strip S, in which each of the gas wiping nozzles 20A and 20B includes an injection port portion that is installed downward with respect to a horizontal plane such that an angle formed by the injection port portion and the horizontal plane is 10° or more and 75° or less, and has a header pressure below 30 kPa.

Abstract: An installation for continuous hot-dip coating of a metal strip is provided. The installation includes a tank containing a bath of molten metal, a metal strip running through the bath and a confined wiping device. The confined wiping device includes at least two wiping nozzles placed on each side of a path of the strip after the strip has left the bath of molten metal. Each nozzle has at least one gas outlet orifice and an upper face. The confined wiping device also includes a confinement box adjacent each upper face. The confinement boxes are open on a face which faces the strip. Each box includes at least one upper part and two lateral parts.

Abstract: A device for metal coating of fibers, for example ceramic fibers, by a liquid process, the device including a crucible containing a liquid metal bath through which a fiber is drawn to be coated with the metal, and a cooling system positioned downstream from the metal bath to solidify the metal sheath created around the fiber by capillarity. The cooling system includes at least one nozzle for ejecting a compressed gas towards the coated fiber, and the system is sized such as to solidify the metal on the periphery of the coated fiber over a length of no more than 200 mm.

Abstract: The invention provides a method and apparatus for coating a metal product wherein a molten coating is applied to a surface of said metal product and wherein part of said molten coating is wiped off said metal product by an air flow and a nitrogen gas flow.

Abstract: A gas wiping nozzle includes a primary nozzle portion and at least one secondary nozzle portion provided either or both above and below the primary nozzle portion. The secondary nozzle portion jets a gas in a direction tilted from the direction in which the primary nozzle portion jets the gas and at a lower flow rate. The gas wiping nozzle has a tip whose lower surface forms an angle of 60° or more with the steel strip. The gas jetting port of the secondary nozzle portion is displaced in the direction opposite to the steel strip at least 5 mm apart from the gas jetting port of the primary nozzle portion, and the secondary nozzle portion jets the gas so that the flow rate of the secondary gas jet comes to 10 m/s or more at the confluence with the primary gas jet from the primary nozzle portion.

Abstract: A method and apparatus for galvanizing an elongated object, such as, but not limited to, a metal strip, wire, or rod, using gaseous nitrogen, a mixture of gaseous and liquid nitrogen, and combinations thereof is described herein.

Abstract: Provided is a hot dip zinc (Zn) alloy plated steel sheet having excellent corrosion resistance and surface qualities, and a method of manufacturing the same. For this purpose, the present invention provides a high corrosion resistant hot dip Zn alloy plated steel sheet which includes an underlying steel sheet and a hot dip Zn alloy plating layer, wherein a composition of the hot dip Zn alloy plating layer includes 1 to 3 wt % of aluminum (Al), 1.5 to 4.0 wt % of magnesium (Mg), and Zn and avoidable impurities as a remainder, in which Al+Mg is in a range of 2.5 to 7.0 wt % and Al:(Al+Mg) is in a range of 0.38 to 0.48, and a method of manufacturing the high corrosion resistant hot dip Zn alloy plated steel sheet.

Abstract: The present invention provides a hot-dipped steel 1 that demonstrates favorable corrosion resistance and formability, and has a favorable appearance of a plating layer. The hot-dipped steel of the present invention includes a steel substrate formed thereon with an aluminum-zinc alloy plating layer. The aluminum-zinc alloy plating layer contains Al, Zn, Si and Mg as constituent elements thereof and the Mg content is 0.1% to 10% by weight. The aluminum-zinc alloy plating layer contains 0.2% to 15% by volume of an Si—Mg phase, and the weight ratio of Mg in the Si—Mg phase to the total weight of Mg is 3% or more.

Abstract: A process for extending the cyclic service life of thermal barrier coatings made of yttrium-stabilized zirconium oxide (YSZ) or the like which have been applied to a substrate with an oxidizing bond coat in between includes increasing or long-term stabilizing the strain tolerance of the thermal barrier coating.

Abstract: Embodiments of the invention include methods for in-situ chamber dry clean for metal deposition chambers.

Abstract: A method for making device housing comprises: providing a transparent film; forming a coating on one surface of the film by printing ink containing metal powder on the film and ultrasonically treating the coating; and molding a substrate onto the coating.

Abstract: One subject of the invention is a process for manufacturing a metal strip having a metal coating for corrosion protection, comprising the steps consisting in: making the metal strip pass through a bath of molten metal, comprising 0.2 to 8% by weight of aluminum and magnesium in the following proportions: 0.1 to 8% by weight of magnesium for an aluminum content equal to or greater than 0.2% but less than 4% by weight or a content greater than 5% but less than or equal to 8% by weight of magnesium for an aluminum content equal to or greater than 4% but less than or equal to 8% by weight, and comprising up to 0.

Abstract: A gas wiping apparatus is a type of equipment for coating a molten metal onto a steel strip, in which the molten metal solution deposited on the steel strip is wiped to adjust a coating thickness. The gas wiping apparatus includes a body containing a high pressure gas and a multiple nozzle unit disposed at the body to eject the high pressure gas onto a surface of a moving coated steel strip. The surface of the coated steel strip passing through a hot dipping bath filled with the molten metal is wiped by a high speed gas jet. Here, the molten metal is prevented from splashing even at a high-speed and the steel strip can be adjusted in the coating thickness stably and uniformly.

Abstract: A method for coating a substrate of a turbine engine component, the method comprising cold spray depositing a metal-based material onto a surface of the substrate, and heating the deposited metal-based material to increase the porosity of the deposited metal-based material.

Abstract: The present disclosure is directed to cutting tools. The disclosed cutting tools may have a wear resistant coating on a substrate. The substrate may have hard particles cemented in a binder phase. The binder may have a near-surface concentration gradient of at least one platinum group element and/or rhenium. Processes for producing cutting tools are also disclosed.

Abstract: Disclosed herein is a method for aluminiding an internal passage of a metal substrate comprising injecting a slurry composition that comprises a powder comprising aluminum, a binder selected from the group consisting of colloidal silica, an organic resin, and a combination thereof, into the internal passage; applying compressed air to the internal passage to facilitate distribution of the slurry composition throughout the internal passage; and, heat treating the slurry composition under conditions sufficient to remove volatile components from the composition, and to cause diffusion of aluminum into a surface of the internal passage.

Abstract: A method of using a film formation apparatus for a semiconductor process includes removing by a cleaning gas a by-product film deposited on an inner surface of a reaction chamber of the film formation apparatus, and then chemically planarizing the inner surface of the reaction chamber by a planarizing gas. The inner surface contains as a main component quartz or silicon carbide. The removing is performed while supplying the cleaning gas into the reaction chamber, and setting the reaction chamber at a first temperature and first pressure to activate the cleaning gas. The planarizing is performed while supplying the planarizing gas into the reaction chamber, and setting the reaction chamber at a second temperature and second pressure to activate the planarizing gas. The planarizing gas contains fluorine gas and hydrogen gas.

Abstract: A method of processing a substrate is described. A coupling agent and a metal ion solution are applied to the substrate. An activating solution is applied to activate metal ions of the metal ion solution to create a metal film out of the ions. Atoms of the metal film are used to catalyze a metal of a base metal solution to form a metal layer. The metal layer can be used as a seed layer for electroplating purposes.

Abstract: A method of manufacturing a light emitting device is provided which requires low cost, is easy, and has high throughput. The method of manufacturing a light emitting device is characterized in that: a solution containing a light emitting material is ejected to an anode or cathode under reduced pressure; a solvent in the solution is volatilized until the solution reaches the anode or cathode; and the remaining light emitting material is deposited on the anode or cathode to form a light emitting layer. A burning step for reduction in film thickness is not required after the solution application. Therefore, the manufacturing method, which requires low cost and is easy but which has high throughput, can be provided.

Abstract: A method and an apparatus for coating metal strip, particularly cold-rolled steel strip, with a coating metal which is in the molten state. The metal strip is heated and annealed in a heating furnace and subsequently the required strip temperature and surface properties are adjusted in a cooling zone. The strip is conducted through a coating container and, following the coating container in strip pulling direction, the coating metal thickness and the solidification process are controlled by a gas-operated stripping device. The operating gas for the stripping device is preheated in a partial area of the cooling zone of the heating furnace.

Abstract: The method for manufacturing galvanized steel sheet has a step of adjusting the surface texture thereof by blasting solid particles against the surface thereof. The surface texture is defined by at least one parameter selected from the group of parameters consisting of mean roughness Ra on the surface of steel sheet, peak count PPI on the surface of steel sheet, and filtered centerline waviness Wca on the surface of steel sheet. The galvanized steel sheet has a surface in dimple-pattern texture.

Abstract: Gas wiping apparatus and method can reliably prevent edge overcoat and splash, and has face gas wiping nozzles extending widthwise of a strip material, a pair of baffle plates spaced from an edge of the strip material, an edge wiping nozzle disposed between baffle plates at its inner edge and adjacent the strip material edge, all with critical spacings relative to each other.

Abstract: A method of coating of mass-produced bulk goods (5) including loading the bulk goods (5) into a rotatable drum (1) through an opening (4) formed in a side surface of the drum (1), heating a coating material in coating apparatus (8), having a spray gun (6) and provided outside of the rotatable drum (1); and thereafter, applying the heated coating material to the bulk goods (5) with the spray gun (6) through the drum opening (4).

Abstract: A method for producing coated strands of metal includes guiding a metal strand through the bottom of a vessel filled with a molten mass of the same or different composition as the metal strip, wherein the residence time of the metal strand is selected as a function of at least one of the molten bath level, the casting speed, the metal strand thickness, and the preheating temperature of the metal strand such that the deposited molten mass on the metal strand has a desired thickness of several times the initial thickness of the metal strand. After exiting from the molten bath, the metal strand with a layer crystallized thereon is subjected to a smoothing path carried out when the surface temperature of the strand crystallized thereon is smaller than the solidus temperature of the molten bath, so that at least the surface of the layer crystallized thereon is solidified. The crystallized layer is applied with a thickness which exceeds the desired final thickness of the coated strand.

Abstract: A method of producing an electron-emitting device includes the steps of forming a pair of electrodes and an electrically-conductive thin film on a substrate in such a manner that the pair of electrodes are in contact with the electrically-conductive thin film and forming an electron emission region using the electrically-conductive thin film, wherein that a solution containing a metal element is supplied in a droplet form onto the substrate thereby forming the electrically-conductive thin film.

Abstract: The invention describes a method for applying an electrocatalytic or a protective coating to a metal substrate or repairing a damaged area of the same, consisting in a thermal treatment of a precursor of said catalytic coating by means of a hot air jet from a blower. The temperature of the substrate is locally controlled by means of surface temperature sensors or by an infrared measuring system. The metal substrate may be an exhausted electrode structure, in which case the reactivation is easily carried out at the plant site without any need of sending the structure to the producer. The method of the invention is particularly useful for reactivating anodes for oxygen evolution as it permits to avoid the risky procedure of detaching the anode from the current conductor.

Abstract: A substrate processing apparatus forms a thin film of high-dielectric or ferroelectric such as barium/strontium titanates, or a copper film for wiring on a substrate, and has a gas ejection head for individually introducing at least two gases including a material gas and ejecting the gases toward a substrate to be processed. The gas ejection head has at least two gas passageways for individually introducing the two gases, and at least two temperature control devices for individually controlling temperatures of the gases flowing through the gas passageways.

Abstract: Apparatus and methods for applying a first material to a moving second material that has at least two edges. The apparatus may include at least one supporter for supporting the second material in a substantially non-horizontal orientation and at least one applicator for applying the first material to the second material adjacent to one edge of the second material such that the first material substantially migrates across the second material towards the other edge thereof as the second material moves in a predetermined direction. The apparatus may include apparatus for dispersing the first material on the second material such that the first material that remains on the second material is substantially uniformly distributed thereon. The apparatus may also include interchangeable reservoirs for containing the first material.

Abstract: Galvannealed steel sheet and method, made by applying hot-dip galvanizing to a steel sheet, heating at a heating rate of at least about 10° C./second to a maximum sheet temperature within a range of from about 470 to 550° C., and applying an alloying treatment; the Al content XAl% in the hot-dip galvannealing layer and the coating weight W g/m2 satisfy the following equation (1); thereby producing a Zn—Fe galvannealing layer having an iron content of from about 7 to 12%; the galvannealed steel sheet has intensities of &zgr;-phase, &dgr;1-phase and &Ggr;-phase that satisfy the following equations (4) and (5) as observed through X-ray diffraction with the galvannealing layer peeled off the galvannealed steel sheet at the galvannealing/steel sheet interface, and the galvannealed steel sheet having excellent press workability, having a whiteness and a glossiness within prescribed ranges: 5≦W×(XAl−0.12)≦15  (1) I(&zgr;:1.26)/I(&dgr;1:2.13)≦0.

Abstract: Provided is a ceramic coated product and a coating for it, making it possible to improve corrosion resistance, wear resistance and the like of a material to be treated, and heighten aesthetically commercial value by a thin film forming or producing method using low-priced equipment. An ejection powder and a reactive ejecting gas are ejected onto a surface of a material to be treated comprising a metal product, a ceramic, or a mixture thereof. The ejection powder is heated on the surface of the material to be treated and then is reacted with the reactive ejecting gas. The resultant product is activation-adsorbed onto the surface of the material to be treated and caused to diffuse and penetrate thereinto. Thus, a layer made of a nitride or other compounds is formed.

Abstract: Method for forming metallic coat where, the surface of workpiece is partly covered with a masking material having a predetermined pattern, and metallic powders are ejected to the surface at the ejection velocity of 80 m/sec or higher or at the ejection pressure of 0.3 Mpa or higher by utilizing an ejection apparatus such as blast work apparatus, in order to easily attain the metallic coat having high adhesion strength without washing process, nor heat process by a relatively simple facility.

Abstract: The invention describes a method for applying an electrocatalytic or a protective coating to a metal substrate or repairing a damaged area of the same, consisting in a thermal treatment of a precursor of said catalytic coating by means of a hot air jet from a blower. The temperature of the substrate is locally controlled by means of surface temperature sensors or by an infrared measuring system. The metal substrate may be an exhausted electrode structure, in which case the reactivation is easily carried out at the plant site without any need of sending the structure to the producer. The method of the invention is particularly useful for reactivating anodes for oxygen evolution as it permits to avoid the risky procedure of detaching the anode from the current conductor.

Abstract: A method of applying thermal barrier coating systems to a metal piece having a cooling hole extending along a central axis through the piece from a first surface of the piece to a second surface opposite the first surface. The method includes spraying a bond coat and a thermal barrier coating on the first surface at an angle and to a thickness to prevent the bond coat and thermal barrier coating from entirely filling the hole. The method also includes spraying a high pressure fluid jet from an elongate nozzle assembly having an orifice configured to direct the jet laterally away from the nozzle assembly toward the hole and in a direction generally parallel to the central axis of the hole.

Abstract: A molten metal is deposited on the surfaces of a metal strip by continuously dipping the metal strip in a coating bath. The metal strip is lifted at a constant speed while supported with a pair of upper and lower support rolls in the coating bath. The coating weights of the molten metal deposited on the surfaces of the metal strip are adjusted by wiping the molten metal with gases from gas wiping nozzles disposed above the surface of the coating bath.

Abstract: By applying a reaction solution containing an aqueous solution of copper salts and salts of inorganic acids, to a pre-oxidized or partially already patinated copper surface, it is possible to produce a patina layer on copper objects, either directly at the construction site or also at the factory. The reaction solution is particularly well-suited for pre-oxidized or partially already patinated copper surfaces. Copper surfaces, which have not been completely green-patinated, or have been damaged, also obtain a uniform patina layer when the reaction solution is used. The reaction solution can be changed in its consistency and adapted to the conditions of use in each case by adding wetting agents or thickeners. The reaction solution can be applied using a brush, roller or spraying device, and can be stored and processed at ambient temperature.

Abstract: An electrode pattern can be formed on a ceramic electronic part by removing part of a conductive film formed on the surface of a sintered ceramic body, by the following steps: 1) forming a conductive film on the surface of the ceramic body; 2) placing a mask on the conductive film, the mask having an opening corresponding to the electrode pattern to be formed, 3) blasting the ceramic body with an abrasive material so as to remove the conductive film in a region corresponding to the opening in the mask, and 4) removing the mask from the conductive film. The mask is reusable for being repeatedly placed on and removed from conductive films on respective ceramic bodies.

Abstract: An apparatus for forming bands of reduced coat weight of a coating on a coated web that is moving through a laminating machine includes a supply of fluid and a nozzle for directing a stream of fluid from the supply toward the web, said nozzle having a relatively small outlet aperture for directing a relatively narrow width stream of fluid toward the web compared to the width of the web to impinge on the web to reduce the coat weight over a relatively narrow width band. The bands may be formed in the machine direction of travel of the web, across the width of the web in a direction other than the machine direction and may be of various width and may be precisely or randomly placed. The reduced coat weight areas may be narrow bands or broader areas of the web.

Abstract: The invention relates to an apparatus for blowing off surplus coating material in the continuous coating of a metal band, in particular in the zinc coating of steel bands, with a pair of blow-off nozzles, between whose nozzle bodies 2, which are chargeable with a blow-off medium, in particular compressed air, the metal band 1 is guided at a distance from the nozzle orifices 3 extending transversally to the running direction of the band. To improve the axial arrangement of the metal band between the nozzle bodies 2 it is provided that at least one of the two nozzle bodies 2 which are adjustable relative to the metal band carries an optical measuring device 4a, 4b which is movable parallel to the nozzle orifice 3 covering at least the zone of an edge K of the metal band 1 and that the opposing nozzle body is provided with a reflector 11 towards which the optical axis of the measuring device 4a, 4b is directed in its position outside of the metal band edge.

Abstract: An air knife device for regulating the thickness of a layer deposited on a strip at the output of a bath, comprising at least one nozzle defined by two lips spaced a small distance apart, the nozzle being supplied with pressurized fluid in order to blow at least one flat jet of fluid onto the strip. The device is associated with at least one fluid cushion stabilizer arranged on at least one side of the nozzle along one of its lips and comprising a substantially flat wall extending from this lip in a direction substantially parallel to the strip so as to define a thin, flat space between the wall and the strip. A fluid is introduced into this space for the formation of a fluid cushion which is able to stabilize the vibrations of the strip.

Abstract: A coating apparatus and method for applying a coating to a workpiece, comprising:a vessel to contain molten metal;an induction coil disposed about said vessel; and,temperature regulation means;wherein, in use, said induction coil induces a magnetic field within said vessel such that a meniscus of molten metal is formed above said vessel, through which said workpiece is passed for coating, whilst said temperature regulation means regulates temperature of said molten metal and/or controls the meniscus height of said meniscus.

Abstract: Embodiments of a new apparatus for leveling solder contacts on printed circuit board panels are disclosed. A fluid is received by a platen and dispersed against a belt that engages the panel. A surface of the platen causes the pressure of the fluid to automatically adjust to the area of the panel by providing a series of parallel channels or holes in the surface.

Abstract: A coating control system is provided enabling continuous operations, free of interruption for coating control purposes, while achieving desired coating weight and thickness profile for the various gages, widths and coating specifications encountered on a given continuous strip production line. In each of a pair of elongated pneumatic dies, a pressurized gas jet is controllably shaped and directed by flow-control means internally-mounted of each pneumatic die to impinge against its respective substrate coated surface with its major directional component of force being controlled to be perpendicularly transverse to the travel path of the coated strip across its full width. Adjustment of such internally-mounted means is coordinated with control of gas pressure supply and/or adjustment of die positioning means to maintain desired coating weight and coating profile across the width of the strip.

Abstract: A dual air knife assembly for removing excess solder and leveling any remaining solder on a passing circuit board with a gas from a gas source in accordance with the present invention includes a first and second air knife. The first air knife has a first passage with a first inlet adapted to connect to the gas source and a first outlet adapted to be positioned adjacent the passing circuit board. The second air knife has a second passage with a second inlet connected to the gas source and a second outlet adapted to be positioned adjacent the passing circuit board. The first air knife is adapted to be positioned substantially perpendicular to the circuit board and the second air knife is adapted to be positioned at an angle less than 90 degrees and preferably between 20 and 60 degrees to the circuit board. The dual air knife assembly may include a spacer which separates the a first and second air knife and is recessed from the outlets of the a first and second air knife to create an expansion chamber.

Abstract: A mechanical device is provided for scraping rollers immersed into an alloy bath through gas feeding, which extends the life of the rollers from several days to several weeks. The device has pairs of scrapers with hard steel cutting edges acting against the roller surfaces along with the fluid action of an inert gas injected through the inner portion of the mechanical scraper.

Abstract: Alloy coating composition that is Al 55% by weight, Zn 43.4% by weight, Si 1.6% by weight, comprising addition of Ti to said composition at a concentration of 0.0001-0.5% by weight of said composition. Ti-Al alloy is melted preliminary in a premelt pot (2), and it, thus Ti, is introduced into the bath of coating pot (1). Then a steel plate is passed through the coating pot (1); and thus, the surface of the steel plate is treated with Ti which stifles growth of spangle particles.