Abstract: A gas sensor element includes a solid electrolyte layer having a plurality of projections formed on its outer surface, an inner electrode formed on the inner surface of the solid electrolyte layer, an outer electrode formed on the outer surface of the solid electrolyte layer, an outer electrode formed on the outer surface of the solid electrolyte layer and a spinel protection layer formed on the outer electrode for protection. The projections are formed on the outer surface of the solid electrolyte layer such that they are formed in a single layer; an area occupied by the projections accounts for 10% to 85% of the outer surface of the solid electrolyte layer and the distance between the neighboring projections is 5 &mgr;m to 300 &mgr;m. Thus, the outer electrode is formed on the solid electrolyte layer in such a manner as to penetrate into pits formed between neighboring projections and is thus strongly bonded to the solid electrolyte layer, thereby improving thermal durability.

Abstract: In a coating method for direct or indirect application of a coating medium onto a moving surface, the amount of coating medium dispensed by an applicator device within a given time period and the actuating force that is exerted on the metering element, in order to achieve a coating layer of a desired coating weight, are altered independently of each other. In a relaxation operation mode, the amount of coating medium applied within a given time period is reduced when the coating weight exceeds a desired value; when the coating weight falls below the desired value, the actuating force exerted on the metering element is reduced. In a contact pressure based operating mode, the amount of coating medium applied within a given time period is reduced when the coating weight exceeds a desired value; when the coating weight falls below the desired value the actuating force exerted on the metering element is increased.

Abstract: The invention describes a method of coating a concrete molding which comprises a) the application of at least one plastic, cement-bound mineral composition to an uncoated mineral molding wherein said plastic composition comprises at least one aqueous polymer dispersion and b) bringing about the setting of the plastic composition, wherein the aqueous polymer dispersion comprises: at least one polymer P in the form of dispersed polymer particles with a glass transition temperature of from −20 to +80° C., the polymer containing not more than 2% by weight of copolymerized monoethylenically unsaturated monomers having an acid group.

Abstract: A method of forming a film or a micro structure having high density and high strength by bonding brittle ultra fine particles without heating them. The brittle ultra fine particles blown to a substrate are applied with a mechanical impact force to break and bond them together.

Abstract: A multilayer material for sliding elements with a metallic backing layer and a plastics overlay applied thereto achieves good adhesion to the substrate without the disadvantages of known PVDF-based bearing materials. The plastics overlay comprises a PVDF content of 60-95 vol. %, the remainder consisting of PTFE or PTFE and at least one further component with a density of <7 g/cm3. The content of this further component may amount to a maximum of 5 vol. %. The other components comprise fully or partially aromatic polymers such as PI, PAE, polyamides, PPS, PES, PEEK, PSU or polyester, carbon variants such as graphite, carbon black, C fibers or coke, as well as MoS2, BN or CaF2 or CaCo3. The production method consists in scattering a powder mixture of these components onto the metallic backing material and then heating it to above the softening point of the PVDF component to form the plastics overlay, the plastics overlay thereafter being rolled smooth.

Abstract: A method of providing a paint coat of an organic polymeric paint composition (7) on a surface of a moving substrate (4), comprises establishing a quantity (6) of the paint composition, in a high solids form at a temperature such that it is spreadable, in a nip defined by the substrate surface and a smoothing roll (3) to enable paint from the established quantity to pass through the nip as a paint layer on the substrate surface, wherein the smoothing roll has a surface roughness coefficient (Ra) of no more than 1.5, and wherein the maximum surface speed of the smoothing roll expressed as a percentage of the substrate speed bears a linear relationship to the substrate speed, such that the surface speed of the smoothing roll is no more than 1.2 percent of the substrate speed at an exemplary low substrate speed of 15 meters per minute and no more than 12 percent of the substrate speed at an exemplary substrate speed of 150 meters per minute.

Abstract: The invention relates to a method of treating fabric material which may be used for a window covering, for example. The fabric has a first finish on a first side provided by a first pigment having a first particle size and a second finish on the second side provided by a second pigment having a second particle size larger than the first particle size. The material may be produced by a method in which the first and second finishes are applied simultaneously by a single operation.

Abstract: Electronic devices such as transistors and diodes are manufactured by ink-jet printing using a transfer member. These electronic devices are used in addressing an electronic display.

Abstract: A device and method for association with a rotatable powered roller having an elongate cylindrical roll surface adapted to be moved over a surface of newly laid fluid and surrounding formwork, wherein the manner of association is such that the roller surface includes an elongate substantially cylindrical texturing portion and at least two guide portions, the guide portions being adapted to support the texturing portion at a required level with respect to the fluid surface in a manner to ensure partial embedding of texturing material distributed thereon, use thereof in texturing a fluid surface, method for texturing a fluid surface and a fluid surface obtained thereby.

Abstract: Methods of preparing a fluid diffusion layer comprise continuously applying a loading material to a substrate and continuous compacting the substrate and loading material applied thereto with at least one compaction roller. Methods of preparing an electrode comprise continuously applying an electrocatalyst to a fluid diffusion layer and continuously compacting the fluid diffusion layer and electrocatalyst applied thereto with at least one compaction roller. The methods can be employed in a continuous process and can increase the penetration and adhesion of the loading material.

Abstract: Decrease in sensitivity can be avoided to obtain a stable and highly sensitized photosensitive layer in a process for preparing a photopolymerizing lithographic plate including a coating step and using rubber rollers before and after the coating site. This is achieved by excluding an antioxidant and/or aging retardant from at least the surface of rubber rollers placed before and after the coating site. The photopolymerizing lithographic plate excellent in its sensitivity as compared with the conventional one can be obtained.

Abstract: A method for the application of liquid through viscid medium onto the surface of a pre-dried material web including the steps of applying a viscid medium to at least one side of the material web, routing the material web through a press nip and supporting the material web substantially without free draw.

Abstract: In a coating method, a precoating layer is applied to one surface of a web W laid between a plurality of web guide rollers GR while a leading end surface of an extrusion-type head portion EX is pressed against the one surface of the web. Accordingly, entrained air increasing as the transferring speed of the web becomes higher could be prevented from entering a coating point on a doctor edge surface near an outlet of a slot by the meniscus of coating liquid formed in a slight gap between the front edge surface of the extrusion-type head portion and the one surface of the web approaching there. As a result, the precoating layer having an excessive amount can be applied stably without turbulence at the coating point caused by the entrained air. Further, coating can be done stably in the rod portion by setting the thickness of the precoating layer for a final coating layer and a virtual coating layer.

Abstract: In a process for forming on a substrate a transparent conductive film having crystallizability, the process comprises a first step of forming a film at a first film formation rate and a second step of forming a film at a second film formation rate, and the relationship between film formation rates in the respective steps satisfies:

Abstract: A method is provided for making a gas diffusion layer for an electrochemical cell comprising the steps of: a) combining carbon particles and one or more surfactants in a typically aqueous vehicle to make a preliminary composition, typically by high shear mixing; b) adding one or more highly fluorinated polymers to said preliminary composition by low shear mixing to make a coating composition; and c) applying the coating composition to an electrically conductive porous substrate, typically by a low shear coating method.

Abstract: The uniformity of a wet coating on a substrate is improved by contacting the coating at a first position with the wetted surfaces of periodic pick-and-place devices, and re-contacting the coating with such wetted surfaces at positions on the substrate that are different from the first position and not periodically related to one another with respect to their distance from the first position. A coating is applied to a substrate by applying an uneven wet coating, contacting the coating at a first position with the wetted surfaces of periodic pick-and-place devices, and re-contacting the coating with such wetted surfaces at positions on the substrate that are different from the first position and not periodically related to one another with respect to their distance from the first position. These methods can provide extremely uniform coatings and extremely thin coatings, at very high rates of speed. The coatings can be applied in lanes with sharply defined edges and independently adjustable coating calipers.

Abstract: A method for manufacturing a gravure transfer-coated continuous metal plate, wound in the form of a coil, comprising: coating, over the metal plate, a primer coating material; curing the primer coating material to form a lower coating layer; thermally transferring a desired pattern from a gravure transfer sheet onto the lower coating layer, thereby forming a transfer coating; coating, over the transfer coating, an upper coating material of thermosetting fluorine resin, thermosetting polyester resin, or UV-thermosetting polyurethane-acryl-based resin; and curing the upper coating material to form an upper coating layer. The primer coating material consists essentially of: 20-40% polyester resin having a number average molecular weight of 5,000-20,000 and a glass transition temperature of 10-50° C., 4-15% melamine resin, 1-10% urethane resin, 0.3-3% isocyanate, 15-35% pigment 30-50% hydrocarbon/ester-based mixed solvent, and 1.5-3% additives.

Abstract: In a coating method using a coating rod, the coating rod is rotated in the reverse direction with respect to the running direction of the web, and the absolute value of V1/V2 is set between 0.0001 and 0.06, where V1 (cm/sec) is a rotating speed of the rod and V2 (cm/sec) is a running speed of the web.

Abstract: A process for making a composite article comprising providing a coating composition comprising a silane, optional pH modifying agent, and optional lubricant, wherein the silane is compatible with one or more ROMP catalysts used to initiate ring opening metathesis polymerization of the cycloolefin resins; coating fibers with the coating composition; contacting the coated fiber with an uncured cycloolefin resin catalyzed using one or more ROMP catalysts used to form a resin and reinforcing fiber material mixture; and curing the resin and reinforcing fiber material mixture to form the composite article.

Abstract: A magnetic paint is extrusion coated to a length of splice jointed webs through a coating head by continuously feeding the length of webs across the head. When a splice joint passes across the head, the head is moved apart from the web before passage and contacted with the web after passage. Objectionable coating portions which are formed as a result of moving the head out of and into contact with the web are scraped off by a scraping roll downstream of the head.

Abstract: Application apparatus for the coating of a travelling web (5), comprising a support roll (3) and a predosage roll (7′), said rolls forming a nip between themselves through which the web is brought to travel, further comprising an application device (21) by which sizing agent or coating agent (13) can be transferred onto the web, and means (19) for final evening of material applied onto the web, characterized in that the application device (21) is designed in such a manner that it transfers directly onto the travelling web (5) said material (13) in a certain excess before entering the nip where predosage is provided before the subsequent and final evening of applied material.

Abstract: A method and apparatus for extrusion coating both sides of a metal strip. A metal strip, such as aluminum alloy strip, is moved through a pre-conditioner, two extrusion dies, a post-heater and a cooling system. Both sides of the strip are coated with thin coatings of thermoplastic polymers. The coated metal strip is useful for containers, such as cans and can ends, as well as for automobiles, appliances, aerospace, construction and electrical devices.

Abstract: The coater apparatus enclosure encloses the entire die of a coating apparatus includes an enclosure structure, a saturation station which saturates a supply gas with solvent, a device which supplies solvent-saturated gas to the enclosure to continuously purge the enclosure, and a device which controls the gas flow to the enclosure. The saturation station could include a heated jacketed vessel and a porous metal bubbler, or it could include a series of heat exchangers. No streaks can form due to coating fluid drying on the die lip because the gas supplied to the die enclosure is saturated with the solvent.

Abstract: Continuous void-free uniform coatings are formed on substrates by repeatedly contacting the substrate at a first position with wetted surface portions of at least two rotating wire-wound coating rods and re-contacting the substrate with such wetted surface portions at a different position or positions on the substrate. The coating is repeatedly picked up from and placed onto the substrate and made more uniform. Extremely uniform and extremely thin coatings can be quickly and easily obtained using low cost equipment.

Abstract: An object of the invention is to reduce the manufacturing cost of EL display devices and electronic devices incorporating the EL display devices. An EL material is formed by printing in an active matrix EL display device. Relief printing or screen printing may be used as the method of printing. Manufacturing steps of the EL layer is therefore simplified and reduction of manufacturing cost is devised.

Abstract: The present invention provides a manufacturing device of electrochemical cell components in a battery comprising a preliminary dip tank, baking box, main dip tank, and dipping device, drying tower and consolidating device. The present invention also provides a process for manufacturing electrochemical cell components in a battery comprising applying electrode materials over metal current collector webs or carbon (or glass) fiber fabric webs with dipping, baking and consolidating steps to make various kinds of electrochemical cell components in a battery (e.g. a cathode, anode, and separator) for use in subsequent processes of making a battery.

Abstract: A laminate film has a composite structure and a bonding surface that eliminates the formation of air bubbles during the lamination process. A process for forming the laminate film includes spreading a PET film with an adhesive, drying the adhesive, and spreading a PE film, which is in a melted phase, on the dried adhesive, to form a composite film. An EVA fluid is spread on the PE film of the composite film, and the composite film with the EVA fluid is passed between first and second rollers. The first roller has a pockmarked surface and contacts the EVA fluid, thereby forming a pockmarked surface on the EVA fluid.

Abstract: One aspect of the present invention provides a method of producing a security document, including the steps of: (a) forming a sheet-like substrate of plastics material having first and second opposing surfaces, (b) coating a first layer of polymer material containing magnetic particles on the first opposing surface, (c) melting at least a portion of the first layer such that the magnetic particles can orient under the influence of a magnetic field, (d) applying the magnetic field so as to form a magnetic watermark, and (e) allowing the first layer portion to cool so as to fix the orientation of the magnetic particles

Abstract: A computer-controlled system for producing a multi-color image on a substrate using multi-colored cholesteric liquid crystal (CLC) pigment materials made from CLC flakes tuned to predetermined bands of color. An image generator automatically generates an image specifying a pattern over which binder material is to be applied to a substrate by a binder material applicator. A plurality of CLC pigment applicators automatically apply patterns of different-color CLC pigment material to the pattern of binder material, which binds thereto as the binder material dries according to its drying characteristics. An output device is used to automatically return the substrate to a different one of CLC pigment applicators after each application of a pattern of different-color CLC pigment material to the pattern of binder material. The output device automatically repeats the return of the substrate to the CLC pigment applicators until all bands of color in the multi-color image are rendered.

Abstract: The invention relates to a method for producing a foil material wherein a plastic foil is provided with a lacquer layer having variable viscosity, and a relief structure is then embossed into the lacquer layer. At least during application of the lacquer layer and during the embossing process the viscosity of the lacquer layer is adjusted to a predetermined value and kept constant during the particular phase of operation. The invention fixer relates to an apparatus for carrying out this method.

Abstract: The method for the manufacture of unidirectionally fiber reinforced thermoplastic bands comprises a pressure impregnation of a fiber strand in a bath with a dispersion of thermoplastic particles. Heat treatments for the drying of the strand and a melting on of the particles taken up by the strand follow the pressure impregnation. The strand is drawn through the bath at a predetermined draw-off speed about a plurality of deflection elements. The dispersion of the bath is largely held in a stationary state, namely through the supply of an infeed dispersion with a first particle concentration and through an initial setting of a second particle concentration in the bath: The infeed dispersion is fed in continuously or periodically, with the first particle concentration being held constant. A corresponding feeding in of a dispersion of higher particle concentrations as well as an additional amount of dispersing medium is possible.

Abstract: A visual effect, such as a granite-look, is produced in a thermoplastic product by directly applying a sufficient amount of at least one color-containing thermoplastic resin system to the surface of an extruded sheet of a thermoplastic resin. The color-containing thermoplastic resin system is applied onto the extruded sheet after it emerges from the die and prior to it entering the rollstack.

Abstract: Methods of forming mask patterns and methods of forming field emitter tip masks are described. In one embodiment a first surface is provided over which a mask pattern is to be formed. A mixture comprising mask particles is applied to a second surface comprising material joined with the first layer. The mixture, as applied, leaves an undesirable distribution of mask particles over the first surface. After application of the mixture to the second surface, the mask particles are laterally distributed over the first surface, into a desirable distribution by placing a particle-dispersing structure directly into the mixture on the second surface and moving the particle-dispersing structure laterally through the mixture on the second surface. In another embodiment, a mixture is formed on the substrate's second surface and includes a liquid component and a plurality of solid mask-forming components.

Abstract: A surface covering comprising at least one layer containing aluminum oxide is disclosed. Preferably, the aluminum oxide is present in the outermost layer of the surface covering which is exposed to the environment. A method to improve wear and/or stain resistance to a surface covering is also disclosed and includes adding an effective amount of aluminum oxide to a top coat layer or outermost layer of a surface covering. Methods of making the surface covering are also disclosed.

Abstract: A method for rapidly imparting hydrophobicity to an oxide solid surface, which comprises exerting a mechanical stimulation to a desired region of a hydrophilicity-imparted oxide solid surface, to change said region to be hydrophobic.

Abstract: A device for association with a rotatable powered roller (1) having an elongate cylindrical roll surface (2) adapted to be moved over a surface (9) of newly laid fluid and surrounding formwork (35), wherein the manner of association is such that the roller surface comprises an elongate substantially cylindrical texturing portion (2) and at least two guide portions (3), the guide portions (3) being adapted to support the texturing portion (2) at a required level with respect to the fluid surface (9) in manner to ensure partial embedding of texturing material distributed thereon, use thereof in texturing a fluid surface, method for texturing a fluid surface and a fluid surface obtained thereby.

Abstract: A method of attaching a substantially uniform distribution of particulates to individual exposed surfaces of a matrix of fibrous material. The method includes the following steps: 1) electrically charging a matrix of fibrous material having individual exposed surfaces to create a substantially uniform distribution of charged sites at the exposed surfaces; 2) applying particulates to the charged matrix of fibrous material so that at least some particulates adhere at the charged sites; and 3) attaching particulates adhering to the fibrous material at charged sites by substantially non-transient bonding.

Abstract: A glass fiber wallcovering is made by sequential application of hydrophilic and hydrophobic agents to selectively create an image for painted effects.

Abstract: A material is impregnated into leather by incorporating the material into micro-capsules and then applying the micro-capsules to the leather material by means of a suitable process. A roller coating process is described in which the material is applied to a roller under which the leather material passes whilst compressed. Alternatively, the micro-capsules may be applied to the leather by drumming-in in a wet process.

Abstract: A printing medium in cylindrical form consists of a dimensionally stable solid, partly hollow or hollow cylinder and a photopolymerizable crosslinkable cylinder layer which is applied in particular in part-layers by means of a coaxial coating apparatus and on which an IR radiation-sensitive layer is applied, preferably as a single layer, by means of a coaxial coating apparatus.

Abstract: Functional films capable of exhibiting various functions by the application method, and a method for producing the functional films are provided.

Abstract: A method for manufacturing a prepreg in which a reinforcing substrate is impregnated with a thermosetting matrix resin. In the method, the reinforcing substrate is moved in a traveling direction. The thermosetting matrix resin is supplied to an outer circumferential surface of a transferring roller. The thermosetting matrix resin which substantially contains no solvent and which is in a molten state is transferred from the outer circumferential surface of the transferring roller to a first surface of a reinforcing substrate while the reinforcing substrate moves. The thermosetting matrix resin which is transferred to the first surface is forced to permeate through the reinforcing substrate by pressing at least one pressing roller on the thermosetting matrix resin transferred to the first surface while the reinforcing substrate moves. The reinforcing substrate impregnated with the thermosetting matrix resin is heated to semi-cure the thermosetting matrix resin.

Abstract: A nozzle for the application of a fluid to a passing substrate in a bead form.

Abstract: This invention relates to an economical coating composition for porous substrates that provides extremely glossy surfaces, is capable of supporting holographic images, provides good oxygen barrier properties as well as good oil, grease, solvent and water resistance. Said coatings on paper substrates are printable, biodegradable, recyclable, and repulpable. They are also suitable for use in conjunction with food products. This invention also relates to a process for applying said coatings onto porous substrates as well as a process for the economical production of inexpensive holographic images on substrates such as paper and cardboard containers.

Abstract: A strippable paint is poured down onto coated surfaces 1, 2 and 3 of an automobile V within regions to be protected, from a plurality of nozzles 10 disposed in parallel in a widthwise direction of the automobile V above the coated surfaces 1, 2 and 3 of the automobile V, while controlling the number of nozzles which are used to discharge the strippable paint, in accordance with the extent of the regions to be protected. Thereafter, the strippable paint is spread over an entirety of the coated surfaces 1, 2 and 3 in the regions to be protected. Thus, the region covered by each of the nozzles can be relatively reduced to efficiently carry out the pouring-down of the strippable paint and to prevent dusts of a coating material from being scattered to a wide range. In addition, the need for a masking step and/or an inspecting/correcting step can be eliminated to reduce the operating steps and further to alleviate the operational load.

Abstract: A process and apparatus for edge coating a substrate is provided. A process provides a layer of a formable coating material on a transfer belt which layer of formable material has a variable thickness over the width of the layer, applying a layer of the formable coating material on the transfer belt to the edge surface to produce a coated edge surface and smoothing the coated edge surface by contact with a smoothing belt. The coating on the edge surface is sufficiently thick to cover and smooth irregularities in the edge surface of the substrate. The coated edge surface can be further treated by the usual methods for coating edge surfaces of flat substrates. The apparatus comprises the roller or nozzle to provide the layer of formable material of variable thickness on the transfer belt, the transfer belt carries the coating material to the edge surface and the transfer belt can act as a smoothing belt to provide an edge surface with the coating material with all of the irregularities obscured.

Abstract: A method and apparatus for producing dual-zone lubricated magnetic disks. An absorbent medium is held against a selected portion of the surface of a lubricated disk. The disk is rotated in relation to the absorbent medium, and the absorbent medium removes mobile lubricant from the selected portion of the disk, leaving bonded lubricant in addition to a selected amount of mobile lubricant. In an specific embodiment, an absorbent tape is supplied to a roller that holds the tape against a surface of the disk, and solvent is applied to the tape and/or disk to facilitate the removal of mobile lubricant. Differential lubricant thicknesses are thus obtained.

Abstract: Disclosed is a process for providing a metallic surface with a vitreous layer which is both decorative and scratch resistant and corrosion inhibiting. Said process is characterized in that a coating composition which is obtainable by a process comprising the hydrolysis and polycondensation of one or more silanes of the general formula (I)R.sub.n SiX.sub.4-n (I)wherein the groups X, the same or different from each other, are hydrolyzable groups or hydroxyl groups, the radicals R, the same or different from each other, represent hydrogen, alkyl, alkenyl or alkynyl groups having up to 12 carbon atoms and aryl, aralkyl and alkaryl groups having 6 to 10 carbon atoms, and n is 0, 1 or 2, provided that at least one silane with n=1 or 2 is employed, or oligomers derived therefrom, in the presence ofa) nanoscaled SiO.sub.

Abstract: An apparatus and method for producing a striped coating on a continuously moving strip are provided, in which the apparatus has a smoothing device including a doctor roll forming a nip with the strip. A stationary partition means is provided, which divides the nip into nip lengths, and upstream of the smoothing device is a means to deposit coating materials on the strip for delivery into the respective nip lengths at predetermined rates. The deposit means maintains a bead of coating material in each nip length and a stripe of coating material is formed on the strip from coating material escaping the respective nip length as the strip passes through the nip.

Abstract: The invention relates to a process for the thermomechanical surface treatment of flat webs of material, particularly those made of paper and carton, and to agents for performing said process. According to the process of the invention, adhesion between the flat web of material and the surface of the tool used in thermomechanical surface treatment, e.g., a roll or a press, is reduced or prevented by using an abhesive agent, which contains dicarboxylic dialkyl esters and/or diisoalkyl esters of C.sub.2 -C.sub.12 dicarboxylic acids with C.sub.1 -C.sub.13 n- and/or iso-alkanols as component with abhesive effect. The abhesive agent is preferably employed as an oil-in-water emulsion and is either applied to the surface of the tool used in said thermomechanical treatment or is added to the impregnating fluid or the paper coating mass or the moistening water or the steam in pre-moistening, or is applied to the paper web after the impregnating unit or directly before the smoothing roll.